Sony MHC-V5 Service Manual

MHC-V5

SERVICE MANUAL

Ver. 1.0 2014.02

Note:

Be sure to keep your PC used for service and checking of this unit always updated with the latest version of your anti-virus software. In case a virus affected unit was found during service, contact your Service Headquarters.

Model Name Using Similar Mechanism NEW

CD Mechanism Type CDM90-DVBU202 or CDM90-DVBU204

Optical Pick-up Block Name CMS-S76RFS7G

SPECIFICATIONS

US Model

E Model

AUDIO POWER SPECIFICATIONS

POWER OUTPUT AND TOTAL HARMONIC DISTORTION: (USA model only)

Left/Right Channel: With 5 ohm loads, both channels driven, from 800 – 20,000 Hz; rated 150 watts per channel minimum RMS power, with no more than 0.7% total harmonic distortion from 250 milliwatts to rated output.

Amplier section

Power output (rated):

Left/Right Channel: 320 W + 320W (at 5 ohms, 1 kHz, 1% THD)

Power output (reference):

Left/Right Channel: 480 W + 480W (per channel at 5 ohms, 1kHz) Subwoofer: 480 W (at 5 ohms, 100Hz)

Speaker section

Speaker system: Tweeter + Mid range

speaker + woofer Tweeter L/R: 40 mm (1 Mid L/R: 100 mm (3 Woofer: 250 mm (9

in) cone type in) cone type in) cone type

Inputs

AUDIO IN/PARTY CHAIN IN L/R:

Voltage 2 V, impedance 47kilohms

A (USB), B (USB) port:

Type A, maximum current: 500mA

Outputs

AUDIO OUT/PARTY CHAIN OUT L/R:

Voltage 2 V, impedance 47 kilohms

iPod/iPhone section

Made for

– iPhone 5s – iPhone 5c – iPhone 5 – iPhone 4s – iPhone 4 – iPhone 3GS –i Pod touch (5th generation) –i Pod touch (4th generation)

Disc player section

System:

Compact disc and digital audio system

Laser Diode Properties

Emission Duration: Continuous Laser Output*: Less than 44.6 μW

* This output is the value

measurement at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with 7 mm aperture.

Frequency response:

20Hz – 20kHz

Signal-to-noise ratio:

More than 90dB

Dynamic range:

More than 88dB

Tuner section

FM stereo, FM/AM superheterodyne tuner Antenna:

FM lead antenna AM loop antenna

FM tuner section

Tuning range:

USA model:

87.5MHz - 108.0MHz (100kHz step) Other models:

87.5MHz - 108.0MHz (50kHz step)

AM tuner section

Tuning range:

531kHz – 1,710kHz (9kHz step) 530kHz – 1,710kHz (10kHz step)

BLUETOOTH section

Communication system:

BLUETOOTH Standard version 3.0

Output:

BLUETOOTH Standard Power Class 2

Maximum communication range:

Line of sight approx. 10 m

Frequency band:

2.4 GHz band (2.4000 GHz –

2.4835GHz)

Modulation method:

FHSS (Freq Hopping Spread Spectrum)

Compatible BLUETOOTH proles

A2DP (Advanced Audio Distribution Prole) AVRCP 1.3 (Audio Video Remote Control Prole) SPP (Serial Port Prole)

Supported codecs:

SBC (Sub Band Codec) AAC (Advanced Audio Coding)

The actual range will vary depending on factors such as obstacles between devices, magnetic elds around a microwave oven, static electricity, reception sensitivity, antenna’s performance, operating system, software application, etc.

BLUETOOTH standard proles indicate the purpose of BLUETOOTH communication between devices.

Supported audio formats

Supported bit rate:

MPEG1 Layer-3: 32 kbps – 320 kbps, VBR WMA (USB devices only): 48 kbps – 192 kbps, VBR

AAC (USB devices only): 48 kbps – 320 kbps, VBR

Sampling frequencies:

MPEG1 Layer-3: 32 kHz/44.1 kHz/48 kHz WMA (USB devices only):

44.1 kHz AAC (USB devices only):

44.1 kHz

General

Power requirements:

USA model: AC 120 V, 60 Hz Other models: AC 120 V – 240 V, 50/60 Hz

Power consumption:

240W (0.5 W at the Power Saving mode)

Dimensions (w/h/d) (Approx.):

339 mm × 908 mm × 325 mm (13

in × 35 in × 12 in)

Mass (Approx.):

18 kg (39lb 10

Supplied accessories:

Remote control (1) R6 (Size AA) batteries (2) AC power cord (1) FM lead/AM loop antenna (1)

Design and specications are subject to change without notice.

oz)

9-893-954-01

2014B33-1

2014.02

HOME AUDIO SYSTEM

Sony Corporation

Published by Sony Techno Create Corporation

MHC-V5

License and Trademark Notice

WALKMAN® and W ALKMAN® logo are registered trademarks of Sony Corporation.

MPEG Layer-3 audio c oding technology and patents licensed from Fraunhofer IIS and Thomson.

Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

This product is protected by certain intellectual property rights of Microsoft Corporation. Use or distribution of such technology outside of this product is prohibited without a license from Microsoft or an authorized Microsoft subsidiar y.

The BLUETOOTH® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Sony Corporation is under license. Other trademarks and trade names ar e those of their respective owners.

The N Mark is a trademark or registered trademark of NFC Forum, Inc. in the United States and in other countries.

Android™ is a trademark of Google Inc.

Google Play™ is a trademark of Google Inc.

iPhone and iPod touch ar e trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a service mark of Apple Inc.

“Made f or iPod” and “Made for iPhone” mean that an electr onic accessory has been designed to connect specically to iPod or iPhone, respectively, and has been certied by the developer to meet Apple per formance standards. Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards. Please note that the use of this a ccessory with iPod or iPhone may a ect wireless performance.

All other trademarks and registered trademarks are of their respective holders. In this manual, ™ and ® marks are not specied.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.

2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)

To Exposed Metal Parts on Set

1.5 kΩ0.15 μF

voltmeter (0.75 V)

Earth Ground

Fig. A. Using an AC voltmeter to check AC leakage.

Except for customers in the USA

This appliance is classied as a CLASS 1 LASER product. This marking is located on the rear exterior.

NOTES ON CHIP COMPONENT REPLACEMENT

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be damaged by heat.

CAUTION

Use of controls or adjustments or performance of procedures other than those speciﬁ ed herein may result in hazardous radia- tion exposure.

SAFETY-RELATED COMPONENT WARNING!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

MHC-V5

1. SERVICING NOTES ............................................. 4

2. DISASSEMBLY

2-1. Disassembly Flow ........................................................... 7

2-2. Side L, R Panel Block ..................................................... 8

2-3. Top Panel Block .............................................................. 9

2-4. Loading Panel Block ....................................................... 10

2-5. CDM Block-1 ................................................................. 11

2-6. CDM Block-2 ................................................................. 12

2-7. Duct ................................................................................. 13

2-8. Back Panel Block ............................................................ 14

2-9. ARAGON Board-1 ......................................................... 15

2-10. ARAGON Board-2 ......................................................... 16

2-11. ARAGON Board-3 ......................................................... 16

2-12. D-AMP Board-1 .............................................................. 17

2-13. D-AMP Board-2 .............................................................. 18

2-14. Sub Chassis ..................................................................... 19

2-15. Front Panel-1 ................................................................... 19

2-16. Front Panel-2 ................................................................... 20

2-17. Switching Regulator (SWR1) ......................................... 21

2-18. Front Panel (SP) Block ................................................... 22

2-19. SPEAKER LED Board, Front Panel (SP) Assy .............. 23

2-20. Loudspeaker (25 cm) (Woofer) (SP5) ............................. 24

2-21. Loudspeaker (10 cm) (Mid: L-ch) (SP1) ........................ 25

2-22. Loudspeaker (10 cm) (Mid: R-ch) (SP3) ........................ 26

2-23. FL Board Block ............................................................... 27

2-24. Bluetooth Module (BT1) ................................................ 28

2-25. USB Board Block ........................................................... 29

2-26. NFC Module (NFC1) ...................................................... 30

2-27. FFC Holder ..................................................................... 31

2-28. Optical Pick-up (CMS-S76RFS7G) (OP1) ..................... 32

2-29. Volume Knob Block ........................................................ 33

2-30. How to Bend Wire (Flat Type) ........................................ 34

3. TEST MODE ............................................................ 35

4. ELECTRICAL CHECKS ...................................... 37

5. DIAGRAMS

5-1. Block Diagram - CD/USB Section - ............................... 38

5-2. Block Diagram - MAIN Section - ................................... 39

5-3. Block Diagram - AMP Section - ..................................... 40

5-4. Block Diagram

- PANEL/POWER SUPPLY Section - ............................ 41

5-5. Schematic Diagram - MAIN Section (1/9) - ................... 43

5-6. Schematic Diagram - MAIN Section (2/9) - ................... 44

5-7. Schematic Diagram - MAIN Section (3/9) - ................... 45

5-8. Schematic Diagram - MAIN Section (4/9) - ................... 46

5-9. Schematic Diagram - MAIN Section (5/9) - ................... 47

5-10. Schematic Diagram - MAIN Section (6/9) - ................... 48

5-11. Schematic Diagram - MAIN Section (7/9) - ................... 49

5-12. Schematic Diagram - MAIN Section (8/9) - ................... 50

5-13. Schematic Diagram - MAIN Section (9/9) - ................... 51

5-14. Printed Wiring Boards - MAIN Section (1/2) - .............. 52

5-15. Printed Wiring Boards - MAIN Section (2/2) - .............. 53

5-16. Printed Wiring Board

- D-AMP Board (Component Side) - .............................. 54

5-17. Printed Wiring Board

- D-AMP Board (Conductor Side) - ................................ 55

5-18. Schematic Diagram - D-AMP Board (1/2) - ................... 56

5-19. Schematic Diagram - D-AMP Board (2/2) - ................... 57

5-20. Printed Wiring Board - USB Board - .............................. 58

5-21. Schematic Diagram - USB Board - ................................. 59

5-22. Printed Wiring Boards - PANEL Section - ..................... 60

5-23. Schematic Diagram - PANEL Section - .......................... 61

5-24. Printed Wiring Boards - KEY Section - .......................... 62

5-25. Schematic Diagram - KEY Section - .............................. 63

6. EXPLODED VIEWS

6-1. Side Panel Section .......................................................... 75

6-2. Loading Panel Section .................................................... 76

6-3. Back Panel Section ......................................................... 77

6-4. D-AMP Board, ARAGON Board Section ...................... 78

6-5. Switching Regulator Section .......................................... 79

6-6. Speaker Cabinet Section ................................................. 80

6-7. Top Panel Section ........................................................... 81

6-8. Front Panel Section ......................................................... 82

6-9. CDM Block Section ........................................................ 83

6-10. CD Mechanism Deck Section

(CDM90-DVBU202 or CDM90-DVBU204) ................. 84

7. ELECTRICAL PARTS LIST .............................. 85

Accessories are given in the last of the electrical parts list.

MHC-V5

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The ﬂ exible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reﬂ ective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350 °C. Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to ﬂ ow)

than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

RELEASING THE DISC TRAY LOCK

The disc tray lock function for the antitheft of sample disc in the shop is equipped.

Releasing Procedure:

1. Press the [

2. Press the [FUNCTION] button to turn the CD function.

3. Press two buttons of the [x] and [ENTER] simultaneously for

ﬁ ve seconds.

4. The message “UNLOCKED” is displayed on the ﬂ uorescent indicator tube and the disc tray is unlocked.

Note: When “LOCKED” is displayed, the disc tray lock is not released by

turning power on/off with the [

MODEL IDENTIFICATION

Distinguish by Part No. on the rear side of a main unit.

– Rear View –

– Back Panel –

120V AC Area in E model

US model

Chilean and Peruvian models

] button to turn the power on.

?/1

] button.

?/1

Model Part No.

PART No.

4-484-682-0[]

4-484-682-2[]

4-484-682-4[]

NOTE OF REPLACING THE MS-476 BOARD

When the MS-476 board is defective, exchange the CDM90 ASSY (Ref. No. CDM1).

NOTE OF REPLACING THE IC001, IC002, IC105, IC106, IC302 AND IC306 ON THE ARAGON BOARD

IC001, IC002, IC105, IC106, IC302 and IC306 on the ARAGON board cannot exchange with single. When these parts are damaged, exchange the complete mounted board.

NOTE OF PERFORMING THE OPERATION CHECK IN THE STATE THAT HEAT SINK WAS REMOVED

When performing the operation check in the state that this unit was disassembled, it is possible to perform the operation check in the state that heat sink was removed. But don’t perform the operation check in the long time, and perform the operation check in the volume state as low as possible.

TEST DISCS

Use following TEST DISC (for CD) when this unit conﬁ rms the operation and checks it.

Part No. Description

3-702-101-01 DISC (YEDS-18), TEST 4-225-203-01 DISC (PATD-012), TEST J-2501-307-A DISC (HLX-A1), TEST

CAPACITOR ELECTRICAL DISCHARGE PROCESSING

When checking the board, the electrical discharge is necessary for the electric shock prevention. Connect the resistor to both ends of respective capacitors.

• D-AMP board CN1000 (pin 6 and 10, pin 6 and 3)

• Switching regurator (SWR1) C202, C203, C403, C407, C531 and C532

– Switching Regurator (Conductor Side) –

800 :/2 W (for C403)

800 :/2 W (for C407)

800 :/2 W (for C531)

800 :/2 W (for C532)

800 :/2 W (for C203)

MHC-V5

– D-AMP Board (Conductor Side) –

800 :/2 W

(pin 3 and 6)

800 :/2 W (for C202)

CN1000

110

800 :/2 W

(pin 6 and 10)

MHC-V5

HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF

Note 1: After the side panel and top panel are removed, this work is done. Note 2: Please prepare the thin wire (clip etc. processed to the length of 8 cm or more).

thin wire (clip etc. )

8 cm or more

hole

– Left view –

2 Draw out the tray.

CD mechanism deck

1 Insert the clip etc. in the hole, and push the lever in the direction of the arrow.

tray

– Top view –

DISASSEMBLY

• This set can be disassembled in the order shown below.

2-1. DISASSEMBLY FLOW

SET

2-2. SIDE L, R PANEL BLOCK (Page 8)

2-3. TOP PANEL BLOCK (Page 9)

MHC-V5

SECTION 2

2-4. LOADING PANEL BLOCK (Page 10)

2-5. CDM BLOCK-1 (Page 11)

2-6. CDM BLOCK-2 (Page 12)

2-27. FFC HOLDER (Page 31)

2-28. OPTICAL PICK-UP (CMS-S76RFS7G) (OP1) (Page 32)

2-18. FRONT PANEL (SP) BLOCK (Page 22)

2-29. VOLUME KNOB BLOCK (Page 33)

2-7. DUCT (Page 13)

2-8. BACK PANEL BLOCK (Page 14)

2-9. ARAGON BOARD-1 (Page 15)

2-10. ARAGON BOARD-2 (Page 16)

2-11. ARAGON BOARD-3 (Page 16)

2-23. FL BOARD BLOCK (Page 27)

2-12. D-AMP BOARD-1 (Page 17)

2-13. D-AMP BOARD-2 (Page 18)

2-14. SUB CHASSIS (Page 19)

2-15. FRONT PANEL-1 (Page 19)

2-16. FRONT PANEL-2 (Page 20)

2-17. SWITCHING REGULATOR (SWR1) (Page 21)

2-19. SPEAKER LED BOARD, FRONT PANEL (SP) ASSY (Page 23)

2-20. LOUDSPEAKER (25 cm) (WOOFER) (SP5) (Page 24)

2-21. LOUDSPEAKER (10 cm) (MID: L-CH) (SP1) (Page 25)

2-22. LOUDSPEAKER (10 cm) (MID: R-CH) (SP3) (Page 26)

2-24. BLUETOOTH MODULE (BT1) (Page 28)

2-25. USB BOARD BLOCK (Page 29)

2-26. NFC MODULE (NFC1) (Page 30)

2-30. HOW TO BEND WIRE (FLAT TYPE) (Page 34)

MHC-V5

Note: Follow the disassembly procedure in the numerical order given.

2-2. SIDE L, R PANEL BLOCK

Insert needle-nose pliers behind the second fin,

1 and press in the direction of the arrow.

Note:

Do not damage screw cap.

3 screw cap

2 two claws

6 side L panel block

5 Remove the side L panel block

in the direction of the arrow.

4 three screws (BVTP3 u 10)

needle-nose pliers

4 three screws (BVTP3 u 10)

5 Remove the side R panel block in the direction of the arrow.

4 three screws (BVTP3 u 10)

6 side R panel block

3 screw cap

2 claw

4 three screws

(BVTP3 u 10)

Insert needle-nose pliers behind the second fin,

1 and press in the direction of the arrow.

Note:

Do not damage screw cap.

2 claw

needle-nose pliers

2-3. TOP PANEL BLOCK

MHC-V5

3 Remove the top panel block in the direction of the arrow.

7 top panel block

1 three screws

(BVTP3 u 10)

WireVeWWiQJ

Terminal face is below side.

6 wire (flat type) (15 core) (CN2100)

When installing the wire (flat type),

Note 2:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

colored line

2 five claws

5 wire (flat type)

(4 core) (CN2102)

4 cushion (H)

WireVeWWiQJ

guide line

ensure that

wire (flat type)wire (flat type)

colored line

connectorconnector

wire (flat type) (4 core)

guide line

Terminal face is below side.

–7RSSDQeOEORFN ERWWRPYieZ–

–7RSreDrYieZ–

wire (flat type) (15 core)

Fix the cushion (H) so that

Note 1:

the wire (flat type) does not come in contact with the heat sink.

guide line

cushion (H)

heat sink

MHC-V5

2-4. LOADING PANEL BLOCK

thin wire (clip etc. )

8 cm or more

hole

– Left view –

hole

CD mechanism deck

tray

– Top view –

2 Draw out the tray.

4 loading panel block

1 Insert the clip etc. in the hole,

and push the lever in the direction of the arrow.

3 two claws

2-5. CDM BLOCK-1

• Continued on 2-6 (page 12).

Note 1: Before disconnecting ﬂ exible ﬂ at cable (24P) (CN302), solder the short-land.

Solder the short-land.

Note 2: When assembling the CDM block, remove the solder of short-land after connecting flexible flat cable (24P) (CN302).

Solder is removed cleanly.

1 cushion (E)

cushion (E)

guide line

MHC-V5

When installing

Note 3:

the chuck cap, align the triangle marks.

Solder is not removed.

3 Remove the chuck cap in the direction of the arrow.

4 chuck cap

2 claw

– Top rear view –

MHC-V5

2-6. CDM BLOCK-2

WireVeWWiQJ

CDM block

6 flexible flat cable (24 core) (CN302)

5 flexible flat cable (5 core) (CN303)

7 CDM block

1 screw

(BVTP3 u 10)

ARAGON board

Connect the wire from the CDM

Note 1:

block to the ARAGON board and place it neatly inside the CDM block.

1 screw (BVTP3 u 10)

When installing the flexible flat cable,

Note 2:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

flexible flat cable colored line

flexible flat cable

colored line

connectorconnector

4 connector (CN401)

ensure that

–7RSreDrYieZ–

Note 3:

There is a possibility that this machine damages when not correctly installing it.

Insert is straight to the interior.

connector

3 Remove the CDM block in the direction of the arrow.

1 two screws (BVTP3 u 10)

2 two hooks

When you install the connector, please install them correctly.

OK NG NG

Insert is shallow

connector

connector connector

Insert is incline

connector

2-7. DUCT

MHC-V5

1 two screws (BV/RING)

4 duct

3 Remove the duct in the direction

of the arrow.

2 hook

MHC-V5

2-8. BACK PANEL BLOCK

 '& faQ wire VettiQJ

coating clip

CN1003

1 Remove the DC fan wire from the coating clip.

DC fan

3 flexible flat cable (9 core) (CN851)

hook

4 four screws (BV/RING)

4 three screws (BV/RING)

5 back panel block

Note 1:

align two hooks and two holes.

When installing the flexible flat cable,

Note 2:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

flexible flat cable

colored line

When installing the back panel block,

flexible flat cable

colored line

connectorconnector

2 DC fan connector (CN1003)

ensure that

hook

hole

– Top rear view –

– Left view –

When you install the connector, please install them correctly.

Note 3:

There is a possibility that this machine damages when not correctly installing it.

OK NG NG

Insert is straight to the interior.

connector

Insert is shallow

connector

connector connector

connector

Insert is incline

2-9. ARAGON BOARD-1

• Continued on 2-10 (page 16).

:LUHVHWWLQJ

coating clip

:LUHVHWWLQJ

ARAGON board

3 Remove the wire from the coating clip.

7 wire flat type (10 core) (CN102)

4 connector (CN001)

1 cushion (H)

:LUHVHWWLQJ

cushion (H)

2 wire flat type (19 core) (CN110)

MHC-V5

D-AMP board

ARAGON board

wire

cushion (E 0.5)

When installing the wire (flat type),

Note 1:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

colored line

• Abbreviation E2 : 120V AC area in E model E51 : Chilean and Peruvian models

ARAGON board

((

ensure that

colored line

connectorconnector

6 connector (CN451)

–7RSUHDUYLHZ–

When you install the connector, please install them correctly.

Note 2:

There is a possibility that this machine damages when not correctly installing it.

OK NG NG

Insert is straight to the interior.

connector

Insert is shallow

connector

connector connector

5 cushion (E 0.5)

((

Insert is incline

connector

MHC-V5

2-10. ARAGON BOARD-2

• Continued on 2-11.

:LUHVHWWLQJ

cushion (H)

1 cushion (H)

FL board

When installing the wire (flat type),

Note:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

colored line

ARAGON board

ensure that

colored line

connectorconnector

2-11. ARAGON BOARD-3

1 screw (BV/RING)

1 four screws (BV/RING)

2 coating clip

2 wire (flat type)

(8 core) (CN105)

3 filament tape (sub material)

4 sheet (EMC-absober)

3 wire (flat type) (23 core) (CN109)

–7RSUHDUYLHZ–

(US)

5 ARAGON board

– Top rear view –

2-12. D-AMP BOARD-1

• Continued on 2-13 (page 18).

MHC-V5

3 connector (CN1009)

[yellow]

[blue]

4 connector (CN1008)

[red]

5 connector (CN1010)

2 connector (CN1000)

 :ire VeWWiQJ

filament tape (sub material)

1 two filament tapes (sub material)

When you install the connector, please install them correctly.

Note:

There is a possibility that this machine damages when not correctly installing it.

OK NG NG

Insert is straight to the interior.

connector

D-AMP board

– /eIW view –

Insert is shallow

connector

filament tape (sub material)

Insert is incline

connector

– Top rear view –

connector

connector connector

MHC-V5

2-13. D-AMP BOARD-2

:LUHIODWW\SHFRUHVHWWLQJ

short

CN1006

long

D-AMP board

Terminal face is below side.

to D-AMP board

1 wire (flat type) (19 core) (CN1006)

2 two screws (BV/RING)

2 screw (BV/RING)

3 coating clip

4 two screws (PTPWH2.6 u L)

6 heat sink

7 thermal sheet

2 screw

(BV/RING)

8 D-AMP board

5 bracket

(HS)

–7RSUHDUYLHZ–

When installing the wire (flat type),

Note:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

colored line

ensure that

colored line

connectorconnector

MHC-V5

2-14. SUB CHASSIS

2 two screws (BV/RING)

4 sub chassis

2 screw

(BV/RING)

1 screw (PSW M3 u 10)

hole

2 screw (BV/RING)

3 Draw out the wire from hole.

2-15. FRONT PANEL-1

• Continued on 2-16 (page 20).

:LUHVHWWLQJ

FL board

coating clip

– Top rear view –

1 Remove the wire from the coating clip.

3 Remove the wire from the coating clip.

:LUHVHWWLQJ

FL board

coating clip

:LUHVHWWLQJ

FL board

coating clip

2 Remove the wire from the coating clip.

–7RSUHDUYLHZ–

4 Remove the wire from the coating clip.

:LUHVHWWLQJ

USB board

coating clip

MHC-V5

2-16. FRONT PANEL-2

4 two screws (BVTP3 u 8)

(US) (E2, E51)

• Abbreviation E2 : 120V AC area in E model E51 : Chilean and Peruvian models

6 front panel block

5 two bosses

5 boss

2 terminal (narrow side) [yellow]

1 terminal (wide side) [black]

4 two screws (BVTP3 u 8)

5 boss

 :ire VeWWiQJ

[yellow]

3 connector (CN2002)

2 terminal (wide side) [black]

Note 1: over the top of the loudspeaker.

Pass the wire (flat type) (4 core)

[black]

1 terminal (narrow side) [blue]

 :ire VeWWiQJ

[black]

[blue]

– Top rear view –

When you install the connector, please install them correctly.

Note 2:

There is a possibility that this machine damages when not correctly installing it.

OK NG NG

Insert is straight to the interior.

connector

Insert is shallow

connector

connector connector

connector

Insert is incline

2-17. SWITCHING REGULATOR (SWR1)

1 Remove the wire from the coating clip.

 :ire VeWWiQJ

switching regulator (SWR1)

MHC-V5

coating clip

5 three screws (BV/RING)

7 switching regulator (SWR1)

5 screw (BV/RING)

6 coating clip

4 connector

(CN201)

5 two screws (BV/RING)

2 connector (CN101)

– Top rear view –

3 connector (CN401)

5 two screws (BV/RING)

When you install the connector, please install them correctly.

Note:

There is a possibility that this machine damages when not correctly installing it.

Insert is straight to the interior.

connector

OK NG NG

connector

Insert is shallow

connector

connector connector

Insert is incline

connector

MHC-V5

2-18. FRONT PANEL (SP) BLOCK

3 Insert the jig into the space and slowly remove the front panel (SP) block.

Note 1: When using a jig, please work

so as not to injure front panel (SP) block and speaker cabinet.

2 two tapping screws (3.5 u 14)

4 All bosses are removed while moving jig in the direction of the arrow, and front panel (SP) block is removed.

1 screw cushion

3 Insert the jig into the space and slowly

remove the front panel (SP) block.

Note 1: When using a jig, please work

so as not to injure front panel (SP) block and speaker cabinet.

total nineteen bosses

5 Remove the front panel (SP) block in the direction of the arrow.

6 front panel (SP) block

4 All bosses are removed while moving

jig in the direction of the arrow, and front panel (SP) block is removed.

2-19. SPEAKER LED BOARD, FRONT PANEL (SP) ASSY

 Sleeve Ierrite FlaPp (SF&) settinJ

5 front panel (SP) assy

MHC-V5

Wrap twice.

– Front panel (SP) assy rear view –

3 connector (CN1800)

2 screw (BVTP3 u 8)

4 SPEAKER LED board

sleeve ferrite clamp (FC5)

1 cushion (H)

cushion (E 0.5)

 :ire settinJ

total six grooves

cushion (H)

SPEAKER LED board

When you install the connector, please install them correctly.

Note:

There is a possibility that this machine damages when not correctly installing it.

OK NG NG

Insert is straight to the interior.

connector

Insert is shallow

connector

connector connector

connector

Insert is incline

MHC-V5

2-20. LOUDSPEAKER (25 cm) (WOOFER) (SP5)

+RZWRLQVWDOOWKHORXGVSHDNHUFP63

loudspeaker (25 cm) (SP5)

terminal position

3 terminal (narrow side) [black]

4 loudspeaker (25 cm) (woofer) (SP5)

1 six screws (BVTP4 u 20)

3 terminal (wide side) [red]

2 Remove the loudspeaker (25 cm) (SP5) in the direction of the arrow.

2-21. LOUDSPEAKER (10 cm) (MID: L-CH) (SP1)

MHC-V5

+RZWRLQVWDOOWKHORXGVSHDNHUFP63

loudspeaker (10 cm) (SP1)

:LUHVHWWLQJ

rib

terminal position

rib

:LUHVHWWLQJ

loudspeaker (10 cm) (SP1)

terminal (narrow side)

groove

terminal (wide side)

4 terminal (narrow side)

4 terminal (wide side)

speaker cable

1 Remove the speaker cable.

5 loudspeaker (10 cm)

(mid: L-ch) (SP1)

2 four tapping screws (3.5 u 14)

3 Remove the loudspeaker (10 cm) (SP1) in the direction of the arrow.

MHC-V5

2-22. LOUDSPEAKER (10 cm) (MID: R-CH) (SP3)

+RZWRLQVWDOOWKHORXGVSHDNHUFP63

loudspeaker (10 cm) (SP3)

:LUHVHWWLQJ

cushion (H)

:LUHVHWWLQJ

rib

terminal position

wire

rib

1 cushion (H)

:LUHVHWWLQJ

groove

terminal (narrow side)

terminal (wide side)

loudspeaker (10 cm) (SP3)

5 terminal (narrow side)

5 terminal (wide side)

wire

2 Remove the wire.

6 loudspeaker (10 cm)

(mid: R-ch) (SP3)

3 four tapping screws (3.5 u 14)

4 Remove the loudspeaker (10 cm) (SP3) in the direction of the arrow.

2-23. FL BOARD BLOCK

MHC-V5

WireVeWWiQJ

ferrite core (FC4)

filament tape (sub material)

FL board

filament tape (sub material)

2 three screws (BVTP3 u 8)

2 screw (BVTP3 u 8)

3 coating clip

9 wire (flat type)

(23 core) block (CN2000)

3 coating clip

2 screw (BVTP3 u 8)

Terminal face

to FL board

8 filament tape (sub material)

2 screw (BVTP3 u 8)

0 FL board block

1 cushion (H)

4 sheet (FL)

to FL board

short

Terminal face

long

7 wire (flat type) (15 core) block (CN2001)

–)rRQWSDQeOreDrYieZ–

6 filament tape (sub material)

5 Remove the FL board block in the direction of the arrow.

)erriWeFRre)&VeWWiQJ

flexible flat cable

ferrite core (FC4)

)erriWeFRre)&VeWWiQJ

wire (flat type) (23 core)

cushion (E 0.5)

guide line

ferrite core (FC1)

3 coating clip

2 screw (BVTP3 u 8)

WireVeWWiQJ

Note:

the colored line is not slanted after insertion.

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

guide line

cushion (E 0.5)

FL board

When installing the wire (flat type),

colored line

cushion (H)

OK NG

ferrite core (FC4)

cushion (E 0.5)

ensure that

colored line

connectorconnector

MHC-V5

2-24. BLUETOOTH MODULE (BT1)

WireVeWWiQJ

short

WireVeWWiQJ

filament tape (sub material)

bluetooth module (BT1)

wire (flat type) (10 core) (FFC7)

3 filament tape (sub material)

long

2 Remove the bluetooth module (BT1) in the direction of the arrow.

5 bluetooth module (BT1)

4 wire (flat type) (10 core) (FFC7)

+RZWRiQVWDOOWKeEOXeWRRWKPRGXOe%7

to bluetooth module (BT1)

–)rRQWSDQeOreDrYieZ–

1 cishion (H)

cushion (H)

OK NG

Terminal face is below side

bluetooth module (BT1)

When installing the wire (flat type),

Note:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

colored line

Terminal face

bluetooth module (BT1)

ensure that

colored line

connectorconnector

bluetooth module (BT1)

2-25. USB BOARD BLOCK

(US)

)erriWeFRre()&)VeWWiQJ

ferrite core (FC3)

guide line

MHC-V5

–)rRQWSDQeOreDrYieZ–

3 Remove the USB board block in the direction of the arrow.

6 USB board block

1 three screws

(BVTP3 u 8)

Wrap once.

2 coating clip

1 screw

(BVTP3 u 8)

cushion (E 0.5)

When installing the wire (flat type),

Note:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

colored line

ensure that

colored line

connectorconnector

1 two screws (BVTP3 u 8)

4 filament tape (sub material)

5 wire (flat type) (4 core) (CN2202)

WireVeWWiQJ

Terminal face

filament tape (sub material)

to USB board

USB board

MHC-V5

2-26. NFC MODULE (NFC1)

WireVHWWLQJ

NFC module block

filament tape (sub material)

WireVHWWLQJ

cushion (H)

When installing the wire (flat type),

Note:

the colored line is not slanted after insertion.

OK NG

Insert is straight to the interior. Insert is incline

wire (flat type) wire (flat type)

3 Peel off the adhesive sheet (NFC).

6 wire (flat type) (8 core)

(FFC6)

5 filament tape (sub material)

1 cushion (H)

7 Peel off the

tape (NFC).

8 NFC holder

2 screw

(BVTP3 u 8)

ensure that

4 Remove the NFC module block in the direction of the arrow.

9 NFC module (NFC1)

WireVHWWLQJ

NFC module block

Terminal face is below side

–)URQWSDQHOUHDUYLHZ–

to NFC module (NFC1)

long

colored line

connectorconnector

NFC module block

Terminal face

wire (flat type) (8 core) (FFC6)

short

+ 72 hidden pages

Sony MHC-V5 Service Manual

TABLE OF CONTENTS

SERVICING NOTES

DISASSEMBLY

2-1. DISASSEMBLY FLOW

2-2. SIDE L, R PANEL BLOCK

2-3. TOP PANEL BLOCK

2-4. LOADING PANEL BLOCK

2-5. CDM BLOCK-1

2-6. CDM BLOCK-2

2-7. DUCT

2-8. BACK PANEL BLOCK

2-9. ARAGON BOARD-1

2-10. ARAGON BOARD-2

2-11. ARAGON BOARD-3

2-12. D-AMP BOARD-1

2-13. D-AMP BOARD-2

2-14. SUB CHASSIS

2-15. FRONT PANEL-1

2-16. FRONT PANEL-2

2-17. SWITCHING REGULATOR (SWR1)

2-18. FRONT PANEL (SP) BLOCK

2-19. SPEAKER LED BOARD, FRONT PANEL (SP) ASSY

2-20. LOUDSPEAKER (25 cm) (WOOFER) (SP5)

2-21. LOUDSPEAKER (10 cm) (MID: L-CH) (SP1)

2-22. LOUDSPEAKER (10 cm) (MID: R-CH) (SP3)

2-23. FL BOARD BLOCK

2-24. BLUETOOTH MODULE (BT1)

2-25. USB BOARD BLOCK

2-26. NFC MODULE (NFC1)