Sony KD-55X9300C, KD-65X9300C, KD-75X9400C Schematic

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MODEL

COLOR

COMMANDER

DEST.

MODEL

COLOR

COMMANDER

DEST.

KD-55X9300C

Black

RMF-TX100E

Hong Kong, India

 

 

 

 

 

RMT-TX100P

 

 

 

 

 

 

KD-55X9300C

Black

RMF-TX100T

Taiwan

 

 

 

 

 

RMT-TX100T

 

 

 

 

 

 

KD-65X9300C

Black

RMF-TX100E

HonggKong, India,g, ,

 

 

 

 

 

RMT-TX100P SSEA

 

 

SP2

 

 

 

 

 

 

( Singapore etc ),

 

 

 

 

 

 

Thailand, Vietnam.

 

 

 

KD-65X9300C

Black

RMF-TX100T

Taiwan

 

 

 

 

 

RMT-TX100T

 

 

 

 

 

 

KD-65X9300C

Black

RMF-TX100E

Sanz AZ1 (Australia,

 

 

 

 

 

RMT-TX100A New

 

 

Zealand)

 

 

 

KD-75X9400C

Black

RMF-TX100E

Hong Kong, SOMEA

 

 

 

 

 

RMT-TX100P

EA4 (Saudi Arabia,

 

 

 

 

 

 

Nigeria, Iraq,

 

 

 

 

 

 

Kuwait , UAE etc )

 

 

 

 

 

 

India,

SSEA ME6

 

 

 

 

 

 

 

SSEA ME6

 

 

 

 

 

 

(Brunei, Cambodia,

 

 

 

 

 

 

Myanmar etc),

 

 

 

 

 

 

Malaysia, Philippines,

 

 

 

 

 

 

SSEA SP2

 

 

 

 

 

 

(

 

etc )

 

 

 

 

 

 

(Singapore etc ),

 

 

 

 

 

 

Thailand, Vietnam.

 

 

 

KD-75X9400C

Black

RMF-TX100T

Taiwan

 

 

 

 

 

RMT-TX100T

 

 

 

 

 

 

KD-75X9400C

Black

RMF-TX100E

Sanz AZ1 (Australia,

 

 

 

 

 

RMT-TX100A New

 

 

Zealand)

 

 

 

3

These servicing instructions are for use by qualified service personnel only.

To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.

The chassis of this receiver is directly connected to the ac power line.

Be sure to follow these guidelines to protect your property and avoid causing serious injury.

Carry the TV with an adequate number of people; larger size TVs require two or more people.

Correctthanddplacementtwhile carrying thethTVis very importanttfortsafetyfandt to avoidt damagesid.

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

Outer case broken battery shouldldnot contactt t tto water.

4

Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.

Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

Tenez compte de ce qui suit pendant l’installation du téléviseur :

Débranchez tous les câbles avant de transporter le téléviseur.

Transportez le téléviseur avec le nombre de personnes appproprié ; un; téléviseur de grande taille doit être transporté parpau moins deux personnes.

Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.

Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement.Nelesremplacerplacer quepardescomposantsposants Sonydontlelenumeroero depieceestindiquedansslelepresentmanueloudansdessupplementspubliesparSony.Lesreglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

Il existe un risque d’explosion si la batterie n’est pas correctement remplacée. Utilisez uniquement un type de batterie similaire ou équivalent.

Lorsqu’il est endommagé, le boîtier externe de la batterie ne doit pas entrer en contact avec l’eau.

5

WARNINGS AND CAUTIONS

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When repairing the LCD panel on the wall,allthetheLCDpanelmuststbebesecuredusingthe44mountingnting holesonnthetherearrearcocover.

1)Do not press on the panel or frame edge to avoid the risk of electric shock.

2)Do not scratch or press on the panel with any sharp objects.

3)Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

4)Do not expose the LCD panel to direct sunlight.

5)Avoid contact with water. It may cause a short circuit within the module.

6)Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)

7)Always clean the LCD panel with a soft cloth material.

8)Use care when handlinggthe wires or connectors of the inverter circuit. Damagingtheg wires may causey a short.

9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

6

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1.Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2.Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3.Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5.Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6.Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7.Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8.For safety reasons, repairing the Power board and/or Inverter board is prohibited.

7

SAFETY CHECK-OUT

8

The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem.

A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.

If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.

If there is more than one error, the LED will identify the first of the problem areas.

Result for all of the following diagnostic items are displayed on screen.

<G>: Power supply board, <B>: Main board, <T>: Tcon board, (LD) board ,

If the screen displays a “0”, no error has occurred .

<P>: Panel module , <S>: Speaker , <A>: Power Adapter

RED LED blinking count

 

Detection Items

 

2x

<G/B> Main 12V over voltage [MAIN_POWER]

 

 

 

 

 

<B> Main 5.0V failure [DC_ALERT]

 

3x

 

 

 

 

<B/S> Audio amp. protection [AUD_ERR]

 

4x

<LD/P> LED driver failure/LED voltage protection [LD_ERR]

 

 

<LD/P>

 

 

 

 

 

Error detection of the I2C communication between the Main device and the LD IC.[BCM_ERR]

 

 

<P/T/G/B>

Panel ID EEPROM I2C No ACK (Also panel power failure is a suspect)

[P_ID_ERR]

5x

 

 

 

 

<T> TCon IC I2C communication error [TCON_ERR]

 

6x

<G/P/B/LD> Backlight failure [BACKLIGHT]

 

 

Over temperature protection [TEMP_ERR]

 

7x

<B> Temp. sensor I2C No ACK [TEMP_ERR]

 

 

<B> V By One lock error between Main device and 4KBE device [4KBE_ERR]

 

8x

<B> Software error [SW_ERR]

 

Red italic : detect at startup sequence only.

9

SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SCREEN DISPLAY]

Error count

Error item Naming

Format of error timestamps

YYMMDDhhmmss (in UTC)

Example:

120823132523 -> Aug 23 2012 13:25:23 UTC

*Only when time is set, an error timestamp is saved.

Smart Core Red LED blinking count

SELF CHECK

Back

 

 

 

 

<<

 

 

 

 

 

002 MAIN_POWER

000000000000 000000000000 000000000000 000

 

003 DC_ALERT

000000000000

000000000000

000000000000

000

 

003 AUD_ERR

150101000018

150101000018

150101000018

003

 

003 HDMI_EQ

150101000123

150101000045

150101000045

003

 

003 TUTUDEMOD

150101000218150101000218003150101000223 150101000223150101000105

003 150101000105

003

004 LD_ERR

000000000000 000000000000 000000000000 000

 

004 BCM_ERR

000000000000

000000000000

000000000000

000

 

005 TCON_ERR

150101000504

000000000000

000000000000

001

 

005 P_ID_ERR

000000000000

000000000000

000000000000

000

 

006 BACKLIGHTERRERR 000000000000006 000000000000000000000000 00000000000000

000

007 TEMP_ERR

150101000200

150101000002

000000000000

002

 

007 4KBE_ERR

000000000000

000000000000

000000000000

000

 

008 SW_ERR

000000000000

000000000000

000000000000

000

 

Panel Operation Time is recorded every

30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

00005 00414 00002

[Home]Exit

Error

Error

Error

timestamp for

timestamp for

timestamp

last recorded

second last

for 3rd last

error

recorded error

recorded

 

 

error

Total Operation Time [hr] – Boot[Count] – Panel Operation Time [hr]

p

[ ]

10

SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

S

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Since the diagnostic results displayed on the screen are not automatically cleared,alwayschecktheselfdiagnosticscreen.

After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

 

Panel operation time :

Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, Power off & on or Push the <Home> button.

11

• There are clutch in the yellow frame[

]. Therefore please be careful in the case of the disassembly or assembly of parts.

1-1-1. STAND L (L) A/STAND R (L) A

1

2

 

STANDLL(L)AA(P/N:44-562-462-01)

R/L side each

/STAND R (L) A (P/N: 4-562-463-01)

2 screws (SCREW, +PSW M5X16) P/N: 2-580-608-01

 

12

DISASSEMBLY

1-1-2. COVER, TERMINAL (L ALB)

1

2

COVER, TERMINAL (L ALB)

13

DISASSEMBLY

1-1-3. LABEL, CI (not applicable for this model) AND LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W)

LABEL, CI

LABEL, REAR TERMINAL

LABEL, SIDE TERMINAL (W)

14

DISASSEMBLY

1-1-4. AC COVER AND POWER SUPPLY CORD

1

Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01

2

3

4

5

POWER SUPPLY CORD

AC COVER

15

DISASSEMBLY

1-1-5. REAR COVER (L ALB) A

1

14 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11

2

4 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N:)2/-580-639-01 4 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02

16

DISASSEMBLY

1-1-5. REAR COVER (L ALB) A

3

REAR COVER (L ALB) A

17

Sony KD-55X9300C, KD-65X9300C, KD-75X9400C Schematic

DISASSEMBLY

1-1-6. TAPE

TAPE

TAPE

TAPE

TAPE

18

DISASSEMBLY

1-1-7. TAPE

NG (Sharp Edge area)

NG (Sharp Edge area)

TAPE

TAPE

TAPE

19

DISASSEMBLY

1-1-8. WIRE DRESSING

20

DISASSEMBLY

1-1-9. WIRE DRESSING

21

DISASSEMBLY

1-1-10. SMART CORE

1

2

2 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

3

SMART CORE

4

Front View of the TV

22

DISASSEMBLY

1-1-11. CUSHION, SC (ALB) AND BRACKET, SC (2L ALB)

1

2

3

4

BRACKET, SC (2L ALB)

Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11

23

DISASSEMBLY

1-1-12. SWITCH UNIT

1

2

3

4

SWITCH UNIT

24

DISASSEMBLY

1-1-13. HOLDER, SIDE SW (ALB)

1

Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2

3

HOLDER,SIDESW(ALB)

25

DISASSEMBLY

1-1-14. HARNESS ASSY(MAIN) AND CONNECTOR ASSY 28P AND CONNECTOR ASSY 14P

 

HARNESS ASSY(MAIN)

CONNECTOR ASSY 14P

P/N: 1-910-110-10

P/N: 1-910-110-11

 

1

2

CONNECTOR ASSY 28P

P/N: 1-910-110-09

26

DISASSEMBLY

1-1-15. BT ANTENNA

1

Screw (SCREW (+PSW) (M3X6)) P/N:)) 2-990-421-41

2

3

BT ANTENNA

27

DISASSEMBLY

1-1-16. SP BOX ASSY(L) / SP BOX ASSY(R)

1

1

3 screws (SCREW, +PSW, M3X6 W12) P/N:) 4-256-393-11

4 screws (SCREW, +PSW, M3X6 W12) P/N:) 4-256-393-11

2

2

3

3

SP BOX ASSY(R)

SP BOX ASSY(L)

28

DISASSEMBLY

1-1-17. BRACKET, STAND (C)(2L ALB) AND UNDER COVER (CL)(2L ALB)

1

2

2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

3

4

5

BRACKET, STAND (C)(2L ALB)

UNDER COVER (CL)(2L ALB)

29

DISASSEMBLY

1-1-18. BRACKET, STAND (C)(2L ALB) AND UNDER COVER (CR)(2L ALB)

1

2

2 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

3

4

5

BRACKET, STAND (C)(2L ALB)

UNDER COVER (CR)(2L ALB)

30

DISASSEMBLY

1-1-19. BRACKET, STAND OUT(2L ALB)

1

4 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

2

3

BRACKET, STAND OUT(2L ALB)

31

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