Sony HCD-SHAKE5, HCD-SHAKE6D Schematic

HCD-SHAKE5/SHAKE6D
SERVICE MANUAL
Ver. 1.1 2013.11
• HCD-SHAKE5 is the tuner, USB, CD player, Bluetooth, NFC and amplifi er section in SHAKE-5.
• HCD-SHAKE6D is the tuner, USB, CD/DVD player, Bluetooth, NFC and amplifi er section in SHAKE-6D.
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION: (US model only)
With 4 ohm loads, both channels driven, from 120 – 10,000 Hz; rated 150 watts per channel minimum RMS power, with no more than 0.7% total harmonic distortion from 250 milliwatts to rated output.
Amplifi er section
The following are measured at US model: AC 120 V, 60 Hz Mexican model: AC 120 V – 240 V, 60 Hz Russian/AEP model: AC 220 V – 240 V, 50/60 Hz Other models: AC 120 V – 240 V, 50/60 Hz Tweeters/woofers Power Output (rated): 350 W + 350 W (at 4 ohms, 1 kHz, 1% THD) RMS output power (reference): 600 W + 600 W (per channel at 4 ohms, 1 kHz) Subwoofers Power Output (rated): 350 W + 350 W (at 4 ohms, 100 Hz, 1% THD) RMS output power (reference): 600 W + 600 W (per channel at 4 ohms, 100 Hz)
Inputs
TV/DVD/SAT (AUDIO IN) L/R Voltage 2 V, impedance 47 kilohms PC/GAME (AUDIO IN) L/R Voltage 2 V, impedance 47 kilohms MIC (SHAKE5) MIC 1, MIC 2 (SHAKE6D) Sensitivity 1 mV, impedance 10 kilohms
A (USB), B (USB) port: Type A
Outputs (SHAKE6D)
VIDEO OUT Max. output level 1 Vp-p, unbalanced, Sync. negative load impedance 75 ohms
USB section
Supported bit rate WMA: 48 kbps – 192 kbps, VBR, CBR AAC: 48 kbps – 320 kbps, VBR, CBR Sampling frequencies WMA: 44.1 kHz AAC: 44.1 kHz Supported USB device Mass Storage Class Maximum current 500 mA
Disc/USB section
Supported bit rate MPEG1 Layer-3: 32 kbps – 320 kbps, VBR MPEG2 Layer-3: 8 kbps – 160 kbps, VBR MPEG1 Layer-2: 32 kbps – 384 kbps, VBR Sampling frequencies MPEG1 Layer-3: 32 kHz/44.1 kHz/48 kHz MPEG2 Layer-3: 16 kHz/22.05 kHz/24 kHz MPEG1 Layer-2: 32 kHz/44.1 kHz/48 kHz Xvid (SHAKE6D) Video codec: Xvid video Bit rate: 4.854 Mbps (MAX) Resolution/Frame rate: 720 × 480 30 fps 720 × 576 25 fps Audio codec: MP3 MPEG4 (SHAKE6D) File format: MP4 File Format Video codec: MPEG4 Simple Profile (AVC is not compatible.) Bit rate: 4 Mbps Resolution/Frame rate: 720 × 576 30 fps Audio codec: AAC-LC (HE-AAC is not compatible.) DRM: Not compatible
Photo: HCD-SHAKE6D
DVD/CD Section
SPECIFICATIONS
US Model
AEP Model
UK Model
Australian Model
Russian Model
E Model
SHAKE-5/SHAKE-6D
Model Name Using Similar Mechanism NEW CD Mechanism Type CDM90-DVBU202//M Optical Pick-up Name CMS-S76RFS7G
Disc player section
System Compact disc and digital audio and video system Laser Diode Properties Emission Duration: Continuous Laser Output*: Less than 44.6 μW * This output is the value
measurement at a distance of 200 mm from the objective lens surface on the Optical Pick-up
Block with 7 mm aperture. Frequency response 20 Hz – 20 kHz Signal-to-noise ratio (SHAKE5) More than 90 dB Dynamic range (SHAKE5) More than 88 dB Video color system format (SHAKE6D) NTSC and PAL
Tuner section
FM stereo, FM/AM superheterodyne tuner Antenna: FM lead antenna AM loop antenna
FM tuner section
Tuning range US model:
87.5 MHz – 108.0 MHz (100 kHz step) Other models:
87.5 MHz – 108.0 MHz (50 kHz step)
AM tuner section (SHAKE5)
Tuning range
European model: 531 kHz – 1,602 kHz (9 kHz step) Other models: 531 kHz – 1,710 kHz (9 kHz step) 530 kHz – 1,710 kHz (10 kHz step)
AM tuner section (SHAKE6D)
Tuning range
Saudi Arabian and Russian models: 531 kHz – 1,602 kHz (9 kHz step) Other models: 530 kHz – 1,610 kHz (10 kHz step) 531 kHz – 1,602 kHz (9 kHz step)
Bluetooth section
Communication system Bluetooth Standard version 3.0 + EDR (Enhanced Data Rate) Output Bluetooth Standard Power Class 2 Maximum communication range Line of sight approx. 10 m Frequency band
2.4 GHz band (2.4000 GHz – 2.4835 GHz)
Modulation method
FHSS (Freq Hopping Spread Spectrum) Compatible Bluetooth profiles
A2DP (Advanced Audio Distribution Profile) AVRCP 1.3 (Audio Video Remote Control Profile) Supported codecs SBC (Sub Band Codec) AAC (Advanced Audio Coding)
1)
The actual range will vary depending on
factors such as obstacles between devices, magnetic fields around a microwave oven, static electricity, reception sensitivity, antenna’s performance, operating system, software application, etc.
2)
Bluetooth standard profiles indicate the
purpose of Bluetooth communication between devices.
Continued on next page
SHAKE-5
SHAKE-6D
1)
2)
9-890-629-02
2013K80-1
©
MINI HI-FI COMPONENT SYSTEM
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-SHAKE5/SHAKE6D
License and Trademark Notice
is a trademark of DVD Format/Logo Licensing Corporation.
• “DVD+RW”, “DVD-RW”, “DVD+R”, “DVD-R”, the “CD” logos are trademarks.
• MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
• This product is protected by certain intellectual property rights of Microsoft Corporation. Use or distribution of such technology outside of this product is prohibited without a license from Microsoft or an authorized Microsoft subsidiary.
• “WALKMAN” and “WALKMAN” logo are registered trademarks of Sony Corporation.
• This system incorporates Dolby* Digital.
* Manufactured under license from Dolby Laboratories. Dolby and the
double-D symbol are trademarks of Dolby Laboratories.
• The Bluetooth owned by Bluetooth SIG, Inc. and any use of such marks by Sony Corporation is under license. Other trademarks and trade names are those of their respective owners.
• The N Mark is a trademark or registered trademark of NFC Forum, Inc. in the United States and in other countries.
• Android is a trademark of Google Inc.
• THIS PRODUCT IS LICENSED UNDER THE MPEG-4 VISUAL PATENT PORTFOLIO LICENSE FOR THE PERSONAL AND NON-COMMERCIAL USE OF A CONSUMER FOR
(i) ENCODING VIDEO IN COMPLIANCE WITH THE MPEG-4
VISUAL STANDARD (“MPEG-4 VIDEO”) AND/OR (ii) DECODING MPEG-4 VIDEO THAT WAS ENCODED BY
A CONSUMER ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS OBTAINED FROM
A VIDEO PROVIDER LICENSED TO PROVIDE MPEG-4
VIDEO.
NO LICENSE IS GRANTED OR SHALL BE IMPLIED FOR ANY OTHER USE. ADDITIONAL INFORMATION INCLUDING THAT RELATING TO PROMOTIONAL, INTERNAL AND COMMERCIAL USES AND LICENSING MAY BE OBTAINED FROM MPEG LA, L.L.C.
HTTP://WWW.MPEGLA.COM
• All other trademarks and registered trademarks are of their respective
holders. In SHAKE-5 manual, ™ and ® marks are not specifi ed.
Abbreviation
®
word mark and logos are registered trademarks
“DVD VIDEO”, and
AUS : Australian model E2 : 120 V AC area in E model E4 : African model E12 : 220 – 240 V AC area in E model E51 : Chilean and Peruvian models EA : Saudi Arabia model MX : Mexican model MY : Malaysia model RU : Russian model SAF : South African model TH : Thai model
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter . The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
AC
1.5 kΩ0.15 μF
voltmeter (0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2

TABLE OF CONTENTS

HCD-SHAKE5/SHAKE6D
1. SERVICING NOTES ............................................. 4
2. DISASSEMBLY
2-1. Overall Case .................................................................... 8
2-2. Back Panel Section ......................................................... 8
2-3. Loading Panel Assy ........................................................ 9
2-4. CDM90-DVBU202//M ................................................... 9
2-5. Front Panel Section ......................................................... 10
2-6. MOTHERBOARD Board,
SWITCHING REGULATOR ......................................... 10
2-7. Service Optical Device, Wire (Flat Type) ....................... 11
3. TEST MODE ............................................................ 12
4. ELECTRICAL CHECK ......................................... 18
5. TROUBLESHOOTING .......................................... 19
6. DIAGRAMS
6-1. Block Diagram - DVD/USB Section - ............................ 25
6-2. Block Diagram - MAIN Section - ................................... 26
6-3. Block Diagram - AMP Section - ..................................... 27
6-4. Block Diagram
- PANEL/POWER SUPPLY Section - ............................ 28
6-5. Printed Wiring Board
- MOTHERBOARD Board (Component Side) - ............ 30
6-6. Printed Wiring Board
- MOTHERBOARD Board (Conductor Side) - ............. 31
6-7. Schematic Diagram
- MOTHERBOARD Board (1/9) - ................................. 32
6-8. Schematic Diagram
- MOTHERBOARD Board (2/9) - ................................. 33
6-9. Schematic Diagram
- MOTHERBOARD Board (3/9) - ................................. 34
6-10. Schematic Diagram
- MOTHERBOARD Board (4/9) - ................................. 35
6-11. Schematic Diagram
- MOTHERBOARD Board (5/9) - ................................. 36
6-12. Schematic Diagram
- MOTHERBOARD Board (6/9) - ................................. 37
6-13. Schematic Diagram
- MOTHERBOARD Board (7/9) - ................................. 38
6-14. Schematic Diagram
- MOTHERBOARD Board (8/9) - ................................. 39
6-15. Schematic Diagram
- MOTHERBOARD Board (9/9) - ................................. 40
6-16. Printed Wiring Board - STR Board - .............................. 41
6-17. Schematic Diagram - STR Board - ................................. 42
6-18. Printed Wiring Board ­6-19. Schematic Diagram ­6-20. Printed Wiring Board ­6-21. Schematic Diagram -
FL Board - ................................. 43
FL Board - .................................... 44
MIC Board - .............................. 45
MIC Board - ................................. 46
7. EXPLODED VIEWS
7-1. Overall Case Section ....................................................... 63
7-2. Back Panel Section ......................................................... 64
7-3. Front Panel Section ......................................................... 65
7-4. Chassis Section ............................................................... 66
7-5. CD Mechanism Section (CDM90-DVBU202//M) ......... 67
8. ELECTRICAL PARTS LIST .............................. 68
3
HCD-SHAKE5/SHAKE6D
SECTION 1

SERVICING NOTES

Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to fl ow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
MODEL IDENTIFICATION
- BACK PANEL -
Model Part No.
HCD-SHAKE5 : AEP, AUS, E2, E51, UK HCD-SHAKE5 : US HCD-SHAKE6D: EA, E4, E12, MY, RU,
SAF HCD-SHAKE5 : MX HCD-SHAKE6D: TH
• Abbreviation AUS : Australian model E2 : 120 V AC area in E model E4 : African model E12 : 220 – 240 V AC area in E model E51 : Chilean and Peruvian models EA : Saudi Arabia model MX : Mexican model MY : Malaysia model RU : Russian model SAF : South African model TH : Thai model
PART No.
4-462-248-0[] 4-462-248-1[]
4-462-248-2[] 4-462-248-3[]
4-462-248-4[]
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radiation
exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The fl exible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc refl ective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
This appliance is classifi ed as a CLASS 1 LASER product. This label is located on the rear exterior.
4
HCD-SHAKE5/SHAKE6D
NOTE OF REPLACING THE IC305 (SHAKE5), IC306 (SHAKE6D) AND IC902 ON THE MOTHERBOARD BOARD
IC305 (SHAKE5), IC306 (SHAKE6D) and IC902 on the MOTHERBOARD board cannot exchange with single. When these parts on the MOTHERBOARD board are damaged, exchange the entire mounted board.
NOTE OF REPLACING THE IC100 ON THE MOTHER­BOARD BOARD
Once IC100 on the MOTHERBOARD board is exchanged, perform “MODEL & DEST WRITE MODE” (refer page 14) before operating the set.
NOTE OF REPLACEMENT OF THE MS-476 BOARD
When the MS-476 board is defective, exchange the entire LOADING ASSY (T).
RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
Releasing Procedure:
1. Press [
2. Press the [CD] (SHAKE5) / [DVD/CD] (SHAKE6D) button to
3. While pressing the [x] button, press the [OPTIONS]
4. The message “UNLOCKED” is displayed and the disc tray is
Note: When LOCKED is displayed, the slot lock is not released by
NOTE OF DISASSEMBLE THE CASE, OVERALL
To disassemble the CASE, OVERALL, hexagon key is required to unscrew the SCREW, TAPPING (HEX).
\/1] button to turn the power on.
select DVD/CD function.
(SHAKE5) / [X] (SHAKE6D) button for more 5 seconds).
unlocked.
turning power on/off with the [\/1] button.
hexagon key
NOTE OF REPLACING MOTHERBOARD BOARD OR BLUETOOTH MODULE OR RC-S801/A (WW) BOARD
When the MOTHERBOARD board or BLUETOOTH module or RC-S801/A (WW) board are replaced, please execute the below service mode.
Pairing this system with a
1. Press the [\/1] button to turn the power on.
2. Place the Bluetooth device within 1 meter (3 feet) from the system.
3. Press BLUETOOTH on the unit to select Bluetooth function. “BLUETOOTH” appears in the display panel.
4. Hold down BLUETOOTH on the unit for 2 seconds or more.
“PAIRING” fl ashes in the display panel.
5. Perform the pairing procedure on the Bluetooth device.
6. Select the model number of the unit on the display of the Bluetooth device.
For example, select “SONY : SHAKE-5 / SHAKE-6D”. If
passkey is required on the Bluetooth device, enter “0000”.
7. Perform the Bluetooth connection on the Bluetooth device.
8. When pairing is completed and the Bluetooth connection is established, the Bluetooth device name appears in the display panel.
9. To cancel pairing operation, hold down BLUETOOTH on the unit for 2 seconds or more until “BLUETOOTH” appears in the display panel.
Bluetooth
device
Connecting with a smartphone by one touch (NFC)
Note: The operation in this mode must use a NFC-compatible smartphone
(Smartphones with a built-in NFC function [OS: Android 2.3.3 or later, excluding Android 3.x])
1. Press the [\/1] button to turn the power on.
2. Download and install the app “NFC Easy Connect”.
Download the free Android app from Google Play by searching
for “NFC Easy Connect”.
3. Start the app “NFC Easy Connect” on the smartphone.
Make sure that the application screen is displayed.
4. Touch the smartphone to the N-Mark on the system until the smartphone vibrates.
hexagon key
Complete the connection by following the instructions
displayed on the smartphone.
5. When pairing is completed and the Bluetooth connection is established, the Bluetooth device name appears in the display panel.
5
HCD-SHAKE5/SHAKE6D
Playing music from a
For a Bluetooth device
1. Press the [
2. Press BLUETOOTH on the unit to select Bluetooth function. “BLUETOOTH” appears in the display panel.
3. Establish connection with the Bluetooth device. The last connected Bluetooth device will be connected
automatically.
Perform the Bluetooth connection from the Bluetooth device if
the device is not connected.
Once the connection is established, the Bluetooth device name
appears in the display panel.
4. Press N. Depending on the Bluetooth device, – you may have to press N twice. – you may need to start playback of an audio source on the
Bluetooth device.
For an NFC-compatible smartphone
1. Press the [\/1] button to turn the power on. Touch the smartphone to the N-Mark on the system to establish
the Bluetooth connection.
Start playback of an audio source on the smartphone. For
details on playback, refer to the operating instructions of your smartphone.
\/1] button to turn the power on.
Bluetooth
device
To disconnect the Bluetooth device For a Bluetooth device
Press BLUETOOTH on the unit. “BLUETOOTH” appears in the display panel.
For an NFC-compatible smartphone
Touch the smartphone to the N-Mark on the system again.
To erase all the pairing registration information perform COLD RESET test mode (Refer page 12).
6
Note: Disassemble the unit in the order as shown below.
SET
2-1. OVERALL CASE (Page 8)
2-2. BACK PANEL SECTION (Page 8)
2-3. LOADING PANEL ASSY (Page 9)
2-4. CDM90-DVBU202//M (Page 9)
HCD-SHAKE5/SHAKE6D
SECTION 2

DISASSEMBLY

2-5. FRONT PANEL SECTION (Page 10)
2-6. MOTHERBOARD BOARD, SWITCHING REGULATOR (Page 10)
2-7. SERVICE OPTICAL DEVICE, WIRE (FLAT TYPE) (Page 11)
7
HCD-SHAKE5/SHAKE6D
Note: Follow the disassembly procedure in the numerical order given.

2-1. OVERALL CASE

2 protector, rear L
9 case, overall
8
1 three screws (+BVTP 3 u 8) (BLACK)
3 three screws (+BVTP 3 u 8) (BLACK)
5 seven screws (+BVTP 3 u 8)
(BLACK)
6 three screws
(tapping (HEX))

2-2. BACK PANEL SECTION

8 back panel section
4 protector, rear R
7 three screws (tapping (HEX))
Note: To disassemble the CASE, OVERALL, hexagon key is required to unscrew the SCREW, T APPING (HEX).
4 three screws
3 CN101 (2P)
2 CN1002 (2P)
1 CN1000 (2P)
7
(SHAKE6D)
(+BVTP 3 u 8) (BLACK)
5 three screws (+BVTP 3 u 8) (BLACK)
(SHAKE6D)
6 one screw (+BVTP 3 u 8)
(BLACK)
(SHAKE6D)
8

2-3. LOADING PANEL ASSY

s
hole
– Side view –
Insert the clip etc. processed to the length of 8 cm or more in the hole on the side of the chassis and push.
8 cm or more
DVD/CD drive
HCD-SHAKE5/SHAKE6D
4 panel, loading assy
3 four claw
2
tray
Push after it inserts it in this hole well.
Note:
– Top view –

2-4. CDM90-DVBU202//M

7 CDM90-DVBU202//M
Note: When you install the CD
drive (CDM90-DVBU202//M), please match the position of the boss two places.
5 boss
9 two screws (+BVTP 3 u 8)
8 two screws (+BVTP 3 u 8)
1 Insert the clip etc.
6
4 four screws (+BVTP 3 u 8)
1 wire (flat type) (24 core)
(CN305)
2 wire (flat type) (5 core) (CN306)
3 CN901 (6P)
0 two screws
(+PWH 3 u 8 (SUMITITE))
qa bracket, CDM
9
HCD-SHAKE5/SHAKE6D

2-5. FRONT PANEL SECTION

3 one screw (+PWH 3 u 8 (SUMITITE))
0 front panel section
8 CN150 (4P)
7 wire (flat type)
(19 core) (CN1508)
9
6 CN1509 (10P)
5 wire (flat type)
(14 core) (CN180)
2 two screws (+BVTP 3 u 8)

2-6. MOTHERBOARD BOARD, SWITCHING REGULATOR

9 three screws (+PWH 3 u 8 (SUMITITE))
qa REGULATOR, SWITCHING
2 CN200 (6P)
0 clamp (L35)
9 three screws (+PWH 3 u 8 (SUMITITE))
9 two screws
(+PWH 3 u 8 (SUMITITE))
1 CN1001 (9P)
7 four screws (+PWH 3 u 8
(SUMITITE))
4 wire (flat type) (8 core) (CN1507)
1 three screws (+BVTP 3 u 8) (BLACK)
4 sheet, thermal
3 three screws
(+PTPWH 2.6 u L (DIA8.0))
5 heat sink (GSX8)
7 two screws (+PWH 3 u 8 (SUMITITE))
(SHAKE6D)
10
8 MOTHERBOARD board
6 bracket, heat sink
qs chassis assy
HCD-SHAKE5/SHAKE6D

2-7. SERVICE OPTICAL DEVICE, WIRE (FLAT TYPE)

Note 1 : Before disconnecting the wire ( at type) (24 core) of optical pick-up block, solder the short-land.
8 four insulator screws
qs service,
optical device
3 Insert the thin wire (clip etc.).
1 six claws
qa insulator
6 belt
2 chuck holder assy (T)
qa insulator
qg wire (flat type)
(5 core)
qa insulator
0
9
qj holder, FFC
2 Solder the short-land.
Note 2: When assembling the optical pick-up block, remove the solder of short-land after connecting the wire (flat type) (24 core).
qf tape
qk wire (flat type)
(24 core)
qh
7 connector
qd base, lo assy
4
5 tray
,QVWDOODWLRQRIZLUHIODWW\SHFRUHDQGZLUHIODWW\SHFRUH
This illustration sees the loading assy (T) from bottom side.
Note:
5 two claws
1 wire (flat type) (24 core)
loading assy (T)
3 Through the hole
terminal face
2 Through the hole
loading assy (T)
– Bottom view –
5 three claws
6 holder, FFC
4
7 wire (flat type)
(24 core)
9 tape
8 wire (flat type)
(5 core)
Under the guide (Fold area)
Under the guide
11
HCD-SHAKE5/SHAKE6D
SECTION 3

TEST MODE

[PANEL TEST MODE]
This mode is used to check the fl uorescent indicator tube, LEDs, keys, [VOLUME] jog, model, destination and software version.
Procedure:
1. Press [ENTER] button and [MUSIC] button simultaneously and hold 3 seconds.
2. All LEDs and segments in fl uorescent indicator tube are lighted up. All RGB LEDs are lighted up in white color.
3. When you want to enter to the software version display mode, press [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D) button.
** If display shown information below, please proceed
with [MODEL & DEST WRITE MODE] to write model & destination.
“STORM-JR(T)” is shown for SHAKE-5.
“STORM-JRD(T)” is shown for SHAKE-6D.
The model information appears on the fl uorescent indicator
tube.
“STORM-JR” is shown for SHAKE-5.
“STORM-JRD” is shown for SHAKE-6D.
Press [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D)
button again to view the destination information.
4. During the destination information display, press [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D) button. Each time [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D) button is pressed, the fl uorescent indicator tube shows the version of each category software in the following sequence: SC, MTK, OPU, UI, PF, SYS, CD, CDMA, CDMB, ST, TA, TAS, TM, BTM, BT, NFC and return back to model information display.
5. When [] button is pressed while the version numbers are being displayed except model and destination, the date of the software creation appears. When [] button is pressed again, the display returns to the software version display.
6. Press [ / ] (SHAKE5) / [‒/PRESET‒] (SHAKE6D) button, the key check mode is activated.
7. In the key check mode, the fluorescent indicator tube displays “K 0 V0”.
Each time a button is pressed, “K” value increases. However,
once a button has been pressed, it is no longer taken into account.
“V” value increases in the manner of 0, 1, 2, 3... if [VOLUME]
knob is turned clockwise, or it decreases in the manner of 0, 9, 8, 7... if [VOLUME] knob is turned counterclockwise.
8. When [ENTER] button is pressed after all LEDs and segments in fl uorescent indicator tube light up, alternate segments in uorescent indicator tube and LEDs would light up, all RGB LEDs would light up in red color. If you press [ENTER] button again, another half of alternate segments in fl uorescent indicator tube and LEDs would light up, all RGB LEDs would light up in green color. Pressing [ENTER] button again would cause all segments in fl uorescent indicator tube and LEDs light up, all RGB LEDs would light up in blue color. Pressing [ENTER] button again would turn off all segments in uorescent indicator tube and all LEDs including RGB LEDs.
9. To release from this mode, press the buttons in the same manner as step 1, or disconnect the power cord.
[USER RESET]
The user reset clears all data including preset data stored in the data ash to initial conditions exclude history mode data.
Procedure:
1. Press [
2. Press [] button and [LED COLOR] button simultaneously
3. “RESET” appears on the fl uorescent indicator tube. After that,
\/1] button to turn on the system.
for 3 seconds.
the fl uorescent indicator tube becomes blank for a while, and the system is reset.
[COLD RESET]
The cold reset clears all data including preset data stored in the data fl ash to initial conditions included history mode data. Execute this mode when returning the set to the customer.
Procedure:
1. Press [\/1] button to turn on the system.
2. Press [] button and [AUDIO IN] button simultaneously for 3 seconds.
3. “COLD RESET” appears on the fl uorescent indicator tube. After that, the fl uorescent indicator tube becomes blank for a while, and the system is reset.
[CD/DVD SHIP MODE (WITH MEMORY CLEAR)]
This mode moves the optical pick-up to the position durable to vibration and clears all data including preset data stored in the data ash to initial conditions during the next AC-In. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press [\/1] button to turn on the system.
2. Select CD (SHAKE5) / DVD/CD (SHAKE6D) function.
3. Press [CD] (SHAKE5) / [DVD/CD] (SHAKE6D) button and [SOUND FLASH] button simultaneously for 3 seconds. The system turns off automatically.
4. A message “MECHA LOCK” is displayed on the fl uorescent indicator tube and the CD ship mode is set.
[CD/DVD TRAY LOCK MODE]
This mode let you lock the disc tray. When this mode is activated, the disc tray will not open when [Z OPEN/CLOSE] button is pressed. The message “LOCKED” will be displayed on the uorescent indicator tube. This mode only applied when there is disc(s) on the tray.
Procedure:
1. Press [\/1] button to turn on the system.
2. Select CD (SHAKE5) / DVD/CD (SHAKE6D) function.
3. Press [] button and [OPTIONS] (SHAKE5) / [X] (SHAKE6D) button simultaneously and hold down until “LOCKED” or “UNLOCKED” displayed on the fl uorescent indicator tube (around 5 seconds).
[CDM AGING MODE]
This mode is used for CDM aging.
Procedure:
1. Press [\/1] button to turn on the system.
2. Select CD (SHAKE5) / DVD/CD (SHAKE6D) function.
3. Open the disc tray, insert a disc and close the tray .
4. Press [CD] (SHAKE5) / [DVD/CD] (SHAKE6D) button and [MOVIE/GAME] button simultaneously for 3 seconds.
5. The fl uorescent indicator tube displays Aging Display “AG xxxx/yyyy”.
“xxxx” represents the error counter (Maximum Value of “xxxx” = 9999) “yyyy” represents the cycle counter (Maximum Value of “yyyy” = 9999)
6. Press [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D) or [ / ] (SHAKE5) / [/PRESET] (SHAKE6D) to search for Aging History Error Display
The fl uorescent indicator tube displays “Mx E1E2E3E4”. x: error history number E1: Loading sequence JCP high E2: Loading sequence JCP low E3: Loading operation JCP E4: Cam position operation JCP
7. Press [ENTER] to Aging Display
To release from CDM Aging Mode. To release from this mode, press [\/1] button or perform COLD RESET operation.
12
[HISTORY MODE]
This mode is used to check important data stored in the system when PROTECTOR happen.
Procedure:
1. During demo mode, press [ENTER] button and [LED PATTERN] for 5 seconds to mode in to history mode. Press the [M > /TUNING+] (SHAKE5) / [TUNING +/
2. >] (SHAKE6D) or [.m/TUNING‒] (SHAKE5) / [TUNING‒/. stored.
Display on fl uorescent indicator tube Description
PROCOUNT
PROTYPE
] (SHAKE6D) button to check history data
※※
※※※※
No of time protector happen (0 ~ 99) Indication protector type (refer protector kind test mode)
HCD-SHAKE5/SHAKE6D
Protector type Protector Error Code AMPL E01 PWR2 E03 SPK E04 TEMP E05 FAN E06
T1
T2 FUNC
VOL
ATT EQ LOW EQ MI D EQ HIGH
VACS
APVACS SURR
DJ
BAZUCA
To release from History Mode. To release from this mode, press [
※※※※※H※※
※※※※※H※※
※※※※※※※
※※※※※※ ※※
\/1] button.
M
M
※※※
※※※
※※※
※※※
※※※
※※
※※
※※※
※※※
Single Power On Time until protector happened (0~99999 hours, 0~99Min) Total Power On Time [ no consider protector happen ] (0~99999 hours, 0~99Min)
Input Function during protector happened Volume setting (MIN / 1 - 50 / MAX) Actual attenuation (-87 … 0) Low EQ level (-6 … 0 … +6) Mid EQ level (-6 … 0 … +6) High EQ level (-6 … 0 … +6) VACS level (0 ... 5) AP VACS level (0 … 7) Surround setting (OFF / ON)
DJ Effect setting DJ Mode: OFF/ISOLAT/FLANGE/PHASER/FLASH DJ Setting Value: 1~ 40
Bass Bazuca setting (OFF / ON)
13
HCD-SHAKE5/SHAKE6D
[PROTECT KIND CHECK TEST MODE]
This mode is used to check types of protect occurred during protector on.
Procedure:
1. During protection on, fl uorescent indicator tube shows blinking message “PROTECT EXX” where “EXX” represent the error code.
2. Press [] button and [ / ] (SHAKE5) / [‒/PRESET‒] (SHAKE6D) button simultaneously.
3. Fluorescent indicator tube display will toggle between “PROTECT” message and protector kind message display.
Below table explains on protector kind.
Error Code
E01 “AMP OCP” The over current condition to
E03 “POWER
E04 “DC DETECT” DC appears in SP terminal by
E05 “THERMISTOR” Unusual heat up of MOSFET by
E06 “F AN BLOCK” Defect of DC FAN and DC F AN
To release from this mode: Press [] button and [ / ] (SHAKE5) / [/PRESET] (SHAKE6D) button simultaneously again or unplug & re-plug in the power cord.
If speaker does not have output even if the set status is not in PROTECT mode, the following defect might be possible:
Defects Possible cause
RESET defect Reset signal status from micom is not ‘H’.
If the PROTECT mode is “POWER SUPPLY”, there is possibility of unusual power supply of any of the AMP IC or Pre-amplifi er.
Protector Message
SUPPLY”
Description
MOSFET occurs by defect of MOSFET or defect of PS output line.
Defect of power supply circuit to AMP
defect of AMP IC and MOS­FET.
improper assembly of heat sink, destruction of MOSFET etc.
driver circuit
[MODEL & DEST WRITE MODE]
This mode is used to set software model & destination. This mode is only available when no permanent model & destination is stored.
Procedure:
1. Press [OPTIONS] (SHAKE5) / [X] (SHAKE6D) button and [FOOTBALL] button simultaneously and hold for 5 seconds.
2. Fluorescent indicator tube display will show “M XXXXX”.
3. Press [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D) / [ / ] (SHAKE5) / [/PRESET] (SHAKE6D) button to select the model based on the set’s model.
Product Code F. Tube display
STORM-JR-CD “M STORM-JR” STORM-JR-DVD “M STORM-JRD”
4. Press [ENTER] button.
5. Fluorescent indicator tube display will show “D XXXXX”.
6. Press [+ / ] (SHAKE5) / [+/PRESET+] (SHAKE6D) / [ / ] (SHAKE5) / [/PRESET] (SHAKE6D) button to select the destination based on the set’s country.
Area Code Country F. Tube display
J1 Japan “D J” JE1 Tourist “D JE” U2/CA2 America, Canada “D NA” CEL/CE1/
CE2 CEK U.K. “D CEK” RU1/RU3 Russia “D RU” AU1 Australia “D AU” CN1 China “D CN” E12 India, Pakistan, Morocco “D E12” E3/E93/
SA2/E15 E4 Africa “D E12” EA3 Saudi Arabia “D EA3” HK1/
HK2/PL1/ SP1/SP2/ SP6/TH1
KR2 Korea “D KR” TW2 Taiwan “D TW” E2, E32,
E51, AR2 BR1 Brazil “D BR” MX2,
MX4
Europe (general) “D CE2”
Middle East, Africa (South Africa), Iran
Hong Kong, Philippines, Singapore, Malaysia, Thailand
Latin America (general), Chile, Peru, Argentina
Mexico “D MX”
“D E3”
“D ASIA”
“D LATIN”
14
7. Press [ENTER] button to confi rm the selection.
8. “RESET” appears on the fl uorescent indicator tube. After that, the fl uorescent indicator tube becomes blank for a while, and the system is reset.
9. Mode in [PANEL TEST MODE] again to confi rm on the model & destination.
HCD-SHAKE5/SHAKE6D
[DVD COLOR SYSTEM MODE] (SHAKE6D)
This mode let you change the color system of the video output
from PAL to NTSC or vice-versa.
Procedure:
1. Press the [\/1] button to turn on the system.
2. Press the [DVD/CD] button.
3. Press the [ENTER] button and [LED COLOR] button simultaneously and hold for 3 seconds.
4. The message “COLOR PAL” or “COLOR NTSC” appears on the fl uorescent indicator tube.
To release from DVD Color System Mode
1. O nce the color system ha s been selecte d, the mode is fi xe d there after. If you wish to change the mode again, perform the above item 3 again.
[DVD SERVICE MODE] (SHAKE6D)
This mo de let you make dia gnosis an d adjust ment easily by
using the r emote comma nder and the T V. Th e instr uctions, diagnostic results, etc. are given on the on-screen display.
TEST DISC LIST
Be sure to use the DVD disc that matches the signal standards
of your region.
CD
YEDS-18 (Part No.: 3-702-101-01) PATD-012 (Part No.: 4-225-203-01)
DVD SL (Single Layer)
NTSC : HLX-503 (Part No.: J-6090-069-A) HLX-504 (Part No.: J-6090-088-A) PAL : HLX-506 (Part No.: J-6090-077-A)
DVD DL (Double Layer)
NTSC : HLX-501 (Part No.: J-6090-071-A) HLX-505 (Part No.: J-6090-089-A) PAL : HLX-507 (Part No.: J-6090-078-A)
Procedure to enter DVD Service Mode:
1. Press the [\/1] button to turn on the system.
2. Press the [DVD/CD] button.
3. Press the [ENTER] button and [+/PRESET+] button simultaneously and hold 3 seconds.
4. The message “SERVICE IN” appears on the fl uoresc ent indicator tube and the Top Menu of Remocon Diagnosis Menu appears on the on-screen display on the TV.
The display of the “Model Name” of the “Remocon Diagnosis
Menu” change with t he model and the de stination . Refer to below on the model name.
STOMJRD : SHAKE-6D
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
5. USB Test Mode Setting Model Name
IF-con Syscon
: SHAKE6D_ XX : Ver. XX.XX (XXXX) : Ver. X.XXX
*1
*1: Changes depending on destination
5. To execute each fu n ct ion, p re ss it s nu mb er by u si ng nu me r ic button on the remote commander.
6. To release from this mode, pre ss the [\/1] button t o turn of f the system.
Execute IOP Measurement
In or der to execute IOP measurement, the following standard
procedures must be followed.
1. From the Top Menu of Remocon Diagnosis Menu, select “2. Dr ive Manual Oper ation” by pressing t he [2] button on the r
emote com ma nder. The followi ng sc ree n app ea rs on t he
on-screen display.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Mecha test mode
5. MIRR time Adjust
0. Return to Top Menu
2. Select “3. Manu al Adjus t ment ” by pr essi ng t he [3] button on the remote commander. The following s cre en a ppe ar s on t he on-screen display.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eg Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve (FE) Level:
9. RFL (PI) Level:
0. MIRR Time: O o Change Value
RETURN Return to previous menu
3. Select “6. Iop:” by pressing the [6] button on the remote commander.
4. Wait until a hexade cimal number appea rs in the on-scre en display as below:
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eg Boost Adjust:
6. Iop. ED
7. TRV. Level:
8. S curve (FE) Level:
9. RFL (PI) Level:
0. MIRR Time: O o Change Value
RETURN Return to previous menu
5. Convert data from hexadecimal to decimal by using conversion table.
6. Please fi nd the label on the rear of the BU (Base Unit).
The default IOP value is written in the label.
7. Subtract between these two values.
8. If the remainder is smaller than 93 (decimal), then it is OK.
However if the value is higher than 93, then the BU is defective
and need to be change.
9. Press the [ RETURN ] button on the remote commander to return to previous menu.
10. Press the [0] button on the remote commander to return to the Top Menu of Remocon Diagnosis Menu.
11. Press the [\/1] button to turn off the system.
15
HCD-SHAKE5/SHAKE6D
Check Emergency History
To check the emer gency hi stor y, please follow the following
procedure.
1. From the Top Menu of Remocon Diagnosis Menu, select “3. Emergency History” by pressing the [3] button on the remote com mander. The following screen a pp ears on the on­screen display.
Emg. History Check
Laser Hours CD 999h 59min
1. 01 05 04 04 00 00 00 00
2. 02 02 01 01 00 A9 4B 00 00 00 00 00
Next Next Page Prev Prev Page
O Return to Top Menu
DVD 999h 59min
00 92 46 00 00 00 23 45
00 00 23 45
2. You can check the total time when the laser is turned on duri ng playba ck of DVD and CD fr om the above menu. T he maximum time, which can be displayed are 999h 59min.
3. You can check the error c ode of latest 10 emerge ncy hist or y from the ab ove menu. To view the previou s or next page of emergency h istory, press t he [.] button or [>] butt on on the remote commander. The error code consists of
Error Code
Example of Error code
Parameter of error code
This is the detail of error code.
Example of Error code
1. 01 05 04 04 00 92 46 00 00 00 00 00 00 00 23 45
Time of error code
This is the laser time when an error occurred.
Example of Error code
1. 01 05 04 04 00 92 46 00 00 00 00 00 00 00 23 45
To clear the Laser Hours
Press the [
DISPLAY] button and then press the [CLEAR]
button. The data for both CD and DVD data are reset.
Emg. History Check
Laser Hours CD 0h 0min
1. 01 05 04 04 00 00 00 00 00 00 23 45
2. 02 02 01 01 00 A9 4B 00 00 00 00 00 00 00 23 45
Next Next Page Prev Prev Page
O Return to Top Menu
DVD 0h 0min
00 92 46 00
1. 01 05 04 04 00 92 46 00 00 00 00 00 00 00 23 45
The meaning of error code is as below: 01: Communication error (No reply from syscon) 02: Syscon hung up 03: Power OFF request when syscon hung up 19: Thermal shutdown 24: MoveSledHome error 25: Mechanical move error (5 Changer) 26: Mechanical move stack error 30: DC motor adjustment error 31: DPD offset adjustment error 32: TE balance adjustment error 33: TE sensor adjustment error 34: TE loop gain adjustment error 35: FE loop gain adjustment error 36: Bad jitter after adjustment 40: Focus NG 42: Focus layer jump NG 51: Spindle stop error 52: Open kick spindle error 60: Focus on error 61: Seek fail error 62: Read Q data/ID error 70: Lead in data read fail 71: TOC read time out (CD) 80: Can’t buffering 81: Unknown media type
To clear the Emergency History
Press the [DVD TOP MENU] button and then press the [CLEAR] button. The error code for all emergency history would be reset.
Emg. History Check
Laser Hours CD 999h 59min
1. 00 00 00 00 00 00 00 00
2. 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Next Next Page Prev Prev Page
O Return to Top Menu
DVD 999h 59min
00 00 00 00 00 00 00 00
To clear the Initialize Setup Data
Press the [DVD/TUNER MENU] button and then press the [CLEAR] button on the remote commander.
Emg. History Check
Laser Hours CD 999h 59min
Initialize setup data...
DVD 999h 59min
16
Next Next Page Prev Prev Page
O Return to Top Menu
To return to the Top Menu of Remocon Diagnosis Menu
Press the [0] button on the remote commander.
Check Version Information
To check the version information, please follow the following
procedure.
1. From the Top Menu of Remocon Diagnosis Me nu, selec t “4. Version information” by pressing the [4] button on the remote comma nder. The following scree n appear s on the on-scre en display.
Version information
Firm (Main) : Ver. xxxxx Firm (Sub) : xxxxx RISC : xxxxx 8032 : xxxxx Audio DSP : xxxxx Servo DSP : xxxxx
O Return to Top Menu
HCD-SHAKE5/SHAKE6D
To return to the Top Menu of Remocon Diagnosis Menu, press the [0] button on the remote commander.
17
HCD-SHAKE5/SHAKE6D
SECTION 4

ELECTRICAL CHECK

TUNER SECTION
FM AUTO STOP CHECK
set
Procedure:
1. Turn the power on.
2. Input the following signal from Signal Generator to FM antenna input directly.
Carrier frequency : A = 87.5 MHz, B = 98 MHz, C = 108 MHz Deviation : 75 kHz Modulation : 1 kHz ANT input : 35 dBu (EMF)
Note: Please use 75 ohm “coaxial cable” to connect SG and the set. You cannot use video cable for checking. Please use SG whose output impedance is 75 ohm.
0 dB = 1 ȝV
signal
generator
+
75
3. Set to FM tuner function and scan the input FM signal with automatic scanning.
4. Confi rm that input Frequency of A, B and C detected and automatic scanning stops.
The stop of automatic scanning means “The station signal is received in good condition”.
18
(2)
SECTION 5

TROUBLESHOOTING

Checks whether the state of a Cable and Outlet are normal.
If there are no problems, checks circumference circuit for
Main on/Sub on Output of Main mount side.
Replaces Switching regulator if it is not up to standard.
HCD-SHAKE5/SHAKE6D
No
Yes
AC IN
The Power Control signal to Switching regulator is checked.
Is following power voltage OK?
Main on/Sub on Standby Demo mode Power On
CN 201 :pin7 Low (0V) Hi (3.3V)   Hi (3.3V)
(6)
The Output from Switching regulator is checked.
(4)
No
pin4 0V -24V±2.5V
pin1 0V -61V±2.5V
Yes
END
13V±0.5V
0V 61V±2.5V
Standby Demo mode Power On
13V±0.5V
pin6 0V 24V±2.5V
CN 201 pin1
Is following power voltage up to standard?
CN 401 pin9
(3)
(5)
(1)
pin1-2: 13V
pin3-4: GND
pin5: AC-DET
pin7: MAIN-ON
(1) AC input
(2) Fuse
(3) Sub Power transformer
(4) CN 201 Connector
(5) MAIN Power transformer
(6) CN 401 Connector
pin1-3: V1- (DC-61V)
pin4: V2- (DC-24V)
pin5: GND
pin6: V2+ (DC+24V)
pin7-9: V1+ (DC+61V)
Switching Regulator Diagnosis Flow
19
HCD-SHAKE5/SHAKE6D
§9
C
§9
E
Check condition of transistor Q203, V
Check IC303 for 3.3V.
If there is no problem, check circumference circuit of IC260
(Switching regulator) for 3.3V.
Check IC302 (LDO IC) for 1.2V.
No
Yes
R652: 1.2V
Check voltage supply to MTK IC306
R653/R654: 3.3V
No
Checks circumference circuit for SL+/SL- of IC902.
Checks circumference circuit of IC306 FMO Signal.
No
Yes
Does it output the signal?
Checks CN901 SL+/SL- signal.
The Sled motor has a problem.
Replaces BU.
Checks circumference circuit for FCS+/FCS- of IC902.
Checks circumference circuit of IC306 DMO Signal.
Checks circumference circuit for SP+/SP of IC902.
No
Yes
The Spindle motor has a problem.
Does it output the signal?
Checks CN901 SP+/SP- signal.
No
Replaces BU.
Checks circumference circuit of IC306 FOO Signal.
No
Yes
Does it output the signal?
Checks CN901 FCS+/FCS- signal.
No
The Optical pickup has a problem.
Replaces BU.
REMOVE CDM TOP PANEL
TURN ON
REMOVE TOP P ANEL
REMOVE SIDE PANEL
Optical Block Diagnosis Flow (1/2)
TRAY IN
Does Optical pickup move to inner circumference?
(Visual check)
20
Yes
Yes
Does Spindle motor rotate?
(Visual check)
Yes
Does Optical pickup do focus search?
(Visual check)
A
HCD-SHAKE5/SHAKE6D
Checks circumference circuit of Q901 or Q902.
Checks circumference circuit of IC306 LDO1 and LDO2.
No
Yes
The Optical pickup has a problems.
Does it output 1.8V when laser become luminous ?
Check JL323 (LD780) signal.
Does it output 2.2V when laser become luminous ?
Check JL319 (LD650) signal.
No
Replaces BU.
No
Replaces BU if it is not up to standard.
No
Yes
RF Level = 1.0 ± 0.25 Vpp
If it is not up to standard,
Lens cleaning is performed.
Test CD:YEDS-18
Is output level of RF signal (CN302 6pin) up to standard?
Yes
No
The Optical pickup has a problems.
Replaces BU.
A
Optical Block Diagnosis Flow (2/2)
Yes
Does laser diode become luminous ?
(Visual check)
Yes
DISC IN
Yes
RF Level = 1.0 ± 0.25 Vpp
Test CD:YEDS-18
Is output level of RF signal (CN302 6pin) up to standard?
Yes
Is there no problem with Long term Aging Test (60min)?
Confirms that there is no sound skip.
END
21
HCD-SHAKE5/SHAKE6D
Reinserts the cable or Exchanges.
If there are no problems, checks output of
Switching regulator board.
No
Yes
Checks 13.5V output of CN200 1pin.
Is the power voltage OK?
No
Reinserts the cable or Exchanges.
If there are no problems, checks output of
Main on output of MOTHERBOARD Board side.
No
Checks 3V output of CN200 6pin(Main on)
Is the power voltage OK?
Yes
Reinserts the cable or Exchanges.
If there are no problems, checks output of
Switching regulator board.
No
Yes
Checks 61V output of CN1001 1pin(PVDD).
Is the power voltage OK?
Checks circumference circuit of REG IC1000.
If there are no problems, exchanges IC1000.
No
Checks OUT terminal-49V output of REG IC1000
Is it shorted out?
Or, Checks GND and OUT Terminal with Tester.
Yes
B
Yes
PLAY MUSIC
MOTHERBOARD Mount Diagnosis Flow (1/2)
Yes
Is there audio output from MOTHERBOARD Board?
22
A
HCD-SHAKE5/SHAKE6D
Checks circumference circuit of REG IC1009.
If there are no problems, exchanges IC1009.
No
B
Checks OUT Terminal 5V output of REG IC1009 or,
Checks GND and OUT Terminal with Tester.
Is it shorted out?
Checks circumference circuit of REG IC1010.
If there are no problems, exchanges IC1010.
No
Yes
Checks OUT Terminal -5V output of REG IC1010 or,
Yes
Checks GND and OUT Terminal with Tester.
Is it shorted out?
Replaces MOTHERBOARD Board
No
Leave MOTHERBOARD Mount to a state of it only and,
checks Power Audio Driver(MOS FET) with Tester.
No
Yes
Is it shorted out?(Refer to Page 24.)
Assembles into the unit again then, checks
Replaces MOTHERBOARD Board
Yes
whether there is the audio output from
MOTHERBOARD Board.
A
MOTHERBOARD Mount Diagnosis Flow (2/2)
END
23
HCD-SHAKE5/SHAKE6D
JL1517
JL1516
FB474
Q1047
E
JL1518
C1230
Q1046
C1229
FB205
JL5024
14
JL1515
L
LED
CN1505
SPEAKER
JL1514
FB206
JL1513
R1292
CL001
C1136
C1307
C1107
C1109
C1308 C1108
C1111
C1299
C1110
C1113
C1300 C1112
JL1601
JL1600
JL1655
JL1603
JL1656
JL1602
C1650
JL1654
¾
JL1653
JL1652
AK
JL462
A/K
D462
AK
JL460
A/K
AK
CL460
A/K
D460 D461
JL463
JL461
C480
JL111
JL110
Ú SHAKE5
¾ SHAKE6D
MOSFET Confi rmation for MOTHERBOARD Mount
R1365
JL1103
JL1039
D1019
JL1102
R1291
R1288
R1289
C1620
JL113
JL114
R1346
R1099
R1095
JL1087
R1097
E
Q1045
E
Q1037
R1100
JL1040
R1293
R1290
JL1105
JL1044
JL1050
JL1049
JL1045
JL1047
JL1051
JL1048
R1634
R1639
R1624
¾
R1616
C1617
R1628
R1629
R1620
R1613
R1614
R1612
JL118
JL115
JL116
Tester
R1630
R1621
JL112
B2E2C1
R1345
JL1010
B1C2E1
R1364
C1214
R1094
C1102
JL1074
JL1081
R1181
R1184
R1154
R1157
R1156
R1148
R1151
R1153
R1147
JL1080
JL1071
R1185
R1186
R1188 R1187
JL1078
R1348
Tester
R1347
R1090
JL1077
R1145
R1162
R1163
R1152
R1189
R1241
R1150
R1146
JL1070
R1149
R1355
R1354
R1636
R1641
R1626
Tester
R1618
R1631
R1646
R1643
R1644
R1645
R1623
C1615
R1615
R1622
JL1651
CL462
R492
JL128
FB462
JL1012
JL1009
JL1011
JL1013
R1155
C758
R757
R1672
R1673
R1671
CL327
CL329
CL328
JL1650
L466
JL117
R1401
R1399
JL1072
JL1076
R1388
R1397
C705
C768
C706
R756 R758
R754
R722
C740
R752
C711
CL331
CL330
CL332
C321
C322
R1370
R1406
R1183
D1028
E Q1051
R1369
JL1094
Tester
JL1052
JL1086
D1009
JL1082
C1145
C1152
R1193
C1151
C1149
JL1068
R1195
R1337
JL1062
C1281
C1282
C1284
C1283
C1287
C1288
C1286
C1285
JL1073
C700
R720
C733
C715
R175
R363
R1654
R1656
C701
C1621
C1622
R1658
R1659
C1623
C1624
C743
R1660
R1663
C1636
C1631
R1661
C702
R1662
R705
FB701
Tester
JL545
¾
R569
R560
R305
C349
C365
C313
JL544
C348
C339
C311
R357
C308
C364
C351
R366
C338
C352
C337
C335
C309
C336
C332
C331
C334
C315
JL539
R356
R362
JL540
FB315
JL538
R352
R353
C1150
C1093
C1089
R1086
Tester
C1090
C1085
JL1067
R1089
R1336
C1087
C1092
C1161
R1234
C1162
Tester
JL1069
R1214
R1335
C1163 C1164
C1147
C1091
R1087
C1088
C1084
JL1066
R1088
R1334
C1086
JL944
C749
C745
CL913
JL322
CL912
R324
JL308
JL309
R383
CL911
R368
CL333
CL326
CL335
CL325
CL324
Tester
R948
R947 R946
C946
JL943
R950
R562
JL324
SL561
JL326
JL327
C921
C919
R916
282221152930
IC902
17814
C920
C922
R919
JL315
CL334
R349
R350
JL316
C304
C305
R378
CL336
C990
JL318
JL320
R563
JL328
JL334
JL336
JL330
C918
R908
R906
JL313
C302
JL312
JL314
JL543
JL542
JL541
JL1085
R1212
R1058
JL1083
Short = NG
R1232
R1059
C970
C972
JL321
JL319
JL325
JL332
JL329
JL333
JL337
JL338
C916
C915
C303
C326
Q1035
R1366
SG
D1026
D1027
Q1031
JL1025
E
R1386
R1405
D1047
R1253
R1252
R1254
JL1089
JL1061
JL1091
R1239
R1240
C1174
IC1008
R1164 R1137
R1349 C1123 C1122
R1050
C1068
R1055
D1008
JL1084
R1053
C1066
R1047
C1067
C1062
R1037
R1054
R1049
C975
R974
C976
JL323
JL335 JL331
JL941
JL942
JL339
JL341
JL340
SL904
C908
JL903
JL906
JL905
C907
JL902
SL901
JL901
JL904
R927
JL1090
D1025
Q1034
SG
JL1088
R1182
JL1100
C1290
C1289
JL1006
JL1101
L1004
JL1002
JL207
C206
JL356
JL208
JL152
C969
C973
JL151
JL89
JL940
SL903 SL902
JL81
R68
R69
R165
C2035
C160
C057
C056
R157
R39
C48
C45
C46
R045
R046
C2018
C2014
C2015
R2006
R2003 R2002 R2001
R2009
JL203
JL230
JL213
JL355
JL201
JL231
JL5021
JL241
JL153
JL260
JL233
JL154
JL350
JR
JR
JR JR
JR JR
JR
JR
JL273
JL240
JL90
R190
R192
JL95
JL93
JL92
JL91
JL5022
R132
JL414
JL136
JL281
JL2002
C286
JL2000
JL139
JL140
JL285
JL2003
JL2001
JL135
JL206
JL5044
JL210
JL211
JL1542
JL214
JL204
JL14
JL286
JL280
R116 R114
R115
R113 R109 R111
R110 R112
JL2009
R2023
JL2010
JL5023
JL353
JL242
JL243
JL244
JL265
JL263
JL261
JL2007
JL2008
JL264
JL234
JL422
JL5043
JL5034
JL5033
JL5039
JL5041
JL5036
JL5038
JL5040
JL5035
JL5037
JL5032
JL5031
JL5030
JL5029
JL5028
JL5027
JL5026
JL5042
JL5025
JL121
JL187
JL186
JL189
JL181
JL126
JL125
JL127
JL192
R2020
JL191
R2021
JL190
JL188
JL122
C2027
JL124
JL123
C2028
JL185 JL183
JL182 C2030
R2022
C2029
JL184
<Note>
Please check each channel’s resistance value for the Coil’s terminal and Capacitor’s + and – terminal.
These terminal is equal to resistance value for POWER AUDIO DRIVER terminal.
24

6-1. BLOCK DIAGRAM - DVD/USB Section -

RF
VOA/A
VOB/B VOC/C VOD/D
VC
PD
AUTO
POWER CTRL
Q902
AUTO
POWER CTRL
Q901
SERVICE,
OPTICAL DEVICE
X301
27MHz
(LO:DVD.HI:CD)MSW
VR (780)
VR (650)
5CH SYSTEM
MOTOR DRIVER
IC902
14
VOFC+ VOFC-
13
16
VOTK-
15
VOTK+
VOLD+ VOLD-
VOSL+ VOSL-
VOTR-
9
10
VOTR+
VINFC VINTK
VINLD
VINSL+
BIAS
MUTE
1
26
23
4
CONNECT TO
MS-476 BOARD
CN306
1 2 3 5
FCS+ FCS–
TRK+ TRK–
SL+ 17 SL– 18
SP+ 11 SP– 12
LOAD­LOAD+ TRAY-IN TRAY-OUT
CD RF AMP
FOCUS/TRACKING ERROR AMP
CD SYSTEM PROCESSOR
DIGITAL SERVO PROCESSOR
IC306
123
RFIP
RF_C1
128
RF_B
127
RF_A RF_D2 RF_F4VOE/E+G RF_E3VOF/F+H
10
V2O
MDI1
13
LDO114LD (780)
LDO215LD (650)
XTALI7
8
XTALO
MSW23
CD_VR19
DVD_VR20
FOO22 TRO21
FMO18
DMO17
V14/VREF01127
MUTE4528
ASDATA0
ADIN ACLK
ALRCK
ABCK
USB_DP 25
USB_DM 24
SF_CS#
SF_DO
SF_DI
SF_CK
SDA
SCL
EEWP
IFSDI 40
IFSDO 35
IFSCK 34 IFCS# 42
IFBSY 41
HCD-SHAKE5/SHAKE6D
SECTION 6

DIAGRAMS

STEREO A/D CONVERTER
IC765
SCK
16
3
LRCK DATA
2
AUDIO DSP
SDOUT2
26
SDIN1
11 22
SCLKOUT1 LRCK
19 21
MCLKO
IC701
SCLKOUT2
RESET
32 15 16 12
48 75 76
O-DSP-RESET
CONTROLLER
ASYNCHRONOUS SAMPLE
SIGNAL SELECTOR
IC780
EEPROM
IC305
1
_CS
2
SO
5
SI
6
SCK
EEPROM
IC301
SDA SCL WE
52 – 55, 57 – 60,
69 - 62
RD0 – RD15
2
B
1
A
SHAKE6D
5
Y
6
SEL
64M SDRAM
A0 – A11
23 – 26,
29 – 34, 22, 35
89 - 92, 79 - 74,
88, 73
RA0 – RA11
IC304
CVBS
100
118
106 112 117 113
30 31 32 33
47 48 46
DG0, DQ1 – DQ15
2, 4, 5, 7, 8, 10, 11, 13, 42,
44, 45, 47, 48, 50, 51, 53
RATE CONVERTER
SDIN
4
LRCKI
6
BCKI
5 2
RCKI
STEREO A/D CONVERTER
9
DOUT
6
SCKI
7
LRCK
8
BCK
USBDP_UP
31
USBDM_UP
30
USB CONTROLLER
VBUS_DET27 RESET_N26
XTALIN
33
20
21
38
15
85
86
72
61
BA0 BA0
BA1 BA1
RCLK CLK
IC740
IC1603
IC300
X2000
24MHz
39
70
DQM0 LDQM
SDOUT
BCKO
LRCKO
VINL
VINR
XTALOUT
18
83
RAS# RAS
DQM1 UDQM
23 25
24
RST
13
13
14
32
17
16
82
80
CAS# CAS
RWE# WE
PRST#
L-IN
>004B
MAIN
R-CH
2USBDP_DN1
1USBDM_DN1
4USBDP_DN2
3USBDM_DN2
38
SECTION (Page 26)
88
O-HUB-RESET
87
O-HUB-VBUS-DETECT O-DIGITAL-SEL
61 45
O-MTK-SDO
46
I-MTK-SDI
47
I-MTK-CLK
56
I-MTK-XIFCS
55
O-MTK-BUSY
O-MTK-RESET57
I-CDM-LOAD-SW63 I-CDM-UNLOAD-SW64
VOUTL
VOUTR
BCK
SDOUT1
XTALI
XTALO
SDA1
SCL1
I-DSP SCL
I-DSP SDA
SYSTEM
IC100 (1/4)
7 8 1
27 23
3
12.288MHz
4
SDIN2
/I-HUB-OC-USB A
R-CH
X762
L-OUT
STEREO A/D CONVERTER
16
STEREO A/D CONVERTER
86
84/I-HUB-OC-USB B
SHAKE6D
54O-VIDEO-MUTE
DATA
2
BCK
1
LRCK
3
SCK
SCKI
6
LRCK
7
BCK
8
DOUT
9
1
COMPARATOR
7
1
MUTE CONTROL
>001B
MAIN SECTION (Page 26)
IC750
VOUTL
VOUTR
VINL
IC1602
USB
IC280
VIDEO
IC1650
4
7
R-CH
8
13
SECTION (Page 26)
3
5
3
6LJQDOSDWK
: DVD PLAY : AUDIO : USB
5FKLVRPLWWHGGXHWR VDPHDV/FK
>003B
MAIN
L-OUT
VBUS
VBUS
D+
D-
D+
D-
J1650
SECTION (Page 26)
CN3105
3
2
1
CN3106
3
2
1
>002B
MAIN
PLAY
REC/PLAY
USBA+5V
USBB+5V
VIDEO OUT
A
B
HCD-SHAKE5/SHAKE6D
2525
HCD-SHAKE5/SHAKE6D

6-2. BLOCK DIAGRAM - MAIN Section -

>001B
DVD/USB SECTION (Page 25)
L-OUT
OP AMP
IC951
OP AMP
IC950
13
SW OUT L
>005B
AMP SECTION (Page 27)
AUDIO IN
TV/SAT
J1600
AUDIO IN
PC/GAME
SHAKE5SHAKE6D
AUDIO IN
TV/DVD/SAT
J3100
SHAKE5
SHAKE6D
MIC 1
SHAKE6D
ANTENNA
FM/AM
MIC
J3101 MIC 2
>002B
DVD/USB SECTION (Page 25)
L
CN460
L-OUT
13
FRONT-L
>006B
AMP SECTION
SIGNAL SELECTOR
R
R-CH
R-CH
MIC AMP
IC3100
RV3100
MIC LEVEL MIN MAX
MIC DETECT Q3100,Q3101
7513
>003B
DVD/USB SECTION (Page 25)
IC1600
9
X1
14
X3
11
B
10
A
X2
X0
15
12
SIGNAL SELECTOR
IC1601
B
9
A
10
13
X
SHAKE6D
L-IN
(Page 27)
>004B
DVD/USB SECTION (Page 25)
6LJQDOSDWK
: AUDIO : TUNER (FM/AM) : MIC
X460
12MHz
2
FRF1
4
ARF1
5
ARF2
16
X1
X2
17
FM DRIVER
(FM RECEIVER)
IC460
IIC/RDSI
L OUT
R OUT
13
R-CH
12
DA
11
8
CK
6
SWITCH SIGNAL
SELECTOR
Q1600
SWITCH SIGNAL
SELECTOR
Q1601
SHAKE6D
5FKLVRPLWWHGGXHWR VDPHDV/FK
HCD-SHAKE5/SHAKE6D
BLUETOOTH
CN180
2 3 4 5 8 9
12
RCH_N RCH_P
LCH_P LCH_N BT-RDX BT-TDX
3.3V
BLUETOOTH AMP .
IC2000
61
-OUT +
5
+
3
-
2
BLUETOOTH
POWER CONTROL
Q2000, Q2001
OUT
7
R-CH
34 33 21
43
I-ST-RDS
I-BT-RXD O-BT-TXD O-BT-ON
27
I-ST-CLK
28
I-ST-DATA
91
I-MIC-DETECT
SYSTEM CONTROLLER
IC100 (2/4)
2626
51
52
O-ANAL0G-ASEL
O-ANALOG-BSEL
53
O-ANALOG-CSEL
O-RGB-SCLK
O-RGB-SOUT
I-XIN
O-XC-OUT
I-XC-IN
LED SELECTOR
IC1501
CN1505
4
CN1504
3 2
4 3 2
R
LED SPEAKER
L
R-CH
4
80O-RGB-TRANS-LED-SPK
5 3
11O-XOUT
13
9
8
X11
8MHz
X9
32.768kHz
3 2
TRANS SCK
SIN
/OUT12 /OUT11 /OUT10
17 16 15
GREEN_LED
BLUE_LED
RED_LED
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