Sony CCD-TR940, CCD-TR940PK, CCD-TR917, CCD-TR414PK, CCD-TR87, CCD-TR413PK, CCD-TR67, CCD-TR57 Service Manual
CCD-TR57/TR67/TR87/TR413PK/TR414PK/
TR917/TR940/TR940PK
RMT-708
SERVICE MANUAL
Photo : CCD-TR940
B MECHANISM
Video camera recorder
System
Video recording system
CCD-TR917/TR940/TR940PK : 4 rotary
heads (SP/LP independent heads)
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : 2 Rotary heads
Helical scanning FM system
Audio recording system
Rotary heads, FM system
Video signal
NTSC color, EIA standards
Usable cassette
8mm video format cassette
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : standard 8
CCD-TR917/TR940/TR940PK : Hi8 or
standard 8
Recording / Playback time
(using 120 min. cassette)
SP mode: 2 hours
LP mode: 4 hours
Fastforward/rewind time
(using 120 min. cassette)
Approx. 5 min.
Image device
CCD (Charge Coupled Device)
Viewfinder
Electronic viewfinder
Color 113,578 (521 x 218)
Lens
Combined power zoom lens
Filter diameter 1 7/16 in. (37 mm)
CCD-TR57 : 16 x (Optical), 32 x
(Digital)
CCD-TR67/TR87 : 16 x (Optical), 64 x
(Digital)
CCD-TR413PK/TR414PK : 16 x
(Optical), 200 x (Digital)
CCD-TR917/TR940 : 18 x (Optical), 72
x (Digital)
CCD-TR940PK : 18 x (Optical), 220 x
(Digital)
Focal distance
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : 3/16 - 2 5/8 in. (4.1 - 65.6
mm)
CCD-TR917/TR940/TR940PK : 3/16 8 in. (4.1 - 73.8 mm)
When converted to a 35 mm still
camera
CCD-TR57/TR67/TR413PK : 1 9/16 24 7/8 in. (39.4 - 630 mm)
CCD-TR87/TR414PK : 1 7/8 - 29 3/4
in. (47.2 - 755 mm)
CCD-TR917/TR940/TR940PK : 1 7/8 33 1/2 in. (47.2 - 850 mm)
expresses the light level a camcorder
requines to produce a picture. Visible
minimum low light expresses the
light level to produce a visible signal.
**Object invisible for the dark can be
shot with infrared lighting.
Illumination range
CCD-TR57/TR67/TR413PK : 0.4 lux
to 100,000 lux
CCD-TR87/TR414PK/TR917/TR940/
TR940PK : 0.7 lux to 100,000 lux
Recommended illumination
More than 100 lux
: RMT-708
SPECIFICATIONS
Input and output connectors
S video input/output(CCD-TR917/
TR940/TR940PK only)
4-pin mini DIN
Luminance signal : 1 Vp-p, 75 ohms,
unbalanced
Chrominance signal : 0.286 Vp-p, 75
ohms, unbalanced
Video input(CCD-TR917/TR940/
TR940PK only)/output
Phono jack : 1 Vp-p, 75 ohms,
unbalanced
Audio input(CCD-TR917/TR940/
TR940PK only)/output
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : Monaural, Phone jack, 327
mV
CCD-TR917/TR940/TR940PK : Phono
jacks (2: stereo L and R)
327 mV, (at output impedance 47
kilohms) impedance less than 2.2
kilohms
RFU DC OUT
Special minijack, DC 5V
Headphone jack(CCD-TR917/
TR940/TR940PK only)
Stereo minijack (ø 3.5 mm)
LANC control jack
Stereo minijack (ø 2.5 mm)
HVIDEO CAMERA RECORDER
US Model
CCD-TR67/TR87/TR917/TR940
Canadian Model
CCD-TR57/TR67/TR87/TR917/TR940
E Model
CCD-TR413PK/TR414PK/TR940PK
For MECHANISM ADJUSTMENTS, refer to
the “8mm Video MECHANICAL ADJUSTMENT
MANUAL VII” (9-973-801-11).
MIC jack
Minijack, 0.388mV low impedance with
2.5 to 3.0 V DC, output impedance 6.8
kilohms (ø 3.5 mm)
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : Monaural type
CCD-TR917/TR940/TR940PK : Stereo
type
General
Power requirements
7.2 V (battery pack)
8.4 V (AC power adaptor)
Average power consumption
(when using the battery pack)
During camera recording
CCD-TR57/TR67/TR413PK : 2.4 W
CCD-TR87/TR414PK : 2.5 W
CCD-TR917/TR940/TR940PK : 2.6 W
Operating temperature
32°F to 104°F(0°C to 40°C)
Storage temperature
-4°F to +140°F(-20°C to +60°C)
Dimensions (Approx.)
4 1/4 x 4 1/4 x 7 5/8 in.
(107 x 107 x 193 mm)(w/h/d)
— Continued on next page —
hVIDEO CAMERA RECORDER
CCD-TR57/TR67/TR87/TR413PK/TR414PK
CCD-TR917/TR940/TR940PK
MICROFILM
Mass (Approx.)
CCD-TR57 : 1 lb 11 oz (780 g)
CCD-TR67/TR87/TR413PK/TR414PK/
TR917/TR940/TR940PK : 1 lb 11 oz
(790 g)
excluding the battery pack, lithium
battery, cassette and shoulder strap
CCD-TR57 : 2 lb (920 g)
CCD-TR67/TR87/TR413PK/TR414PK/
TR917/TR940/TR940PK : 2 lb (930 g)
including the battery pack NP-F330,
lithium battery CR2025, cassette and
shoulder strap
Microphone
CCD-TR57/TR67/TR87/TR413PK/
TR414PK : Monaural type
CCD-TR917/TR940/TR940PK : Stereo
type
Supplied accessories
See page 4.
AC power adaptor
Power requirements
100 -240 V AC, 50/60 Hz
Power consumption
23 W
Output voltage
DC OUT: 8.4 V, 1.5 A in operating
mode
Operating temperature
32°F to 104°F(0°C to 40°C)
Storage temperature
-4°F to +140°F(-20°C to +60°C)
Dimensions (Approx.)
5 x 1 9/16 x 2 1/2 in. (125 x 39 x 62
mm)(w/h/d) excluding projecting parts
Mass (Approx.)
9.8 oz (280 g) excluding power cord
Design and specifications are subject to
change without notice.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to
the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit board Repairing
• Keep the temperature of the soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH
MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE P ARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES
DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE P AR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– 2 –
Remark
CCD-
TR940PKENTSC
CCD-
TR940
US,CND
CCD-
TR917
US,CND
CCD-
TR414PKENTSC
CCD-
TR87
US,CND
CCD-
TR413PKENTSC
NTSC
NTSC
NTSC
¬ : With S VIDEO terminal
TYPE B
RMT-708¬G
TYPE B
RMT-708¬G
TYPE B
RMT-708¬G
TYPE D
RMT-708G¬
TYPE D
RMT-708G¬
TYPE E
RMT-708G¬
16X : LSV601A, 18X : LSV600A
18X
18X
18X
16X
16X
16X
220X
760H¬¬
72X
760H¬¬
72X
760H¬¬
200X
760HG¬
64X
760HG¬
200X
510HGG
¬ : LSV600A
¬ : with SE-65 board SE-451,452,IC451
¬ : with VC-195 board IC204
¬ : with FK-8500 block S005,007
¬ : with VC-195 board IC751
5heads
Stereo¬¬¬¬¬¬
5heads
Stereo¬¬¬¬¬¬
5heads
Stereo¬¬¬¬¬¬
3heads
MonoGG¬G¬G
3heads
MonoGG¬G¬G
3heads
MonoGGGG¬G
¬ : with MF-8500
¬ : with VL-16 board
¬ : with CF-49 board Q003,005
CCD-
TR67
US,CND
NTSC
TYPE E
RMT-708G¬
CCD-
TR57
CND
NTSC
TYPE EGG¬16X
Model
Destination
Color System
Classification
Table for difference of function
Remote Commander
Hi8
Standard 8
16X
64X
32X
Digital
LensOptical
510HGG
510HGG
CCD
– 3 –
3heads
3heads
Night shot
Steady shot
5heads/3heads
MonoGGGG¬G
MonoGGGGGG
Audio system
TBC&DNR
VTR REC
Laser Link
Manual Focus
Video light
Display indicator backlight
Supplied accessories
1
4
8
1 Wireless Remote Commander (1)
Except CCD-TR57
56
9
32
7
2 AC-L10A/L10B/L10C AC power adaptor
3 NP-F330 Battery pack (1)
4 CR2025 Lithium Battery (1)
The lithium battery is already installed in your camcorder.
In this unit, about 10 seconds after power is supplied (8.4V) to the
battery terminal using the service power cord (J-6082-223-A), the
power is shut off so that the unit cannot operate.
This following two methods are available to pr ev ent this. Take note
of which to use during repairs.
Method 1.
Connect the servicing remote commander RM-95 (J-6082-053-B)
to the LANC jack, and set the remote commander switch to the
“ADJ” side.
Method 2.
Use the DC IN terminal. (Use the AC power adaptor.)
Battery terminal
Battery switch
‘
DC IN terminal
2. TO T AKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
1 Refer to 2-1. to remove the front panel block.
2 Refer to 2-2. to remove the cabinet (R) block.
3 Refer to 2-6. to remove the battery panel block.
4 Refer to 2-8. to remove the cabinet (L) block.
5 Add +5V from the DC POWER SUPPLY and unload with a
pressing the cassette lid.
6
Pull the timing belt in the direction of arrow A
with a pinsette while pressing the cassette lid
(take care not to damage) to adjust the
bending of a tape.
A
Pinsette
Timing belt
Battery SIG terminal
Press the cassette lid not to rise the
cassette compartment
[DC power supply]
(+5V)
Battery terminal
’
7
Let go your hold the cassette
lid and rise the cassette
compartment to take out a cassette.
Timing belt
– 5 –
+
Loading motor
Adjust the bending of a tape
–
SELF-DIAGNOSIS FUNCTION
e
1. Self-diagnosis Function
When problems occur while the unit is operating, the self-diagnosis
function starts working, and displays on the viewfinder what to do.
This function consists of two display; self-diagnosis display and
service mode display.
Details of the self-diagnosis functions are provided in the Instruction
manual.
Viewfinder
C : 3 1 : 1 1
Blinks at 3.2 Hz
C
Repair by :
C : Corrected by customer
H : Corrected by dealer
E : Corrected by service engineer
3 11 1
Block
Indicates the appropriate step to be taken
E. g.
31 ... Reload the tape.
32 ... Turn on power again.
Detail Code
2. Self-diagnosis display
When problems occur while the unit is operating, the counter of the
viewfinder shows a 4-dig it display consisting of an alphabet and
numbers, which blinks at 3.2 Hz. This 5-character display indicates
the “repaired by:”, “block” in which the problem occurred, and
“detailed code” of the problem.
Display window
Refer to page7
Self-Diagnosis Code tabl
3. Service Mode Display
The service mode display shows up to six self-diagnosis codes shown in the past.
3-1. Display Method
While pressing the “STOP” key, set the switch from OFF to “VTR or PLAYER”, and continue pressing the “STOP” key for 5 seconds
continuously. The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.
Viewfinder
[3] C : 3 1 : 1 1
Light up
[3]
Backup No.
Order of previous errors
3-2. Switching of Backup No.
By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the
problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.)
[1] : Occurred first time[4] : Occurred fourth time
[2] : Occurred second time[5] : Occurred fifth time
[3] : Occurred third time[6] : Occurred the last time
C : 3 1 : 1 1
Self-diagnosis codes
Control dial
3-3. End of Display
Turning OFF the power supply will end the service mode display.
Note: The self-diagnosis display data will be backed up by the coin-type lithium battery. When this coin-type lithium battery is
disconnected, the self-diagnosis data will be lost by initialization.
– 6 –
4. Self-diagnosis Code T able
Self-diagnosis Code
Block
Function
Repaired by:
C
21
C
22
C
23
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
31
C
32
C
32
C
32
C
32
C
32
C
32
C
32
C
32
C
32
C
32
C
32
C
32
C
32
E
61
E
61
E
62
E
62
Detailed
Code
00
00
00
10
11
20
21
22
23
30
31
40
41
42
43
44
10
11
20
21
22
23
30
31
40
41
42
43
44
00
10
00
01
Condensation.
Video head is dirty.
Non-standard battery is used.
LO AD direction. Loading does not
complete within specified time
UNLOAD direction. Loading does not
complete within specified time
T reel side tape slacking when unloading.
S reel side tape slacking when unloading.
T reel fault
S reel fault
FG fault when starting capstan
FG fault during normal capstan operations
FG fault when starting drum
PG fault when starting drum
FG fault during normal drum operations
PG fault during normal drum operations
Phase fault during normal drum operations
LO AD direction loading motor time-out
UNLOAD direction loading motor time-
out
T reel side tape slacking when unloading.
S reel side tape slacking when unloading.
T reel fault
S reel fault
FG fault when starting capstan
FG fault during normal capstan operations
FG fault when starting drum
PG fault when starting drum
FG fault during normal drum operations
PG fault during normal drum operations
Phase fault during normal drum operations
Difficult to adjust f ocus
(Cannot initialize focus.)
Handshake correction function does not
work well.(With pitch angular velocity
sensor output stopped)
Handshake correction function does not
work well.(With y aw angular v elocity
sensor output stopped)
Symptom/StateCorrection
Remove the cassette, and insert it again after one hour.
Clean with the optional cleaning cassette.
Use the InfoLITHIUM battery.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Inspect the lens block focus reset sensor (Pin !ª of CN551 of VC-195
board) when focusing is performed when the focus dial is rotated in the
focus manual mode and the focus motor drive circuit (IC552 of VC-195
board) when the focusing is not performed.
Note : Use the remote commander RM-95 only for the model without
the focus dial.
Inspect the lens block zoom reset sensor (Pin @¡ of CN551 of VC-195
board) when zooming is performed when the zoom lens is operated and
the zoom motor drive circuit (IC552 of VC195 boar d) when zooming is
not performed.