Snorkel SR3084SL User Manual [en, es, fr]
SR2684SL
SR3084SL
Operator Manual
This first section of the Operator manual is the English language version.
Manuel Utilisateur
La troisième section de ce manuel est la version en langue Française.
Manual del Usuario
El apartado cuarto de este manual del usuario corresponde a la versión en Españo.
(EN) Manual part number 505562-100 for serial numbers 50001 to current.
(FR) Manuel Pièce numéro 505562-100 pour numéro série 50001 jusqu'au
numéro courant.
(ES) El número de referencia para el manual es el 505562-100 para la
números de serie del 50001 hasta el actual.
SR-2684/3084-SL
Serial Numbers 50001 – Current
ENGLISH
When contacting Snorkel for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the
equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis
above the front axle pivot.
Stamped Serial Number
TEXT FOR ILLUSTRATION PURPOSE ONLY
www .snorkelusa.com
OPERATION MANUAL
C
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating
instructions before operating or performing maintenance on any Snorkel work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material
used for the job. It is designed for repair and assemb ly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures,
buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on
down) is prohibited!
NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris;
and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc.,
is prohibited!
Dismantling the swing gate or other railing components is prohibited! Always make certain that the swing gate is closed and securely
locked!
It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged
cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working
range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.
NEVER elevate the platform or drive
the machine while elevated unless the
machine is on a firm, level surface.
ollision Hazard Fall Hazard
NEVER position the platform
without first checking for overhead
obstructions or other hazards.
Snorkel.
NEVER climb, stand, or sit on
platform guardrails or midrail.
Page 1
505562-100
C
ONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Special Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Platform Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manual Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Beaufort Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lift Overload Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Travel With the Platform Lowered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Elevating the Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Travel With the Platform Elevated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Levelling the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fold Down guardrails, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fold Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Erection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Towing or Winching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transporting the Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Blocking The Elevating Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scissor Brace Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scissor Brace Stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Daily Preventative Maintenance Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Page 2 SR2684SL & SR3084SL
Introduction 505562-100
I
NTRODUCTION
This manual covers operation of the SR2684SL & SR3084SL Series Self-Propelled Work Platforms.
This manual must be stored o n the machine at all times.
G
ENERAL
D
ESCRIPTION
!
WARNING
DO NOT use the maintenance platform without guardrails properly assembled and in place
1. Platform
2. Elevating Assembly
3. Chassis
4. Power Module
5. Control Module
6. Platform Controls
7. Manual Case
8. Chassis Controls
9. Hydraulic Fluid Reservoir
!
Figure 1: SR2684SL & SR3084SL
7
6
2
3
1
5
8
4
9
SR2684SL & SR3084SL Page 3
505562-100 Special Limitations
S
PECIAL
P
M
L
IMITATIONS
Travel with the platform raised is limited to creep speed range.
Elevating the Work Platform is limited to firm, level surfaces only.
DANGER
! !
The elevating function shall ONLY be used when the work platform is leveled and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
LATFORM
The maximum capacity for the MACHINE, including occupants is determined by model and options, and
is listed in “Specifications” on page 18.
DANGER
! !
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
ANUAL
Manual force is t he force applied by the o ccupant s to object s such as w alls or oth er structures outside the
work platform .
F
C
APACITY
ORCE
The maximum allowable manual for ce is limited to 200 N ( 45 lb s.) of force per occupant , with a ma ximum
of 400 N (90 lbs.) for two or more occupants.
DANGER
! !
DO NOT exceed the maximum amount of manual force for this machine.
B
EAUFORT
Never operate the machine when wind speeds exceed 12.5m/s (28 mph) [Beaufort scale 6].
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, flags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difficult to open an umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.
m/s km/h ft/s mph
L
IFT
O
If a load equivelent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital
display on the platform control box. If a load which is greater than the safe working load is present in the
basket all machine functions will cease to operate and an acoustic warning will sound. In order to return to
normal operation a load equal to or less than the saf e w orking load must be present in the bask e t and the
power must be re-cycled, power can be re-cycled by pushing the emergency stop button and releasing it
again.
WIND SPEED
VER L OA D
S
CALE
A
LARM
GROUND CONDITIONS
DANGER
! !
Never operate the machine with a platfo rm load greater than the rated capacity.
Page 4 SR2684SL & SR3084SL
Controls and Indicators 505562-100
C
ONTROLS
AND
I
NDICATORS
Figure 2: Controls and Indicators
Platform Controls
8
7
10
6
1 Drive (Hi Speed)
2. Drive (Low Speed)
3. Level
4. Horn Button
5. Lift/Lower Button
6. Glow Plug
7. Engine Start
8. Emergency Stop Button
9. Display
10. Joystick
1
2
3
2
1
4
Chassis Controls
5
9
6
5
1. Emergency Stop
2. Elevate
3. Descend
4. Enable
5. Glow Plug
6. Start
3
4
SR2684SL & SR3084SL Page 5
505562-100 Pre-Operation Safety Inspection
P
RE
-O
PERATION
NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and
National Safety Instructions/Requirements. Perform the following steps each day before use.
1. Open modules and inspect for damage, fluid leaks or missing parts.
2. Check the leve l of the h ydraulic fluid with
the platform fully lowered. The hydraulic
reservoir is located in the Control Module Door. The fluid level must be
between the MIN and MAX lines. Add
hydraulic fluid if necessary.
3. Check that fluid level in the starter battery is correct.
4. Check the level of the Diesel fuel with
the engine switched off. The fuel tank is
located in the Power Module. Add fuel
as required.
5. Check that all guardrails are in place
and all fasteners are properly tightened.
6. Inspect the machine thoroughly for
cracked welds and structural damage,
loose or missing hardware, hydraulic
leaks, damaged control cable, loose
wire connections and wheel bolts.
S
AFETY
I
NSPECTION
Figure 3: Hydraulic Tank
Page 6 SR2684SL & SR3084SL
System Function Inspection 505562-100
S
YSTEM
F
UNCTION
Refer to Figure 2 (Page 5) for the locations of various controls and indicators.
I
NSPECTION
!
WARNING
STAND CLEAR of the work platform while performing the following checks.
Before operat ing the work platform, survey the work area for surface hazards such as holes, drop-offs,
bumps and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical cond u cto rs.
Protect the control console cable from possible damage while performing checks.
1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Twist Chassis Emergency Stop Switch to the ON position.
3. Twist Platform Emergency Stop Switch to the ON position.
4. Turn the Key Switch to the ON position.
5. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for missing or loose parts.
6. Push the Chassis ELEVATE and ENABLE buttons and fully elevate the platform.
7. Partially lower the platform by pushing Chassis DESCEND and ENABLE buttons, and check for proper
operation of the audible lowering alarm.
8. Open the Emergency Lowering Valve (see Figure 4) by pulling the knob out to check for proper operation. When the platform is low ered, release the knob.
9. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Twist the Chassis Emergency Stop Switch to resume.
10. Check that the route is clear of obstacles (persons, obstructions, holes, and drop-offs, bumps and
debris), is level, and is capable of supporting the wheel loads.
11. Mount the platform and properly close the entrance.
12. Select DRIVE mode.
!
NOTE: Use both HI and LOW drive (if applicable) when performing the following step.
13. While engaging the Safety Interlock Trigger , mo ve the Joystick to FORWARD, then REVERSE, to check
for speed control.
14. Push the Steering Switch RIGHT, then LEFT, to check for steering control.
15. Select LIFT mode. Grasp the Joystick, engaging the Safety Interlock Trigger, and push it forward to
check platform lift controls. Raise the platform to full elevation.
16. Pull back on the Joystic k. The platform should descend and the audible lowering alarm should sound.
17. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.
SR2684SL & SR3084SL Page 7
505562-100 Operation
O
PERATION
Before operating t he wo rk platform, ensure that the Pre-Operation Saf ety Inspe ction has bee n comple ted
and that any deficiencies ha v e been cor rected. Ne ver opera te a dama ged or malfunctioning mac hine.
The operator must be thoroughly tr ained on this machine.
S
TARTING THE
1. Mount the platform and properly close the entrance.
2. Depress and hold the GLOW PLUG button for approximately 5 seconds.
3. Press green START button.
T
RAVEL
1. Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris),
is level, and is capable of supporting the wheel loads.
2. Verify that the Engine is started and the Chassis Emergency Stop Switch is ON (pulled out).
3. Mount the platform and properly close the entrance.
4. Check clearances above, below, and to the sides of platform.
5. Twist the Platform Emergency Stop Switch out to the ON position.
6. Select DRIVE mode.
W
ITH THE
E
NGINE
P
LATFORM
L
OWERED
NOTE: Choose between standard drive and extra torque depending on the gradient.
7. Engage the Safety Interlock Trigger and move the Joystick to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Joystick is
moved.
S
TEERING
1. Turn the Drive/Lift Switch to DRIVE.
2. While engaging the Safety Interlock Trigger, push the Steering Switch to RIGHT or LEFT to turn the
wheels in the desired direction. Observe the tires while maneuvering the work platform to ensure proper
direction.
NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead positi on by
operating the Steering Switch.
E
LEVATING
1. Select a firm, level surface.
2. Select LIFT mode.
3. While engaging the Safety Interlock Trigger, push the Joystick forward.
4. If the machine is not level the tilt alarm will sound and the machine will not lift or drive.
5. If the tilt alarm sounds the platform must first be fully lowered, then elevate the platform approximately
600mm (2ft), stop, press and hold the LEVEL button until the tilt alarm is silenc ed . On ly the n can you
elevate fully. If the platform is not levelled correctly the tilt alarm will continue to sound and lift functions
will be cut at a height of approximately 2m (6ft).
THE
P
LATFORM
Page 8 SR2684SL & SR3084SL
Operation 505562-100
T
RAVEL
NOTE: The machine will travel at reduced speed when the platform is elevated.
1. Check that the route is clear of obstacles (persons , obstructions , holes, drop-offs , bump s, and debris), is
level, and is capable of supporting the wheel loads.
2. Check clearances above, below, and to the sides of platf orm.
3. Select DRIVE mode.
4. Engage the Safety Interlock Trigger on the Joystick and move to FORWARD or REVERSE to travel in
the desired direction. The speed of the machine will vary depending on how far from center the Joystick
is moved.
5. If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm
sounds the platform must be lowered and the machine moved to a firm, level surface before attempting
to re-elevate the platform.
L
OWER ING THE
1. Select LIFT mode.
2. Check around the base of the platf orm to ensure that no one is in cont act with the mach ine . Engag e the
Safety Interlock Trigger and pull back on the Joystick to lower the platform.
3. The platform will stop when it reaches the PPE cutout height. Inspect around the machine to ensure no
one is in contact with the machine. After a four-second time delay, lower the platform as in step 2.
W
ITH THE
P
P
LATFORM
LATFORM
E
LEVATED
L
EVELLING
The AUTO LEVEL feature is designed to level the platform in a situation where the ground has no more
than a 13 degree slope side to side and 9 degr ees fore and aft, if the slope is gr eater tha n 13 deg rees side
to side and 9 degrees fore and aft the AUTO LEVEL feature will not function.
The tilt alarm will continue to sound until the platform is level
1. Check that the route is clear of obstacles (persons , obstructions , holes, drop-offs , bump s, and debris), is
level, and is capable of supporting the wheel loads.
2. Check clearances above, below, and to the sides of platf orm.
3. Elevate the platform approximately 600mm (2ft).
4. Press and hold the AUTO LEVEL and Engage the Safety Interlock Trigger until the platform is level and
the tilt alarm is silenced.
5. In this condition only the ELEVATE and DESCEND functions will work.
6. If you need to drive you must descend and return the platform to it’s normal inclanation.
THE
P
LATFORM
SR2684SL & SR3084SL Page 9
505562-100 Operation
E
MERGENCY
L
OWER ING
Figure 4: Emergency Lowering Valve
!
WARNING
If the platform should fail to lower, NEVER
climb down the elevating assembly.
Stand clear of the elevating assembly while
operating the Emergency Lowering Valve
Knob.
!
Emergency Lowering Knob
SR2684SL & SR3084SL
The Emergency Lowering Valve for the
SR2684SL & SR3084SL is located in the
control module of the machine and is
accessable through an opening in the control module door.
1. Open the Emergency Lowering Valve by pulling and holding the handle.
2. To close, release the knob. The platform will not elevate if the Emergency Lowering Valve is open.
Page 10 SR2684SL & SR3084SL
Operation 505562-100
F
OLD
This procedure applies only to the SR2684SL & SR3084SL models for the purpose of passing through a
standard double doorway. Guardrails must be returned to proper position before using the
F
OLD
1. Unhook the controller from the side guardrail and place it on the floor of the platform.
2. Starting at the front of the platform, remove nuts, bolts and washers from the top of the front guardrail.
Fold the front guardrail down onto the platf orm.
3. Close and latch gate.
4. Remove nuts, bolts and washers from the top of the rear guardrail. Fold the rear guardrail down onto the
platform being careful to keep latched at all times.
5. Remove nuts, bolts and washers from the top of the side guardrails. Lift up and fold one side guardrail in
so it rests on the deck. Repeat with other side guardrails.
E
RECTION PROCEDURE
D
OWN GUARDRAILS
D
OWN PROCEDURE
1. Raise side guardrails, making sure each is pushed down to secure the guardrail in the vertical
position.
2. Install bo lts, washers and nuts between the side guardrails, tighten securely.
3. Raise rear guardrail assembly, aligning holes and install bolts, washers and nuts. Tighten securely.
DANGER
! !
Before entering platform, guardrails must be securely fastened in their proper position.
SR2684SL & SR3084SL Page 11
505562-100 Towing or Winching
T
OWIN G OR
Perform the following only when the machine will not operate under its own power and it is necessary to
move the machine or when winching onto a transport vehicle (see “Transporting the Work Platform” on
page 13).
W
INCHING
CAUTION
DO NOT tow or winch the machine faster than 0,3 m/s (1 ft./s). Faster speeds will damage drive
components and void the w arranty.
B
RAKE
Perform the following only when the machine will not operate under it’s own power and it is necessary to
move the machine or when towing the machine up a grade or onto a trailer to transport.
1. Close the needle valve by turning the allen screw clockwise.
2. Pump the Brake Release Pump until the Parking Brake Cylinder Rod clears the wheel rotor.
3. The machine will now roll when pushed or pulled.
4. Open needle valve and verify that the
cylinder rod has extended before the
machine is operated.
R
ELEASE
P
UMP
Hand Pump
Needle Valve
!
WARNING
Never tow faster than 0,3 m/sec. (1 ft./sec.).
Never op erate the work platform with the parking brakes released. Serious injury or damage could
result.
A
FTER
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm level surface, pre ferably under cover, secure against vandals, children and
unauthorized operation.
3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.
H
OUR
To access the hour meter function perform the following steps.
U
M
SE
ETER
E
ACH
!
D
AY
1. Climb into the basket (with the machine powered up)
2. Push the platform emergency stop button.
3. Hold down the following buttons, Horn & Lift.
4. While holding the buttons twist the emergency stop button to return power to the machine.
5. “hr” will now be displayed on the readout, Pressing the right turn button will scroll through the accumulated
hours two digits at a time. For example, if pressing the right turn button once displays “20”, pressing it a
2nd time displays “58”, and pressing it a 3rd time displays “hr”, the elapsed time of operation is 2058
hours.
Page 12 SR2684SL & SR3084SL
Transporting the Work Platform 505562-100
T
RANSPORTING
P
REPARATION FOR
1. Fully lower the platform.
2. Disconnect the battery negative (-) lead from the battery terminal.
3. Band the controller to the front guardrail.
4. Band the elevating linkage t o the frame.
L
IFTING
1. Secure straps to chassis tie down/lifting lugs only.
2. Place the platform onto the transport vehicle in transport position.
3. Chock the wheels.
4. Secure the work platform to the transport vehicle with chains or straps of adequate loa d capacity
attached to the chassis tie down/lifting lugs.
B
Y
THE
C
W
RANE
ORK
S
HIPMENT
P
LATFORM
BY F
! !
Forklifting is for transport only.
See specifications for weight of work platform and be certain that forklift is of adequate capacit y to lift
the work platform.
Forklift from the side by lifting under the Chassis Modules.
D
RIVING OR
ONTO
RAILER
T
NOTE: Do not winch faster than 0,3 m/s (1 ft/s).
1. Move the machine onto the truck or trailer;
A. To Drive the machine onto the transport vehicle:
B. To Winch the machine onto the transport vehicle:
2. Secure the work platform to the transport vehicle with chains or straps of adequate loa d capacity
ORKLIFT
DANGER
W
INCHING
A T
a. Move the work platform up the ramp and into
transport position.
b. Set the wheels straight and turn off the machine.
c. Chock the wheels.
a. Move the work platform up to the ramp.
b. Attach the winch cable to the tie down/lifting lugs.
c. Release the parking brakes (refer to “Towing or
Winching” on page 12).
d. Winch the platform into transport position
e. Chock the wheels.
attached to the chassis tie down/lifting lugs.
RUCK OR
Front Tie
Down and
Lifting Lugs
Figure 5: Transporting the Work Platform
Forklift
Rear Tie Down/Lift
CAUTION
Overtightening of the chains or straps attached to the Tie Down/Lifting Lugs may result in damage to
work platform .
SR2684SL & SR3084SL Page 13
505562-100 Maintenance
M
AINTENANCE
!
WARNING
Never pe rform service while the platform is elevated without first blockin g the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.
B
LOCKING
LEVATING
E
T
HE
A
SSEMBLY
!
Figure 6: Scissor Brace
INSTALLATION
1. P ark the work platform on firm, level ground and
leave the engine running.
2. Ensure the Chassis Emergency Stop Button is
twisted to the ON position.
3. Press and hold the Chassis LIFT and ENABLE
buttons to elevate the platform approximately
305 mm (12 inches).
4. Place a jackstand with a minimum rating of
1814 kg (4000 lbs.) between the lower mast and chassis, just behind the front axle.
5. Press and hold the Chassis DESCEND and ENABLE buttons to lower the platform until jackstand is
secured tightly between lower mast and Chassis.
REMOVAL
1. Press and hold the Chassis LIFT and ENABLE buttons to elevate the platform until the jackstand can
be removed.
2. Remove jackstand.
3. Press and hold the Chassis DESCEND and ENABLE buttons to completely lower the platform.
Page 14 SR2684SL & SR3084SL
Maintenance 505562-100
B
ATTERY
M
AINTENANCE
!
WARNING
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with Snorkel batteries or manufacturer approved replacements.
• Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.
• If electrolyte level is lower than 10 mm
tap water with high mineral content, as it will shorten battery life.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.
B
ATTERY CHARGING
The battery is charged while the engine is running.
!
3
(
/
in.) above the plates add distilled water only. DO NOT use
8
SR2684SL & SR3084SL Page 15
505562-100 Maintenance
F
AULT
01 - SYSTEM INIT ERROR
02 - SYSTEM PLATFORM COM ERROR
03 - PLATFORM OVERLOAD
04 - SYSTEM LOWER PANEL COM ERROR
05 - OIL PRESSURE LOW
06 - COOLANT TEMP HOT
21 - PLATFORM START ON
22 - PLATFORM LEFT TURN SW ON
23 - PLATFORM RIGHT TURN SW ON
24 - PLATFORM LIFT SW ON
25 - PLATFORM HISPEEDDRIVE SW ON
26 - PLATFORM GLOWLP SW ON
27 - PLATFORM LOSPEEDDRIVE SW ON
28 - PLATFORM AUTOLEVEL SW ON
29 - PLATFORM JOYSTICK ENABLE SW ON
C
ODES
31 - PLATFORM JOYSTICK NOT NEUTRAL
34 - GROUND PANEL ENABLE SW ON
37 - GROUND PANEL DOWN SW ON
38 - GROUND PANEL UP SW ON
43 - GROUND PANEL START SW ON
45 - GROUND PANEL GLOWLP SW ON
51 - Coil Fault HiSpeed1
52 - Coil Fault HiSpeed2
55 - Coil Fault LiftUp
56 - Coil Fault LiftDown
57 - Coil Fault TiltLeft
58 - Coil Fault TiltRight
59 - Coil Fault SteerRight
61 - Coil Fault SteerLeft
62 - Coil Fault TiltRear
63 - Coil Fault TiltForward
66 - Coil Fault Forward
67 - Coil Fault Reverse
71 - Coil Fault CushionValve
72 - Coil Fault AxleFloat
73 - Coil Fault SteerDump
68 – LOW BATTERY FAULT
Page 16 SR2684SL & SR3084SL
Inspection and Maintenance Schedule 505562-100
I
NSPECTION
The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. The inspection and maintenance schedule should be performed at the specified intervals. Inspection and maintenance shall be performed by personnel who are trained and familiar with
mechanical and electrical proced u re s.
AND
M
AINTENANCE
S
CHEDULE
D
AILY
M
AINTENANCE
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
!
WARNING
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.
The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy this page and use the checklist when inspecting the machine.
P
REVENTATIVE
T
ABLE KEY
!
M
AINTENANCE
P
Date:_______________________________________
Owner: _____________________________________
Model No:___________________________________
Serial No: ___________________________________
REVENTATIVE
C
M
AINTENANCE
HECKLIST
R
EPORT
COMPONENT INSPECTION OR SERVICES Y N R
Battery
Chassis
Control Cable
Controller Check switch operation.
Drive Motors Check for operation and leaks.
Elevating
Assembly
Emergency
Lowering System
Entire Unit Check for and repair collision damage.
Check electrolyte level.
Check battery cable condition.
Check hoses for pinch or rubbing points.
Check welds for cracks.
Check the exterior of the cable for pinching,
binding or wear.
Inspect for structural cracks.
Operate the emergency lowering valve and check
for serviceability.
Serviced By:_________________________ ________
COMPONENT INSPECTION OR SERVICES Y N R
Hydraulic Fluid Check fluid level.
Hydraulic Pump Check for hose fitting leaks.
Hydraulic System Check for leaks.
Labels
Platform Deck
and Rails
Platform Deck
and Rails
Tires and Wheels Check for damage.
Check for peeling, missing, or unreadable labels
& replace.
Check welds for cracks.
Check condition of deck.
SR2684SL & SR3084SL Page 17
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