Snorkel sn50000+ User Manual [en, de, fr]
X26-32
Operator Manual
This first section of the Operator manual is the English language version.
Betriebsanleitung
Der zweite Abschnitt von dieser Betriebsanleitung ist die Deutsche version.
Guide d’opérateur
La troisième section de ce manuel d'opérateurs est la version de langue Française.
WARNING
The X32 Machine has been re-assessed to ensure
compliance to the Machinery Directive (2006/42/EC).
The Machine rating has been changed from:
Windspeed rating of 12.5 m/s (Beaufort 6)
To
Windspeed rating of 7 m/s (Beaufort 4)
Please attach to the front cover of
your X32 manual
(EN) Manual part number 504155-001 for serial numbers 50064 to current.
510329-000
(DE) Bestellnummer 504165-001 ab Seriennummer 50064 fortlaufend.
(FR) Manuel Pièce numéro 504165-001 pour numéro série 50064 à présent.
X Series
Serial Numbers 50000 – Current
ENGLISH
When contacting Ui for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the
front axle pivot.
FRANÇAIS
Lors des communications avec Ui pour des informations au sujet de l’entretient ou des pièces, ne pas oublier d’inclure les
NUMÉROS DE MODÈLE et de SÉRIE inscrits sur la plaque signalétique. Si la plaque signalétique manque, le NUMÉRO
DE SÉRIE est également estampé sur le dessus du châssis, au-dessus de l’axe pivot avant.
DEUTSCH
Stellen Sie sicher, dass Sie die MODELL- und SERIENNUMMERN auf dem Gerätetypenschild angeben, wenn Sie sich mit
Ui bezüglich Wartungs- oder Ersatzteilinformationen in Verbindung setzten. Sollte das Typenschild fehlen, finden Sie die
SERIENNUMMER auch auf dem Fahrwerk über der vorderen Schwenkachse.
Stamped Serial Number
Estampille de numéro de série
Eingestanzte Seriennummer
OPERATION MANUAL
C
WA RN IN G
All personnel shall carefully read, understand and follow all safety rules and operating
instructions before operating or performing maintenance on any Ui aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material
used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures,
buildings etc.). All oth er uses of t he aerial work platform are proh ibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on
down) is prohibited!
NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the m achin e withou t first surve y ing th e w ork area f or su rf a ce ha zards such as h oles , dro p-offs , b um ps , curb s, or deb ris;
and avoiding them.
OPERATE machine on ly on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the r ailing of the pla tf orm, standi ng on o r st epping from th e platform onto buildings , st eel or pref a b conc rete s tructures , etc.,
is prohibited!
Dismantling the swing gate or other railing components is prohibited! Always make certain t hat the swing gate is closed and securely
locked!
It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, l oos e wire connections, and da ma ged
cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working
range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are pr oh ibite d or permissible only at the approval by
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key.
NEVER elevate the platform or drive
the machine while elevated unless the
machine is on a firm, level surface.
ollision Hazard Fall Hazard
NEVER position the platform
without first checking for overhead
obstructions or other hazards.
Ui.
NEVER climb, stand, or sit on
platform guardrails or midrail.
Page 1
504165-001
C
ONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Special Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Platform Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manual Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Beaufort Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lift Overload Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Travel With the Platform Lowered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Elevating the Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Travel With the Platform Elevated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lowering the Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
X20N, X20W and X26N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
X32N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lower the Guardrails, X26N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lowering Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fold Down guardrails, X32N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fold Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Erection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Towing or Winching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transporting the Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Blocking The Elevating Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scissor Brace Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scissor Brace Stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inspection and Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Daily Preventative Maintenance Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Page 2 Operation Manual
Introduction 504165-001
I
NTRODUCTION
This manual covers operation of the X Series Self-Propelled Work Platforms. This manual must be
stored on the machine at all times.
G
ENERAL
D
ESCRIPTION
1. Platform
7
Figure 1: X Series
X20N
!
WARNING
DO NOT use the maintenance platform
without guardrails properly assembled
and in place
2. Elevating Assembly
3. Chassis
4. Power Module
5. Control Module
6. Platform Controls
7. Manual Case
8. Chassis Controls
9. Hydraulic Fluid Reservoir
10. Batteries
1
6
!
2
3
4
X20W & X26N
6
7
1
2
3
4
7
X32N
6
8
5
8
5
1
2
3
4
10
9
4
8
5
5
Operation Manual Page 3
504165-001 Special Limitations
S
PECIAL
L
IMITATIONS
Travel with the platform raised is limited to creep speed range.
Elevating the Work Platform is limited to firm, level surfaces only.
DANGER
! !
The elevating function shall ONLY be used when the work platform is level and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
P
LATFORM
The maximum capacity for the MACHINE, including occupants is determined by model and options, and
is listed in “Specifications” on page 20.
DANGER
! !
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
M
ANUAL
Manual force is the force applied by the occupants to objects such as walls or other structures outside the
work platform.
F
C
APACITY
ORCE
The maximum allowable manual force is limited to 200 N (45 lbs.) of force per occupant, with a maximum
of 400 N (90 lbs.) for two or more occupants.
DANGER
! !
DO NOT exceed the maximum amount of manual force for this machine.
B
EAUFORT
Never operate the machine when wind speeds exceed 25 km/h (15 mph) [Beaufort scale 4].
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, flags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difficult to open an umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.
m/s km/h ft/s mph
L
IFT
O
If a load equivelent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital
display on the platform control box. If a load which is greater than the safe working load is present in the
basket all machine functions will cease to operate and an acoustic warning will sound. In order to return to
normal operation a load equal to or less than the safe working load must be present in the basket and the
power must be re-cycled, power can be re-cycled by pushing the emergency stop button and releasing it
again.
S
CALE
WIND SPEED
VERLOAD
A
GROUND CONDITIONS
LARM
DANGER
! !
Never operate the machine with a platform load greater than the rated capacity.
Page 4 Operation Manual
Controls and Indicators 504165-001
C
ONTROLS AND INDICATORS
Figure 2: Controls and Indicators
Platform Controls
4
6
3
1
1 Drive Selectors
2. Horn Button
3. Lift/Lower Button
4. Emergency Stop Button
5. Display
6. Joystick
1
2
Chassis Controls
2
5
34
1. Keyswitch
2. Enable Button
3. Toggle Switch (Up & Down)
4. Emergency Stop Switc h
Operation Manual Page 5
504165-001 Pre-Operation Safety Inspection
P
RE
-O
PERATION
NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety
Instructions/Requirements. Perform the following steps each day before use.
1. Open modules and inspect for damage, fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with
the platform fully lowered. The hydraulic
reservoir is located in the Control Module Door. The fluid level must be
between the MIN and MAX lines. Add
hydraulic fluid if necessary.
3. Check that fluid level in the batteries is
correct.
4. Verify that batteries are charged.
5. Check that A.C. extension cord has
been disconnected from the plug in the
rear of the machine.
6. Check that all guardrails are in place
and all fasteners are properly tightened.
7. Inspect the machine thoroughly for
cracked welds and structural damage,
loose or missing hardware, hydraulic
leaks, damaged control cable, loose wire connections and wheel bolts.
S
AFETY
I
NSPECTION
Figure 3: Hydraulic Tank
Page 6 Operation Manual
System Function Inspection 504165-001
S
YSTEM
F
UNCTION INSPECTION
Refer to Figure 2 for the locations of various controls and indicators.
!
WARNING
STAND CLEAR of the work platform while performing the following checks.
Before operating the work platform, survey the work area for surface hazards such as holes, drop-offs,
bumps and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical conductors.
Protect the control console cable from possible damage while performing checks.
1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Pull Chassis Emergency Stop Switch to the ON position.
3. Pull Platform Emergency Stop Switch to the ON position.
4. Turn and hold the Chassis Key Switch to the ON position. Push the Chassis Lift/Lower Switch to the UP
position and raise the platform approximately 2,1 m (7 feet). BLOCK THE ELEV ATING ASSEMBLY AS
DESCRIBED ON PAGE 9.
5. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for missing or loose parts.
6. Verify that the Depression Mechanism Supports have rotated into position under the machine. REMOVE
THE SCISSOR BRACE AS DESCRIBED ON page 14.
7. Push the Chassis Lift/Lower Switch to the UP position and fully elevate the platform.
8. Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper operation of the audible lowering alarm.
9. Open the Emergency Lowering Valve (see Figure 5) by pulling the knob out to check for proper operation. When the platform is lowered, release the knob.
10. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Chassis Emergency Stop Switch to resume.
11. Check that the route is clear of obstacles (persons, obstructions, holes, and drop-offs, bumps and
debris), is level, and is capable of supporting the wheel loads.
12. Mount the platform and properly close the entrance.
13. Mount the platform and select DRIVE mode.
!
NOTE: Use both HI and LOW drive (if applicable) when performing the following step.
14. While engaging the Interlock Switch, move the Control Handle to FORWARD, then REVERSE, to check
for speed control.
15. Push the Steering Switch RIGHT, then LEFT, to check for steering control.
16. Select LIFT mode. Grasp the Control Handle, engaging the Interlock Switch, and push it forward to
check platform lift controls. Raise the platform to full elevation.
17. Pull back on the Control Handle. The platform should descend and the audible lowering alarm should
sound.
18. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.
Operation Manual Page 7
504165-001
O
PERATION
Before operating the work platform, ensure that the Pre-Operation Safety Inspection has been completed
and that any deficiencies have been corrected. Never operate a damaged or malfunctioning machine.
The operator must be thoroughly trained on this machine.
P
LATFORM
1. Mount the platform and properly close the entrance.
2. Depress the foot lever located at the rear of the platform
extension. Push the platform extension forward until the
pin engages the front stop.
3. To retract the platform extension, depress the foot lever
and pull the platform extension toward the rear of the
machine until the pin engages the rear stop.
T
RAVEL
OWERED
L
1. Check that the route is clear of obstacles (persons,
obstructions, holes, drop-offs, bumps, and debris), is level,
and is capable of supporting the wheel loads.
2. Verify that the Chassis Key Switch is turned to ON and the
Chassis Emergency Stop Switch is ON (pulled out).
3. Mount the platform and properly close the entrance.
4. Check clearances above, b elow, and to the sides of platform.
5. Pull the Platform Emergency Stop Switch out to the ON position.
6. Select DRIVE mode.
E
W
ITH THE
XTENSION
P
LATFORM
Figure 4: Platform Extension
NOTE: Choose between standard drive and extra torque depending on the gradient.
7. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control
Handle is moved.
S
TEERING
1. Turn the Drive/Lift Switch to DRIVE.
2. While engaging the Interlock Switch, push the Steering Switch to RIGHT or LEFT to turn the wheels in
the desired direction. Observe the tires while maneuvering the work platform to ensure proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering
Switch.
E
LEVATING THE
1. Select a firm, level surface.
2. Select LIFT mode.
3. While engaging the Interlock Switch, push the Control Handle forward.
4. If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm
sounds the platform must be lowered and the machine moved to a firm level surface before
attempting to re-elevate the platform.
NOTE: Depression Mechanism supports will deploy automatically as the platform elevates and will retract after the
platform has been lowered completely and has been driven.
P
LATFORM
Page 8 Operation Manual
Operation 504165-001
T
RAVEL
NOTE: The machine will travel at reduced speed when the platform is elevated.
1. Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris), is
level, and is capable of supporting the wheel loads.
2. Check clearances above, b elow, and to the sides of platform.
3. Select DRIVe mode.
4. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control Handle is moved.
5. If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm
sounds the platform must be lowered and the machine moved to a firm, level surface before
attempting to re-elevate the platform.
L
OWERING THE
1. Select LIFT mode.
2. Check around the base of the platform to ensure that no one is in contact with the machine. Engage the
Interlock Switch and pull back on the Control Handle to lower the platform.
3. The platform will stop when it reaches the PPE cutout height. Inspect around the machine to ensure no
one is in contact with the machine. After a four-second time delay, lower the platform as in step 2.
W
ITH THE
P
P
LATFORM
LATFORM
E
LEVATED
E
MERGENCY
!
WARNING
If the platform should fail to lower, NEVER climb
down the elevating assembly.
Stand clear of the elevating assembly while operating
the Emergency Lowering Valve Knob.
X20N, X20W
The Emergency Lowering Valve for the X20N,
X20W, and X26N is located at the rear of the
machine, above the charger.
1. Open the Emergency Lowering Valve by pulling
and holding the knob.
2. To close, release the knob. The platform will not
elevate if the Emergency Lowering Valve is open.
L
OWERING
AND
X26N
!
X32N
The emergency lowering control switch is located at
the rear of the machine.
Figure 5: Emergency Lowering Valve
Emergency Lowering Knob
Emergency Lowe r i ng Button
1. Open the emergency lowering valve by pushing
down on the toggle switch and holding it.
2. Once the platform is fully lowered, release the
toggle switch to close the valve. The platform will
not elevate if the Emergency Lowering Valve is
open.
Operation Manual Page 9
504165-001 Operation
L
OWER THE
This procedure applies only to the X26N model for the purpose of passing through a standard double
doorway. Guardrails must be returned to proper position before using the machine.
L
OWERING PROCEDURE
1. Ensure that the slide-out deck extension is fully retracted and the deck pin is locked. Place the Platform
Control s on the floor of the platform.
2. Remove and retain the set screws from the side guardrails and the slide-out deck guardrails.
3. Lower the slide-out deck guardrail completely.
4. Lower the rear guardrail until it rests on the stop screws.
5. Lower the side guardrails completely.
6. Raise the rear guardrail until the retaining pins engage. Remove and retain the stop screws and nuts
from the rear guardrail.
7. Pull the two retaining pins and lower the rear guardrail completely.
R
AISING PROCEDURE
1. Raise the rear guardrail until the retaining pins engage.
2. Install the stop screws and nuts on the rear guardrail and torque to 42 N-m (31 ft. lbs).
3. Pull the two retaining pins and lower the rear guardrail until it rests on the stop screws.
4. Raise the side guardrails until the tops are level with the rear guardrail.
• Install the set screws
5. Raise the slide-out deck guardrail until the top is level with the side guardrails.
• Install the set screws
6. Hang the controller on the slide-out deck guardrail.
7. Torque all set screws to 42 N-m (31 ft. lbs).
G
UARDRAILS
, X26N
!
WARNING
Before operating machine, guardrails must be securely fastened in their proper position.
!
Page 10 Operation Manual
Operation 504165-001
F
OLD
F
OLD
1. Unhook the controller from the side guardrail and place it on the floor of the platform.
2. Pull the retaining pin on the front guardrail and rotate inwards.
3. Pull the retaining pin on the rear guardrail and rotate inwards.
4. Starting with the slide-out deck guardrails and then the outer guardrails, lift up on each guardrail and fold
E
RECTION
1. Starting with the outer guardrails and then the slide-out deck guardrails, raise each guardrail and drop it
2. Rotate the front and rear upper guardrails outward and secure them to the opposite side guardrails,
3. Hang the controller on the side guardrail.
D
OWN GUARDRAILS
This procedure applies only to the X32N model for the purpose of passing through a standard double doorway. Guardrails must be returned to proper position before using the machine.
D
OWN PROCEDURE
inward.
P
ROCEDURE
down, securing it in the vertical position.
using the retaining pins.
, X32N
Operation Manual Page 11
504165-001 Towing or Winching
T
OWING OR
W
INCHING
Perf orm the following only when the machine will not operate under its own power and it is necessary to
move the machine or when winching onto a transport vehicle (see “Transporting the Work Platform” on
page 13).
CAUTION
DO NOT tow or winch the machine faster than 0,3 m/s (1 ft./s). Faster speeds will damage drive
components and void the warranty.
!
WARNING
Never tow faster than 0,3 m/sec. (1 ft./sec.).
Never operate the work platform with the parking brakes released. Serious injury or damage could
result.
A
FTER
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm level surface, preferably under cover, secure against vandals, children and
3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.
H
OUR
To access the hour meter function perform the following steps.
1. Climb into the basket (with the machine powered up)
2. Push the platform emergency stop button.
3. Hold down the following buttons, Jib and Upper Boom Lift.
4. While holding the buttons twist the emergency stop button to return power to the machine.
5. “hr” will now be displayed on the readout, Pressing the right turn button will scroll through the accumulated hours two digits at a time. For example, if pressing the right turn button once displays “20”, pressing
it a 2nd time displays “58”, and pressing it a 3rd time displays “hr”, the elapsed time of operation is 2058
hours.
U
SE
E
ACH
unauthorized operation.
M
ETER
D
!
AY
Page 12 Operation Manual
Transporting the Work Platform 504165-001
T
RANSPORTING THE
P
REPARATION FOR
1. Fully lower the platform.
2. Disconnect the battery negative (-) lead from the battery terminal.
3. Band the controller to the front guardrail.
4. Band the elevating linkage to the frame.
L
IFTING
1. Secure straps to chassis tie down/lifting lugs only.
2. Place the platform onto the transport vehicle in transport position.
3. Chock the wheels.
4. Secure the work platform to the transport vehicle with chains or straps
of adequate load capacity attached to the chassis tie down/lifting lugs.
BY C
W
ORK
RANE
P
S
HIPMENT
LATFORM
Figure 6: Secure Crane Straps
BY F
Forklifting is for transport only.
See specifications for weight of work platform and be certain that forklift is of adequate capacity to lift
the work platform.
D
RUCK OR
T
NOTE: Do not winch faster than 0,3 m/s (1 ft/s).
1. Move the machine onto the truck or trailer;
2. Secure the work platform to the transport vehicle
ORKLIFT
DANGER
! !
Forklift from the rear of the machine using the forklift pockets provided. If necessary, the machine may be
forklifted from the side by lifting under the Chassis Modules.
Figure 7: Transporting the Work Platform
RIVING OR
A. To Drive the machine onto the transport vehicle:
a. Move the work platform up the ramp and into
transport position.
b. Set the wheels straight and turn off the machine.
c. Chock the wheels.
B. To Winch the machine onto the transport vehicle:
a. Move the work platform up to the ramp.
b. Attach the winch cable to the tie down/lifting lugs.
c. Release the parking brakes (refer to “Towing or
Winching” on page 12).
d. Winch the platform into transport position
e. Chock the wheels.
with chains or straps of adequate load capacity
attached to the chassis tie down/lifting lugs.
W
T
RAILER
INCHING ONTO A
Forklift Pockets
Lift Lugs
Rear Tie Down/Lift Lugs
REAR
CAUTION
Overtightening of the chains or straps attached to the
Tie Down/Lifting Lugs may result in damage to work platform.
Operation Manual Page 13
Front Tie Down Lugs
FRONT
504165-001 Maintenance
M
AINTENANCE
!
WARNING
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.
B
LOCKING
SSEMBLY
A
S
CISSOR BRACE INSTALLATION
1. Park the work platform on a firm, level surface.
2. Pull Chassis EMERGENCY STOP Switch to the ON position.
3. Pull Platform EMERGENCY STOP Switch to the ON position.
4. Turn and hold the Chassis Key Switch to CHASSIS.
5. Push the Chassis Lift/Lower Switch to LIFT to elevate the
platform until the Scissor Brace can be rotated to the vertical
position.
6. X20N, X20W, and X26N – From the rear of the machine, lift
the Scissor Brace from its stowed position. Rotate upward
and outward, then down until it is hanging vertically below its
attachment point.
7. X32N – From the left side of the machine, pull the locking
pin securing the brace. Rotate the Scissor Brace counterclockwise until it is in the vertical posit ion .
8. Lower the platform by pushing the Chassis Lift/Lower Switch
to LOWER and gradually lower the platform until the Scissor
Brace is supporting the platform.
T
HE
E
LEVATING
!
Figure 8: Scissor Brace
X20N, X20W, and X26N
Pin Rests on Brace
when in Blocking
Position
Scissor Brace in
Rest Position
Brace Rotates to
Blocking Position
Brace Rests on Pin
when in Blocking
Position
X32N
S
CISSOR BRACE
1. Using the Chassis Controls, gradually elevate the platform until the Scissor Brace is clear.
2. X20N, X20W, and X26N – Rotate the Scissor Brace outward and upward over its mounting point until it
rests in the stowed position.
3. X32N – Rotate the Scissor Brace clockwise until the locking pin engages.
4. Lower the platform by pushing the Chassis Lift/Lower Switch to LOWER to completely lower the platform.
Page 14 Operation Manual
S
TOWAGE
Maintenance 504165-001
B
ATTERY
M
AINTENANCE
!
WARNING
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with Ui batteries or manufacturer approved replacements weighing 26,3 kg
(58 lbs.) each.
• Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.
• If electrolyte level is lower than 10 mm
tap water with high mineral content, as it will shorten battery life.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.
B
ATTERY CHARGING
Charge the batteries at the end of each work
shift or sooner if the batteries have been discharged.
!
WARNING
Charge the batteries in a well ventilated area.
Do not charge the batteries when the work
platform is near a source of sparks or flames.
Permanent damage to the batteries will result if
the batteries are not immediately recharged after
discharging.
Never leave the battery charger operating for more than two days.
Never disconnect the cables from the batteries when the charger is operating.
Keep the charger dry.
!
3
(
/
in.) above the plates add distilled water only. DO NOT use
8
Figure 9: Battery Charger
Charger Plug
!
Charger
3
(
/
1. Check the battery fluid level. If the battery fluid level is lower than 10 mm
distilled water only.
2. Connect an appropriate extension cord to charger outlet plug in Left Module Door. Plug the extension
cord into a properly grounded outlet of proper voltage and frequency.
3. The charger turns on automatically after a short delay. The LED charge indicator will illuminate. After
completion of the charge cycle the LED will blink, indicating that the charger is in a continuing maintenance mode. DO NOT leave the charger plugged in for more than 48 hours, as permanent damage to
the batteries may occur.
NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.
NOTE: DO NOT operate the machine while the charger is plugged in.
Operation Manual Page 15
in.) above the plates add
8
504165-001 Inspection and Maintenance Schedule
I
NSPECTION AND
M
AINTENANCE
S
CHEDULE
The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. The inspection and maintenance schedule should be performed at the specified intervals. Inspection and maintenance shall be performed by personnel who are trained and familiar with
mechanical and electrical procedures.
D
AILY
M
AINTENANCE
!
WARNING
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.
The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy this page and use the checklist when inspecting the machine.
P
REVENTATIVE
T
ABLE KEY
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
!
M
AINTENANCE
C
HECKLIST
P
REVENTATIVE MAINTENANCE
R
EPORT
Date:_______________________________________
Owner: _____________________________________
Model No:___________________________________
Serial No: ___________________________________
COMPONENT INSPECTION OR SERVICES Y N R
Battery
Chassis
Control Cable
Controller Check switch operation.
Drive Motors Check for operation and leaks.
Elevating
Assembly
Emergency
Lowering System
Entire Unit Check for and repair collision damage.
Check electrolyte level.
Check battery cable condition.
Check hoses for pinch or rubbing points.
Check welds for cracks.
Check the exterior of the cable for pinching,
binding or wear.
Inspect for structural cracks.
Operate the emergency lowering valve and check
for serviceability.
Serviced By:_________________________________
COMPONENT INSPECTION OR SERVICES Y N R
Hydraulic Fluid Check fluid level.
Hydraulic Pump Check for hose fitting leaks.
Hydraulic System Check for leaks.
Labels
Platform Deck
and Rails
Platform Deck
and Rails
Tyres and Wheels Check for damage.
Check for peeling, missing, or unreadable labels
& replace.
Check welds for cracks.
Check condition of deck.
Page 16 Operation Manual
Daily Preventative Maintenance Checklist 504165-001
N
OTES
:
Operation Manual Page 17
504165-001 Labels
MAX = 113 kg =
066561-902
067195-001
454Kg,2Persons+Equip(Outdoor)
CLONDALKIN,
DUBLIN,IRELAND.
PARKWESTINDEST,
THISMACHINECONSULTOPERATORSMANUALBEFOREUSE.
CAUTION:ONLYTRAINED&AUTHORISEDPERSONNELMAYUSE
CHARGERINPUTVOLTAGE
MAX.WINDSPEED
UNLADENWEIGHT
SERIALNo.
UpRight
MAX.CHASSISINCLINATION
MAX.LATERALFORCE
MAX.PLATFORMLOAD
MAX.PLATFORMHEIGHT
NOMINALPOWER
MODEL
X26N
400N
3kW
2∞
5.8m
110/220V
12.5m/s
BATTERYVOLTAGE
24V
2153Kg
MAX.GRADEABILITY
MAX.FORWARDSPEED
1.0m/s
25%
504197000
454Kg,4Persons+Equip(Indoor)
L
ABELS
These labels shall be present and in good condition before operating the work platform. Be sure to read,
understand and follow these labels when operating the work platform.
11 504197-000
15 100102-900
THIS PLATFORM IS
NOT INSULATED
DIESE ARBEITSBÜHNE
IST NICHT ISOLIERT
CETTE PLATEFORME
N'EST ISOLEE
100102-900
31 X20N 101222-904
4 101210-000
!
1
MAX = 113 kg =
+
5 066551-950
!
340
340
066551-950
!
066557-951
066557-930
6 X20N 066557-930
!
454
066557-951
066557-954
16 X20N, 20W, 26N 066561-900
!
16 X32N 066561-902
066561-900
066561-902
6 X20W, 26N
066557-957
!
340
17 X20N, 20W, 26N 005223-906
005223-906
31 X20W, 26N, 32N 101222-905
066557-951
066557-950
6 X32N 066557-950
17 X32N 005223-908
005223-908
36 068635-001
066522-900
32 066522-900
010076-901
014222-903
20 010076
7 014222-903
33 501453-000
37 067195-001
25 066556-900
9 503724-000
10 060197-001
26 503721-000
INSIDE
INNSEITIG
L'INTERIEUR
107051-900
34 503723-000
40 107053-000
26,3 kg +
29 062562-951
Page 18 Operation Manual
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