Snorkel MX19 User Manual

Page 1
Operator Manual
MX15/19
MX15/19
SERIAL NO. 1004 - Current
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions and the Scaffold Industry Association's MANUAL OF
RESPONSIBILITIES before performing maintenance on or operating any
UpRight aerial work platform.
Safety Rules and Operating Instructions
NEVER operate the machine
within ten feet of power lines.
THIS MACHINE IS NOT INSU­LATED.
NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps and debris before operating machine. NEVER operate the machine if all guardrails are not properly in place and secured with all
fasteners properly torqued.
SECURE chain across entrance after mounting platform. NEVER use ladders or scaffolding on the platform. NEVER attach overhanging loads or increase platform size. LOOK up, down and around for overhead obstructions and electrical conductors. DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load. NEVER use damaged equipment. (Contact UpRight for instructions. See toll free number on
back cover.)
NEVER change operating or safety systems. INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated.
Safety Rules and Operating Instructions
NEVER perform service on machine while platform is elevated without blocking elevating assembly. NEVER recharge batteries near sparks or open flame; batteries that are being charged emit
highly explosive hydrogen gas. AFTER USE secure the work platform against unauthorized use by turning key switch off and
removing key. NEVER replace any component or part with anything other than original UpRight replacement
parts without the manufacturers consent.
NEVER elevate the platform or drive the machine while el­evated unless the machine is on firm level surface.
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NEVER sit, stand or climb on guardrail or midrail.
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Introduction
This manual covers all models of the MX15/19 Work Platforms. This manual must be stored on
the machine at all times.
Pre-Operation and Safety
Inspection
Read, understand and follow all safety rules and operating instructions and then perform the following steps each day before use.
1. Open modules and inspect for damage, oil leaks or missing parts.
2. Check the level of the hydraulic oil with the platform fully lowered. The hydraulic reservoir is located at the rear of the machine. Remove the reservoir cap, oil should be visible on the dipstick. Add ISO #46 hydraulic oil if necessary.
3. Check that fluid level in the batteries is correct (See Battery Maintenance, Page 6).
4. Verify batteries are charged.
5. Check that A.C. extension cord has been disconnected from the plug in the right Chassis Module (Figure 4) and the module door secured .
6. Check that all guardrails are in place and all fasteners are properly tightened.
7. Carefully inspect the entire work platform for damage such as cracked welds or structural members, loose or missing parts, oil leaks, damaged cables or hoses, loose connections and tire damage.
8. Move machine, if necessary, to unobstructed area to allow for full elevation.
9. Turn Chassis and Platform Emergency Stop Switches ON (Figure 1 & 2) by pulling the button out.
10. Turn the Chassis Key Switch (Figure 1) to CHASSIS.
11. Push Chassis Lift Switch (Figure 1) to UP position and fully elevate platform.
12. Visually inspect the elevating assembly for damage or erratic operation. Check for missing or loose parts.
13. Partially lower the platform by pushing Chassis Lift Switch to DOWN, and check operation of the audible lowering alarm.
14. Open the Chassis Emergency Lowering Valve (Figure 3) to check for proper operation, by pulling the knob out. When the platform is lowered, release the knob.
15. Turn the Chassis Key Switch to DECK.
16. Close and latch module doors.
17. Check that route is clear of persons, obstruc­tions, holes and drop-offs, level and capable of supporting the wheel loads.
18. After mounting platform latch chain across entrance.
19. Pull Emergency Stop Button out to the ON position.
20. Position Power Switch to ON.
21. Position Drive/Lift Switch to DRIVE.
22. While depressing the Foot Switch, slowly position the Control Lever to FORWARD then REVERSE to check for speed and directional control. The farther you push or pull the Control Lever from center the faster the machine will travel.
23. Push Steering Switch RIGHT then LEFT to check for steering control.
24. Push the Emergency Stop Switch Button.
Steering
Switch
Chassis Lift
Switch
Figure 1: Chassis, Right Side
Control Lever
Chassis
Emergency
Stop Switch
Key Switch
Emergency
Stop Switch
Drive/Lift
Switch
Figure 2: Controller
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Operation
Before operating work platform ensure that pre­operation and safety inspection has been completed, any deficiencies have been corrected and the operator has been thoroughly trained on this ma­chine.
Travel With Platform Lowered
1. Check that route is clear of people, obstruc­tions, holes and drop-offs, is level and is capable of supporting wheel loads.
2. Verify Chassis Key Switch is turned to DECK and Chassis Emergency Stop Switch is ON, pull button out.
3. After mounting platform latch chain across entrance.
4. Check clearances above, below and to the sides of platform.
5. Pull Controller Emergency Stop Button out to ON position. When button is pushed down Emer­gency Stop Switch will automatically go to OFF position.
6. Position Power Switch to ON.
7. Position Drive/Lift Switch to DRIVE.
8. While depressing the Foot Switch, slowly push or pull the Control Lever to FORWARD or REVERSE position to travel in the desired direction. The farther you push or pull the Control Lever from center the faster the ma­chine will travel.
Steering
1. With Power Switch ON, position Drive/Lift Switch to DRIVE.
2. While depressing the Foot Switch, push the Steering Switch to RIGHT or LEFT to turn wheels in the desired direction. Observe the tires while maneuvering the work platform to ensure proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to straight ahead position by operating Steering Switch.
Elevating Platform
1. With Power Switch ON, position Drive/Lift Switch to LIFT.
2. While depressing the Foot Switch, push Control Lever forward to UP, the farther you push the Control Lever the faster the Platform will elevate.
3. If the machine is not level the Tilt Alarm will sound and the machine will not lift or drive. If
the Tilt alarm sounds the platform must be lowered and the machine moved to a level location before attempting to re-elevate the Platform.
Travel With Platform Elevated
NOTE: Work platform will travel at reduced speed when platform is elevated.
1. Check that route is clear of persons, obstruc­tions, holes and drop-offs, is level and capable of supporting the wheel loads.
2. Check clearances above, below and to the sides of platform.
3. With Power Switch ON, position Drive/Lift Switch to DRIVE position.
4. While depressing the Foot Switch, push Con­trol Lever to FORWARD or REVERSE for desired direction of travel.
5. If the machine is not level the Tilt Alarm will sound and the machine will not lift or drive. If
the Tilt alarm sounds the platform must be lowered and the machine moved to a level location before attempting to re-elevate the Platform.
Lowering Platform
1. Position Drive/Lift Switch to LIFT.
2. While depressing the Foot Switch, pull back on the Control Lever.
Emergency Lowering
Figure 3: Emergency Lowering Valve Knob
If the platform should fail to lower, NEVER climb down the elevating assembly.
The Emergency Lowering Valve Knob is located between the scissors at the rear of the machine (Figure 3).
1. Open the Emergency Lowering Valve by pulling and holding the knob.
2. To close, release the knob.
The platform will not elevate if the Emergency Lowering Valve is open.
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After Use Each Day
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably under cover, secure against vandals, children or unauthorized operation.
3. Turn the Key Switch to OFF and remove the key to prevent unauthorized operation.
Transporting Work Platform
By Forklift
NOTE: Forklifting is for transporting only.
Parking Brake Release (Figure 4)
Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when towing the machine up a grade or winching onto a trailer to transport.
The Brake Adjustment/Release Bolt is located at the rear of the machine between the rear wheels.
1. To release the brakes loosen the jam nut and bolt until the brakes disengage from the tires.
2. The machine will now roll when pushed or pulled.
3. To re-engage the brakes tighten the bolt until the brakes have fully engaged the tires, secure the bolt with the locknut . Be sure to verify that the brakes have fully engaged the rear tires before the machine is operated.
Never operate work platform with the Parking Brakes released. Serious injury or damage could result.
Never tow faster than 1 ft./sec. (.3m/sec.).
See specifications for weight of work platform and be certain that forklift is of adequate capacity to lift platform.
Forklift from side or rear using fork pockets pro­vided (Figure 5).
By Crane
1. Secure straps to chassis lifting/tie down points only (Figure 5).
By Truck
1. Maneuver the work platform into transport position and chock wheels.
2. Secure the work platform to the transport vehicle with chains or straps of adequate load capacity attached to the chassis lifting/tie down points (Figure 5).
Overtightening of chains or straps attached to tie down lugs may result in damage to work platform.
Brake Release
Bolt
Figure 4: Chassis Rear View
Hydraulic Tank
Cap
Forklift
Forklift
Typical Tie
Down/Lifting Lug
Figure 5: Transporting Work Platform
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Page 5
Maintenance
Routine Service
Use the following table as a guide for routine maintenance, refer to the Service Manual for complete service instructions.
Never perform service on the work platform in the Elevating Assembly area while the platform is elevated without first blocking the Elevating Assembly.
Blocking Elevating Assembly (Figure 6)
Installation
1. Park the work platform on firm level ground.
2. Verify Platform Emergency Stop Switch is ON.
3. Turn Chassis Key Switch to CHASSIS.
4. Position Chassis Lift Switch to UP and elevate platform approximately 7 Ft. (2.1 m).
5. Rotate Scissor Brace to a verticle position.
6. Lower Platform until end of Scissor Arm Weld­ment rests on Brace.
Storage
1. Slowly raise Platform from the Chassis Controls, while holding Brace, until the end of the Scissor Arm Weldment clears the Scissor Brace.
2. Rotate Scissor Brace forward to rest on Chassis.
SERVICE OPERATION INTERVAL
Monthly
6 Months
Daily or or or
50 Hrs. 250 Hrs.
Clean entire work platform X
Check battery fluid level X
Charge batteries X
Check tires for damage X
Check hydraulic fluid level X
Check for peeling, faded or X missing labels & replace
Check deck and guardrail X fasteners for proper torque
Inspect elevating assembly X for bends or cracks
Check for & repair collision X damage
Check emergency lowering X valve operation
Check electric motor X brushes
Check pivot pin retaining rings X
Change hydraulic filter X
Check all fasteners for X proper torque
Change hydraulic fluid X
2 Years
1000 Hrs.
Scissor Brace
Installed
Stowed Position
Figure 6: Blocking Elevating Assembly
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Battery Maintenance
Hazard of explosive gas mixture. Keep sparks, flame and smoking materials away from batteries.
Always wear safety glasses when working with batteries.
Battery fluid is highly corrosive. Rinse away any spilled fluid thoroughly with clean water.
Always replace batteries with UpRight batteries or manufacturer approved replacements weighing at least 62 lbs. (28 kg) each.
Check battery fluid level daily, especially if work platform is being used in a warm, dry climate.
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If electrolyte level is lower than above plates add distilled water only. DO NOT use tap water with high mineral content it will shorten battery life.
Keep terminals and tops of batteries clean.
Refer to the Service Manual to extend battery life and for complete service instructions.
/8 in. (10 mm)
Battery Charging
Charge batteries at end of each work shift or sooner if batteries have been discharged.
Charge batteries in a well ventilated area.
Do not charge batteries when the work platform is in an area containing sparks or flames.
Permanent damage to batteries will result if batteries are not immediately recharged after discharging.
Never leave charger operating unattended for more than two days.
Never disconnect cables from batteries when charger is operating.
Keep charger dry.
1. Check battery fluid level. If electrolyte level is lower than distilled water only.
2. Open charger the Left Chassis Module and connect extension cord to charger plug. Con­nect extension cord (12 guage conductor minimum and 50 ft. (15 m) in length maximum) to properly grounded outlet of proper voltage and frequency.
3. Charger turns on automatically after a short delay, the LED charge indicator will illuminate.
4. Charger turns off automatically when batteries are fully charged, the LED charge indicator will blink.
3
/8 in. (10 mm) above plates add
Green LED
Indicator
Figure 7: Chassis Module, Left Side
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66551-000-00
1-REQUIRED
10076-001-00
1-REQUIRED
66550-000-00
1-REQUIRED
61220-001-00
1-REQUIRED
61205-000-00
1-REQUIRED
66552-000-00
2-REQUIRED
66558-000-00
1-REQUIRED
60197-000-00
1-REQUIRED
14222-003-99
5-REQUIRED
66553-000-00
2-REQUIRED
66555-000-00
1-REQUIRED
63369-000-00
1-REQUIRED
66554-000-00
1-REQUIRED
05221-000-00
For machines equipped with options consult service manual.
NOTE: Labels can be ordered by using Part Number located by each label.
66557-003-00
2-REQUIRED
USED ON MX-15 WITHOUT DECK
66557-001-00
2-REQUIRED
USED ON MX-19 WITH DECK
66557-002-00
2-REQUIRED
AND MX-19 WITHOUT DECK
USED ON MX-15 WITH DECK
2-REQUIRED
62562-001-00
2-REQUIRED
66556-000-00
1-REQUIRED
MX-SERIES LABEL INSTALLATION: THESE LABELS SHALL BE PRESENT AND IN GOOD
CONDITION BEFORE OPERATING THE WORK PLATFORM. BE SURE TO READ, UNDER-
STAND AND FOLLOW THESE LABELS BEFORE OPERATING THE WORK PLATFORM.
65768-000-00
1-REQUIRED
63255-001-00
1-REQUIRED
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ITEM
Platform Size
Standard w/Deck Optional w/o Deck
Maximum Platform Capacity
Standard w/Deck Optional w/o Deck
Maximum Number of Occupants
Standard w/Deck Optional w/o Deck
Height
Working Height Maximum Platform Height Minimum Platform Height
Dimensions
Weight Overall Width Overall Height (Lowered) Overall Length (Deck in)
Driveable Height Surface Speed
Platform Lowered Platform Raised
Energy Source
System Voltage Battery Charger Battery Duty Cycle
Hydraulic Tank Capacity Maximum Hydraulic System Pressure Lift System Drive Control Control System
Horizontal Drive
Tires
Parking Brakes Turning Radius Maximum Gradeability Wheel Base Guardrails**
Toeboard
Specifications*
MX15
22.5 in. x 98.5 in. (.57 m x 2.5 m) 26 in. x 62 in. (.66 m x 1.57 m)
550 lbs. (250 kg) 660 lbs. (300 kg)
Two people, only one person on Deck Two people
20 ft. 9 in. (6.32 m) 14 ft. 9 in. (4.5 m)
36.2 in. (920 mm)
1,962 lbs. (890 kg) 30 in. (760 mm)
76.75 in. (1.95 m) 63 in. (1.60 m)
14 ft. 9 in. (4.5 m)
2.75 mph (4.43 km/h) .75 mph (1.2 km/h)
24V battery pack (4-220 ampere hour, 6 Volt batteries, min. wt. 62 lbs (28.12 kg) each), 4 HP DC electric motor
24 VDC 20 AMP, 120 VAC 60 Hz, Automatic 25% for 8 Hours
3.4 gal (12.9 L) 2500 psi (172 Bar) One Single Stage Lift Cylinder Proportional Proportional Joystick Controller with Toggle
Selector Switch, Red Mushroom Emergency Stop and Foot-Operated Interlock Switch
Dual Front Wheel
12 in. (30.5 cm) diameter solid rubber, Non-marking
Dual, Spring Applied, Hydraulic Release 1 in. (0 cm) Inside 25% (14°)
48.5 in. (1.23 m) 39 in. (1.02 m)
6 in. (152 mm)
MX19
22.5 in. x 98.5 in. (.57 m x 2.5 m) 26 in. x 62 in. (.66 m x 1.57 m)
500 lbs. (225 kg) 550 lbs. (250 kg)
Two people, only one person on Deck Two people
25 ft. (7.62 m) 19 ft. (5.8 m)
40.15 in. (1020 mm)
2,160 lbs. (980 kg) 30 in. (760 mm)
80.65 in. (2.05 m) 63 in. (1.60 m)
19 ft. (5.8 m)
2.75 mph (4.43 km/h) .75 mph (1.2 km/h)
24V battery pack (4-220 ampere hour, 6 Volt batteries, min. wt. 62 lbs (28.12 kg) each), 4 HP DC electric motor
24 VDC 20 AMP, 120 VAC 60 Hz, Automatic 25% for 8 Hours
3.4 gal (12.9 L) 2700 psi (186 Bar) One Single Stage Lift Cylinder Proportional Proportional Joystick Controller with Toggle
Selector Switch, Red Mushroom Emergency Stop and Foot-Operated Interlock Switch
Dual Front Wheel
12 in. (30.5 cm) diameter solid rubber, Non-marking
Dual, Spring Applied, Hydraulic Release 1 in. (0 cm) Inside 25% (14°)
48.5 in. (1.23 m) 39 in. (1.02 m)
6 in. (152 mm)
Safety Rules and Operating Instructions
* Specifications subject to change without notice.
Meets or exceeds all applicable requirements of OSHA and ANSI A92.6-1990 Refer to Service Manual for complete parts and service information.
FOR MORE INFORMATION
Safety Rules and Operating Instructions
TEL: (1) 800-926-5438 or (1) 559-662-3900
FAX: (1) 559-673-6184
Parts FAX: (1) 800-669-9884
801 South Pine Street
Madera, California 93637
http://www.upright.com
Local Distributor:
8
60570-000 07-02
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