Snorkel MHP34J User Manual

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Operator’s
Manual
Engine Powered
Gasoline
Battery Electric
P/N 11447A April 2003 Bi-Energy and Self Level
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Snorkel warrants each new machine manufactured and sold by it to be free from defectsin material and workmanship fora periodofone(1)yearfrom dateofdelivery toaCustomeror forone yearafterthe machinehasbeen placedinfirstservicein a Dealerrentalfleet, whichevercomes first.Any par t or par ts which, upon examinationbythe SnorkelService Department, are foundtobe defective,willbe replaced or repaired,atthe sole discretion ofSnorkel,through its local Authorized Dealer atno charge.
Snorkelfurther warrants the structural components;specifically, the mainframe chassis,turntable,boomsandscissorarms, of each new machine manufactured by it to be freefrom defectsin material and workmanshipforanadditional period of four (4) years.Any such part or parts which, upon examination by the SnorkelService Department, are found to be defective will bereplaced or repairedbySnorkel throughitslocal AuthorizedDealerat nocharge;however,anylabor charges incurredasa result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Depar tment must be notified within forty-eight (48) hours of anypossible warranty situation during the applicable warranty period.Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall haveno obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Sorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days,of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period.
At the direction of the Snorkel Service Department, any component par t(s) of Snorkel products to be replaced or repaired underthiswarrantyprogram must be returned freight prepaid to the Snor kel ServiceDepartmentforinspection. Allwarranty replacement parts willbeshipped freight prepaid (standard ground) fromtheSnorkel Service Department or from Snorkel’s Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY
Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty per iod of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:
1. Engines, motors, tires and batteries whichare manufactured by suppliers to Snorkel, whofurnish their own warranty. Snorkelwill, however,tothe extentpermitted,passthroughany suchwarrantyprotectiontothe CustomerorDealer.
2. AnySnorkelproduct whichhasbeenmodified or altered outside Snorkel’sfactory without Snorkel’swritten approval,if suchmodification or alteration, in thesolejudgment of Snorkel’sEngineering and/or ServiceDepartments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof.
3. AnySnorkelproductwhich hasbeensubjectto misuse,improper maintenanceoraccident.“Misuse”includesbutisnot limited to operation beyond the factory-rated load capacity and speeds.“Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals.Snorkelis not responsiblefornormal maintenance, service adjustments andreplacements,including but not limited to hydraulic fluid, filters and lubrication.
4. Normalwearofany Snorkel componentpart(s).Normalwear of componentparts mayvarywiththe type application or type of environment in which the machine may be used;such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses,losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers,lost orders, lost rental revenue, lost profits or increased cost.
This warrantyisexpresslyinlieuofallother warranties,representationsorliabilitiesof Snorkel, either expressedor implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineer ing, Vice President-Sales or Vice President-Marketing.
SNORKEL MAKES NO WARRANTIESWHICH EXTEND BEYONDTHE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTYOF MERCHANTABILITYOR FITNESS FOR A PARTICULARPURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local AuthorizedDealer and shouldcontact the Dealerfrom whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance.
Effective July 1995
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Electrical Hazard Warning
THE SNORKELIFT AERIAL WORK PLATFORM
IS NOT ELECTRICALLY INSULATED.

Electrical Hazard

DANGER
If the platform, booms, or any other conductive part of a Snorkelift contacts a high-voltage electrical con ductor, the result can be SERIOUS INJURY or DEATH for persons on or near the machine.
GO NO CLOSER THAN THE MINIMUM SAFE APPROACH DISTANCES
(M.S.A.D) - AS OUTLINED IN TABLE 1. AND FIGURE 3.,
ON THE NEXT PAGE.
Be sure to allow for sag and sway in the wires and the work platform. If a Snorkelift comes in contact with a live electrical conductor, the entire machine can be charged. If that happens, you should remain on the machine and not contact any other structure or object within
reach. That includes the ground, adjacent buildings, poles, and any object not a part of the Snorkelift. Suchcontact could makeyourbody aconductor to theother objectcreating an electricalshock hazardre-
sulting in SERIOUS INJURY or DEATH. DO NOT attempt to enter or leave the Snorkelift until you are sure the electricity has been turned off. If aSnor kelift is in contactwith a liveconductor, the platform operator MUST warn others on the ground in
the vicinity of the Snorkelift to STAY AWAY from the machine, since their bodies can also form a path for electricity to ground thus creating an electrical shock hazard with possible ELECTROCUTION and DEATH.
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DONOTattempttooperatetheSnorkeliftground controls whentheplatform,booms,oranyother conduct ingpartofa Snorkeliftisincontact with electricalwiresorifthereisanimmediatedangerofsuchcontact.
Regard all conductors as energized. Personnel working on or near a Snorkelift must be continuously aware of electrical hazards, recognizing
that SERIOUS INJURY or DEATH can result if contact with an electrical wire does occur.
MHP12/34J – 11447A page - i
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Electrical Hazard
p
Minimum Safe Approach Distance
TheSnorkeliftis anallmetal boom,NOTELECTRICALLY INSULATED, aerialworkplatform.DO NOTop erateit nearELECTRICAL conductors.Regard all conductors as beingenergized.Usethe tableand illus trationbelowtodetermine safeclearance from electricalconductors.(Table1andFigure 3, below,arefrom ANSI/SIA A92.5–1992 Standard, reprinted with permission of Scaffold Industry Association.)
Table 1 - (M.S.A.D.)
Minimum Safe Approach Distance
to energized (exposed or insulated power lines)
Voltage range Minimum safe approach distance (phase to phase) 0 to 300V over 300v to 50kv over 50kv to 200kv over 200kv to 350kv over 350kv to 500kv over 500kv to 750kv over 750kv to 1000kv
(Feet) (Meters)
Avoid contact 10 15 20 25 35 45
3.05
4.60
6.10
7.62
10.67
13.72
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Figure 3 - (M.S.A.D.)
Denotes prohibited zone
Danger:
Caution:
page - ii MHP12/34J – 11447A
- Do not allow machine personnel or conductive materials inside prohibited zone.
- Maintain M.S.A.D. From all energised lines and parts
as well as those shown.
- Assume all electrical parts and wires are energised
unless known otherwise.
- Diagrams shown are only for purposes of illustrating M.S.A.D. Work
ositions, not all workpositions.
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Introduction

The most important chapter in this manual is "Safety" chapter 1. Take time, now, to study it closely. The information in chapter 1, might save your life or prevent serious injury.
Signs
The following three conventionsare used through out this manual.
1. Danger sign
DANGER
means:Attention! Become alert! Yoursafety is involved.
2. Caution sign
CAUTION
meansone oftwothings:(1) an action,about to be performed, is potentially hazardous and might result in minor personal injury if not done correctly,or (2) an action, about to be performed, can harm the Snorkelift if not done correctly.
3. Note sign
NOTE
means: The information following is to assist you in either the proper steps to take for an action or as additional information concerning your present situation, but does not indicate a dangerous condition to either you or the Snorkelift unit.
Qualified operators
TheSnorkeliftaer ial platformhasbuiltin safetyfea tures and has been factory tested for compliance withSnor kel specificationsand industry standards. However,anypersonnelliftingdevicecanbepoten tially dangerous in the hands of untrained or care less operators.
Training is vitally important andMUST be done un derthe direction ofa QUALIFIEDperson.You must displayproficiency in knowledge and actual opera tion of the Snorkelift.
Before operation of the Snorkelift you must read and understand the operating instructions in this manual as well as the decals, warnings, and in structions on the machine itself.
Before operating the Snorkelift you must be AUTHORIZED by the person in charge to do so.
Operation rules
The following rules will help ensure the safety of personnelandhelppreventneedlessdowntimebe cause of damaged equipment.
1. Only TRAINED and AUTHORIZED operators shall be permitted to operate the equipment.
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2. All manufacturer’s operating instructions and safety rules and all employers’ safety rules and all OSHA and other government safety rules must be strictly adhered to.
3. Repairs and adjustments shall be made only by QUALIFIED TRAINED maintenance personnel.
4. No modification shall be made to the equipment without prior wr itten consent of the Snorkel Engineering Department.
5. You must make a pre-start inspection of the Snorkelift at the beginning of each shift. A malfunctioning machine must not be used.
6. You must make an inspection of the work place to locate possible hazards before operating the Snorkelift.
DANGER
DO NOT operate this equipment unless you are TRAINED and AUTHORIZED and have read and thoroughly understand all of the information given in this Operator’s Manual and on all DANGER and CAUTION signs on the machine. Misuse of this machine can result in DEATH or SERIOUS INJURY.
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Maintenance
Every personwho maintains, inspects,tests, or re pairs these machines, and every person supervis ing any of these functions, MUST be properly trained.
This Operator’s Manualprovides a dailyinspection procedure that will help youkeep your Snorkelift in good operating condition. DO NOT perform other maintenance unless you are a TRAINED me chanic, QUALIFIED to work on the Snorkelift. Call QUALIFIED maintenance personnel if you find problems or malfunctions.
DO NOT modify this machine without written ap proval from the Engineering Department of Snor kel.
Informationcontainedin thismanualconcerns only current Snorkelift's, and the right is reserved to make changes at any time without obligation.
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MHP12/34J – 11447A page - iii
Page 6
Introduction
Responsibilities of parties
It is imperative that all owners and users of the Snorkelift read, understand, and conform to all ap plicableregulations.Ultimate compliance to OSHA regulations is the responsibility of the employerus ing the equipment.
DANGER
ANSI Standard A92.2-1992 clearly identifies requirements of all parties who might be involved with Boom-Supported Elevating Work Platforms.
AUSTRALIAN / NZ STANDARD 2550-10 1994 Also identifies the requirements of all parties who might be involved with Boom-Supported Elevating Work Platforms.
A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom Sup ported Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request.
Additional information
For additional information, contact your local dealer.
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­Snorkel
2/26 Redfern Street Wetherill Park NSW 2164 Australia
Snorkel PO Box 1041 Levin 5500 New Zealand
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CopiesarealsoavailablefromtheScaffoldIndustry Association, Inc., 14039 Sherman Way, VanNuys, CA 91405-2599.
Options
The use of optional equipment is discussed in the “Options” chapter 11.
The options you will find discussed there are:
1. Bi-Energy
2. Self Levelling Stabiliser
3. Air line to platform
4. Dual fuel
5. Work lights.
6. Sandblast protection kit.
7. RCD/ELCB AC outlet.
8. Flashing light.
9. Platform rotator.
page - iv MHP12/34J – 11447A
Page 7

Table of Contents

Electrical Hazard
Electrical Hazard Warning . . . . . . . . . . . . . . . . . . i
Minimum Safe Approach Distance . . . . . . . . . . . ii
Table 1 - (M.S.A.D.). . . . . . . . . . . . . . . . . . . . . . ii
Figure 3 - (M.S.A.D.). . . . . . . . . . . . . . . . . . . . . ii
Introduction
Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Qualified operators. . . . . . . . . . . . . . . . . . . . . . . iii
Operation rules. . . . . . . . . . . . . . . . . . . . . . . . . . iii
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Responsibilities of parties . . . . . . . . . . . . . . . . . iv
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Additional information. . . . . . . . . . . . . . . . . . . . . iv
1. Safety
Safe Operation. . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Pre-start Inspection. . . . . . . . . . . . . . . . . . . . 1-1
Work Place Inspection and Practices . . . . . . 1-1
Electrocution . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Tipover and Falling Hazards . . . . . . . . . . . . . 1-1
Crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
General Safety Precautions. . . . . . . . . . . . . . . 1-2
Personnel Precautions . . . . . . . . . . . . . . . . . 1-2
Operator General Precautions . . . . . . . . . . . 1-2
Mounting and Dismounting Precautions . . . . 1-2
Starting and Stopping Precautions . . . . . . . . 1-2
Operating Precautions . . . . . . . . . . . . . . . . . 1-2
Operator Maintenance Precautions . . . . . . . 1-3
Fuel Handling Precautions . . . . . . . . . . . . . . 1-3
Safety Decals and Placards . . . . . . . . . . . . . . 1-3
Safety Placards and Decals Location . . . . . . . 1-4
2. Safety Devices
Safety Device Information . . . . . . . . . . . . . . . . 2-1
Emergency Stop Switches. . . . . . . . . . . . . . . . 2-1
At ground control box . . . . . . . . . . . . . . . . . . 2-1
At platform control box . . . . . . . . . . . . . . . . . 2-1
Other Safety Devices. . . . . . . . . . . . . . . . . . . . 2-1
Lanyard anchor points. . . . . . . . . . . . . . . . . . 2-1
Gravity gate. . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Foot switch . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Bubble level. . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
RCD/ELCB AC outlet . . . . . . . . . . . . . . . . . . 2-3
Flashing light. . . . . . . . . . . . . . . . . . . . . . . . . 2-3
3. Specifications
General Specifications. . . . . . . . . . . . . . . . . . . 3-1
Engine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Overall Dimensions - MPH12/34J . . . . . . . . . . 3-3
Working Envelope - MHP12/34J . . . . . . . . . . . 3-4
Booms identification . . . . . . . . . . . . . . . . . . . 3-5
Nomenclature And Serial Numbers. . . . . . . . . 3-5
Right side view of machine . . . . . . . . . . . . . . 3-5
Left side view of machine . . . . . . . . . . . . . . . 3-6
Serial number location, chassis . . . . . . . . . . 3-6
4. Gauges
Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Level Bubble . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hydraulic Oil Level. . . . . . . . . . . . . . . . . . . . . . 4-1
5. Automatic Shut-offs and Circuit Breakers
RCD/ELCB Outlet (option). . . . . . . . . . . . . . . . 5-1
Main Circuit Breaker . . . . . . . . . . . . . . . . . . . . 5-1
Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. Controls
Controls Description . . . . . . . . . . . . . . . . . . . . 6-1
Controls and Control Decals Locations. . . . . 6-1
Ground Control Box. . . . . . . . . . . . . . . . . . . . . 6-2
Ground Control Box Controls . . . . . . . . . . . . 6-3
Platform Control Box . . . . . . . . . . . . . . . . . . . . 6-4
Platform Control Box Controls. . . . . . . . . . . . 6-5
7. Daily Inspection and Maintenance
Daily Inspection and Maintenance Table. . . . . 7-1
Engine Fuel Level . . . . . . . . . . . . . . . . . . . . . . 7-2
Fuel Tank Cap . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fuel Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Engine Oil Level. . . . . . . . . . . . . . . . . . . . . . . . 7-2
Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . 7-2
Battery Terminals. . . . . . . . . . . . . . . . . . . . . . . 7-3
Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . 7-3
Hydraulic Oil Level. . . . . . . . . . . . . . . . . . . . . . 7-3
Hydraulic Oil Leaks . . . . . . . . . . . . . . . . . . . . . 7-3
Bolts and Fasteners. . . . . . . . . . . . . . . . . . . . . 7-4
Wheels and Tyres . . . . . . . . . . . . . . . . . . . . . . 7-4
Structural Damage and Welds. . . . . . . . . . . . . 7-4
Lanyard Anchor Points . . . . . . . . . . . . . . . . . . 7-5
Platform Gravity Gate . . . . . . . . . . . . . . . . . . . 7-5
Platform Guardrails . . . . . . . . . . . . . . . . . . . . . 7-5
Flashing Light (option). . . . . . . . . . . . . . . . . . . 7-5
Ground Control Switches. . . . . . . . . . . . . . . . . 7-6
Emergency Lower . . . . . . . . . . . . . . . . . . . . . . 7-6
Lower control box . . . . . . . . . . . . . . . . . . . . . 7-6
Upper control box . . . . . . . . . . . . . . . . . . . . . 7-6
Platform Control Switches . . . . . . . . . . . . . . . 7-6
AC Outlet RCD/ELCB (option). . . . . . . . . . . . . 7-7
Placards and Decals . . . . . . . . . . . . . . . . . . . . 7-7
Standard placards and decals. . . . . . . . . . . . 7-7
Inspection drawing . . . . . . . . . . . . . . . . . . . . 7-8
8. Operation
Operating Procedures . . . . . . . . . . . . . . . . . . . 8-1
MHP12/34J – 11447A page - v
Page 8
Table of Contents
Control Stations. . . . . . . . . . . . . . . . . . . . . . . . 8-1
Emergency Stopping . . . . . . . . . . . . . . . . . . . . 8-1
Operation Considerations . . . . . . . . . . . . . . . . 8-2
Starting From Ground Control Box . . . . . . . . . 8-2
Stabilizer Operation. . . . . . . . . . . . . . . . . . . . . 8-2
Starting From Platform Control Box. . . . . . . . . 8-3
Moving The Platform . . . . . . . . . . . . . . . . . . . . 8-4
From Ground Control Box. . . . . . . . . . . . . . . 8-4
From Platform Control Box . . . . . . . . . . . . . . 8-5
Securing for Day . . . . . . . . . . . . . . . . . . . . . . . 8-5
9. Emergency Operation
Emergency Operation Procedures . . . . . . . . . 9-1
Operation From Platform Control Box. . . . . . 9-1
Operation From Ground Control Box . . . . . . 9-2
10. Stowing and Transporting
Stowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
The correct stowed position is shown here. 10-1
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Trailering . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Upper boom lock pin . . . . . . . . . . . . . . . . . . 10-1
Lower boom lock pin . . . . . . . . . . . . . . . . . . 10-1
Securing to a Transport Vehicle . . . . . . . . . 10-2
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Forklift points. . . . . . . . . . . . . . . . . . . . . . . . 10-2
11. Options
Bi-Energy. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
DC motor operation. . . . . . . . . . . . . . . . . . . 11-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Battery charger . . . . . . . . . . . . . . . . . . . . . . 11-1
Self Levelling Stabiliser . . . . . . . . . . . . . . . . . 11-2
Self levelling stabiliser operation. . . . . . . . . 11-2
Air Line To Platform . . . . . . . . . . . . . . . . . . . . 11-2
Dual Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Flashing Light . . . . . . . . . . . . . . . . . . . . . . . . 11-2
RCD/ELCB AC Outlet . . . . . . . . . . . . . . . . . . 11-2
Sandblast Protection Kit . . . . . . . . . . . . . . . . 11-2
Platform Rotator . . . . . . . . . . . . . . . . . . . . . . 11-3
12. Fire Fighting and Chemical Containment
Hazardous Components . . . . . . . . . . . . . . . . 12-1
Battery, Lead/Acid (UN 2794) . . . . . . . . . . . 12-1
Gasoline (UN 1203) . . . . . . . . . . . . . . . . . . 12-2
Hydraulic Oil (UN 1270) . . . . . . . . . . . . . . . 12-3
Motor Oil (UN 1270) . . . . . . . . . . . . . . . . . . 12-4
13. Operator's Troubleshooting
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 13-1
Operator Troubleshooting Chart . . . . . . . . . 13-1
page - vi MHP12/34J – 11447A
Page 9
Safe Operation
The followingsafety information is vitally important for safeoperation of the MHP12/34J.Failure to fol low these instructions can result in personal injury or DEATH.
Pre-start Inspection
Atthe start ofeachwork shift,the MHP12/34Jshall be given a visual inspection and function test. See the “Daily Inspection and Maintenance” chapter 7, inthismanualfora list ofitems to inspectand test.

1. Safety

When moving the platform, check the clearance around theMHP12/34J to avoidcontact with struc tures or other hazards.Alwayslook in the direction
­of motion.
Keep ground personnel from under the platform when the platform is raised.
Secureallaccessories,containers,tools,and other materials inthe platformto preventthem from acci dentally falling or being kicked off the platform.
DONOTengage inanyformof“horseplay”or“stunt driving” while operating the MHP12/34J.
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CAUTION
DO NOT operate the MHP12/34J unless you are trained and authorized, understand the operation characteristics of the MHP12/34J, and have inspected and tested all functions to be sure they are in proper working order.
Work Place Inspection and Practices
Donotuse theMHP12/34Jas a groundforwelding. Ground to the work piece.
Before the MHP12/34J is used, and during use, check the area in which the MHP12/34J is to be used for possible hazards such as, but not limited to:
1. Drop-offs or holes.
2. Side slopes.
3. Bumps and floor obstructions.
4. Debris.
5. Overhead obstructions and electrical conductors.
6. Hazardous locations.
7. Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
8. Wind and weather conditions.
9. Presence of unauthorized persons.
10. Other possible unsafe conditions. Before the MHP12/34J is used, determine the haz
ardclassification of anyparticular atmosphere or lo cation according to ANSI/NFPA 505-1987.
Any MHP12/34J operated in a hazardous location must be approved and of the type required by ANSI/NFPA 505-1987.
A recommended safety practice is to have personnel that are trained in the operation of the emergency controls working in theimmediate area ofthe MHP12/34J to assist theplatform operatorin the event of an emergency.
DO NOT permit riders on the machine anyplace other than on the platform.
Remove all loose objects stored in or on the ma chine, particularly in the platform. Remove all ob jects which do not belong in or on the machine.
When other moving equipment is in the area, take special precautions to comply with local regula tions regarding warnings.
Never steady the platform by positioning it against another platform.
DO NOT operate an MHP12/34J that is not func­tioning properly, or has been damaged, until the machine has been repaired by a qualified mainte­nance person.
DO NOToperate a MHP12/34J that does not have all its decals and placards attached and legible.
Watchforbystandersand neverallow anyonetobe under, or to reach through, the machine and its equipment while operating.
Use the recommended transport device when loading the machine.
Electrocution
The MHP12/34J is an all metal boom, NON-INSULATED, aerial work platform. DO NOT operateit nearELECTRICAL conductors. Regard all conductors as being energized.
DO NOT operate outside during a thunderstorm.
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Tipover and Falling Hazards
DONOToperatetheMHP12/34Jfroma position on
trucks, trailers, railway cars, floating vessels, scaf folds,orsimilar equipmentunless theapplication is approved in writing by Snorkel.
If the platform or elevating assembly becomes caught, snagged, or otherwise prevented from normal motion by an adjacent structure or other obstacles such that control reversal does not free the platform, remove all personnel from the
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MHP12/34J – 11447A page 1 - 1
Page 10
1. Safety
platform before attempts are made to free the platform using ground controls.
Under normal working conditions it is best not to transfer from the platform to another structure or vice versa, unless that is the safest way to do the job.Each situation must be judged separately tak ing the work environment into account.The follow ing guidelines apply:
1. Where possible, place the work platform over a roof or walking structure to do the transfer.
2. Transfer your anchorage from one structure to another before you step across.
3. Remember, you might be departing the work platform to a structure where fall arrest is required.
4.
DO NOT climb the rails. Use the entrance.
All platform occupants MUST wear and use fallre straint.Attach fall restraints to the platform lanyard anchor points.
DO NOT exceedthe unrestricted platformcapacity asindicatedonthecapacity placard attheentrance to the platform.
ENSURE all four stabilizer foot plates are in firm contact with the ground as laid out on page 1-1 “Work Place Inspection and Practices”. DO NOT raise the boom if the MHP12/34J is on soft ground. Operatethe boom onlyon afirm surfacecapableof withstanding all load forces imposed by the aer ial work platform in all operating conditions.
Do Not carry loads from any point outside of the platform.
Care shall be taken to prevent rope, electric cords, and hoses, etc., from becoming entangled in the aerial platform.
Raise the platform only whenthe MHP12/34J ison level ground.
Maintain a fir m footing on the platform floor. Climbing on the guardrails is prohibited.
DO NOT use ladders, planks, or other devices to extendorincrease yourworkpositionfrom theplat form.
DO NOT jerkthe controls.Movethecontrols slowly and deliberately to avoid jerky and erratic opera tion.Alwaysstop thecontrols in theneutral, off,po sition before going in the opposite direction.
DO NOT use the boom for any purpose other than to position personnel, their tools, and materials.
DO NOT use the MHP12/34J as a crane, hoist, or jack.
DO NOToperate the MHP12/34J in winds,or wind gusts, of 28 mph 12.5 m/s) or more.
DO NOT add anything to the MHP12/34J that will increase the wind loading (banners, flags, etc.).
-
-
-
-
-
-
Crushing
Always look in the direction of travel. Avoid over head obstructions.
Nevercover the floor grating or otherwise obstruct your view below.
Make sure the area below the platform is free of personnel before lowering.
General Safety Precautions
Personnel Precautions
If you encounter any suspected malfunction of the aerial platform, or any hazard or potentially unsafe condition relatingto capacity, intendeduse, or safe operation, cease operation and seek assistance from management.
Operator General Precautions
Makesure that all protectiveguards, cowlings,and doors are in place and secure.
Be sure the guardrail system, including the gate, is in place and secure.
Mounting and Dismounting Precautions
Use three points of support when getting on or off theplatform(twohandsand one footor a similarset of points). Keep the platform clean.
DO NOT jump off the machine. DO NOT dismount while the boom is in motion.
Starting and Stopping Precautions
DO NOT start until all personnel are clearly away
from the machine. Beforeleavingthe operator’s station,place thema
chine in the stowed position. When leaving the machine parked or unattended,
remove the starter key from the Master Key
Switch.
Operating Precautions
DO NOT modify the MHP12/34J in any way.
Whenpar ts orcomponentsare replaced,theyshall be identical or equivalent to original Snorkel parts or components.
-
-
page 1 - 2 MHP12/34J – 11447A
Page 11
1. Safety
DO NOT override any of the safety features of the
MHP12/34J.
Operator Maintenance Precautions
CAUTION
DO NOT use your hand to search for hydraulic oil leaks. High pressure hydraulic oilcaneasilycut and penetrate yourskin —a very serious injury that requires immediate attention by a medical specialist trained in that type of injury. Use a piece of cardboard or wood to search for hydraulic oil leaks.
DO NOT attempt repairs unless you are trained. Refer to manuals and experienced repair personnel for help.
Fuel Handling Precautions
DONOTsmokeor permitopenflames while fueling or near fueling operations.
Neverremove the fuel cap or refuel a gasoline en­gine while the engine isrunning or hot.Neverallow fuel to spill on hot machine components.
part. See your Snorkel dealer for new decals and placards.
NOTE
Refer to Placards and Decals Inspection Chart and Drawing in the “Daily Inspection and Maintenance” chapter 7, for part numbers, location, and required quantities of all placards and decals.
Maintain control of the fuel filler nozzle when filling the tank.
DO NOT fillthe fuel tankto capacity.Allowroom for expansion.
Clean up spilled fuel immediately. Tighten the fuel tank cap securely.If the fuel cap is
lost, replace it with an approved cap from Snorkel. Use of a non-approved cap without proper venting may result in pressurization of the tank.
Never use fuel for cleaning purposes. For diesel engines, use the correct fuel grade for
the operating season.
Safety Decals and Placards
There are several safety decals and placards on the MHP12/34J. Their locations and descriptions areshowninthissection.Taketime to studythem.
CAUTION
Be sure that all the safety decals and placards on the MHP12/34J are legible. Clean or replace them if you cannot read the wordsor see the pictures.Clean with soap & water and a soft cloth. Do not use solvents.
You MUST replace a decal or placard if it is damaged, missing, or cannot be read. If it is on a part that is replaced, make sure a new decal or placard is installed on the replaced
MHP12/34J – 11447A page 1 - 3
Page 12
1. Safety
Safety Placards and Decals Location
1
234J
10817-4
11227-34
DANGER
PINCH POINT
Keep hands
clear.
302559
EMERGENCY BLEED
DOWN VALVE
0070420
FLUID
HYDRAULIC
CHECK FLUID LEVEL WITH PLATFORM LOWERED
USE PREMIUM HYDRAULIC OIL
GRADE 10W40
VISCOSITY AT 100 F (38 C)
320 SUS (SAYBOLT)
POUR POINT: -35 F (-37 C)
DO NOT OVERFILL
LEVEL
OO
OO
45177-6
HYDRAULIC OIL
FULL
ADD
560239
9207
kmh
SPEED
MAXIMUM
7855
TOWING
80
302950
10812-2
THIS TRAILOR WAS MANUFACTURED TO COMPLY WITH THE INDICATED DESIGN CODES
MODEL
MHP
DATE OF MANUFACTURE
GROSS TRAILER MASS
TYRE SIZE
RECOMMENDED COLD INFLATION PRESSURE
THE TYRES FITTED TO THIS VEHICLE SHALL HAVE A SPEED CATEGORY NOT LESS THAN “L” (120 KWH)
THE SUM OF THE LOAD CARRYING CAPACITIES OF THE TYRES FITTED TO ANY AXLE OR AXLE GROUP OF THIS VEHICLE SHALL NOT BE LESS THAN THE RELEVANT LOAD SHOWN ABOVE
36 BRUCE RD LEVIN NEW ZEALAND
165 SR 13
S.W.L.
SERIAL NUMBER
VIN NUMBER
AXLE LOAD CAPACITY
310 KPA
RIM SIZE
1250 KG
5X13
DESIGN CODES EN 280
AS 141B.10
TYRE
45
9999
PRESSURE
p.s.i.
310
kPa
COLD
7856-45
page 1 - 4 MHP12/34J – 11447A
Page 13
1
234J
11227-34
OPERATORS CHECKLIST
INSPECT AND/OR TEST THE FOLLOWING DAILY
OR AT THE BEGINNING OF EACH SHIFT
1. OPERATING AND EMERGENCY CONTROLS.
2. SAFETY DEVICES.
3. PERSONAL PROTECTIVE DEVICES.
4. HOSES, FITTINGS AND VALVES FOR LEAKS.
5. CABLES AND WIRING HARNESS.
6. LOOSE OR MISSING PARTS.
7. TYRES AND WHEELS.
8. PLACARDS, WARNINGS, CONTROL MARKINGS AND OPERATING MANUAL(S).
9. GUARDRAIL SYSTEM.
10.OIL LEVELS.
11.BATTERY FLUID LEVEL.
300699
1. Safety
560239
FIT BOOM CRADLE LOCK PIN
FOR TRAVELLING.
1772-002K
GASOLINE
0071925
Death or serious injury could occur from tipover.
All outriggers must be extended onto firm level surface
before elevating or before entering platform.
Do not exceed platform capacity.
DANGER
EXPLOSIVE FUMES
Death or serious injury might result from fire or explosion.
Do not smoke or permit open flames while fueling or near fueling operations.
Clean up spilled fuel immediately.
WARNING
0130025
DANGER
YOU MUST NOT OPERATE THIS DEVICE UNLESS:
1.
YOU HAVEBEEN TRAINED IN THE SAFEOPERATION OF THIS DEVICE AND HHHH
2.
YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONSCONTAINED IN THE MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLI­CABLE GOVERNMENTAL REGULATIONS. HHHHHHHH
AN UNTRAINED OPERATOR SUBJECTSHIMSELF AND OTHERS TO
476706
DEATH OR SERIOUS INJURY.
0323897
DANGER
TYRE
45
p.s.i.
PRESSURE
310
kPa
COLD
7856-45
302559
PINCH POINT
Keep hands
clear.
DANGER
PINCH POINT
Keep hands
302559
MHP12/34J – 11447A page 1 - 5
clear.
Page 14
1. Safety
DANGER
LOWER BOOM
BOOMS
STABILISER
PLATFORM
ELECTROCUTION
HAZARD
THIS MACHINE IS NOT
ELECTRICALLY INSULATED.
Death or serious injury can result from contact or inadequate clearance to electrical power lines and apparatus.
Maintain 10 feet minimum clearance from electrical power lines and apparatus.
Allow for sway, rock, and sag.
FIT BOOM CRADLE LOCK PIN
FOR TRAVELLING.
KEEP CLEAR OF DESCENDING BOOM
DEATH OR SERIOUS INJURY CAN
OCCUR FROM DESCENDING BOOM
1772-002K
0150602
0323899
UPPER
BOOM
JIB
BOOM
LIFT
ENABLE
11420
SLEW
SPEED CONTROL
ALL FOUR
STABLIZERS
BASE
CHOKE
DANGER
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.
451986
ALL FOUR
STABLIZERS
DANGER
10817-2
2
4
1
3
2
1
4
3
10968-1
KEEP CLEAR OF DESCENDING BOOM
DEATH OR SERIOUS INJURY CAN
OCCUR FROM DESCENDING BOOM
V.I.N.
8945
page 1 - 6 MHP12/34J – 11447A
DO NOT ALTER OR DISABLE
LIMIT SWITCHES, SAFETY
SWITCHES, OR INTERLOCKS.
ALL FOUR
STABLIZERS
0150602
451986
Page 15
LOWER BOOM
UPPER
BOOM
EMERGENCY LOWER
TO LOWER PLATFORM, OPERATE EMERGENCY
1.
LOWER SWITCH.
TO SLEW BOOM, OPERATE ‘EMERGENCY
2.
LOWER’ & ‘SLEW’ SWITCHES TOGETHER.
1. Safety
EMERGENCY
ROTATE
PLATFORM
LOWER
SWL
200
KG
2025-200
JIB
BOOM
SLEW
LIFT
ENABLE
11420 - 1
SPEED CONTROL
DANGER
BEWARE OF ELECTRICAL HAZARDS
(a) Minimum approach of an appliance
to live electrical apparatus.
(b) Inspection of the work site for
electrical hazards before commencing to use the appliance.
(c) Constant vigilance and an observer required
whilst working or travelling the appliance in the vicinity of live electrical apparatus.
REGULATION 133A OF THE
CONSTRUCTION SAFETY ACT 1912 REQUIRES
3m. for voltages up to 132,000 6m. for voltages above 132,000 and up to 330,000 8m. for voltages above 330,000
CHOKE
(Australia Only)
WARNING
KEEP LINESCLEAR POWEROF
CAUTION
Unless the Electrical Supply Authority has advised
the clearance between any live overhead
power line and any part of this machine or
in writing otherwise;
load carried is required to beby law
AT LEAST 4 METRES
This is a requirement of regulation 93 of the
Electrical Supply Regulations 1984
in the interests of safe working.
SAFETY BELTS WITH
SHOULDER STRAPS OR
(New Zealand Only)
SAFETY HARNESS ARE
TO BE USED
MHP12/34J – 11447A page 1 - 7
9928
Page 16
1. Safety
page 1 - 8 MHP12/34J – 11447A
Page 17

2. Safety Devices

Safety Device Information
Foremergencyoperation controls andprocedures, see the “Emergency Operation” chapter 9, in this manual.
The devices listed in this chapter are safety de vices.
They are on the MHP12/34J to increase safety in the workplace forboth the operatorand other peo ple near the MHP12/34J.
CAUTION
DO NOT by pass, disable, modify, or ignore anyofthesedevices.Checkthem carefully at the start of each work shift to see that they are in working order (see “Daily Inspection and Maintenance”chapter 7). If any is found to be defective, remove the MHP12/34J from service immediately until a qualified service technician can make repairs.
Emergency Stop Switches
At platform control box
-
-
Figure 2.2 - Emergency Stop Switch at
Platform Control Box
At ground control box
Figure 2.1 - Emergency Stop Switch at
Ground Control Box
PresstheEMERGENCY STOPswitchcoverdown, at any time, under any conditions and the entire machine stops, and nothing moves. This emer­gency stop switch covermust be up and the switch turnedonforanythingontheMHP12/34Jtowork.
NOTE:
The ground control box is designed to override the platform control box. If the platform control box EMERGENCY STOP switch is down (off) the ground control box can still be used to start and operate the MHP12/34J.
Other Safety Devices
Lanyard anchor points
PresstheEMERGENCY STOPswitchcoverdown, at any time, under any conditions and the entire machine stops, and nothing moves. This emer gency stop switch covermust be up and the switch turnedonforanythingontheMHP12/34Jtowork.
MHP12/34J – 11447A page 2 - 1
-
Figure 2.3 - Lanyard Anchor Points
Page 18
2. Safety Devices
Allpersonnel on theplatformshould attachtheirfall restraint lanyards to one of the lanyard anchor points.
Gravity gate
Figure 2.4 - Gravity Gate
The gravitygate is the place in the platform guard­rail system where you should enter and leave the platform.Raise the gate and step under it onto the platform. Once you have entered the platform and attached your fall restraint lanyard to an anchor point, check to see that the gravity gate has fallen back into place.
Foot switch
Figure 2.6 - Foot Switch
Thefootswitchpreventstheplatformfrommovingif something accidentally pushes one of the plat form-moving controls on the platform control box. Steppingonthefootswitchisanactionthatmustbe performed, at the same time as another action, to make the platform move.
Bubble level
-
Guardrails
Figure 2.5 - Guardrails
The guardrails help protect you from falling off the platform. Be sure the guardrails are properly in stalled and that the gravity gateor swinging gate is in place.
Figure 2.7 - Bubble Level
A bubblelevel is located on the trailer side rail, be side the outrigger controls. Watch the bubble level while you set the outriggers. Lower the outriggers, one at a time, just enough to center the bubble in the circle on top of the guage. When the bubble is centered the platform is level and can be safely raised.
-
-
page 2 - 2 MHP12/34J – 11447A
Page 19
RCD/ELCB AC outlet
RCD
Power Outlet
At Platform
Power Input Connector
Figure 2.8 - RCD/ELCB AC Outlet
The RCD (Residual Current Device) is located at the base and will protect against short circuits to earth. When there is a short circuit the RCD will shutdownthe230vACpowertotheplatformoutlet.
2. Safety Devices
To reset the outlet disconnect the power tool lead from the platform box and reset the RCD at the base.
If the problempersists call atrained service techni­cian.
Flashing light
Figure 2.9 - Flashing Light
The flashing light alerts people that the MHP12/34J is moving. The light flashes at about one flash per second any time the MASTER KEY switch is on. There is no ON/OFF switch for the flashing light, it cannot be turned off while the MHP12/34J is running.
MHP12/34J – 11447A page 2 - 3
Page 20
2. Safety Devices
page 2 - 4 MHP12/34J – 11447A
Page 21

3. Specifications

The Snorkelift MHP12/34J is a boom supported elevating wor k platform built to conform to all applicable OSHA, ANSI or CSA standards as previously outlined.
OSHA Paragraph 1910.67 Title 29, C.F.R.,Vehicle-MountedElevating and Rotating Work Platforms - La bour.
OSHA Paragraph 1926.556 Title 29, C.F.R., Aerial Lifts - Construction. Australian Standard AS1418-10 1996 Elevating Work Platforms.
General Specifications
SPECIFICATIONS MHP12/34J
Nominal working height Maximum height to basket floor Maximum outreach Maximum outreach height Maximum width of base Outriggers retracted Outriggers extended
Safe working load (unrestricted)
12.4m 40’8”
10.4m 34’1”
5.4m 17’9”
5.65m 18’6”
1.55m
3.50m 200kg 440lbs
5’1”
11’5”
-
Standard colour Orange base/boom grey platform Platform size
Travelling height Overall length Maximum towing speed Turntable rotation Trailer tongue weight Maximum rated axle capacity Insulation rating Weight
1200 x 760 x 1100mm
Aluminum
2.04m 6’8”
5.71m 18’8”
80km/h 50m/h
550 degrees non-continuous
75kg 165lbs
1200kg 2645lbs
Nil
1160kg 2609lbs
4’x 2’ 6” x 3’ 7”
Aluminum
MHP12/34J – 11447A page 3 - 1
Page 22
3. Specifications
Engine Data
Engine Make Honda (gasoline) Model GX 160 Engine type 4-stroke, over head valve, 1 cylinder Displacement 163 cm3(9.9 cu-in) Bore x Stroke 68 x 45 mm (2.7 x 1.8 in) Max. output 4 kW/4,000 rpm Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm Fuel gasoline Fuel Grade automotive gasoline (unleaded or lowleaded preferred) Fuel consumption 230 g/PSh Cooling system Forced air Ignition system Transistor magneto PTO shaft
rotation Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt) Oil Grade SAE 10W-30
Counterclockwise
page 3 - 2 MHP12/34J – 11447A
Page 23
3. Specifications
(
)
(
)
Overall Dimensions - MPH12/34J
6’ 8”
20”
525mm
2040mm
(16.5”)
420mm
35mm
(1.3”)
3370mm
5710mm
(18’ 8”)
1550mm
(5’ 1”)
MHP12/34J – 11447A page 3 - 3
Page 24
3. Specifications
S
FEET
Working Envelope - MHP12/34J
15
14
METER
13
12
50
45
40
11
35
10
9
30
8
25
7
6
5
4
3
2
1
METERS
0
6
METERS
20
15
10
5
FEET
0
5
4
3
2
1
0
1
2
3
4
5
6
20
FEET
page 3 - 4 MHP12/34J – 11447A
15
10
5
0
5
10
15
20
Page 25
Nomenclature And Serial Numbers
Right side view of machine
3. Specifications
Jockey
wheel
To w
coupling
Draw bar
Engine
cover
Outriggers (4)
Column
Trailer
Ground
controls
Outrigger
controls
Platform
controls
Platform
Booms identification
Levelling
turret
Lower
boom
Upper boom
Jib
boom
VIN Number
MHP12/34J – 11447A page 3 - 5
Page 26
3. Specifications
Left side view of machine
Jib Cylinder
Upper
cylinder
Lower cylinder
Hand brake
Oil tank
cover
Serial number location, chassis
Outrigger cylinder
Serial number
plate
page 3 - 6 MHP12/34J – 11447A
Page 27

4. Gauges

Hourmeter
Figure 4.1 - Hourmeter
The hour meter is basically an electric clock. It ac cumulates time when the master key switch is turnedon.The hourmetercannotbereset.AnMHP qualifiedservicetechnician canuse itto tellwhen it is time for the periodic maintenance listed in the maintenance manual.
Hydraulic Oil Level
Figure 4.3 - Hydraulic Oil Level
Thehydraulicoil levelguageis on thesideofthehy
-
draulicoil tank.It showsthe actuallevelof oilinside thetank.Readit onlywhen thebooms are fullylow eredandoutriggers areraisedinthe travelposition. Theoillevelshouldbe within +or -6mm (1/4”)of the line.
-
-
Level Bubble
Figure 4.2 - Level Bubble
A level bubble is located beside the outrigger con trol valve, mounted on the trailer base. Watch the bubblewhile you set the outriggers.Lower the out riggers,front onesfirst,one atatime justenough to center the bubble in the circle on top of the guage. When the bubbleis centralthe platform is leveland the platform can be safely raised.
-
-
MHP12/34J – 11447A page 4 - 1
Page 28
4. Gauges
page 4 - 2 MHP12/34J – 11447A
Page 29

5. Automatic Shut-offs and Circuit Breakers

RCD/ELCB Outlet (option)
Figure 5.1 - RED/ELCB Outlet
The RCD (Residual Current Device) is located at the base and will protect against short circuits to earth. When there is a short circuit the RCD will shutdownthe230vACpowertotheplatformoutlet.
To reset the outlet disconnect the power tool lead from the platform box and reset the RCD at the base.
Outriggers
Figure 5.3 - Outriggers
The MHP12/34J cannot beraised unless the outrig gersareloweredand theliftenablelighton thelower controlboxislit.Oncethe boomsareraisedfrom the stowedposition theoutriggers become disabledun til the booms are stowed in the travel position.
-
-
If the problempersists call atrained service techni­cian.
Main Circuit Breaker
Figure 5.2 - Main Circuit Breaker
There is only one circuit breaker, on a standard MHP12/34J, that is accessible to the operator. Its purpose is to protect the electrical circuits from electrical overloads.When the circuit breaker trips (pops out) push it back in then attempt to use the MHP12/34J. If the circuit breaker trips a second time, take the MHP12/34J out of service and refer the problem to a qualified trained service techni cian for repair.
-
MHP12/34J – 11447A page 5 - 1
Page 30
5. Automatic Shut-offs and Circuit Breakers
page 5 - 2 MHP12/34J – 11447A
Page 31
Controls Description
This chapter explains what each control does. This chapter DOES NOT explain how to use the
controls to produce useful work, refer to the “Oper ation” chapter 8-1 for that after you have read this chapter.
For optional equipment controls, see the “Options” chapter.11-1
Seethe “Emergency Operation”chapter 9-1 for the location of the emergency bleed down control and for correct emergency bleed down procedures.
Controls and Control Decals Locations
BOOMS
LOWER
BOOM
STABILISER
PLATFORM

6. Controls

ThemainoperatingfunctionsofanMHP12/34Jcan be controlled from the ground control box or from the platform control box.
-
UPPER
BOOM
JIB
BOOM
LIFT
ENABLE
11420
SLEW
SPEED CONTROL
Ground Controls
BASE
CHOKE
Platform Controls
LOWER
BOOM
UPPER
BOOM
EMERGENCY LOWER
TOLOWER PLATFORM, OPERATE EMERGENCY
1.
LOWER SWITCH.
TO SLEW BOOM, OPERATE‘EMERGENCY
2.
LOWER’ & ‘SLEW’ SWITCHES TOGETHER.
ROTATE
PLATFORM
EMERGENCY
LOWER
JIB
BOOM
LIFT
ENABLE
11420- 1
SLEW
SPEED CONTROL
CHOKE
MHP12/34J – 11447A page 6 - 1
Page 32
6. Controls
Ground Control Box
Controls for operating the MHP12/34J from the ground, are located on the right side of the turnta ble.
NOTE
The number of each control below corresponds to the control’s call out on the control box illustration.
1.
Emergency Stop: Press the EMERGENCY STOP switch cover down, at any time, under any conditions, and the entire machine stops, and nothing moves. This emergency stop switch cover must be up and the switch turned on for anything on the MHP12/34J to work.
2.
Platform/Ground Selector : Must be in the GROUND position (down) for the ground control box to work. The switch MUST be in the PLATFORM position (up) for the platform control box to work.
3.
Choke/Cold Start: Hold the switch UP while you start an engine that is at ambient air temperature (a "cold" engine). This will choke the engine.
4.
Master Key Switch: This switch works like an automobile ignition switch. Hold it at START until the engine starts, then release it to ON. (-) Turn the Master Key Switch to OFF (O) if the platform is to stay in one position for a long time, that will turn the engine off and save fuel.
5.
Boom Speed: This control determines how fast the booms move.Set it to SLOW (turtle) until you are very familiar with the way the machine works or if the platform is working in dangerous or cramped surroundings.
6.
Stablizer / Boom Selector Switch: Must be in Stablizer (outrigger) position (down) for the outriggers to wor k. Once outriggers are down and set the switch must be placed in the boom (up) position for the booms to work.
Control switches 7 through 10 are the platform movingswitches.Each isa three position,momen tary contact, normally OFF switch.
9.
Jib Boom: UP raises the jib boom. DOWN lowers the jib boom.
10.
-
-
Slew: LEFT rotates the entire turntable and boom to the left. RIGHT rotates the entire turntable and boom to the right.
11.
Lift Enable: The platform can only be raised when this light is lit. When this light is not lit the platform will not raise because the outriggers are not proper ly set.
NOTE
(See “Nomenclature and Serial Numbers” in the “Specifications” chapter 3, for boom identification.)
7.
Lower Boom : UP raises the lower boom. DOWN lowers the lower boom.
8.
Upper Boom: UP raises the upper boom. DOWN lowers the upper boom.
page 6 - 2 MHP12/34J – 11447A
Page 33
Ground Control Box Controls
6. Controls
1
BOOMS
7
6
LOWER BOOM
8
STABILISER
PLATFORM
2
UPPER
BOOM
9
JIB
BOOM
4
SLEW
LIFT
BASE
3
CHOKE
5
ENABLE
11420
10 11
MHP12/34J – 11447A page 6 - 3
SPEED CONTROL
Page 34
6. Controls
Platform Control Box
Controls for operating the MHP12/34J from the platform are located on the platform control box, with the exception of the footswitch which is on the platform floor.
NOTE
The number of each control below corresponds to the control’s call out on the control box illustration.
1.
Emergency Stop: Press the EMERGENCY STOP switch cover down, at any time, under any conditions, and the entire machine stops, and nothing moves. This emergency stop switch cover must be up and the switch turned on for anything on the MHP12/34J to work.
2.
Choke/Cold Start: Hold the switch UP while you start an engine that is at ambient air temperature (a "cold" engine). This will choke the engine.
3.
Anti-Restart: This switch works like an automobile ignition switch.Hold it at START until the engine starts, then release it to ON (-). If the engine dies in ON, the key must be turned to OFF (O) before it will go back to START. Turn the switch to OFF if the platform is to stay in one position for a long time, that will tur n the engine off and save fuel.
4.
Boom Speed: This control determines how fast the booms move.Set it to SLOW (turtle) until you are very familiar with the way the machine works or if the platform is working in dangerous or cramped surroundings.
5.
Emergency Lower: If the engine stops and cannot be restarted, hold the switch down and this will lower the upper and lower booms (not the jib boom). To slew during emergency lower operate emergency lower and slew switches together.
8.
Upper Boom: UP raises the upper boom. DOWN lowers the upper boom.
9.
Jib Boom: UP raises the jib boom. DOWN lowers the jib boom.
10.
Slew: LEFT rotates the entire turntable and boom to the left. RIGHT rotates the entire turntable and boom to the right.
11
Lift Enable: The platform can only be raised when this light is lit. When this light is not lit the platform will not raise because the outriggers are not proper ly set.
12.
Foot Switch: You must step down on the foot switch, and hold it down when you use any platform control that causes the platform to move.
Items 6 through 10 are the platform moving switches.Each isa threeposition, momentary con tact, normally OFF switch.
NOTE
(See “Nomenclature and Serial Numbers” in the “Specifications” chapter 3, for boom identification.)
6.
Platform Rotate: (Option) LEFT rotates the platform left. RIGHT rotates the platform right.
7.
Lower Boom: UP raises the lower boom. DOWN lowers the lower boom.
page 6 - 4 MHP12/34J – 11447A
-
Page 35
Platform Control Box Controls
6. Controls
10
1
EMERGENCY LOWER
TO LOWER PLATFORM, OPERATE EMERGENCY
1.
7
LOWER BOOM
8
UPPER
BOOM
9
JIB
BOOM
LOWER SWITCH.
TO SLEW BOOM, OPERATE ‘EMERGENCY
2.
LOWER’ & ‘SLEW’ SWITCHES TOGETHER.
SLEW
RO TATE
PLATFORM
EMERGENCY
LOWER
CHOKE
5
6
2
11
3
LIFT
4
ENABLE
11420 - 1
SPEED CONTROL
12
MHP12/34J – 11447A page 6 - 5
Page 36
6. Controls
page 6 - 6 MHP12/34J – 11447A
Page 37

7. Daily Inspection and Maintenance

At the start of each work day (or 8 hour shift), an MHP12/34J qualified operator must perform the Daily Inspection and Maintenance as listed in the table below.
The purpose of the Daily Inspection and Mainte nance isto keep the MHP12/34Jin proper working condition and to detect signs of malfunction at the earliest possible time.
The MHP12/34J should be in the STOWED POSITION and the Master KeySwitch set to OFF before you begin this inspection.
Daily Inspection and Maintenance Table
Item Service Required
Engine fuel level Look to see that the fuel tank is full Fuel tank cap Check to see that the cap is tight Engine oil level Check oil level (between dipstick lines) Fuel leaks Visually inspect (hoses and connections) Engine coolant Check that grills are not blocked Wiring harnesses Visually inspect (installation, condition) Battery terminals Visually inspect (no corrosion) Battery fluid level Check fluid level (1/4" or 6 mm below filler neck) Hydraulic oil level Visually inspect level (between lines on gauge) Hydraulic oil leaks Visually inspect (hoses, tubes) Tires and wheels Visually inspect (condition) Bolts and fasteners Visually inspect (condition) Structural damage and welds Visually inspect (weld cracks, dents) Lanyard anchor points Visually inspect (condition) Platform gravity gate Check condition and operation Platform guardrails Visually inspect (condition) Flashing light (option) Visually inspect (operation) Ground control switches Actuate and inspect for proper operation Level sensor (option) Check operation Emergency lower Check operation (causes correct motion) Platform control box switches Actuate and inspect for proper operation RCD/ELCB AC outlet (option) Check operation Platform work lights (option) Check operation Placards and decals Visually inspect (installation, condition)
Defective par ts and/or equipment malfunctions jeopardizethe safetyof theoperator andother per sonnel, and can cause damage to the machine.
-
DONOToperatean MHP12/34J that isknown to be damaged or malfunctioning.
Repair all equipment damage or malfunctions,before placing the MHP12/34J into service.
DANGER
-
MHP12/34J – 11447A page 7 - 1
Page 38
7. Daily Inspection and Maintenance
Therest of thischapter shows howtoperformthe in spection and maintenance required for each item in the Daily Inspection and Maintenance Table.
Engine Fuel Level
Figure 7.1 - Engine Fuel Level
Visually check to see that the gasoline tank is full. See the “Specifications” chapter 3, fuel for octane and grade.
Fuel Tank Cap
Visually inspect the Honda fuel tank and the entire
­length of the fuel line, from the engine to the fuel tank, for leaks.
Engine Oil Level
COMBINED OIL FILLER
CAP AND DIPSTICK
OIL LEVEL FILLED TO TOP OF FILLER NECK
OIL LEVEL
Figure 7.4 - Engine Oil Level
Remove the oil filler cap and wipe the dipstick clean. Insert the dipstick into the oil filler neck, but do not screw it in.
If the level is low, fill to the top of the oil filler neck with the recommended oil.
See the “Specifications” chapter 3, for the correct engine oil grade and weight.
Figure 7.2 - Fuel Tank Cap
Check to see that the tank cap is in place and is tight.
Fuel Leaks
Wiring Harnesses
Figure 7.5 - Wiring Harnesses
Figure 7.6 - Wiring Harnesses
Inspect all the wiring harnesses, on the machine, for loose connections, broken wires, and frayedin
Figure 7.3 - Fuel Leaks
page 7 - 2 MHP12/34J – 11447A
sulation.
-
Page 39
Battery Terminals
Figure 7.7 - Battery Terminals
Battery terminals should be tight, clean and free of dirt and corrosion.
Battery Fluid Level
7. Daily Inspection and Maintenance
Figure 7.9 - Hydraulic Oil Level
The hydraulic oil level should be between the two marks on the decal.
DANGER
Batteries emit hydrogen and oxygen, elements that can combine explosively.
DO NOT smoke or permit open flames or sparks when checking batteries.
Figure 7.8 - Battery Fluid Level
Remove the caps from the battery and visually checkto seethat thebattery fluidis 1/4”(6 mm) be low the bottom of the filler neck inside each hole.
Figure 7.10 - Hydraulic Oil Filler Cap
If necessary, add hydraulic oil at the filler cap.See the“Specifications”chapter 3,fortype and gradeof hydraulic oil.
Hydraulic Oil Leaks
DANGER
Leaking hydraulic oil can cause burns, fires, falls (slipping), cuts, and puncture wounds (if under high pressure).Do not search for leaks with your hand. Have a qualified trained maintenance person repair all hydraulic fluid leaks before you operate an MHP12/34J.
-
Hydraulic Oil Level
To check the hydraulic oil level: Completely lowerthe booms and ensure the stabi
lizers are in the stowed position.
MHP12/34J – 11447A page 7 - 3
-
Figure 7.11 - Hydraulic Oil Leaks
Page 40
7. Daily Inspection and Maintenance
Hydraulic oil leaks are easily visible and can show up anyplace.
Visuallyinspect theentire machine forhydraulicoil. Checkthe groundunderthemachine forleakedoil.
Carefully inspect the ends of the upper and lower booms. Oil can run down inside of the booms and drip out the end.
Bolts and Fasteners
Visually inspect all fasteners to see that none is missing or obviously loose.
Figure 7.14 - Tyre Condition
Check each wheel for obvious damage that could cause a blowout.
Figure 7.12 - Critical Pin Retainer Bolts
Critical pin retainer bolts have locktab washers fit­ted, theyshould allbe presentand not damaged in any way.
Figure 7.13 - Wheel Nuts
Pay particular attention to all of the wheel nutsand bolts.
None should be visibly loose, missing, or de formed.
Figure 7.15 - Location of Tyre Pressure Decal
Ensuretyre pressures aremaintained accordingto the decal attached to the chassis behind the mud guard (fender).
Structural Damage and Welds
Visually inspect all welds for cracks, all structural members for deformity.
-
-
Wheels and Tyres
TheMHP12/34J relies onit’styresfortowing stabil ity.
page 7 - 4 MHP12/34J – 11447A
-
Figure 7.16 - Chassis Welds
Page 41
7. Daily Inspection and Maintenance
Pay particular attention to the chassis welds
Figures 7.17 - Boom Welds
Closely inspect boom welds all the way around, for cracks.
Lanyard Anchor Points
Platform Guardrails
Figure 7.20 - Platform Guardrails
Visually inspect the platform guardrails to see that none of the tubing has been cut out, removed, or deformed in any way.
Visually checkthe guardrail welds to see thatnone is cracked nor ground down.
Flashing Light (option)
Figure 7.18 - Lanyard Anchor Points
Visuallycheckthelanyardanchor points toseethat they are not deformed or cut off.
Platform Gravity Gate
Figure 7.19 - Platform Gravity Gate
Figure 7.21 - Flashing Light
Visuallychecktheoptionalflashinglight,to see that thelightflashes atapproximatelyoneflashper sec ond when the motor key switch is turned on.
-
MHP12/34J – 11447A page 7 - 5
Page 42
7. Daily Inspection and Maintenance
Ground Control Switches
Figure 7.22 - Ground Control Switches
With the Ground/Platform Selector set to ground: Check that each of the platform moving switches (through to ) cause the MHP12/34J to move the way it should.
Check both positions of each switch. For correct operating procedures see the “Opera-
tion” chapter 8.
NOTE
Pay particular attention to the Emergency Stop switch to see that it tur ns the MHP12/34J engine off when the red cover is struck.
With the booms raised open the Emergency Lower Valve on the top of the manifold valve.
Theboomsshouldbegintolower.Therateoflower ing can be regulated by the amount the valve is opened.
To check the slew function when using the manual emergency lower valve the Master Key Switch and Emergency Stop switch must be on and the Platform/groundSelector mustbesettoground.
To slew(withthemanual emergency lowervalveal ready open) select the required direction on the slew toggle switch .
NOTE
The manual emergency lower valve must be closed after the test to ensure proper boom operation.
For correct emergency lowering operating proce dures see “Emergency Operation” chapter 9.
Upper control box
Emergency lower from the upper control box is achievedbyturning the uppercontrol to onand de­pressing thefoot switchwhilst operatingthe Emer- gency Lower switch
To slew the unit select thedirection required on the slew toggle switch at the same time. For correct emergency lowering operating procedures see “Emergency Operation” chapter 9.
Platform Control Switches
-
-
-
Emergency Lower
Lower control box
Figure 7.23 - Emergency Lower Valve
page 7 - 6 MHP12/34J – 11447A
Figure 7.24 - Platform Control Switches
Page 43
7. Daily Inspection and Maintenance
On the ground control box set the Ground/Plat form Selector to platform.
Check that each of the platform moving switches (through to ) cause the platform to move the way it should.
Check both positions of each switch. For correct operating procedures see the ”Opera
tion” chapter 8.
NOTE
Pay particular attention to the Emergency Stop switch to see that it turns the MHP12/34J engine off when struck.
Pay particular attention to the platform foot switch to see that it deactivates the platform moving switches when the foot switch is not stepped on.
AC Outlet RCD/ELCB (option)
-
Standard placards and decals
Seepage7-8forthefollowing items.
No Part No Description Req
-
9999 Serial number plate
1
451776 Decal - Hydraulic fluid level
2
108172 Decal - Snorkel
3
302950 Decal - Hydraulic oil level
4
7856-45 Decal - Tyre pressure
5
7855 Decal - Towing speed
6
9207 Decal - Hydraulic oil
7
0070420 Decal - Emergency lower
8
560239 Decal - Snorkel
9
302559 Decal - Pinch point
10
10817-4 Decal - Snorkel
11
1 1 2 1 2 1 1 1 2 2 2
Figure 7.25 - AC Outlet RCD/ELCB
If the MHP12/34J has this option fitted check the RCD works by connecting a power source to the base inlet and an appliance to the platform outlet.
Push the test button on the RCD/ELCB device and the power outlet at the platform should not work.
CAUTION
RCD/ELCB devices should only be replaced by a qualified electrician.
Placards and Decals
Looktoseethat all placardsanddecalsarein place and legible. Replace any missing or illegible plac ardsordecalsbeforeplacingtheSnorkeliftinto ser vice for the daily work shift.
Decalandplacard kitsfortheMHP12/34Jare avail able from Snorkel dealers.
11227-34 Decal - MHP12/34J
12
007-1925 Decal - Gasoline
13
300699 Decal - Operator checklist
14
0130025 Decal - Warning
15
0323897 Decal - Danger
16
476706 Decal - Danger explosive gas
17
11420 Decal - Lower control box
18
0323899 Decal - Electrocution hazard
19
0150602 Decal - Descending boom
20
451986 Decal - Limit switches
21
9223-3 Decal - Chevron
22
10968-1 Decal - Outrigger control
23
8945 Decal - Vin plate
24
11420-1 Decal - Upper controls
25
2025-200 Decal - Safe working load
26
99228 Decal - Caution
27
1772-002K Decal - Boom lock pin
28
-
29
-
11287-3 Decal - Chevron
30
-
9428 Decal-Danger(AustraliaOnly)
31
1843 Decal - Warning (NZ Only)
2 1 1 1 1 1 1 1 4 5 4 1 1 1 1 1 2
4 1 1
MHP12/34J – 11447A page 7 - 7
Page 44
7. Daily Inspection and Maintenance
Inspection drawing
11
1
20
12
9
10
28
20
3
7,4,2
9
6
5
(X4), 30 (X4)
22
11
(x4)
21
12
5
21,20
13
25
23
28
28
18
19
8
3
24
10
14,15,16,17
27
26
31
page 7 - 8 MHP12/34J – 11447A
Page 45
Operating Procedures
This chapter explains howto properly start andop erate an MHP12/34J.Read and understand all the previous chapters in this manual before you begin to operate an MHP12/34J.
CAUTION
IfyouusetheMHP12/34Jforpaintingbesure the optional sandblast protection kit is installed to protect the hydraulic cylinder rodsfrom paint.Donot leavethe MHP12/34J enginerunningif youare sandblasting.Sand drawn into the air intake can erode engine parts.
Control Stations
An MHP12/34J can be operated from the ground control box or from the platform control box.There are basically two differencesbetween ground con troland platformcontroloperations, both aresafety related:
1. The ground control box can override the platform control box at any time.If a person operating the machine from the platform becomes incapacitated, a person on the ground can always take over machine control.
2. The outriggers can only be selected from the ground control box and only when the booms are in the stowed position.

8. Operation

-
-
Figure 8.1 - Ground Control Box Emergency
Stop Switch Location.
DANGER
TheMHP12/34JisnotElectricallyInsulated. Death or Serious Injury to operating
personnel, can occur if the machine should come into contact with energized electrical wires during operation.
DO NOT attempt to operate the MHP12/34J ground controls if the platform, booms, or any other conducting part of an MHP12/34J is in contact with energized electrical wires or if there is an immediate danger of such contact.
NOTE
See the "Electrical Hazard" section, in this manual for a complete explanation of the hazards concerning electricity.
Emergency Stopping
To stop an MHP12/34J, press the Emergency Stop switch cover down on either of the two
EMERGENCY STOP switches at the ground con trol box or at the platform control box.
Figure 8.2 - Platform Control Box Emergency
Stop Switch Location.
NOTE For a complete discussion of the Emergency
Stop switches, see “Controls” chapter 6, in this
manual.
-
MHP12/34J – 11447A page 8 - 1
Page 46
8. Operation
Operation Considerations
To use this chapter, firstdecide whether youwill be starting and operating the MHP12/34J from the ground control box or the platform control box.
Beginat thesectionentitled "Starting FromGround Control Box", if you intend to start and run the MHP12/34J from the ground station.
Begin at the section entitled "Starting From Plat form ControlBox", if youintend to start and run the MHP12/34J from the platform.
Starting From Ground Control Box
Before you begin to operate the MHP12/34J from the ground control box, a qualified operator must performthe "DailyInspection andMaintenance" as described in chapter 7, of this manual.
To start the engine from the ground control box do the following:
1.
Set the Emergency Stop switch to ON (see Figure 8.3).
5.
Turn the key to Start and hold it there until the engine starts or for a maximum time of 6 seconds.When the engine starts release the key and the choke switch , if you used it (see Figure 8.3).
CAUTION
If the engine does not startin 6 seconds turn
-
the key off and release the choke . Wait 60 seconds before trying to restart the engine again. Continual cranking of the starter motor will only result in its damage.
The engine should now be running, and the MHP12/34J is ready to begin work.
Stabilizer Operation
Ensure the boom/stabilizer switch (item on the ground control box) (see Figure 8.3) is set to stabi lizer.
Activate the stabilizers with the valve levers ensur ing thatthe front stabilizers are lowered first to pre­vent damage to the jockey wheel.
-
-
Figure 8.3
Figure 8.3 - Ground Control Box Starting
2.
Set the Platform/Ground Selector switch to GROUND (see Figure 8.3).
3.
Insert the key (see Figure 8.3) into the Master Key Switch and turn the key on.
4. If the engine is at ambient temperature (cold), hold the Choke / Cold Start Switch (see Figure 8.3) up throughout the next step.
Activate the rear stabilizers and level the machine usingthelevelbubbleadjacent to thecontrol levers.
CAUTION
Ensure all four foot plates are in full contact with the ground and that they are clear of manholecovers,drainsand unstable ground etc.
page 8 - 2 MHP12/34J – 11447A
Page 47
Starting From Platform Control Box
Before you begin to operate the MHP12/34J from the platform control box, a qualified operator must performthe "DailyInspection andMaintenance" as described in chapter 7, of this manual.
To start the engine from the platform control box youmust first setsome switchesonthegroundcon trol box, including setting the outriggers and level ing the machine. (See page 8-2 for information on setting the stabilizers)
1.
Insert the key into the Master Key Switch at the ground control box and turn the key on (see Figure 8.4).
8. Operation
3.
Enter the platform, close the gravity gate , and attach the lanyard of your fall restraint (safety harness) to one of the anchor points (see Figure 8.5).
-
-
Figure 8.4
2.
Set the Platform/Ground Selector (see Figure 8.4) at the ground control box to PLATFORM.
Figure 8.6
4.
Set the Emergency Stop switch to (ON) (see Figure 8.6).
5.
Turn the Anti-Restart switch to ON (see Figure 8.6).
6. If the engine is at ambient temperature (cold), hold the Choke Switch (see Figure 8.6) up throughout the next step.
7.
Turn the Anti-Restart switch to START and hold it there until the engine star ts or for a maximum time of 6 seconds. When the engine starts, release the key (6) and the choke switch , if you used it (see Figure
8.6).
CAUTION
Iftheengine does notstart in 6 seconds,turn the Anti-Restart switch OFF.and release the choke. Wait 60 seconds before trying to restart the engine again. Continual cranking of the starter motor will only result in its damage.
The engine should now be running, and the MHP12/34J is ready to begin work.
Figure 8.5
MHP12/34J – 11447A page 8 - 3
Page 48
8. Operation
Moving The Platform
The engine should already be running (as de scribed earlier in this chapter),before youstartthis section.
DANGER
DO NOT operate near energized electrical conductors. Maintain the (M.S.A.D.), Minimum Safe Approach Distance to energized power lines. See the "Electrical Hazard" section, in this manual for a complete explanation of the hazards concerning electricity. Maintain the clearances shown on the decal attached to the platform.
-
UP
1. Lower Boom
LOWER
DOWN
BOOM
Be certain that the space into which you are about to move the platform,boom,turntable, and/or chassis is free of obstructions. ALWAYS look in the direction of movement.
When you operate from the platform control box, be sure that the lanyard of your fall restraint is attached to an anchor point on the platform mount. Also, be sure that platform gate is closed behind you.
From Ground Control Box
Eachof the waysthe platformcanmoveis shown in the following photograph and switch illustration:
The photograph shows the platform switches that cause the platform or booms to move.
These platform moving switches, (through ), willproducethe movementas indicated bythe illus tration's to the right.
UP
2. Upper Boom
UPPER
DOWN
BOOM
UP
3. Jib Boom
JIB
BOOM
DOWN
-
LEFT
RIGHT
SLEW
4. Slew
Figure 8.8 - Ground Control Box Operation Platform Moving Switch Illustration
Figure 8.7 - Movement Control, Ground
Control Box
page 8 - 4 MHP12/34J – 11447A
Page 49
From Platform Control Box
Whenyouoperatefromthe platform controlbox,be surethatthelanyardofyourfallrestraintisattached to an anchor point on the platform mount. Also, be surethegravitygate is closed.Each of thewaysthe platform can moveis shown in the following photo graph and switch illustration:
The photograph shows the platform switches that cause the platform or booms to move.
These platform moving switches, (through ), willproducethe movementas indicated bythe illus tration's to the right.
8. Operation
UP
1. Lower Boom
-
LOWER BOOM
-
DOWN
UP
2. Upper Boom
Figure 8.9 - Movement Control, Platform
Control Box
Youmustbe steppingontheplatform footswitch when you use any of the platform moving switches (through ) The platform foot switch is a safety featuretopreventtheplatform frommovingifaplat form moving switch, or controller, is accidentally pushed.
UPPER
DOWN
BOOM
UP
3. Jib Boom
JIB
BOOM
LEFT
DOWN
RIGHT
SLEW
4. Slew
-
ROTATE
PLATFORM
5. Platform Rotation
LEFT
RIGHT
Figure 8.11 - Platform Control Box Operation
Platform Moving Switch Illustration
Securing for Day
Atthe endofeach workdaythe MHP12/34Jshould bereturned totheSTOWEDPOSITIONandlocked as described under “Stowing” in the "Stowing and Transporting" chapter 10.
Figure 8.10 - Platform Foot Switch
MHP12/34J – 11447A page 8 - 5
Page 50
8. Operation
page 8 - 6 MHP12/34J – 11447A
Page 51
Emergency Operation Procedures
The following procedures are emergency proce duresonly.DONOTuse them fornormal operation. Their purpose is to get the platform and operator safelyto groundwhen the MHP12/34J will notstart orsomeotherproblemkeepstheplatformfromlow ering in the normal way.
Operation From Platform Control Box
Switchsettings listed in the threesteps belowmust exist at the ground before emergency operation procedures will work at the platform control box:

9. Emergency Operation

5.
Set the Anti-Restart switch (see Figure
-
-
9.2) to ON.
Figure 9.3
6.
Step on the platform foot switch (see Figure 9.3).
Figure 9.1
1.
The Master Key Switch must be ON (see Figure 9.1).
2.
The Emergency Stop switch must be (ON) (see Figure 9.1).
3.
The Platform/Ground Selector switch (see Figure 9.1) must be set to PLATFORM.
Figure 9.2
4.
Set the Emergency Stop switch to ON (see Figure 9.2).
Figure 9.4
7.
Hold the Emergency Lower switch (see Figure 9.4) down and the platform will begin lowering.
NOTE
To slew when using emergency lowering operate the slew switch in the direction required (see Figure 9.4).
MHP12/34J – 11447A page 9 - 1
Page 52
9. Emergency Operation
Operation From Ground Control Box
Figure 9.5 - Manual Lower Valve
1. Open manual valve to lower platform
NOTE
To operate the slew function from the ground control box when using the emergency lowering valve the Master Key Switch, and Emergency
Stop switch must be on and the Platform/Ground Selector must be set to
ground.The slew direction can then be selected using the slew switch (see Figure 9.1). The slew function will only operate while the booms are lowering.
page 9 - 2 MHP12/34J – 11447A
Page 53
Stowing
At the end of each work day (or in preparation for liftingorstorage)aqualifiedoperatorshould put the MHP12/34J into its stowed position then lock by placing the two boom lock pins in position.
The correct stowed position is shown
here.
Figure 10.1 - Stowed Position
To bring the MHP12/34J into the STOWED POSITION use the controls on the ground control box or platform control box to:
1. Fully lower all booms.
2. Align the lower boom travel lock with the boom rest mounted to the drawbar.
3. Place both boom restraints and keepers in place.
Upper boom lock pin

10. Stowing and Transporting

Lower boom lock pin
Figure 10.3 - Lower Boom Lock Pin
If using the upper controls go now to the ground controls and:
4.
Switch the Ground / Platform selector to ground.
5.
Set the Booms / Stabilizer selector to stabilizer.
6. Using the stabilizer controls raise the stabilizers (rear first to avoid damage to the jockey wheel)
7.
Set the Master Key switch on the ground control box to off and remove the key.
Transporting
Trailering
Whenmoving theMHP12/34J ona transport trailer the following points must be adhered to.
DANGER
1.
The unit must be in the stowed position.
2.
Care must be taken when loading the unit onto the trailer that it does not run away. Chock the wheels and apply the handbrake.
3.
The MHP12/34J can be loaded by forklift.
Figure 10.2 - Upper Boom Lock Pin
MHP12/34J – 11447A page 10 - 1
Page 54
10. Stowing and Transporting
Forklift points
Figure 10.4 - Forklift Points
Securing to a Transport Vehicle
4. Tie down only with the 4 tie down lugs.
DO NOT
Tie down over the draw bar.
Tie down over the booms or level rods.
Tie down over the platform.
Reversethe above procedure after transporting.
9. Check the covers are secure and no debris or work tools are in the platform.
DANGER
Death or Serious Injury can result from loosing control of a trailer when towing. Never tow above the rated speed marked on the draw bar. Never tow the unit with an under rated vehicle. Always check manufacturers vehicle load specifications.
Towing
The correct size tow ball MUST be used when connecting the draw bar to the towing vehicle. The coupling is stamped with the correct size. Be aware of local transport regulations.
1. Visually inspect the tow ball on the towing vehicle.
2. Ensure the tow ball is matching in size with the tow coupling on the trailer.
3. Ensure the tow ball is mounted correctly and is fitted tightly.
4. Connect the tow coupling and ensure the latching mechanism is working and has latched.
5. Connect the break-away chain to the towing vehicle, unset the reversing lock on the tow coupling.
6. Check that the bolt, D-Clamp or attaching device is able to take the rated load.
7. Connect the trailer road lights to the towing vehicle and test that the functions work.
8. Retract the jockey wheel and place it in the stowed position (see photograph top right).
page 10 - 2 MHP12/34J – 11447A
Page 55

11. Options

Bi-Energy
This option consists of a column-mounted 24V DC motor located under the fiberglass covers. This provides an alternative power source to the gasoline engine.The DC motor is powered by four “Deep Cycle Traction Batteries” and an automatic battery charger that are also mounted on the column under the fibreglass covers.
DC motor operation
A switch (see Figure 11.1) is used to select either the gasoline or the DC motor. If the DC motor is selectedthe gasolineengine willnot start andif the gasoline engine is selected the DC motor will not run.
Batteries
Since the Bi-Energy MHP12/34J is powered by “DeepCycle Traction Batteries”particular attention should be paid to the batteries on-board chargerto ensure proper operation.
The batteries are enclosed beneath covers on either side of the column assembly. (See Figure
11.3). Raise the covers to gain access to the batteries.
NOTE
These covers should also be raised whilst charging to allow the gasses to escape.
Figure 11.1 - Gasoline / DC Motor Select
Switch
Once the DC mode is selected the motor will then powerallof the functionsincludingthe stabilisersin the normal manner, the only difference being that the DC motor will only “run” when a function is selected.
There is a “Master Battery Isolator Switch” mountedbelow themain lowercontrolstation, (see Figure11.2).This willshutdownthe DCmotorifit is turned to the “Off” position.
Figure 11.3 - MHP12/34J Covers Raised
DANGER
Lead-acid batteries contain sulphuric acid which will damage eyes or skin on contact. When working around batteries, ALWAYS wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention.
Wear rubber gloves and protective clothing to keep acid off skin, if acid contacts skin, wash off immediately with clear water
Lead-acid batteries produce flammable and explosive gasses. NEVER allow smoking, flames or sparks around batteries.
NOTE
Refer to the maintenance section of the Repair Parts manual for more information on battery care and maintenance.
Battery charger
Figure 11.2 - Battery Isolate Switch
MHP12/34J – 11447A page 11 - 1
The Bi-Energy MHP12/34J is fitted with an on-board automatic battery charger (see Figure
11.4).The charger has an electronic timer that will
Page 56
11. Options
enable it to completely re-charge the batteries and automatically turn off after the cycle is completed.
Figure 11.4 - On-Board Battery Charger
Thebattery chargeris fitted withan “interlock”.This means that during the charging cycle all functions on the machine are inoperative and will remain so until the charger is switched off.
The charging cycle may last from 1 to 12 hours depending on the state of the batteries. If the charging cycleshould exceed16 hours ( indicating a fault) the charger will automatically shut down and the batteries should be checked.
DO NOT re-charge the batteries unless the electrolyte level has been checked.
DO NOT allow smoking, flames or sparks around batteries.
DO ENSURE the covers are in the open position during charging to allow gasses to escape.
Self Levelling Stabiliser
Thisoption allowsthe stabilisers tobe loweredand theunit to belevelledbyoperatingoneswitchat the lower control station.
Self levelling stabiliser operation
To operate the masterkeyswitchmustbeon.Se lect stabiliser using the Stabiliser/Boom switch . (See Figure 11.5)
Momentarily (3 - 6 seconds) press the stabiliser lower switch(see Figure 11.5), this will lower all fourstabilisers andallow theunit to “self level”.The boomcannowbeoperatedinthenormalmanner.
When raising the stabilisers the switch must be held in the raise mode until all four stabilisers are fully raised into their stowed position.
Air Line To Platform
Thisconsistsof*”pressureflexyellowhoseratedat 150 psi working pressure, fitted with quick discon nect couplers at each end .
Dual Fuel
This option consists of an AC motor rated at either 110 or 230 volts AC 50/60Hz mounted under the fi­berglasscovers.A selectorswitchis usedto change from gasoline to electric. The same controls are used to stop and start the electric motor.
Thisoptionisusedin shopping mallsandotherbuilt up areas.
Work Lights
Rubber encased work lights can be fitted to the platform guardrails. The lights are swivel mounted and each has its own switch.
Flashing Light
For this option see Chapter 2 page 3
RCD/ELCB AC Outlet
A 3 core wire rated at 600 volts AC15 amps is run up the booms as standard.
For this option see Chapter 2 Page 3.
-
-
Sandblast Protection Kit
Thisoption consistsof a bellowstype coverfitted to each boom cylinder shaft. The bellows prevent sand and paint from damaging the cylinder rods and seals, and thus prevent hydraulic oil leaks.
CAUTION
DO NOT paint or sandblast from an MHP12/34J unless the cylinder rods are
Figure 11.5 - Stabiliser Operation Switches
page 11 - 2 MHP12/34J – 11447A
protected by bellows.
Page 57
Platform Rotator
This option allows the operator to move the plat form around the boom, 45
o
each side of center, to
gain better access to work sites.
11. Options
-
MHP12/34J – 11447A page 11 - 3
Page 58
11. Options
page 11 - 4 MHP12/34J – 11447A
Page 59

12. Fire Fighting and Chemical Containment

Hazardous Components
Snorkel products may contain materials and ob jects that potentially could become significant fire or environmental hazards during the lifetime of the machine.
The materials marked in the following list with the symbol j are contained in the MHP12/34J:
1. Antifreeze (ethylene glycol)
j
2
. Battery, lead/acid
3. Diesel fuel
4. Foam in tires
j
5
. Gasoline
j
6
. Hydraulic oil
7. Liquefied petroleum gas
j
8
. Motor oil
The rest of this chapter lists manufacturers’ infor­mation youwill need ifyou everhaveto control any of the above items during an upset or emergency.
Antifreeze (UN 1993)
Fire extinguishing media:
Dry Chemical, foam, or CO2.
Special fire fighting procedures:
Water spray may be ineffectiveon fire but can pro tectfirefightersandcoolclosedcontainers.Use fog nozzles if water is used.
DANGER
Waste disposal method:
Small-evaporateuntilallvaporsare gone.Dispose
­of remainder by legally applicable methods.
Battery, Lead/Acid (UN 2794)
Extinguishing media:
Dry chemical, foam, or CO2.
Special fire fighting procedures:
Usepositivepressure, selfcontained breathing ap paratus.
Unusual fire and explosion hazards:
Hydrogen and oxygen gases are produced in the cells during normal battery operation.
DANGER
Hydrogen gas is flammable and oxygen supportscombustion.These gasesenterthe air through the vent caps. To avoid the chance of a fire or explosion, keep sparks and other sources of ignition away from the battery.
Spill or leak:
Remove combustible materials and all sources of ignition. Contain spill by diking with soda ash (so­dium carbonate) or quicklime (calcium oxide). Coverspillwitheither chemical.Mix well.Makecer­tain mixture is neutral then collect residue and placeina drumor other suitablecontainer.Dispose of as hazardous waste.
-
ALWAYS wear acid resistant boots, face shield, chemical splash goggles, and acid resistant gloves when handling acid spills or leaks.
DANGER
-
DO NOT enter confined fire space without full bunker gear. (Helmet with face shield, bunker coats, gloves & rubber boots). Use a NIOSH approved positive pressure self contained breathing apparatus. Keep container tightly closed. Isolate from oxidizers, heat and open flame.
Spill or leak:
Small - mop up with absorbent material and trans fer to hood.
MHP12/34J – 11447A page 12 - 1
NOTE DO NOT release UN-neutralized acid!
Waste disposal method:
Sulfuric Acid: Neutralize as above for a spill, col
lect residue, and place in a drum or suitable con tainer.Dispose of as hazardous waste.
NOTE
-
DO NOT flush lead contaminated acid to sewer.
-
-
Page 60
12. Fire Fighting and Chemical Containment
Waste disposal method
Batteries:Sendto leadsmelter forreclamationfol
lowing applicable federal, state, and local regula tions.
Diesel Fuel (NA 1993)
Extinguishing media:
Use water spray, dry chemical, foam, or CO2.
Special fire fighting procedures:
Use water to keep fire exposed containers cool. If leak or spill has not ignited, use water spray to dis perse the vapors and to provide protection for per sonnel attempting to stop a leak. Water spraymay be used to flush spills away from exposures.
Unusual fire and explosion hazards:
Products of combustion may contain carbon mon oxide, carbon dioxide, and other toxic materials.
DANGER
Unusual fire and explosion hazards:
Fire fighters should use self contained breathing
­apparatus.Avoid breathing smoke, fumes, and de
­composition products.
Use water spray to drench smoldering elastomer. Product maymelt, after ignition, to form flammable liquid.
DANGER
Burning produces intense heat, dense smoke, and toxic gases, such as carbon monoxide, oxides of nitrogen, and traces of hydrogen cyanide.
-
-
Spill or leak:
Pickup andhandle as anyotherinertsolidmaterial.
-
Waste disposal method:
Not considered a hazardous material. Dispose of material according to any local, state, and federal regulations.
-
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Containspill immediatelyin smallestareapossible. Recover as much of the product itself as possible by such methods as vacuuming, followed by soak­ingup ofresidual fluidsby use of absorbent materi als.
Remove contaminated items including contami nated soil and place in proper containers for dis posal. Avoid washing, draining, or directing material to storm or sanitary sewers .
Waste disposal method:
Recycle as much of the recoverable product as possible.
Dispose of non-recyclable material as a RCRA hazardous waste bysuch methods asincineration, complyingwithfederal,state,andlocalregulations.
Foam In Tires
Gasoline (UN 1203)
Extinguishing media:
Dry chemical, foam, or CO2.
Special fire fighting procedures:
Water may be ineffective to extinguish, but water should be used to keep fire exposed containers
-
cool. If a leak or spill has not ignited, use water sprayto disperse the vaporsandto protectperson nel attempting to stop a leak. Water spray may be
­used to flush spills away from areas of potential ig
­nition.
Unusual fire and explosion hazards:
Highly Flammable. Products of combustion may containcarbonmonoxide,carbondioxideandother toxic materials.
DANGER
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
-
-
Extinguishing media:
Water, dry chemical, foam, or CO2.
Special fire fighting procedures:
Evacuatenon emergency personnel toa safearea.
page 12 - 2 MHP12/34J – 11447A
Page 61
12. Fire Fighting and Chemical Containment
Spill or leak:
Reviewfire andexplosionhazards beforeproceeding with clean up. Use appropriate personal protective equipment during clean up. Dike spill. Prevent liquid from entering sewers, waterwa ys ,or lowareas.Soak upwith sawdust,sand, oildry orother absorbentma terial. Shovel or sweep up.
Remove source of heat, sparks, flame, impact, friction or electricity including internal combustion engines and power tools. If equipment is used for spill cleanup, it must be explosion proof and suitable for flammable liquid and vapor.
NOTE
Vapors released from the spill may create an explosive atmosphere.
Waste disposal method:
Treatment, storage, transportation and disposal must be in accordance with applicable federal, state, provincial, and local regulations.
CAUTION
Spill or leak:
Containspill immediatelyin smallestareapossible. Recover as much of the product itself as possible by such methods as vacuuming, followed by soak ingup ofresidual fluidsby use of absorbent materi als.
­Remove contaminated items including contami
nated soil and place in proper containers for dis posal.Avoidwashing, drainingordirecting material to storm or sanitary sewers .
Waste disposal method:
Recycle as much of the recoverable product as possible.
Dispose of non-recyclable material as a RCRA hazardous waste bysuch methods asincineration, complyingwithfederal,state,andlocalregulations.
Liquefied Petroleum Gas (UN 1075)
Extinguishing media:
Waterspray.ClassA-B-CorBCfireextinguishers.
-
-
-
-
DO NOT flush to surface water or sanitary sewer system. By itself, the liquid is expected to be a RCRA ignitable hazardous waste.
Hydraulic Oil (UN 1270)
Extinguishing media:
Use water spray, dry chemical, foam, or CO2.
Special fire fighting procedures:
Water or foam may cause frothing. Use water to keep fire exposed containers cool. Water spray may be used to flush spills away from exposures.
Unusual fire and explosion hazards:
Products of combustion may contain carbon mon oxide, carbon dioxide, and other toxic materials.
DANGER
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Special fire fighting procedures:
Stop flow of gas. Use water to keep fire exposed containers cool. Use water spray to disperse unig­nited gas or vapor.
Ifignition has occurredand nowateravailable, tank metal may weaken from over heating. Evacuate area. If gas has not ignited, LP gas liquid or vapor may be dispersed by water spray or flooding.
Unusual fire and explosion hazards:
Highly Flammable. Products of combustion may containcarbonmonoxide,carbondioxideandother toxic materials.
DANGER
DO NOT enter enclosed or confined space
-
without proper protective equipment including respiratory protection.
Spill or leak:
Keeppublic away.Shut off supply of gas.Eliminate sources of ignition. Ventilate the area. Disperse with water spray.
Contact between skin and these gases in liquid form can cause freezing of tissue causing injury similar to thermal burn.
MHP12/34J – 11447A page 12 - 3
Page 62
12. Fire Fighting and Chemical Containment
NOTE
Vapors released from the spill may create an explosive atmosphere.
Waste disposal method:
Treatment, storage, transportation and disposal must be in accordance with applicable federal, state, provincial, and local regulations.
Motor Oil (UN 1270)
Extinguishing media:
Use water spray, dry chemical, foam, or CO2.
Special fire fighting procedures:
Water or foam may cause frothing. Use water to keep fire exposed containers cool. Water spray may be used to flush spills away from exposures.
Unusual fire and explosion hazards:
Products of combustion may contain carbon mon­oxide, carbon dioxide, and other toxic materials.
DANGER
DO NOT enter enclosed or confined space without proper protective equipment including respiratory protection.
Spill or leak:
Containspill immediatelyin smallestareapossible. Recover as much of the product itself as possible by such methods as vacuuming, followed by soak ingup ofresidual fluidsby use of absorbent materi als.
Remove contaminated items including contami nated soil and place in proper containers for dis posal.Avoidwashing, drainingordirecting material to storm or sanitary sewers .
Waste disposal method:
Recycle as much of the recoverable product as possible.
-
-
-
-
Dispose of non-recyclable material as a RCRA hazardous waste bysuch methods asincineration, complyingwithfederal,state,andlocalregulations.
page 12 - 4 MHP12/34J – 11447A
Page 63
Troubleshooting
All of the actions described in this chapter may be performed by an MHP12/34J operator, a trained and qualified service technician is not required.
The first column, of the following chart, lists some common problems encountered by MHP12/34J operators.
The second column lists some of the causes for
Operator Troubleshooting Chart
Problem Cause Remedy

13. Operator's Troubleshooting

CAUTION
Any problem that cannot be fixed by actions listed below should be referred to a trained andqualifiedMHP12/34Jservicetechnician.
Engine will not crank.
Engine cranks but will not start.
Engine runs but no outrigger function.
Engine runs but no boom function.
1. Flat battery. Replace / charge battery .
2. Main circuit breaker, in ground control box, has tripped..
3. Loose battery terminals . Tighten batteryleadsat battery.
1. Out of fuel. Fillthe engine with the correct type / grade of
2. Fuel tap off. Locate fuel tap on engine and turn to ON.
1. Leg / boom switch in lower control box incorrectly set
1. Speed control set too SLOW.
2. Outriggers not set correctly.
3. Lack of hydraulic oil. A. Check hydraulic system for leaks.
Reset circuit breaker , then try to start the engine.If it will not start, refer the problem to a qualified service technician.
fuel.
Switch to Outriggers to operate outriggers.
Turn Speed Control C.W.until function starts.
All outriggers must be set on firm ground before boom functions will operate.
B. Top up the oil tank with the correct type /
grade of hydraulic oil.
Bleed down at platform inoperative.
each problem. The third column lists remedies.
MHP12/34J – 11447A page 13 - 1
1. Flat battery. A. Charge / replace the battery.
B. Use Manual Bleed Down from lower
station.
Page 64
13. Operator's Troubleshooting
page 13 - 2 MHP12/34J – 11447A
Page 65

Index

A
AC outlet RCD/ELCB, 7-7 Additional information
see Introduction - page iv
Automatic Shut-offs
Circuit Breakers
Main Circuit Breaker, 5-1
Outriggers, 5-1
B
Battery fluid level, 7-3 Battery terminals, 7-3 Bolts and fasteners, 7-4 Booms Identification, 3-5
C
Controls
Control switches
Anti-Restart, 6-4, 8-3, 9-1 Boom Speed, 6-2, 6-4 Choke/Cold Start, 6-2, 6-4, 8-2, 8-3 Emergency Lower, 6-4 Emergency Stop, 6-2, 6-4, 8-1 Emergency Stop switch, 8-2, 8-3, 9-1 Foot Switch, 6-4 Jib Boom, 6-2, 6-4 Lift Enable, 6-2 Lower Boom, 6-2, 6-4 Master Key Switch, 6-2, 7-1, 8-2, 8-3, 9-1 Platform Rotate, 6-4 Platform/Ground Selector, 6-2, 8-2, 8-3, 9-1 Slew, 6-2, 6-4 Stablizer / Boom Secector Switch, 6-2 Upper Boom, 6-2, 6-4
Ground Control Box, 6-2
Control switches, 6-2 Controls location illustration, 6-3
Platform Control Box
Control switches, 6-4
Controls location illustration, 6-5 Controls and Control Decals Locations, 6-1 Crushing hazard, 1-2
D
Daily Inspection and Maintenance Table, 7-1
Electrical Hazard Warning
see Electrical Hazard - page i Emergency lower, 7-6 Emergency Operation, 9-1
Operation From Ground Control Box, 9-2
Operation From Platform Control Box, 9-1
Procedures, 9-1 Engine
Cooling system, 3-2
Displacement, 3-2
Engine oil level, 7-2
Fuel, 3-2
Fuel consumption, 3-2
Fuel grade, 3-2
Fuel leaks, 7-2
Fuel tank cap, 7-2
Ignition system, 3-2
Make, 3-2
Model, 3-2
Oil capacity, 3-2
Oil grade, 3-2
Type, 3-2 Engine Data, 3-2
F
Falling hazards, 1-1 Flashing light, 7-5
G
Gauges
Hourmeter, 4-1
Hydraulic Oil Level, 4-1
Level Bubble, 4-1 General Specifications, 3-1 Ground Control Box Controls, 6-3
H
Hazardous Components, 12-1
Battery, Lead/Acid (UN 2794), 12-1
Gasoline (UN 1203), 12-2
Hydraulic Oil (UN 1270), 12-3
Motor Oil (UN 1270) , 12-4 Hydraulic oil
Filler cap, 7-3 Hydraulic oil level, 7-3
E
Electrical
Electrocution, 1-1, 8-1
MHP12/34J – 11447A index 1
I
Inspection
Operators daily inspection, 7-1
Inspection and Maintenance Table, 7-1
Page 66
Index
Insulation rating, 3-1
L
Left side view of machine, 3-6 Light Flashing, 7-5 Lower control box, 7-6
M
Maintenance personnel
see Introduction - page iii Maximum height to basket floor, 3-1 Maximum outreach, 3-1 Maximum outreach height, 3-1 Maximum rated axle capacity, 3-1 Maximum towing speed, 3-1 Maximum width of base
Outriggers extended, 3-1
Outriggers retracted, 3-1 Minimum Safe Approach Distance
see Electrical Hazard - page ii
N
Nomenclature And Serial Numbers, 3-5
O
Operating Procedures, 8-1
Control Stations, 8-1
Emergency Stopping, 8-1
Moving The Platform, 8-4
Starting From Ground Control Box, 8-2
Starting From Platform Control Box, 8-3 Operation, 8-1 Operators
Qualified, 7-1, 8-2 Other Safety Devices, 2-1 Overall Dimensions MHP12/34J, 3-3 Overall height, 3-1
P
Placards and decals, 7-7
Inspection drawing, 7-8
Standard placards and decals, 7-7 Platform
Foot switch, 8-5
Lanyard anchor points, 7-5 Platform Control Box Controls, 6-5 Platform size, 3-1 Pre-start Inspection, 1-1
Q
Qualified operators
see Introduction - page iii
R
RCD/ELCB Outlet (option), 5-1 Responsibilities of owners and users
see Introduction - page iv
Right side view of machine, 3-5
S
Safe Operation, 1-1 Safe working load, 3-1 Safety Decals and Placards, 1-3
Location illustration, 1-4
Safety Devices
Bubble level, 2-2 Emergency Stop Switches, 2-1 Flashing light, 2-3 Foot switch, 2-2 Gravity gate, 2-2 Guardrails, 2-2 Lanyard anchor points, 2-1 RCD/ELCB AC outlet, 2-3 Safety Device Information, 2-1
Safety precautions
Fuel Handling Precautions, 1-3 Mounting and Dismounting Precautions, 1-2 Operating Precautions, 1-2 Operator, 1-2 Operator Maintenance Precautions, 1-3 Personnel Precautions, 1-2
Starting and Stopping Precautions, 1-2 Sandblast protection kit, 8-1 Securing for Day, 8-5 Serial number location, chassis, 3-6 Signs, Caution, Danger, Notes
see Introduction - page iii Standard colour, 3-1 Stowing
Trailering
Forklift points, 10-2
Stowing the MHP12/34J, 10-1
Boom lock pins, 10-1
Boom restraints and keepers, 10-1 Structural damage and welds, 7-4
Boom welds, 7-5
T
Tipover hazard, 1-1
index 2 MHP12/34J – 11447A
Page 67
Towing, 10-2
Bolt, D-Clamp or attaching device, 10-2 Covers and debris, 10-2 Jockey wheel, 10-2 Latching mechanism, 10-2 Rated speed, 10-2 Road lights, 10-2 Tow ball, 10-2
Under rated vehicle, 10-2 Trailer tongue weight, 3-1 Transporting
Trailering
Forklift points, 10-2
Transporting the MHP12/34J, 10-1
Securing to a Transport Vehicle, 10-2
Trailering, 10-1 Travelling height, 3-1 Troubleshooting, 13-1
Operator Troubleshooting Chart, 13-1 Turntable rotation, 3-1
Index
W
Warranty - Limited
see inside front cover Weight, 3-1 Wheels and tyres, 7-4 Wiring harnesses, 7-2
Loose connections, 7-2 Work Place Inspection and Practices, 1-1 Working Envelope MHP12/34J, 3-4 Working height, 3-1
MHP12/34J – 11447A index 3
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