Sharp XE-A20S User Manual

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SERVICE MANUAL
CODE : 00Z
XEA20SUSME
ELECTRONIC CASH REGISTER
MODEL
CONTENTS
CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
XE-A20S
(U version)
CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 3. MASTER RESET AND PROGRAM RESET. . . . . . . . . 5
CHAPTER 4. HARDWARE DESCRIPTION. . . . . . . . . . . . . . . . . . . . 6
CHAPTER 5. TEST FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CHAPTER 8. CIRCUIT DIAGRAM AND PWB LAYOUT . . . . . . . . . 15
Parts mark ed w ith "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been pub lished to be used for after sales service only. The contents are subject to change without notice.
LEAD-FREE SOLDER
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” sol­der. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Solder composition Sn-Ag-Cu Sn-Ag-Bi
Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P
Bi-Sn-Ag
5mm
Lead-Free
Solder composition code (Refer to the table at the right.)
a
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclu­sive-use soldering iron is recommendable.
Solder composition code
a b z
i n s
p
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its solder­ing capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron f rom the PWB when completion of soldering is confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip
after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CAUTIONS
THERE IS A RISK OF EXPLOSION IF THE BATTERY
IS REPLACED BY AN INCORRECT TYPE.
PROPERLY DISPOSE OF USED BATTERIES ACCORDING
TO THE INSTRUCTIONS.
XE-A20S LEAD-FREE SOLDER
CHAPTER 1. SPECIFICATIONS
1. APPEARANCE
Front view
Operator display Printer cover
Receipt paper Keyboard
Drawer Drawer lock
Printer
Take-up spool
Print roller arm Print roller
release rever Inner cover
Customer display (Pop-up type)
Rear view
Power cord Mode switch
USB port
Paper roll cradle
Paper positioning guides
2. RATING
XE-A20S Weight 16.3lb (7.4kg) Dimensions 13.0 (W) x 16.9 (D) x 11.0 (H) inches
Power source AC 120V ( Power consumption Stand-by 7.7W, Operating 30W (max.) Working temperature 32°F to 104°F (0°C~40°C)
(330 (W) x 428 (D) x 280 (H) mm)
10%), 60Hz
m
Key names
KEY TOP DESCRIPTION
2
Paper feed key
RA Received-on account key
RCPT/PO Receipt print/Paid-out key
VOID Void key
ESC Escape key
CONV Conversion key
%1, %2 Percent 1and 2 key
RFND Refund key
-
Discount key
@/FOR Multiplication key
Decimal point key
CL Clear key
0-9,00 Numeric Keys
PLU/SUB PLU/Subdepartment key
DEPT# Department code entry key
DEPT SHIFT Department shift key
CLK# Clerk code entry key
Dept1-32 Department keys
TAX Tax key Tax 1 SHIFT Tax 1 shift key Tax 2 SHIFT Tax 2 shift key
AUTO Automatic sequence key
CHK Check key
CH Charge key
MDSE SBTL Merchandise subtotal key
#/TM/SBTL Non-add code/Time display/Subtotal key
CA/AT/NS Total/Amount tender/Non Sale key
4. MODE SWITCH
3. KEYBOARD
1) KEYBOARD LAYOUT
Type Normal keyboard Key position Std/Max 53keys Key pitch 19 (W) x 19 (H) mm Key layout Fixed type
2) KEY LIST
Keyboard layout
PLU
/SUB
4
3
2
1
RCPT
/PO
VOID
DC
ESC
BS
CONV
NUMBER
Ð
RFND
%1RA %2
SPACE
SHIFT
@/
FOR
CL
¥ 789 456 123
0
00
Note: The small characters on the bottom or lower right in each key
indicates functions or characters which can be used for character entries for text programming.
DEPT
DEPT
A
20
B
8
19
C
7
18
D
6
17
E
5
CLK
#
SHIFT
#
F
24
G
23
H
22
I
21
J
P
K
28
32
L
12
Q
16
27
31
M
11
R
15
26
30
N
10
S
14
25
29
O
9
T
13
AUTO
TAX
X
U
TAX2
TAX1
SHIFT
SHIFT
Y
V
CHK
CH
Z
W
MDSE
#/TM
SBTL
SBTL
CA/AT/NS
XE-A20S SPECIFICATIONS
1) LAYOUT
• Rotary type
MA
OP
REG
OP
MGR
X/Z
X
OFF VOID
PGM
1/Z1
X2/Z2
The mode switch can be operated by inserting one of the two supplied mode keys - manager (MA) and operator (OP) keys. These keys can be inserted or removed only in the “REG” or “OFF” position.
– 1 –
Manager key (MA)
Operator key (OP)
MA
OP
The mode switch has these settings:
OFF: This mode locks all register operations. (AC power turns off.)
No change occurs to register data.
OP X/Z: To take individual clerk X or Z reports, and to take flash
reports. It can be used to toggle receipt state “ON” and “OFF” by pressing he [RCPT/PO] key.
REG: For entering sales. PGM: To program various items. VOID
: Enters into the void mode. This mode allows correction after
finalizing a transaction.
MGR: For manager’s entries. The manager can use this mode for an
override entry.
X1/Z1: To take the X/Z report for various daily totals. X2/Z2: To take the X/Z report for periodic (weekly or monthly)
consolidation.
5. DISPLAY
1) OPERATOR DISPLAY
Display device: LED Number of line: 1 line Number of positions: 10 digits Color of display: Yellow / Green Character form: 7 segment Character size: Numeric 14 (H) x 8 (W) mm
Layout:
PLU/SUB
REPEAT
DEPT
RCPT OFF
2) CUSTOMER DISPLAY
Display device: LED Number of line: 1 line Number of positions: 7 digits Color of display: Yellow / Green Style: Pop up type Character form: 7 segment Character size: 14mm (H) x 8mm (W)
Layout:
DC SHIFT NUMBER
Operator display
PLU/SUB
DEPT REPEAT
RCPT
OFF
DC
Clerk code
NUMBERSHIFT
Customer display (Pop-up type)
Amount: Appears in the far-right eight (max.) positions. When the
amount is negative, the minus symbol “-” appears before the amount.
Number of repeats for repetitive registrations:
The number of repeats is displayed, starting at “2” and incre­mental with each repeat. When you have registered ten times, the display will show “0.” (2
3
3
.....
9 3 0 3 1 3 2
Receipt function status:
The indicator “_” appears in the RCPT OFF position when the receipt function is in the OFF status.
Time: Appears in the far-right six positions (hour-minute - ”A” or
hour-minute - ”P”) in the OP X/Z, REG, or MGR mode. “A” is displayed in the morning (AM), and “P” in the afternoon (PM). In the REG or MGR mode, press the [#/TM/SBTL] key to display the time.
Machine state symbols
: Appears during program ming.
: Appears when an error is detected. : Appears when the subtotal is displayed or when the amount
tendered is smaller than the sales amount.
: Appears when the [CONV] key is pressed to calculate a su bto-
tal in foreign currency.
: Appears when a transaction is finalized by pressing the [CA/AT/
NS], [CHK] or [CH] key.
: Appears when the change due amount is displayed.
: May appear in the far-left three positions at the timing of key
entry when the electronic journal (EJ) memory is full. (Depend­ing on programming.)
: Appears when the voltage of the installed batteries is under the
required level. You must replace with new ones within two days to avoid loss of memory.
:
Appears when the batteries are not installed, or the installed batteries are dead. You must replace with new ones immediately.
: May appear right below the eighth and ninth places at the timing
of finalization of a transaction when the electronic journal (EJ) memory is nearly full. Also appears right below the tenth place when power save mode is effective.
: Appears when the print roller arm is not locked.
: Appears w hen the paper is not installed or paper is out.
...
)
XE-A20S SPECIFICATIONS
– 2 –
Segment
Display
position
Amount 1-8 Minus sign 2-10 -: Floating Error 8-10 Exx :xx = error code PGM Mode 10 P CASH, CHECK,
CHARGE
SUB TOTAL/ short tender
Change 10 C: L i g ht u p w h e n e ve r t h e c hange
Currency Conversion
Department 9-10 No zero-suppressed PLU 7-10 No zero-suppressed Repeat 8 Endless count, starting from 2. Receipt OFF 9 _ DC _: Double size character entry status SHIFT _: Shift character entry status NUMBER _: Number character entry status Clerk No. 2, 3 -xx-: clerk number EJ FULL 8-10 E-E: Light up when EJ memory is
Low Battery 10 L: No Battery 10
10 F: Light up when a registration is
10 o
10 c : Light up whenever the foreign
finalized by depressing CASH, CHECK, CHARGE key
due amount appears in the display.
amount appears in the display.
FULL at the timing of key entry (by PGM selection).
:
L
Description
Decimal Point
Display
position Decimal point 7-1 TAB 4-1 EJ near full 8, 9 (by PGM selection)
Description
6. PRINTER
1) Printer
• Part number : M-T53II
• No. of station : 1 (Receipt or journal)
• Validation : No.
• Printing system : Line thermal
• No. of dot : 288 dots
• Dot pitch : Horizontal 0.167mm Vertical 0.167mm
• Font : 10 dots (W) x 24 dots (H)
• Printing capacity : max. 24 characters/Line
• Character size : 1.67mm (W) x 4.00mm (H) at 10 x 24 dots
• Print pitch : Column distance 2.0mm Row distance 5.21mm
• Print speed : Approximate 60mm/s (Approximate 12 l/s)
• Paper feed speed : Approximate 60mm/s (Approximate 12 l/s)
• (Manual feed) : Approximate 60mm/s (Approximate 12 l/s)
• Reliability : Mechanism LIFE 6 million lines used to high quality thermal paper
• Paper end sensor : Set up
• Cutter : Manual Cutter
• Near end sensor : No
2) Paper
• Paper roll dimension: 2.25 m 0.02 inch
57.5
0.5mm in width
m
Max. 3.15 inch Max. 80mm in diameter
• Paper quality: High-quality thermal paper paper thickness: 0.06 to 0.08mm
Nihon seisi thermal paper TF50KS-E2C KANZAN thermal paper: KF50 KSP thermal paper: P350
3) Logo stamp
• No
4) Printing area
Number of thermal head heater elements 288 dots
XE-A20S SPECIFICATIONS
– 3 –
(4.75) (4.75)48 (288 dots)
print area
(max.24 characters)
0.167
57.5±0.5
(Paper dimension)
(units : mm)
7. DRAWER
8. BATTERY
[OUTLINE]
• Standard equipment: Yes (1)
• Max. number of additional drawers: 0
• The drawer consists of:
1) Drawer box (outer case) and drawer
2) Money case
3) Coin case
4) Lock (attached to the drawer)
[SPECIFICATION]
1) DRAWER BOX AND DRAWER
• Model name of the drawer box : SK-415
• Size : 330 (W) x 418 (D) x 98 (H) mm
• Material : Metal
• Bell :
• Release lever : Standard equipment:
• Drawer open sensor :
• Separation from the main unit :
13 (W) x 16.5 (D) x 3.9 (H) inch
-
locate on the bottom
-
-
2) MONEY CASE
Separation from the drawer Disallowed Separation of the bill compartments from the
coin compartments Bill separator Number of compartments 4B/5C
Layout:
4B/5C
Allowed
-
1) MEMORY BACK UP BATTERY
For memory back up, (3) dry AA batteries are needed.
1. Memory holding time: Approx. 1 year after NEW dry batteries are installed.
2. Battery replacement method: When the low battery symbol “L” lights up, replace the batteries (3
AA) by the following method;
1) Power on the ECR.
2) Mode switch turn to “REG” mode.
3) Remove the OLD dry batteries (3 pieces).
4) Insert the NEW dry batteries (3 pieces).
5) Confirm the low battery symbol “L” is off.
2) LOW BATTERY
Low battery indication will appear on the left side of display when the battery voltage is low.
CASE 1: When machine is sitting idle or after finalization of a transaction.
The machine will always indicate the low battery condition.
CASE 2: During any numeric or item key entry.
Battery condition will not appear. Except when the power is restored after a power failure, t he low battery condition will appear on the display only when the battery is low and the indicator will disapear after any key entry.
[Display sample]
“ 0.00”: Battery is OK. “L 0.00”: Low battery (You have to change the batteries.) “
0.00”: No battery (You have to change the batteries immediately.)
L
After finalization
“F 12.34”: Battery is OK. “L 12.34”: Low battery. (“L” indicate instead of “F”.) “
12.34”: No battery. (“L” indicate instead of “F”.)
L
Note: “NO BATTERY”: When “NO BATTERY” is displayed, the master
reset is executed upon "POWER ON" after "POWER OFF" or power failure.
3) LOCK (LOCK KEY : LKGIM7331BHZZ)
Location of the lock: Front Method of locking and unlocking:
To lock, insert the drawer lock key into the lock and turn it 90 degrees counter clockwise. To unlock, insert the drawer lock key and turn it 90 degrees clockwise.
Key No: SK1-1
k
c
o
SK1-1
L
k
c
o
l
n
u
XE-A20S SPECIFICATIONS
– 4 –
CHAPTER 2. OPTIONS
1. OPTIONS (NONE)
2. SERVICE TOOL
NO NAME PARTS CODE
1 USB cable For connection between ECR and PC
PRICE
RANK
DESCRIPTION
3. SUPPLIES
NO NAME PARTS CODE
1 Thermal roll paper
TPAPR6656RC05
PRICE
RANK
BA 5 ROLLS/PACK
DESCRIPTION
CHAPTER 3. MASTER RESET AND PROGRAM RESET
1. MASTER RESETTING
Master resetting clears the entire memory and resumes default values. Master resetting can be accomplished by using the following procedure:
Procedure: 1) Plug in the AC cord to the wall outlet.
2) Set the mode switch to REG position.
3) Remove the 3 AA batteries.
4) Unplug the AC cord from the wall outlet.
5) Wait over 1 minute for discharging.
6) Plug in the AC cord to the wall outlet.
7) Install the 3 AA batteries.
Note: The master reset can also be accomplish ed in the f ollowi ng case.
In case a power failure occurs when the machine has no batteries installed, the maste r reset ope ration i s automat ically per formed af ter the power has bee n restored. When power failure occurs with no batteries installed in the the machine, all memory is l ost and t he machine does not work pro perly after power is restored, thus req uir ing the master rese t operat ion. )
2. PROGRAM RESETTING
(INITIALIZATION)
This resetting resumes the initial program without clearing memory. This resetting can be operated at below sequence in PGM mode.
Procedure: 1) Unplug the AC cord from the wall outlet.
2) W ait over 1 muinite for discharging.
3) S et the mode switch to the PGM position.
4) W hile holding down the FEED key, plugin the AC cord to the wall outlet.
Note: In case a power failure occurs when the machine has no batter-
ies installed, the master reset operation is automatically per­formed after the power has been restored.
XE-A20S OPTIONS
– 5 –
CHAPTER 4. HARDWARE DESCRIPTION
1. HARDWARE BLOCK DIAGRAM
POWER SUPPLY
CPU
Data bus Address
bus
DRIVER , SENSOR
ROM : 256K Byte RAM : 20K Byte
STANDARD DRAWER.
RAM
128K Byte
PRINTER
M-T53II
PAPER TAKE
UP MOTOR
4 to 16
DECORDER
KEY SCAN SIGNAL
KEY RETURN SIGNAL
M66291GP
POPUP
Seg. DRIVER
FRONT
LED
Dig. DRIVER
KEYBOARD MODE SWITCH
USB TYPE B
CPU : RENESAS 30624 (MASK) (ROM 256KB RAM 20KB) EXTERNAL MEMORY : RAM 128 KB PRINTER : EPSON M-T53II 1SHEET USB CONTROLLER : RENESAS M66291FP
XE-A20S HARDWARE DESCRIPTION
– 6 –
TRANSFORMER
/
PQ1CG2032
/POFF detect point
PQ1CG2032
ON/OFF Control (MODE SW)
LM2574
+ Tr.
VH, VP (8V)
PRINTER HEAD, MOTOR PAPER TAKEUP MOTOR
ON/OFF Control (MODE SW, /POFF, CPU P105)
2. DESCRIPTION OF MAIN LSI’S
2-1. CPU (M30624MGA)
1) Pin configuration
D6
D5D4D3
D2
D1
D0
DTS
LATCH
P105
P104
P103
Vref
P101
GND
TH
VDD
VDD
P97
9998979695949392919089888786858483828180797877
P96 P95 P94 P93 P92 P91
P90 VDD GND
XCIN XCOUT /RESET
XOUT
GND
XIN VDD VDD
CTCRL
/FRDY P-OFF
MOTOR
BUZ1
P77
P76
P75
100
AN4
AN3
AN2
AN1
AN0
SIN4
VREF
AVSS
AVCC
1
SOUT4
2
CLK4
3
TB4IN
4
TB3IN
5
SOUT3
6
SIN3
7
CLK3
8
BYTE
9
CNVss
10
XCIN
11
XCOUT
12
/RESET
13
XOUT
14
Vss
15
XIN
16
Vcc
17
NMI
18
INT2
19
INT1
20
INT0
21
TA4IN/U
22
TA4OUT/U
23
TB3IN
24
TBEOUT
25
TA2INW
TA2OUTW
TA1IN/V
TA1OUT/V
TB5IN
26272829303132333435363738394041424344454647484950
P74
P73
P71
CLK
TB5OUT
TXD1
RXD1
P67
P66
DAT
M30624MGA
CLK1
CLKS1
P64
/FRES
AN5
TXD0
FSD
AN7
AN6
RXD0
CLK0
FRD
FSCK
D0
/RTS0
DR1
D1
/RDY
/RDY
D2
ALE
HOLD
/HOLD
VCC
/HLDA
NC
D6
D5D4D3
CBCLK
/RD
NC
/RD
D7
D7
/BHE
NC
V0 24V
Drawer
VLED 5.7V
VCC 5V VDD 5V
Battery
PH1
P13
P12
P11
P10
76
D9
D8
D12
D11
D10
/WR
/WR
VSS VCC
/CS3
/CS3
D13 D14 D15
A10 A11 A12 A13 A14 A15 A16 A17 A18 A19
/CS2
/RAS1
A0 A1 A2 A3 A4 A5 A6 A7
A8 A9
/CS1
BUSY
PH2
75
PH3
74
PH4
73
A0
72
A1
71
A2
70 69
A3
68
A4
67
A5
66
A6
65
A7
64
GND
63
A8
62
VDD
61
A9 A10
60 50
A11 A12
58
A13
57
A14
56
A15
55
A16
54
A17
53
NC
52
NC
51
/CS0
/ROS1
XE-A20S HARDWARE DESCRIPTION
2) Pin description
M16C/62 PORT
MEMORY SPACE : MEMORY PROCE SS O R MO DE
(NORMAL MODE)
PROCESSOR MODE : MEMORY PROCESSOR MODE
It is used by (SEPARATE BUS 8bit Width)
PIN
PORT
No.
P00 88 I/O D0 D0 OUT L P01 87 I/O D1 D1 OUT L P02 86 I/O D2 D2 OUT L P03 85 I/O D3 D3 OUT L P04 84 I/O D4 D4 OUT L P05 83 I/O D5 D5 OUT L P06 82 I/O D6 D6 OUT L P07 81 I/O D7 D7 OUT L P10 80 O P10 KST0 L IN KEY DISPLA Y
P11 79 O P11 KST1 L IN KEY DISPLA Y
P12 78 O P12 KST2 L IN KEY DISPLA Y
P13 77 O P13 KST3 L IN KEY DISPLA Y
P14 76 O P14 IN1 L OUT L PAPER FEED
P15 75 O P15 IN2 L OUT L PAPER FEED
P16 74 O P16 ENA1 L OUT L PAPER FEED
P17 73 O P17 ENA2 L OUT L PAPER FEED
P20 72 O A0 A0 OUT L P21 71 O A1 A1 OUT L P22 70 O A2 A2 OUT L P23 69 O A3 A3 OUT L P24 68 O A4 A4 OUT L P25 67 O A5 A5 OUT L P26 66 O A6 A6 OUT L P27 65 O A7 A7 OUT L P30 63 O A8 A8 OUT L P31 61 O A9 A9 OUT L P32 60 O A10 A10 OUT L P33 59 O A11 A11 OUT L P34 58 O A12 A12 OUT L P35 57 O A13 A13 OUT L P36 56 O A14 A14 OUT L P37 55 O A15 A15 OUT L P40 54 O A16 A16 OUT L P41 53 O A17 A17 OUT L P42 52 O A18 A18 OUT L P43 51 O A19 A19 OUT L P44 50 O /CS0 (NU) L OUT L P45 49 O /CS1 /CS1 OUT L USB
P46 48 O /CS2 /CS2 OUT L SRAM P47 47 O /CS3 /CS3 OUT L SEGMENT LATCH P50 46 O /WR /WR OUT L P51 45 O /BHE (NU) OUT L P52 44 O / RD /RD OUT L P53 43 O BCLK BCLK OUT L P54 42 O /HLDA (NU) OUT L
– 7 –
I/O
Pin
name
Signal
name
Initial value
OFF
MODE
(4 to 16)
(4 to 16)
(4 to 16)
(4 to 16)
MOTOR
MOTOR
MOTOR
MOTOR
CONTROLLER
Function
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