SHARP SJ-D25P-GY Service Manual

0 (0)

SJ-21P

SJ-D25P

SERVICE MANUAL

S9117SE25CPSM

REFRIGERATOR-FREEZER

MODELS

SJ-21P-GY

SJ-D25P-GY

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only

parts identical to those specified should be used.

SJ-21P SJ-D25P

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

DESTINATION ..................

M

TABLE OF CONTENTS

 

 

page

CAUTIONS AND INFORMATIONS ...................................................................................................................

2

SPECIFICATIONS .............................................................................................................................................

3

DESIGNATION OF VARIOUS PARTS ..............................................................................................................

4

DIMENSIONS ....................................................................................................................................................

6

LIST OF ELECTRICAL PARTS .........................................................................................................................

8

WIRING DIAGRAM ............................................................................................................................................

8

FUNCTIONS ....................................................................................................................................................

10

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ..............................................................

14

COOLING UNIT ...............................................................................................................................................

22

REPLACEMENT PARTS LIST ........................................................................................................................

24

SHARP CORPORATION

1

SJ-21P

SJ-D25P

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator.

Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of cold air outlet.

This may lead to the food freezing.

cold air flow

IN OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring.

When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.

3. Water leaked on the floor.

Protrusions Holes

Make sure the back end of Evaporating pan rests securely on the rail.

Rail

Evaporating pan

Set Evaporating pan so that the two protrusions

on the machine come through its corresponding holes,

and move the pan to right.

Protrusions

Evaporating pan

Holes

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ-21P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ-D25P

 

 

 

 

 

 

 

 

 

SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Items

 

 

 

 

 

SJ-21P

 

 

 

SJ-D25P

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

 

2-Door

 

 

 

 

 

 

 

 

 

 

 

 

 

Outer dimensions

 

Height

 

 

1350mm

 

 

 

1510mm

 

 

 

 

 

 

 

 

 

(Including spacer)

 

Width

 

 

545mm

 

 

 

545mm

 

 

 

 

 

 

 

 

 

 

 

 

 

Depth

 

 

585mm

 

 

 

585mm

 

 

 

 

 

 

 

 

 

Rated storage volume

 

 

 

190 liter

F: 60 liter

R: 130 liter

 

225 liter

F: 60 liter

R: 165 liter

 

 

 

 

 

 

Rated gross volume

 

 

 

210 liter

F: 73 liter

R: 137 liter

 

245 liter

F: 73 liter

R: 172 liter

 

 

 

 

 

 

Defrosting

 

 

System

 

 

Heater system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Start

 

 

Automatic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Finish

 

 

Automatic

 

 

 

 

 

 

 

 

 

 

 

 

Temperature control

 

 

 

Automatic (Adjustable)

 

 

 

 

 

 

 

 

 

 

 

No-frost freezer

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

Deodorizing system

 

 

 

No

 

 

 

Yes

 

 

 

 

 

 

 

 

 

Interior lamp

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

Evaporating pan

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerator

 

R tray S

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

Compartment

 

R tray L

 

 

 

-

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

Free set shelf

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V tray

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vegetable case

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Egg tray

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bottle pocket

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R door pocket

 

 

1

 

 

2

 

 

 

 

 

 

 

 

 

Freezer

 

F-partition tray

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compartment

 

F tray

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F door bar

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ice cube maker

 

 

Twin ice cube maker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling capsule

 

 

-

 

 

1

 

 

 

 

 

 

 

 

 

COLOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Items

 

 

 

 

 

SJ-21P-GY,SJ-D25P-GY

 

 

 

 

 

 

 

 

 

 

 

Outside color

 

 

 

 

 

Gray

 

 

 

 

 

 

 

 

 

 

 

 

 

Inside color

 

 

 

 

 

White

 

 

 

 

 

 

 

 

 

 

 

 

 

RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Models

 

 

 

 

SJ-21P

 

 

 

SJ-D25P

 

 

 

 

 

 

 

 

 

Rated voltage

 

 

 

(V~)

220-240

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated frequency

 

 

 

(Hz)

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Climate class

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated current

 

 

 

(A)

0.9-1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input

 

 

 

(W)

135-139

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input of heating elements

(W)

128-152

 

 

 

 

 

 

 

 

 

 

 

 

 

Defrosting input

 

 

 

(W)

128-152

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant (Charging quantity)

 

HFC-134a(85g)

 

 

 

 

 

 

 

 

 

 

 

 

 

Net weight

 

 

 

(kg)

43

 

 

 

 

46

 

 

 

 

 

 

 

 

 

PLUG TYPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug cord

 

 

 

 

3 pin

 

 

 

 

 

 

 

 

 

 

 

 

 

Plug type

 

 

 

 

BF

 

 

 

 

 

 

 

 

 

 

FUSED

Destination mark

M

3

SJ-21P

SJ-D25P

DESIGNATION OF VARIOUS PARTS

EXTERNAL DESCRIPTION

By Operation manual

1

2

3

4

5

7

8

9

11

12

13

14

15

SJ-21P

 

1

16

16

 

 

 

 

2

17

 

3

17

 

4

18

 

5

 

17

18

6

17

7

19

8

19

20

9

20

21

10

 

21

11

 

 

12

 

22

13

22

 

14

 

 

 

15

SJ-D25P

Fig. D-1

The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST.

1.Freezer shelf (Small) [F-partition tray]

2.Ice cube maker

3.Ice cube box [Ice storage box]

4.Freezer shelf (Large) [F tray]

5.Freezer temp. control knob

6.Cooling capsule

It is possible to cool juices so that they become slush. Juice may not freeze depending on the condition of use.

2 cans that are 121mm in height and 68mm in diameter (equivalent to 350ml cans) may be placed.

NOTE:

There is no rapid freeze function. The cooling speed is the same as the refrigerator compartment.

Do not place ice cream or it will melt.

Do not place bottles or they may break.

Always completely close the cooling capsule lid.

7.Refrigerator temp. control knob

8.Light [Lamp]

Replacing the lamp bulb

Replace lamp bulb with same type. Base E12, MAX 10W

Make sure that the rated voltage and wattage of the lamp bulb are correct when replacing (check the label near the bulb).

9.Refrigerator shelf (Small) [R tray S]

10.Refrigerator shelf (Large) [R tray L]

11.Three position adjustable shelf [Free set shelf] This shelf has three positions, it can be partly or fully extended or be fully folded away simply by pushing the shelf back then lifting it up.

12.Evaporating pan

13.Shelf [V tray]

14.Fruit and vegetable crisper [Vegetable case]

15.Adjustable foot [Adjustable leg]

16.Table top [Top table]

Do not place hot objects on the table top. The table top may melt and deform. The table can resist temperatures up to 100˚C.

17.Freezer shelf [F door bar]

18.Light switch

19.Magnetic door seal [Door packing]

20.Egg holder [Egg tray]

21.Free pocket [R door pocket]

22.Bottle pocket

Deodorizing unit (Only for SJ-D25P)

A built-in unit which requires no manual operation because it automatically starts operating when the refrigerator is powered on.

4

SJ-21P

SJ-D25P

CONSTRUCTIONS

Mark: Cold air flow

Fan motor

Defrost thermostat

F-temp. control knob

Evaporator

Defrost heater

R thermostat

Defrost timer

Lamp

V tray

Vegetable case

Compressor

Fig. D-2 (SJ-21P)

Mark: Cold air flow

Fan motor

Defrost thermostat

F-temp. control knob

Evaporator

Defrost heater

R thermostat

Defrost timer

Lamp

V tray

Vegetable case

Compressor

Fig. D-3 (SJ-D25P)

5

SJ-21P

SJ-D25P

DIMENSIONS

OUTER DIMENSIONS AND CLEARANCE

545

more than

 

90

481

1350

799.5

33

more than

60

585

Fig. E-1(SJ-21P)

more than

545

more than

60

60

 

 

1073

420

( Unit : mm )

545

more than

 

90

481

1510

959.5

33

more than

60

585

Fig. E-2(SJ-D25P)

more than

545

more than

60

60

 

 

1073

420

( Unit : mm )

6

SHARP SJ-D25P-GY Service Manual

INNER DIMENSIONS

207

390

391

414

402

220

389

207

390

391

391

414

402

220

389

SJ-21P

SJ-D25P

379

110

182

 

57.5

 

 

70

 

189

 

 

 

379

57.5

 

 

 

207

 

 

 

 

407

108

141

 

 

 

 

 

198

 

 

 

384

124

152

291

 

 

 

 

134

 

237

 

 

 

384

84

 

220

 

 

 

 

 

 

129

Fig. E-3(SJ-21P)

379

110

182

 

57.5

 

 

 

 

 

70

 

189

 

 

 

379

57.5

 

 

 

207

 

 

 

 

407

108

141

 

 

 

 

 

198

 

 

 

407

108

134

 

 

 

 

 

267

 

 

 

384

124

158

291

 

 

 

 

134

 

237

 

 

 

384

84

 

220

 

 

 

 

 

 

129

Fig. E-4(SJ-D25P)

7

SJ-21P

SJ-D25P

LIST OF ELECTRICAL PARTS

ITEMS

TYPE NAME

RATING

SPECIFICATIONS

Defrost thermostat

S101

250V,8A

Open : 10˚C , Close : 1˚C

 

Timer

ND0804M2PR

200-240V

Integration type

 

 

 

50/ 60Hz

Cycle time : 8h48m(50Hz)

 

 

 

Delay time : 4m50s(50Hz)

Thermo. fuse (defrost)

SF70E

250V,10A

Cut off temperature : 70˚C

 

Door switch

100424NC

250V,0.25A

2 terminals type push-button

Fan motor

3R00121A

200/240V,50Hz

 

Lamp

240V,10W

E-12

 

Lamp socket

250V,1A

E-12 (Hard plastic body type)

R-thermostat

MM1-8071F

 

ON : 3.5˚C , OFF : 0.5˚C

 

 

 

 

 

 

Defrost heater

220-240V

378Ω without deodorizer

 

Compressor

GLY-70AA

220-240V

Main : 13.9Ω (20˚C)

 

 

 

50Hz

Aux : 17.9Ω (20˚C )

 

 

 

 

Cooling capacity 183W

 

 

 

 

Terminal shape

Common

 

 

 

 

Aux. coil

Main coil

1

Starting relay

PTH8M150MD2

350V,15Ω

Protector

4TM308NFBYY

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

CONNECTOR

CONNECTED IN

TERMINAL BOX

 

(Br)

 

 

 

 

(G)

 

 

 

 

 

 

 

 

 

 

(R)

3

4

 

 

 

R-Thermo.

 

TM Defrost

 

 

 

 

 

 

(Br)

Fan Motor

Thermo. 2

1 Timer

3PIN AC

Lamp L

Fuse

 

 

FM

(W)

 

 

 

Plug /

 

 

 

(Bk)

 

(S-B)

(O)

 

 

Cord

 

 

 

 

 

Defrost

 

 

 

 

 

 

 

 

 

 

Heater (Y)

(Y)

(G-Y)

 

Door

 

 

 

 

 

Switch

 

 

 

Protector

 

 

 

Defrost

 

 

 

 

 

 

 

 

(Overload relay)

 

 

 

 

Thermo.

 

 

(B)

 

(Bk)

 

 

 

 

 

 

 

 

 

 

 

C

(B)

M

 

 

A

 

Starting relay

 

Compressor

 

(P.T.C relay)

 

 

G-Y : GREEN-YELLOW(earth)

 

 

 

B : BLUE(neutral)

Bk : BLACK

Br : BROWN(live)

O: ORANGE

R: RED

G : GRAY

P : PINK

S-B : SKY-BLUE

W: WHITE

Y: YELLOW

Figure W-1. Wiring Diagram

8

SJ-21P SJ-D25P

G

: GRAY

Br

: BROWN(live)

R

: RED

P

: PINK

B

: BLUE(neutral)

Bk

: BLACK

S-B : SKY-BLUE

G-Y : GREEN-YELLOW(earth) W : WHITE

Y : YELLOW

FAN MOTOR

1

1

(G-1)

 

 

 

FM

(B-1)

 

2

2

 

 

3

3

(B-3)

DEFROST

 

4

4

(Y-1)

THERMOSTAT

 

5

5

 

 

6

6

 

 

 

 

DEFROST

 

1

1

(Y-2)

 

(W-1)

HEATER

 

2

2

 

 

 

 

 

(W-1)

THERMO.

 

3

3

 

 

FUSE

 

4

4

(BK-1)

DOOR SWITCH

 

1

(B-2)

 

(SB-1)

 

 

 

2

 

 

 

 

DEFROST

3

(R-1)

1

 

TIMER

1

(BK-1)

2

2

2

(G-2)

 

4

3

3

 

(Y-1)

TM

1

4

4

(Y-2)

 

 

5

5

 

R-THERMOSTAT

 

 

 

 

 

 

 

 

 

 

(BR-1)

 

 

 

 

 

6

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(SB-1)

 

LAMP L

 

 

7

 

 

 

7

 

 

(BR-2)

 

 

 

8

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Br)

(B)

(G)

 

 

E

 

 

 

 

1

PROTECTOR

 

 

 

 

 

L

COMPRESSOR

 

 

E

C

 

 

 

 

 

N

M

 

 

 

A

 

 

 

STARTING

 

 

 

RELAY

Fig. W-2. Electric Accessories Layout

9

Loading...
+ 19 hidden pages