SEW-Eurodrive MOVIPRO Addendum To The Operating Instructions
Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the
Operating Instructions
MOVIPRO
®
Accessories
Edition 08/2011 19300026 / EN
SEW-EURODRIVE—Driving the world
Contents
Contents
1 General Information ............................................................................................ 4
1.1 Use of this documentation .......................................................................... 4
1.2 Structure of the safety notes ....................................................................... 4
1.3 Rights to claim under limited warranty ........................................................ 5
1.4 Exclusion of liability..................................................................................... 5
1.5 Other applicable documentation ................................................................. 5
1.6 Copyright..................................................................................................... 5
2 PZM2xA-A...-...-00 Power Interface .................................................................... 6
2.1 Type designation......................................................................................... 6
2.2 Nameplate................................................................................................... 6
2.3 Power interface assignment ....................................................................... 7
2.4 Basic unit .................................................................................................... 7
2.5 Scope of functions ...................................................................................... 8
2.6 Maintenance switch .................................................................................... 8
2.7 Power interface – mechanical installation ................................................... 9
2.8 Power interface – electrical installation ..................................................... 11
2.9 Power interfaces – technical data ............................................................. 16
3 Sensor/Actuator Box ........................................................................................ 18
3.1 Sensor/actuator box – electrical installation.............................................. 19
3.2 Technical data of the sensor/actuator box ................................................ 20
4 BW..-0..-0. External Braking Resistors ............................................................ 23
4.1 Braking resistors – mechanical installation ............................................... 24
4.2 Technical data of the external braking resistors ....................................... 28
5 Jumper Plug ...................................................................................................... 33
6 Mounting Accessories...................................................................................... 34
6.1 Handles..................................................................................................... 34
6.2 Mounting brackets..................................................................................... 35
7 Fan Subassembly.............................................................................................. 38
7.1 Mechanische installation of fan subassembly ........................................... 39
Index................................................................................................................... 40
Addendum to the Operating Instructions – MOVIPRO®
3
1
General Information
Use of this documentation
1 General Information
1.1 Use of this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNIN G Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.
1.2.2 Structure of the section-related safety notes
Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.
ronment
This is the formal structure of an embedded safety note:
• SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.
4
Addendum to the Operating Instructions – MOVIPRO®
Rights to claim under limited warranty
1.3 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit!
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance
features. SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of these operating instructions. In
such cases, any liability for defects is excluded.
1.5 Other applicable documentation
This document supplements the operating instructions and limits the application notes
according to the following information. Use this document only together with the operating instructions.
General Information
1
1.6 Copyright
© 2011 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
Addendum to the Operating Instructions – MOVIPRO®
5
2
D-76646 Bruchsal
Made in Germany
MOVIPRO
Feldumrichter
Field-Inverter
Type:
SO#:
Eingang / Input
PZM2xA-A075-D02-00
Ausgang / Output
U =
I =
3 x 380...500 V ± 10%
T =
f =
16 A
50...60 Hz ± 5%
+5...+40 °C
IP 54
7.5 kW
P =
XX.XXXXXXXXXX.XXXX.XX
PZM2xA-A...-...-00 Power Interface
Type designation
2 PZM2xA-A...-...-00 Power Interface
2.1 Type designation
The type designation of the MOVIPRO® PZM2xA-A...-...-00 power interface comprises
the following characteristic data:
PZM2 xA-A ... - ... - 00
MOVIPRO® connection:
D02 = Disconnection switch up to 25 A
D03 = Disconnection switch up to 40 A
M13 = Line and unit protection up to 5 A
M14 = Line and unit protection up to 9 A
M16 = Line and unit protection up to 15 A
Maximum switching capacity:
022=2.2kW
040 = 4.0 kW
075 = 7.5 kW
150 = 15.0 kW
2.2 Nameplate
Housing height:
2 = 110 mm
Typ e:
ZM = Power interface accessories
Product range:
P = MOVIPRO
®
Each unit has a nameplate that provides important information. The following figure
shows an example of a nameplate:
6
Type Type designation SO# Production number
I Max.current carrying capacity P Max. switching capacity
Addendum to the Operating Instructions – MOVIPRO®
2081785611
2.3 Power interface assignment
[2]
[3]
[1]
[5]
[4]
PZM2xA-A...-...-00 Power Interface
Power interface assignment
2
The following overview illustrates the assignment of the individual power interfaces to
the respective MOVIPRO
Power interface Part number
PZM2xA-A075-D02-00 1 825 014 9
PZM2xA-A150-D03-00 1 825 015 7
PZM2xA-A022-M13-00 1 825 023 8
PZM2xA-A040-M14-00 1 825 016 5
PZM2xA-A075-M16-00 1 825 017 3
2.4 Basic unit
The following figure shows the power interface:
®
units:
MOVIPRO
up to 2.2 kW up to 4.0 kW up to 7.5 kW up to 11.0 kW up to 15.0 kW
®
•••
•••••
•
•
•
[1] MOVIPRO
[2] Power input terminal strip X1
[3] Front panel connectors
[4] Maintenance switch
Addendum to the Operating Instructions – MOVIPRO®
®
connection (Han® 10 B, female) [5] Suspension device (for storing the power interface
during a MOVIPRO
ple)
2048160523
®
unit replacement, for exam-
7
2
PZM2xA-A...-...-00 Power Interface
Scope of functions
2.5 Scope of functions
2.6 Maintenance switch
The power interface allows for the following functions:
• Connection to the AC 400 V supply system
• Connection to the 24 V backup voltage
• DC 24 V output of the integrated power supply for the MOVIPRO
external DC 24 V cabling (jumper with DC 24 V backup voltage)
• Connected voltages are looped through
• Disconnection of the MOVIPRO
The maintenance switch of the power interface is used to disrupt the AC 400 V power
supply in the power face. The maintenance switch can be secured with 3 locks.
If the maintenance switch is in position "0", the MOVIPRO
AC 400 V voltage supply.
®
unit via the maintenance switch
®
®
self-supply without
is disconnected from the
10 minutes
WARNING
Electric shock due to dangerous voltages present in the power interface.
Severe or fatal injuries.
• Disconnect the power interface from the power supply before you perform any work
on the unit.
• Observe a minimum switch-off time of 10 minutes after disconnecting the power
supply.
INFORMATION
When there is a valid enable signal pending for the MOVIPRO®, the motor is supplied
with current as soon as the maintenance switch is set to 1.
NOTICE
Increased wear of the switch contacts.
Damage of the switch contacts.
• Do not operate the maintenance switch under load.
Depending on the respective type, the power interfaces are equipped with different
maintenance switches:
• D.. disconnection switch
• M.. line and unit protection
8
Addendum to the Operating Instructions – MOVIPRO®
PZM2xA-A...-...-00 Power Interface
Power interface – mechanical installation
2.6.1 D.. disconnection switch
The following disconnection switches are possible depending on the unit's power rating:
Power Short designation Description
up to 7.5 kW D02 Disconnection switch up to 25 A
up to 15.0 kW D03 Disconnection switch up to 40 A
2.6.2 M.. line and unit protection
The following line and unit protection is possible depending on the power:
Power Short designation Description
up to 2.2 kW M13 line and unit protection up to 5 A
up to 4.0 kW M14 line and unit protection up to 9 A
up to 7.5 kW M16 line and unit protection up to 15 A
2.7 Power interface – mechanical installation
2
2.7.1 General information
Observe the following notes on mechanical installation:
• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.
• Do only use provided attachment options when mounting the unit.
2.7.2 Minimum clearance
Observe the required minimum clearance for:
• the connection of the cables and plug connectors
• the operation of the respective devices such as the maintenance switches.
For the dimensions of the required minimum clearances, refer to chapter "Technical
data (page 17)".
Addendum to the Operating Instructions – MOVIPRO®
9
2
[1]
[2]
[4]
[3]
PZM2xA-A...-...-00 Power Interface
Power interface – mechanical installation
2.7.3 Mounting the power interface
Use the following enclosed parts for assembly:
• 2 × M5 × 30 SW8 screws
Mount the power interface on the right side of the MOVIPRO
unit front).
Proceed as follows to mount the unit:
1. Make the required connections at the connection panel of the power interface, e.g.
AC 400 V supply cable and DC 24 V backup voltage.
®
unit (as viewed onto the
10
[1] MOVIPRO
[2] Power interface flange [4] M5 × 30 SW8 screws
2. Connect the plug connector of the power interface to the plug connector of the
MOVIPRO
®
®
.
3. Attach the power interface to the MOVIPRO
screws with 1.6 Nm – 1.8 Nm (14 in-lb – 16 in-lb).
Addendum to the Operating Instructions – MOVIPRO®
[3] Power interface
®
by tightening the two M5 × 30 SW8
2062166283
PZM2xA-A...-...-00 Power Interface
[1]
[2]
[3]
[4]
Power interface – electrical installation
2.8 Power interface – electrical installation
2.8.1 General Information
Observe the following notes on electrical installation:
• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.
2.8.2 Cable routing
Comply with the following points when installing the cables:
• Use suitable cables to connect the power supply and the communication.
• Route power cables and signal cables in separate cable ducts.
• Maintain the greatest possible distance between power cables and signal cables.
• Avoid using long cables running parallel to one another.
2
2.8.3 Power interface connections
The following table shows the connections of the power interface:
[1] MOVIPRO
[2] Power input terminal strip X1
[3] Gland (M32 ×1.5)
[4] Gland (M25 ×1.5)
®
connection (Han-Modular® 10 B, female)
1954903947
Addendum to the Operating Instructions – MOVIPRO®
11
2
CA
8
12
1
562
1
562
4
7
3
8
4
7
3
3
PZM2xA-A...-...-00 Power Interface
Power interface – electrical installation
Connection to
MOVIPRO
®
The following table provides information about this connection:
Function
• AC 400 V input to supply units up to
15.0 kW
• DC 24 V output and input
Connection type
Han-Modular® 10 B, female
Wiring diagram
Assignment
No. Name Function
[a] Han®C module, male
1 L1 Supply system phase 1
2 L2 Supply system phase 2
3 L3 Supply system phase 3
[b] Han®EE module, male
Coding of the unit power, see section coding (page 13)
[c] Han®EE module, male
1 +24V_C DC 24 V input – backup voltage
2 SC Signal contact for maintenance switch (external)
3 VO24 DC 24 V output
4 n.c. Not connected
5 0V24_C 0V24 reference potential – backup voltage
6 n.c. Not connected
7 GND Reference potential
8 n.c. Not connected
Hinged frame
PE PE PE connection
• With signal contact for external maintenance switch
• For connecting a power interface (PZM)
2365614987
12
Addendum to the Operating Instructions – MOVIPRO®
PZM2xA-A...-...-00 Power Interface
CA
1562
8374
Power interface – electrical installation
2
Coding The following table shows the assignment of the different coding to the respective power
1562
1562
®
units:
8374
®
interfaces and the corresponding MOVIPRO
Power interface Power interface – coding of the connections MOVIPRO
CA
PZM2xA-A022-M13-00 2.2 kW
PZM2xA-A040-M14-00 4.0 kW
CA
PZM2xA-A075-M16-00 7.5 kW
8374
1562
CA
2.2 kW
PZM2xA-A075-D02-00
4.0 kW
7.5 kW
8374
1562
CA
2.2 kW
4.0 kW
PZM2xA-A150-D03-00
7.5 kW
11. 0 k W
15.0 kW
Addendum to the Operating Instructions – MOVIPRO®
8374
13
2
VO24
DGND
+24V_C
0V24_C
HT1
HT2
L3
VO24
DGND
+24V_C
0V24_C
HT1
HT2
L3
PZM2xA-A...-...-00 Power Interface
Power interface – electrical installation
2.8.4 X1 terminal strip of the power interface
The following table shows the connections of the power interface:
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
0V24_C
HT1
HT2
L1L1L2L2L3
VO24
DGND
+24V_C
VO24
L1L1L2L2L3
DGND
+24V_C
0V24_C
HT1
HT2
[10]
9007201210059403
Terminal strip X1 (power input terminal strip) Terminal
No. Name Function
cross
section
1 VO24 DC 24 V output
2 GND Reference potential / DC 24 V output
3 +24 V_C DC 24 V input
4 0V24_C 0V24 reference potential – input
6mm
2
5 HT1 Auxiliary terminal for additional voltage levels (without internal
function)
6 HT2 Auxiliary terminal for additional voltage levels (without internal
function)
7 L1 Phase L1
8 L2 Phase L2
9 L3 Phase L3
10 mm
2
10 PE Equipotential bonding/protective earth conductor
14
Addendum to the Operating Instructions – MOVIPRO®
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