Schneider Electric MK-46xx Series Installation Instructions

Page 1
Application
These valve actuators, with an 11 sq. in. (71 cm2) effective diaphragm area, are used with VB-7xxx series valves for proportional pneumatic control of hot water or chilled water valves.
MK-46xx Series
Pneumatic Valve Actuators
General Instructions
SPECIFICATIONS
Construction:
Housing, Die cast alum Diaphragm, Replaceable beaded molded
neoprene.
Stroke: (Table-1). Effective Area: 11 sq. in. (71 cm Spring: Retracts actuator shaft and raises valve stem
on loss of air pressure.
Nominal Spring Range: (Table-1). Start Point:
MK-4601, MK-4621:Adju
(+7/-14 kPa).
MK-4611, MK-4641: ±2 psig (±14 kPa) MK-4621-422: 10 psi
Maximum Air Pressure: 30 psig (207 kPa). Ambient Temperature Limits:
Shipping, -40 to 220 °F (-40 to
Operating, -20 to 220 °F (-29 to 104 °C). Air Connections: 1/8 in. FNPT. Valve Linkage: AV-401 (order separately). Locations: NEMA Type 1 only. Mounting: In any upright position with actuator head
ve horizontal center line of valve body.
abo Dimensions: 3-7/8" H x 4-3/4" W x 4-3/4" D in. (99 x 121 x 121 mm).
inum.
2
).
stable +1/-2
g (69 kPa)
psi
104 °C).
MK-46xx Series
Features
Rugged die cast aluminum housing
Replaceable beaded molded neoprene diaphragm
Built-in spring to retract output shaft on loss of air pressure
Adjustable start point
Multiple spring ranges for various applications
1/2" nominal stroke
Applicable Literature
Valve Products Catalog, F-27384
Cross-Reference Guide, F-23638
Reference Manual, F-21683
Application Manual, F-21335
AK-42309-500 Positive Positioner Pneumatic Relay
General Instructions, F-22909
AV-401 Linkage General Instructions, F-25586
ACCESSORIES
AK-42309-500 Positive positioner and linkage TOOL-85 Manual hand pump bu b (included in TOOL-95-1) TOOL-95-1 Pneumatic calibration tool kit
Table-1 Model Chart.
Model Number
MK-4601 3 to 8 21 to 55
MK-4611 5 to 10 34 to 69
MK-4621 8 to 13 55 to 90
MK-4621-422
MK-4641 3 to 13 21 to 90
a
Nominal (no load) spring range based on 1/2" (13 mm) nominal stroke.
b
Discontinued.
c
For sequencing applications, see VB-7332 General Instructions, F-24396.
Printed in U.S.A. 1/10 © Copyright 2010 Schneider Electric All Rights Reserved. F-13894-10
Nominal Spring Range Nominal
psig kPa
c
10 to 11.25 69 to 77
Stroke in. (mm)
1/2 (13) AV-401
Valve
a
Linkage
Valve Compatibility
1/2" to 1-1/4" VB-7xxx
1/2" to 1-1/4" VB-9xxx
1/2" to 1-1/4" VB-111
5/8" or 7/8" OD VB-131
1/2" to 1-1/4" VB-151
b
b
b
b
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Page 3
N O T E
ADJUSTMENTS
Figure-2 MK-46xx Maintenance Parts.
be used for this purpose.
2. Disconnect air supply to the actuator.
3. Loosen mounting nut.
4. Lift actuator until it clears the valve.
Installing Actuator on Valve Body (Figure-1 )
1. Position actuator on valve, with hole in piston shaft lining up with hole in valve stem extension.
2. Secure the actuator to the valv
3. Insert pin to connect valve stem extension to piston
It may be necessary to apply a slight amount of air pressure to the actuator in order to insert the pin. The TOOL-85 manual hand pump valve (included in TOOL-95-1) may be used for this purpose.
4. Loosen mounting nut and swivel actuator to convenient position for piping. Be sure to retighten the mounting nut.
5. Install air connection.
For additional information, refer to AV-401 Linkage General Instructions, F-25586.
The start point adjustment (Figure-1 )is the only actuator adjustment. The start point is the air pressure which, when applied to the actuator, causes the piston to begin to move downward under a no load condition.
In the course of meeting system requirements or replacing the diaphragm spring, the start point may have been changed. To adjust the start point, proceed as follows:
1. Apply desired start point air pressure to the actuator.
2. Rotate the start point adjustment nut until the desired start point is obtained.
To raise the start point, rotate is viewed from below.
To lower the start point, rotate the the actuator is viewed from below.
e with mounting nut.
the adjustment nut clockwise (CW) — when the actuator
adjustment nut counterclockwise (CCW)— when
MAINTENANCE
MAINTENANCE PARTS
F-13894-10 © Copyright 2010 Schneider Electric All Rights Reserved. 3
Regular maintenance of the total system is recommended to assure sustained performance.
Table-2 Maintenance Parts.
Item
No.
a
PNV-251 diaphragm available for high temperature applications. Order separately and field install.
b
Discontinued model.
Part Number Description Actuator
a
1 PNV-002
PNV-238 3-6 psig spring (brown) MK-4601
PNV-045-044 3-8 psig spring (black) MK-4601
PNV-045-044 5-10 psig spring (black) MK-4611
PNV-045-048 8-13 psig spring (light blue) MK-4621
2
PNV-239 10-13 psig spring (gray) MK-4621
PNV-050-043 3-13 psig spring (white) MK-4641
PNV-041-046 6-7 psig spring (red) MK-4681
PNV-232 10-11.25 psig spring (orange) MK-4621-422
Diaphragm All
b
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