Schneider Electric Lexium 62 ILM Hardware Guide

Lexium 62 ILM

EIO0000001351 02/2020

Lexium 62 ILM

Hardware Guide

Original instructions

02/2020

EIO0000001351.07

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.

2 EIO0000001351 02/2020

Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1 Specific Safety Information . . . . . . . . . . . . . . . . . . . . . . . 13

Product Related Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualification of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lexium 62 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lexium 62 Connection Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lexium 62 Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lexium 62 ILM Integrated Servo Drive . . . . . . . . . . . . . . . . . . . . . . . .

Lexium 62 ILM Digital I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lexium 62 ILM Safety Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ILM Daisy Chain Connector Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.1 Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . .

Electromagnetic Compatibility, EMC . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Control Cabinet Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Degree of Protection (IP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical and Climatic Environmental Conditions in the Control

Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using Cooling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information about Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ESD Protection Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conditions for UL / CSA Compliant Use . . . . . . . . . . . . . . . . . . . . . . .

Fusing the Mains Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mains Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mains Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mains Line Reactor (Choke) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection of the Lexium 62 Power Supply . . . . . . . . . . . . . . . . . . . .

Leakage (Touch) Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Residual Current Operated Protective Device. . . . . . . . . . . . . . . . . . .

14
18
20

22
24
27
29
31
34
36
38

42
42
46
47

48
49
51
52
53
55
56
58
60
61
62
63
64
65

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3.4 Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Process Minimizing Risks Associated with the Machine . . . . . . . . . . .

Designated Safety Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setup, Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .

Perform Muting with the Optional Modules DIS1 . . . . . . . . . . . . . . . . .

Application Proposals for Hardware-Based Safety Functions . . . . . . .

Application Proposals for Software-Based Safety Functions . . . . . . . .

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Physical Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Special Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Low Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66
67
69
77
79
82
85
86
87
89
90
91
93
93

Chapter 4 Installation and Maintenance . . . . . . . . . . . . . . . . . . . . . . 97

4.1 Prerequisites for Installation and Maintenance . . . . . . . . . . . . . . . . . .

Prerequisites for Maintenance and Installation . . . . . . . . . . . . . . . . . .

4.2 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prerequisites for Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grinding the Holding Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the Control Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring the Lexium 62 Connection Module in Linear or Tree Topologies
Wiring from the Lexium 62 Connection Module in a Daisy Chain

Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Maintenance, Repair, Cleaning, Replacement Equipment Inventory. .

Prerequisites for Maintenance, Repair, and Cleaning . . . . . . . . . . . . .

Fuse Replacement Lexium 62 Connection Module . . . . . . . . . . . . . . .

Machine Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Equipment Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Replacing Components and Cables. . . . . . . . . . . . . . . . . . . . . . . . . . .

Prerequisites for Replacing Components and Cables . . . . . . . . . . . . .

Replacement of the Lexium 62 Connection Module . . . . . . . . . . . . . .

Replacement of the Lexium 62 Distribution Box . . . . . . . . . . . . . . . . .

Replacement of the Lexium 62 ILM Integrated Servo Drive . . . . . . . .

98
98

99
100
101
103
104
108
114

120
124
125
127
131
132
133
134
135
138
141
145

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Chapter 5 Indicators and Control Elements. . . . . . . . . . . . . . . . . . . 149

Indicators of the Lexium 62 Power Supply . . . . . . . . . . . . . . . . . . . . .

Indicators of the Lexium 62 Connection Module . . . . . . . . . . . . . . . . .

Indicators of the Lexium 62 Distribution Box . . . . . . . . . . . . . . . . . . . .

Indicators of the Lexium 62 ILM Integrated Servo Drive . . . . . . . . . . .

150
153
155
157

Chapter 6 Electrical Power Connections . . . . . . . . . . . . . . . . . . . . . 161

Electrical Connections for the Lexium 62 Power Supply . . . . . . . . . . .

Electrical Connections for the Lexium 62 Connection Module . . . . . .

Electrical Connections for the Lexium 62 Distribution Box . . . . . . . . .

Electrical Connections for the Lexium 62 ILM Integrated Servo Drive

Electrical Connections for the ILM Daisy Chain Connector Box . . . . .

162
168
174
177
179

Chapter 7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical and Electrical Data for the Lexium 62 Power Supply . . . .

Mechanical and Electrical Data for the Lexium 62 Connection Module
Mechanical and Electrical Data for the Lexium 62 Distribution Box . .
Mechanical and Electrical Data for the

ILM Daisy Chain Connector Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical and Electrical Data for the Lexium 62 ILM Integrated Servo

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mechanical and Electrical Data for the ILM070 Servo Motor . . . . . . .

Mechanical and Electrical Data for the ILM100 Servo Motor . . . . . . .

Mechanical and Electrical Data for the ILM140 Servo Motor . . . . . . .

Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor Shaft and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Holding Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Arrangement and Degree of Protection. . . . . . . . . . . . . . . .

Torque / Speed Characteristic Curves . . . . . . . . . . . . . . . . . . . . . . . .

186
187
188
191
194

197

202
205
208
211
214
215
217
219
220

Chapter 8 Lexium 62 ILM Digital I/O Module. . . . . . . . . . . . . . . . . . 227

Lexium 62 ILM Digital I/O Module - Description . . . . . . . . . . . . . . . . .

Lexium 62 ILM Digital I/O Module - Technical Data . . . . . . . . . . . . . .

Lexium 62 ILM Digital I/O Module - Installation. . . . . . . . . . . . . . . . . .

Lexium 62 ILM Digital I/O Module - Electrical Connections. . . . . . . . .

Lexium 62 ILM Digital I/O Module - Wiring . . . . . . . . . . . . . . . . . . . . .

228
229
231
234
238

Chapter 9 Lexium 62 ILM Safety Module . . . . . . . . . . . . . . . . . . . . 239

Lexium 62 ILM Safety Module - Description . . . . . . . . . . . . . . . . . . . .

Lexium 62 ILM Safety Module - Technical Data . . . . . . . . . . . . . . . . .

Lexium 62 ILM Safety Module - Installation. . . . . . . . . . . . . . . . . . . . .

240
241
243

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Chapter 10 Hybrid Connector HCN-2 Adapter . . . . . . . . . . . . . . . . . . 247

Hybrid Connector HCN-2 Adapter - Description . . . . . . . . . . . . . . . . .

Hybrid Connector HCN-2 Adapter - Technical Data . . . . . . . . . . . . . .

Hybrid Connector HCN-2 Adapter- Installation . . . . . . . . . . . . . . . . . .

Hybrid Connector HCN-2 Adapter - Electrical Connections. . . . . . . . .

Hybrid Connector HCN-2 Adapter - Dimensions . . . . . . . . . . . . . . . . .

Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

248
249
251
253
255

257

259
261
263

6 EIO0000001351 02/2020

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

EIO0000001351 02/2020 7

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

8 EIO0000001351 02/2020

About the Book

At a Glance

Document Scope

Read and understand the material contained in this manual before you work on Lexium 62 ILM
drive for the first time. Take particular note of the chapter

(see page 13)
(see page 20)

A copy of this manual must be available for personnel who work with the Lexium 62 ILM drive.
This manual is to help you use the capabilities of the Lexium 62 ILM drive safely and properly.
Follow the instructions within this manual to help:

 Reduce risks
 Reduce repair costs and downtime of the Lexium 62 ILM components.
 Increase the service life of the Lexium 62 ILM components.
 Increase reliability of the Lexium 62 ILM components.

Validity Note

This document has been updated for the release of EcoStruxureTM Machine Expert V1.2.
The technical characteristics of the devices described in the present document also appear online.

To access the information online, go to the Schneider Electric home page

electric.com

Specific Safety Information

. Only those persons who meet the criteria described in
are allowed to work with the Lexium 62 ILM components.

.

Qualification of Personnel

www.schneider-

Related Documents

Document title Reference
EcoStruxure Machine Expert Programming Guide

LXM62LT00A01000 Lexium 62 DC Link Terminal,
Instruction Sheet

SH3 Servo Motor - User Guide

EIO0000001351 02/2020 9

EIO0000002854 (ENG)
EIO0000002855 (FRE)
EIO0000002856 (GER)
EIO0000002857 (ITA)
EIO0000002858 (SPA)
EIO0000002859 (CHS)

NVE50846 (ENG)

0198441113987 (ENG)

;

;

Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.

In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as

safety, safety function, safe state, fault, fault reset, malfunction, failure

error, error message, dangerous

Among others, these standards include:

Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.

EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.

ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk

EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General

ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles

ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,

IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety

2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive

General principles for design.

Part 1: General requirements and tests.

reduction

requirements

for design and selection

and electronic programmable control systems

related systems: General requirements.

related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.

related systems: Software requirements.

fieldbuses - General rules and profile definitions.

,

, etc.

10 EIO0000001351 02/2020

In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:

Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in

industrial control systems

Finally, the term
hazards, and is defined as it is for a

2006/42/EC

(

zone of operation

) and

ISO 12100:2010

may be used in conjunction with the description of specific

hazard zone

or

danger zone

in the

Machinery Directive

.

NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.

EIO0000001351 02/2020 11

12 EIO0000001351 02/2020

Lexium 62 ILM
Specific Safety Information
EIO0000001351 02/2020

Specific Safety Information

Chapter 1

Specific Safety Information

Overview

This chapter contains important safety information regarding working with the Lexium 62 ILM.

What Is in This Chapter?

This chapter contains the following topics:

Product Related Information 14
Intended Use 18
Qualification of Personnel 20

Topic Page

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Specific Safety Information

Product Related Information

Overview

Health and safety risks arising from the Lexium 62 ILM have been reduced. However residual risks
remain, since the Lexium 62 ILM components work with electrical voltage and electrical currents
as well as initiation of movement that may be hazardous depending on your machine design.

If activities involve residual risks, a safety message is made at the appropriate points. This includes
potential hazard(s) that may arise, their possible consequences, and describes preventive
measures to avoid the hazard(s).

Electrical Parts

ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires.

 Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in

the non-energized position.

 Wait 15 minutes to allow the residual energy of the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device and verify

that the voltage is less than 42.4 Vdc.

 Do not assume that the DC bus is voltage-free when the DC bus LED is off.
 Block the motor shaft to prevent rotation prior to performing any type of work on the drive

system.

 Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the unit.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

DANGER

14

EIO0000001351 02/2020

ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

 Operate electrical components only with a connected protective ground (earth) cable.
 After the installation, verify the secure connection of the protective ground (earth) cable to all

electrical devices to ensure that connection complies with the connection diagram.

 Before enabling the device, safely cover the live components to prevent contact.
 Do not touch the electrical connection points of the components when the module is

energized.

 Provide protection against indirect contact.
 Connect and disconnect cables and terminals only after you have verified that the power has

been removed from the system.

Failure to follow these instructions will result in death or serious injury.

Assembly and Handling

This product has a leakage (touch) current greater than 3.5 mA. If the protective ground connection
is interrupted, a hazardous leakage (touch) current may flow if the housing is touched.

INSUFFICIENT GROUNDING

 Use a protective ground copper conductor with at least 10 mm

ground copper conductors with the same or larger cross section of the conductors supplying
the power terminals.

 Verify compliance with all local and national electrical code requirements as well as all other

applicable regulations with respect to grounding of all equipment.

Failure to follow these instructions will result in death or serious injury.

DANGER

DANGER

Specific Safety Information

2

(AWG 6) or two protective

WARNING

CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING

 Observe the general construction and safety regulations for handling and assembly.
 Use appropriate mounting and transport equipment and use appropriate tools.
 Prevent clamping and crushing by taking appropriate precautions.
 Cover edges and angles to protect against cutting damage.
 Wear appropriate protective clothing (for example, protective goggles, protective boots,

protective gloves).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000001351 02/2020 15

Specific Safety Information

Hazardous Movements

There can be different sources of hazardous movements:

 No, or incorrect, homing of the drive
 Wiring or cabling errors
 Errors in the application program
 Component errors
 Error in the measured value and signal transmitter

NOTE: Provide for personal safety by primary equipment monitoring or measures. Do not rely only
on the internal monitoring of the drive components. Adapt the monitoring or other arrangements
and measures to the specific conditions of the installation in accordance with a risk and error
analysis.

UNAVAILABLE OR INADEQUATE PROTECTION DEVICE(S)

 Prevent entry to a zone of operation with, for example, protective fencing, mesh guards,

protective coverings, or light barriers.

 Dimension the protective devices properly and do not remove them.
 Do not make any modifications that can degrade, incapacitate, or in any way invalidate

protection devices.

 Before accessing the drives or entering the zone of operation, bring the drives and the motors

they control to a stop.

 Protect existing workstations and operating terminals against unauthorized operation.
 Position EMERGENCY STOP switches so that they are easily accessible and can be reached

quickly.

 Validate the functionality of EMERGENCY STOP equipment before start-up and during

maintenance periods.

 Prevent unintentional start-up by disconnecting the power connection of the drive using the

EMERGENCY STOP circuit or using an appropriate lock-out tag-out sequence.

 Validate the system and installation before the initial start-up.
 Avoid operating high-frequency, remote control, and radio devices close to the system

electronics and their feed lines, and perform, if necessary, an EMC validation of the system.

Failure to follow these instructions will result in death or serious injury.

DANGER

16

EIO0000001351 02/2020

Drive systems may perform unanticipated movements because of incorrect wiring, incorrect
settings, incorrect data or other errors.

UNINTENDED MOVEMENT OR MACHINE OPERATION

 Carefully install the wiring in accordance with the EMC requirements.
 Do not operate the product with undetermined settings and data.
 Perform comprehensive commissioning tests that include verification of configuration settings

and data that determine position and movement.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

PELV Circuits

ELECTRIC SHOCK DUE TO INADEQUATE PROTECTIVE SEPARATION
Only connect devices, electrical components, or lines to the signal voltage connectors of these

products that feature a sufficient, protective separation from the connected circuits in accordance
with the standards (IEC 61800-5-1: Adjustable speed electrical power drive systems - safety
requirements).

Failure to follow these instructions will result in death or serious injury.

Specific Safety Information

WARNING

DANGER

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Specific Safety Information

Intended Use

Installation

Install and operate this equipment in a control cabinet (enclosure) appropriately rated for its
intended environment and secured by a keyed or tooled locking mechanism.

The Lexium 62 ILM and the Lexium 62 Distribution Box are intended for the installation in a
machine.

Provide for Protective Measures

Before installing the device, provide for appropriate protective devices in compliance with local and
national standards. Do not commission components without appropriate protective devices. After
installation, commissioning, or repair, test the protective devices used.

Perform a risk evaluation concerning the specific use before operating the product and take
appropriate safety measures.

UNINTENDED EQUIPMENT OPERATION
Ensure that a risk assessment is conducted and respected according to EN/ISO 12100 during

the design of your machine.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

18

If circumstances occur that affect the safety or cause changes to the operating behavior of the
Lexium 62 ILM components, then immediately shut down the Lexium 62 ILM components and
contact your Schneider Electric representative.

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Use Original Equipment Only

Use only the accessories and mounting parts specified in the documentation and no third-party
devices or components that have not been expressly approved by Schneider Electric.

There are no user-serviceable parts in the Lexium 62 ILM system. Do not attempt to modify the
Lexium 62 ILM in any way. Refer to Schneider Electric for all repairs and replacements.

UNINTENDED EQUIPMENT OPERATION

 Only use software and hardware components approved by Schneider Electric for use with this

equipment.

 Do not attempt to service this equipment outside of authorized Schneider Electric service

centers.

 Update your application program every time you change the physical hardware configuration.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Environment Restrictions

The components must not be used in the following environments:

 In hazardous (explosive) atmospheres
 In mobile, movable, or floating systems
 In life support systems
 In domestic appliances
 Underground

This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

Specific Safety Information

WARNING

DANGER

POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

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Specific Safety Information

Qualification of Personnel

Target Audience for This Manual

Electrical equipment must be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.

Qualified Person

A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and the installation, and has received safety training to recognize and avoid
the hazards involved.

The qualified personnel must be able to detect possible hazards that may arise from parameter­ization, changing parameter values and generally from mechanical, electrical, or electronic
equipment. The qualified personnel must be familiar with the standards, provisions, and
regulations for the prevention of industrial accidents, which they must observe when working on
the drive system.

Designated Safety Functions

Qualified personnel that work with designated safety functions must be trained according to the
complexity of the machines and the requirements of the ISO 13849-1. The training has to include
the production process and the relation between the designated safety function and the machine.

Qualification guidelines are available in the following publication:

Commitment: Competency Guidelines for Safety-Related System Practitioners

IEEE Publications, ISBN 0 85296 787 X, 1999.

Safety, Competency and

.

20

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Lexium 62 ILM
System Overview
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System Overview

Chapter 2

System Overview

What Is in This Chapter?

This chapter contains the following topics:

System Overview 22
Lexium 62 Power Supply 24
Lexium 62 Connection Module 27
Lexium 62 Distribution Box 29
Lexium 62 ILM Integrated Servo Drive 31
Lexium 62 ILM Digital I/O Module 34
Lexium 62 ILM Safety Module 36
ILM Daisy Chain Connector Box 38

Topic Page

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System Overview

System Overview

System Overview

The control system consists of several components, depending on its application.
PacDrive 3 system overview:

22

(1) EcoStruxure Machine Expert Software
(2) Safety Logic Controller according to IEC 61508:2010 and EN ISO 13849:2008

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Lexium 62 ILM system overview:

1 Lexium 62 Connection Module
2 Lexium 62 Distribution Box
3 Lexium 62 ILM Integrated Servo Drive
4 Lexium 62 ILM with Safety Module
5 Hybrid Cable

System Overview

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System Overview

Lexium 62 Power Supply

Overview

Product Description

The central Lexium 62 Power Supply, using a
common DC bus, supplies the connected Lexium 62
servo drive(s) with the required power.
For further information, refer to:



Installation and Maintenance (see page 97)



Indicators of the Lexium 62 Power Supply
(see page 150)



Electrical Connections for the Lexium 62 Power
Supply (see page 162)



Mechanical and Electrical Data for the Lexium 62
Power Supply (see page 188)

References

Product Reference
Power supply LXM62PD20A11000

24

LXM62PD84A11000

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Type Code

Item Meaning
Product

family
Size 62 = Lexium 62
Type P = Power Module
Peak

current
Variants A = Power Supply Module
Options 1 = 1 or 3 Phases x 208...480 Vac
Hardware

release
Internal 0 = Serial production
Customer 00 = Standard
Type code

(example)

Technical Nameplate

The technical nameplate is located laterally on housing.

System Overview

LXM = Lexium

D84 = 84 A
D20 = 20 A

1

LXM 62 P D84 A 1 1 0 00

Label Meaning
LXM62PDxxxxxxx Device type and Unicode
Input ac/dc Input voltage and/or input current (rated- and/or peak

Output dc Output voltage and output current (rated and/or peak

IP20 Degree of protection
Symbols This field displays the symbols of declarations and

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value per input)

value per output)

certifications

System Overview

Logistic Nameplate

The technical nameplate is located on top of the housing.

Label Meaning
LXM62PDxxxxxxx Device type and Unicode
2528044067 Serial number
RS:01 Hardware revision
DOM Date of manufacture
Symbols This field displays the symbols of declarations and

certifications

26

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Lexium 62 Connection Module

Overview

The Lexium 62 Connection Module simplifies the wiring of the devices. With the
Lexium 62 Connection Module you can connect up to 45 servo drives.

Product Description

System Overview

The Lexium 62 Connection Module supplies the
Lexium 62 ILMs with DC voltage from the DC bus via a
hybrid cable or a power cable (daisy chain wiring).
Additionally, the Lexium 62 Connection Module provides the
Inverter Enable and Sercos interface.
For further information, refer to:



Installation and Maintenance (see page 97)



Indicators of the Lexium 62 Connection Module
(see page 153)



Electrical Power Connection of the Lexium 62
Connection Module (see page 168)



Mechanical and Electrical Data for the Lexium 62
Connection Module (see page 191)

References

Product Reference
Lexium 62 Connection Module ILM62CMD20A000

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System Overview

Type Code

Item Meaning
Product family ILM = Integrated Lexium Servo Module
Size 62 = Lexium 62
Type CM = Connection Module
Power

(cont. DC Bus
current)

Variants A
Internal 0 = Serial production
Customer 00 = Standard
Type code

(example)

Technical Nameplate

The technical nameplate is located laterally on housing.

Label Meaning
ILM62CMxxxxxxx Device type and Unicode
Input dc Input voltage and/or input current (rated- and/or peak

Output ac/dc Output voltage and output current (rated and/or peak

IP20 Degree of protection
Symbols This field displays the symbols of declarations and

D20

ILM 62 CM D20 A 0 00

value per input)

value per output)

certifications

Logistic Nameplate

The technical nameplate is located on top of the housing.

Label Meaning
ILM62xxxxxxxxxx Device type and Unicode
2528044067 Serial number
RS:01 Hardware revision
DOM Date of manufacture
Symbols This field displays the symbols of declarations and

28

certifications

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Lexium 62 Distribution Box

Overview

Product Description

The highlights:

 1...4 connections for Lexium 62 ILMs or daisy chain lines or further Lexium 62 distribution

boxes.

 Pre-assembled hybrid cables or power cables (Daisy Chain wiring).

System Overview

The Lexium 62 Distribution Box is the link between
Lexium 62 Connection Module and Lexium 62 ILM.
Depending on the number of drives, 1 to 4
Lexium 62 ILMs or daisy chain lines can be
connected. When operating more than four drives,
expand the system by using more Lexium 62
distribution boxes.
For further information, refer to:



Installation and Maintenance (see page 97)



Indicators of the Lexium 62 Distribution Box
(see page 155)



Electrical Connections for the Lexium 62
Distribution Box (see page 174)



Mechanical and Electrical Data for the Lexium 62
Distribution Box (see page 194)

References

Product Reference
Lexium 62 Distribution Box ILM62DB4A000
Sercos bridge plug VW3E6023

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System Overview

Type Code

Item Meaning
Product family ILM = Integrated Lexium Servo Module
Size 62 = Lexium 62
Type DB = Distribution Box
Hybrid outputs 4
Variants A
Internal 0
Customer 0
Type code (example) ILM 62 DB 4 A000

Technical Nameplate

The technical nameplate is located laterally on housing:

Label Meaning
ILM62DBxxxxx Device type and Unicode
Input dc Input voltage and/or input current (rated- and/or peak

Output ac/dc Output voltage and output current (rated and/or peak

IP65 Degree of protection
Symbols This field displays the symbols of declarations and

value per input)

value per output)

certifications

Logistic Nameplate

Label Meaning
ILM62DBxxxxx Device type and Unicode
2328234578 Serial number
RS:01 Hardware revision
DOM Date of manufacture

30

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