NOTICERead these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates
that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can
result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can
result in injury or equipment damage.
1606218 02 08/20067
Safety Information
PLEASE NOTEElectrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
Document ScopeThis user guide contains the information required to install an Advantys FTB
CANopen monobloc IP67 splitter box.
It has been designed to facilitate rapid familiarization with the system, while
optimizing the system's features for the most advanced technology available.
To install Advantys FTB CANopen splitter boxes, the relevant communication
protocol pre-requisites are necessary, and it should only be installed by qualified
personnel. Special points and warnings regarding safety are highlighted in the
different chapters.
The early chapters provide information for designers and installers on installing the
mechanical and electrical elements of the system.
The following chapters, from the section on "network interface", are specific to the
communication protocol. They contain information on specific wiring for the network
interface and all the necessary information for the software application programmer,
and for the end user (diagnostics).
1606218 02 08/20069
About the Book
ChapterSubject covered
IntroductionGeneral presentation of system components
InstallationDimensions
Safe practice for installation
I/O splitter box characteristics
and wiring
CANopen network interface Wiring the splitter box on the network
Application functionsDescription of application functions (Advantys FTB
Software implementationSoftware installation help
DiagnosticsPerforming diagnostics
Object dictionaryDescription of the objects accessible for communication
AppendicesPresentation
GlossaryAcronyms
Physical and electrical characteristics
Wiring information
Reminder on the communication protocol
System behavior
CANopen splitter box I/O functions)
Appendix A: List of IEC symbols
Definitions
Related
Documents
Title of DocumentationReference Number
Instruction sheet1693627
CANopen hardware installation manual35010859
User CommentsWe welcome your comments about this document. You can reach us by e-mail at
techpub@schneider-electric.com
10
1606218 02 08/2006
Introduction
1
Presentation
IntroductionThis chapter provides a general overview of Advantys IP 67 FTB CANopen IP67 I/
O splitter boxes.
Advantys FTB CANopen splitter boxes comply with the following specifications:
CiA DS301 V4.02 (CANopen application layer and communication profile)
CiA DS401 V2.1 (CANopen device profile generic I/O modules) (see CANopen
Profiles, p. 50)
Note: The information in this manual is primarily intended for people with some
practical knowledge of the CANopen standard applied to the CANopen field bus.
CANopen equipment installers and users are advised to read the standard
documentation before any equipment installation or handling. All detailed
CANopen specifications may be found at http://www.can-cia.de.
What's in this
Chapter?
1606218 02 08/200611
This chapter contains the following topics:
TopicPage
Presentation of the CANopen Advantys FTB I/O Splitter Box Range12
Overview of the Accessories Range13
Introduction
Presentation of the CANopen Advantys FTB I/O Splitter Box Range
The CANopen
Advantys FTB
Product Range
Configurable
Connectors
Splitter Box
Inputs and
Outputs
The splitter boxes in the CANopen Advantys FTB ranges come in the following
forms:
CANopen plastic unit
CANopen metal unit
Each CANopen Advantys FTB splitter box contains eight connectors used to link the
sensors or actuators.
Each of these connectors supports two channels. Depending on the splitter box
reference, and on its configuration, each channel is either:
an input channel,
an output channel,
a DESINA standard diagnostics channel.
The configuration of the I/O connector channels depends on the splitter box model.
The table below shows the I/O connector channels available for each model:
Distribution of available inputs/outputsUnit type Product reference
5FTXCNCT1Connection T fitted with 2 7/8-type connectors, 5 pins, for power supply cables.
6FTX CNTL12Line terminators fitted with 1 M12-type connector.
7FTX CY1208
FTX CY1212
8FTX C78BSealing plug for 7/8 connector.
9FTX CM12BSealing plugs for M12-type connectors.
Cables fitted with 2 M12-type elbow connectors, 5 pins, at both ends for connecting the
bus between two splitter boxes.
Cables fitted with 2 7/8-type connectors, 5 pins, at both ends for daisy-chaining 24 VDC
supplies to two splitter boxes.
Cables fitted with 1 7/8-type connector, 5 pins, with one free end and the other for
connecting 24 VDC supplies.
Male and female M12-type connectors, 5 pins, for CANopen bus cables (encoding A).
Distribution Y for connecting 2 M8-type connectors to the M12 connector of the splitter
box.
Distribution Y for connecting 2 M12-type connectors to the M12 connector of the splitter
box.
7
1606218 02 08/200613
Introduction
14
1606218 02 08/2006
Installation
2
Presentation
IntroductionThis chapter provides all required information for installing an FTB splitter box on a
field bus.
Note: The graphic representations of the splitter boxes in this chapter may not
correspond to those really used. However, the dimensions are exact whatever the
case.
What's in this
Chapter?
1606218 02 08/200615
This chapter contains the following topics:
TopicPage
Overview16
Installing the Unit17
Grounding of the Advantys FTB Splitter Box21
EMC Compatibility23
Installation
Overview
IntroductionThis section gives a detailed technical description of the Advantys FTB CANopen
splitter box.
DescriptionThe illustrations below show the plastic units (left) and metal units (right) of the
Advantys FTB CANopen splitter.
1
1
2
2
3
3
4
5
6
9
7
8
1
ElementFunction
1Mounting holes
2M12 connector for the inputs and outputs
3Label
4Display elements (diagnostics and status LED)
5Power supply connectors (PWR IN)
6Power supply distribution connector (PWR OUT)
7Bus connector (BUS IN)
8Bus connector (BUS OUT)
9Transmission speed and addressing rotary selector switch
4
5
6
9
7
8
1
16
1606218 02 08/2006
Installation
Installing the Unit
IntroductionThis section gives a detailed technical description of Advantys FTB splitter boxes.
DescriptionThe Advantys FTB splitter box can be mounted directly onto a wall or a machine.
Two mounting holes have been provided for this purpose inside the splitter box.
Note: When mounting the unit, the support must be flat and smooth so as to
prevent any undue stress on the unit, which may lead to a loss of sealing.
Types of Screws
and Tightening
Torques
Plastic unit
The plastic splitter box is mounted using two 4 mm (0.16 in.) diameter screws and
two washers. The tightening torque is 1.5 Nm (13.3 lb-in).
Metal unit
The metal splitter box is mounted using two 6 mm (0.24 in.) diameter screws and
two washers. The tightening torque is 9 Nm (79.7 lb-in).
Note: For metal units, wire the ground terminal before attaching the splitter box to
its support. See Grounding of the Advantys FTB Splitter Box, p. 21.
1606218 02 08/200617
Installation
Plastic Unit
Dimensions
The dimensions of the plastic unit (front and side views) are given in the following
illustrations:
18
1606218 02 08/2006
Installation
Metal Unit
Dimensions
The dimensions of the metal unit (front and side views) are given in the following
illustrations:
1606218 02 08/200619
Installation
MethodFollow the steps below:
StepAction
1Position the splitter box on the support.
2Mount the splitter box using the screws and washers.
RISK OF EQUIPMENT DAMAGE AND NON-COMPLIANCE WITH IP67.
Unused connectors must not be left unprotected. If a connector is not correctly
connected to the end of another connector or to a standard cable, fit a sealing plug
in order to ensure that the product is IP67 standard compliant. To ensure the IP67
protection index, check that the cover is screwed onto the base splitter box and that
all connectors are fitted with cables or sealing plugs.
Failure to follow this instruction can result in injury or equipment damage.
CAUTION
20
1606218 02 08/2006
Installation
Grounding of the Advantys FTB Splitter Box
DescriptionThe ground connection is connected internally to pin 1 of the M12 connector of the
field bus connector.
WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
Check that the splitter box is correctly connected to the earth in compliance with
the instructions provided in his section. If the splitter box is not grounded, or if the
ground connection is made with an unsuitable cable, the product will be sensitive
to electromagnetic disturbances. See EMC Compatibility, p. 23.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
Position of the
Ground
Electrode on the
Plastic Unit
The following figure shows the position of the ground electrode on the plastic boxes.
Note: Use a grounding strip or a conductor with a cross-section of 1 to 1.5 mm2 (AWG18, AWG16) and a length of ≤ 3 m (9.84 ft) long. The maximum
recommended length for the grounding strip is 3 m (9.84 ft).
1606218 02 08/200621
Installation
Method for
Plastic Units
Position of the
Ground
Electrode on the
Metal Unit
Follow the steps below to connect the ground to the unit:
StepAction
1Remove the label located above the symbol representing the ground.
2Insert the end of the grounding strip into the grounding terminal of the splitter
box.
3Screw in the ground connection screw.
The following figure shows the position of the ground electrode on the metal boxes.
Note: Use a grounding strip or a conductor with a cross-section of 1 to 1.5 mm2 (AWG18, AWG16) and a length of ≤ 3 m (9.84 ft) long. The maximum
recommended length for the grounding strip is 3 m (9.84 ft).
Method for Metal
Units
Mounting the
Metal Unit
22
Follow the steps below to connect the unit to the ground electrode:
StepAction
1Crimp the lug on the ground cable.
2Screw in the lug with the ground conductor connection screw (supplied with the
product).
Once these steps have all been completed (see table above), the product can be
mounted on its support.
1606218 02 08/2006
EMC Compatibility
Installation
Product
Compliance
This product complies with the European directive 89/336/CEE on "electromagnetic
compatibility".
The products described in this manual meet all the conditions regarding
electromagnetic compatibility and are compliant with the applicable standards.
However, this does not mean that the electromagnetic compatibility of your
installation is assured.
This is why it is strongly recommended to follow all indications concerning an EMC
compliant installation. Only in these conditions and thanks to the exclusive use of
CE approved components, will the devices used be deemed as compliant with the
EMC directives.
When handling the products, ensure that all safety measures related to
electromagnetic compatibility and all conditions for the use of the products are
complied with by all persons concerned. This is especially important when handling
products sensitive to electrostatic discharges.
WARNING
RISK OF ELECTROMAGNETIC INTERFERENCE AND UNINTENDED
EQUIPMENT OPERATION
The products described in this manual contain highly complex semiconductors that
can be damaged or destroyed by electrostatic discharges (ESD). If, for example,
they are used within the vicinity of devices rated as class A or B according to IEC
6100-4-4, the level of electromagnetic interference may be enough to cause the
device to operate unexpectedly, and/or to damage it.
Damage may not necessarily cause a failure or malfunction that is immediately
detectable. It may occur sporadically or in a delayed manner.
If there is a risk of electromagnetic interference, the system designer must
implement the necessary protective measures.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
1606218 02 08/200623
Installation
GroundingA low impedance connection with a maximum length of 3 m (9.84 ft) must be
installed between the splitter box's ground electrode and the reference ground in
order to discharge the noise voltages. The inductance of standard grounding cables
(PE) presents a risk of high impedance when high frequency noise voltages are
present. It is therefore advisable to use grounding strips. If this solution is not
possible, use a ground conductor with a large cable cross-section and a ground
connection that is as short as possible.
WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
If the box is not connected to the ground, or if the ground connection is made using
an inappropriate cable, the product will be sensitive to electromagnetic
disturbances. This may lead to unexpected equipment operation.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
Cable RoutingMake sure that the following basic wiring rules are followed:
Keep the data wire and the power cables apart from one another, in so far as is
possible.
Make sure there is a space of at least 10 cm (3.94 inches) between the data wires
and the power cables.
The data wires and power cables must only cross at a right angle to one another.
It is advisable to route the data wires and power cables through separate shielded
ducts.
When laying the cables, the noise voltage from other devices or wires must be
considered. This particularly applies to frequency converters, motors and other
devices or cables generating high frequency disturbances. High frequency
sources and the cables described in this manual must be as far apart from each
other as possible.
24
WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
Please read and comply with the cabling rules listed above. Failure to comply with
these wiring rules is a common cause of EMC problems! This may lead to
unexpected equipment operation.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
1606218 02 08/2006
Installation
Control of
Inductive Loads
The outputs of the devices described in this manual are equipped with an integrated
protective system against the high noise voltages that may be generated by
inductive loads.
Integrated protective system against the high noise voltages generated by inductive
loads
Varistor
Inductive load
e.g. electromagnetic
valve
The varistor rapidly discharges the energy accumulated in the magnetic field of the
inductive load.
The high voltages arising from the disconnection of inductive loads create large
fields in the wires that may cause disturbances in nearby circuits or devices. It is
advisable to provide an anti-interference device at the load level. In this way, the
voltage peak generated by the inductive load is short-circuited directly at the point
at which it occurs.
1606218 02 08/200625
Installation
26
1606218 02 08/2006
Splitter Box Characteristics and
Wiring
3
Presentation
IntroductionThis chapter provides an overall description of all Advantys FTB splitter boxes.
Note: The "-" in the tables corresponds to values that are not applicable.
Constant amplitude: 0.35 mm (0.0138 in)
10 Hz≤ f ≤ 57 Hz
Constant acceleration: 5.0 gn
57 Hz≤ f ≤ 150 Hz
Vibration resistance capacity
for metal units
Constant amplitude: 1.5 mm (0.06 in)
5 Hz ≤ f ≤ 70 Hz
Constant acceleration: 15 gn
70 Hz ≤ f ≤ 500 Hz
Shock resistance capacity for
30 gn, duration: 11 msAccording to IEC 68-2-27, Fc
plastic units
Shock withstand capacity for
50 gn, duration: 11 ms-
metal units
Resistance capacity for
electrostatic discharges
Withstand capacity for
Contact: +/- 4 kV
Air: +/- 8kV
10 V/m (3.05 V/ft)According to IEC 61000-4-3
radiated fields
Withstand capacity for fast
transients
Withstand capacity for surge
Withstand capacity for duct
Power supply: +/- 2 kV
Signal: +/- 2 kV
Power supply:
symmetrical: +/-500VDC
asymmetrical: +/-1,000 VDC
Signals:
symmetrical: +/-500VDC
asymmetrical: +/-1,000 VDC
Ground : +/-500VDC
10 VrmsAccording to IEC 61000-4-6
fields
Withstand capacity for 50 Hz
30 A/m (9.15 A/ft)According to IEC 61000-4-8
magnetic fields
MountingIn all positions-
According to IEC 68-2-6, Fc
test
According to IEC 68-2-6, Fc
test
test
According to IEC 61000-4-2
According to IEC 61000-4-4
According to IEC 61000-4-5
28
1606218 02 08/2006
Electrical Characteristics
Splitter Box Characteristics and Wiring
Splitter Box
Characteristics
Input
Characteristics
Output
characteristics
CharacteristicDescription
Splitter box's internal consumption 120 mA
Splitter power supply voltage18...30VDC
Splitter and sensor supply current≤ 8 A
Actuator supply current≤ 8 A
Under-voltage detectionyes
CharacteristicDescription
Compliance with IEC 1131-2Type 2
Compliance with 2-wire/3-wire sensorYes
Rated power voltage24 VDC
Maximum current 200 mA (for 2 diagnostics input channels)
LogicPositive PNP Sink
Filtering input1 ms
Protection against reverse polarity and shortcircuit in sensor power supply
Overload and over-voltage protectionYes
CharacteristicDescription
Output typeTransistors
Output voltage24 VDC
Output current1.6 A
Over-voltage protectionYes (transient diode)
Maximum switching cycle20 Hz
Maximum lamp load10 W
Connection for outputs / cable lengths
Protection against short-circuitsyes
Yes
0.75mm2: 10 m maximum (AWG 19 / 32.8 ft)
0.34 mm2: 5 m maximum (AWG 23 / 16.4 ft)
1606218 02 08/200629
Splitter Box Characteristics and Wiring
Connecting the Actuators and Sensors
DescriptionThe actuators and sensors are connected to the FTB splitter box using M12-type
connectors.
Characteristics
of the
Connections
Assignment of
M12 Connector
Pins
The maximum admissible load for the FTB splitter boxes is limited to:
1.6 A per output (actuator current),
200 mA for both inputs (sensor current).
WARNING
RISK OF EQUIPMENT DAMAGE AND NON-COMPLIANCE WITH IP67
Unused M12 connectors must not be left unprotected. If an M12 connector is not
correctly connected to the end of another connector or standard cable, fit a sealing
plug in order to ensure that the product is IP67 standard compliant. To ensure the
IP67 protection index, check that the cover is screwed onto the base splitter box
and that all connectors are fitted with cables or sealing plugs.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
The following diagram shows the front view of a 5-pin M12 connector and the
convention for numbering the pins:
PinAssignment
1+24 VDC
2Channel 10 to 17: diagnostics input or functional input or output
30 VDC
4Channel 00 to 07: functional input or output
5Ground
30
1606218 02 08/2006
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