Schneider Electric ATV71S383 Programming manual [ EN]

Altivar 71

Variable speed drives for synchronous and asynchronous motors

Programming manual

Specification 383

Software V3.4

12/2009

AAV49426

www.schneider-electric.com

Before you begin______________________________________________________________________________________________ 4 Documentation structure________________________________________________________________________________________ 5 Software enhancements ________________________________________________________________________________________ 6 Steps for setting up___________________________________________________________________________________________ 10 Factory configuration _________________________________________________________________________________________ 11 Application functions__________________________________________________________________________________________ 12 Setup - Preliminary recommendations ____________________________________________________________________________ 16 Graphic display terminal_______________________________________________________________________________________ 18

Description of terminal __________________________________________________________________________________ 18 Description of the graphic screen__________________________________________________________________________ 19 First power-up - [5. LANGUAGE] menu _____________________________________________________________________ 22 Subsequent power ups__________________________________________________________________________________ 23 Programming: Example of accessing a parameter_____________________________________________________________ 24 Quick navigation_______________________________________________________________________________________ 25

Integrated display terminal _______________________________________ ______________________________________________ 28

Functions of the display and the keys_______________________________________________________________________ 28 Accessing menus ______________________________________________________________________________________ 29

Accessing menu parameters _____________________________________________________________________________ 30 [2. ACCESS LEVEL] (LAC-)____________________________________________________________________________________ 31 Structure of parameter tables___________________________________________________________________________________ 34 Interdependence of parameter values ____________________________________________________________________________ 35 Finding a parameter in this document ____________________________________________________________________________ 36 [1.1 SIMPLY START] (SIM-)____________________________________________________________________________________ 37 [1.2 MONITORING] (SUP-) ____________________________________________________________________________________ 45 [1.3 SETTINGS] (SEt-) ________________________________________________________________________________________ 54 [1.4 MOTOR CONTROL] (drC-)_________________________________________________________________________________ 69 [1.5 INPUTS / OUTPUTS CFG] (I-O-) ___________________________________________________________________________ 101 [1.6 COMMAND] (CtL-)_______________________________________________________________________________________ 131 [1.7 APPLICATION FUNCT.] (FUn-) ____________________________________________________________________________ 144 [1.8 FAULT MANAGEMENT] (FLt-) _____________________________________________________________________________ 232 [1.9 COMMUNICATION] (COM-) _______________________________________________________________________________ 257 [1.10 DIAGNOSTICS] ________________________________________________________________________________________ 261 [1.11 IDENTIFICATION]______________________________________________________________________________________ 264 [1.12 FACTORY SETTINGS] (FCS-) ____________________________________________________________________________ 265 [1.13 USER MENU] (USr-)____________________________________________________________________________________ 268 [1.14 PROGRAMMABLE CARD] (PLC-) _________________________________________________________________________ 269 [3. OPEN/SAVE AS]_________________________________________________________________________________________ 270 [4. PASSWORD] (COd-)______________________________________________________________________________________ 272 [6 MONITORING CONFIG.]___________________________________________________________________________________ 274 [7 DISPLAY CONFIG.] _______________________________________________________________________________________ 278 [MULTIPOINT SCREEN] _____________________________________________________________________________________ 283 Maintenance_______________________________________________________________________________________________ 284 Faults - Causes - Remedies_______________________________________________________________ ____________________ 285 User settings tables _________________________________________________________________________________________ 291 Index of functions ___________________________________________________________________________________________ 293 Index of parameter codes_____________________________________________________________________________________ 295

AAV49426 12/2009 3

Before you begin

Read and understand these instructions bef ore performing any procedure on this drive.

DANGER

HAZARDOUS VOLTAGE

• Read and understand the Installation Manual before i nstalling or operating the ATV71 drive. Instal lation, adjustment, repair, and maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.

• Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with volta ge present.

• DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.

• Install and close all the covers before applying power or starting and stopping the drive.

• Before servicing the variable speed drive

- Disconnect all power.

- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.

- Lock the disconnect in the open position.

• Disconnect all power including external control power that may be present before servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given in the Installation Manual to verify that the DC voltage is less than 45 V. The drive LEDs are not accurate indicators of the absence of DC bus voltage.

Electric shock will result in death or serious injury.

CAUTION

DAMAGED EQUIPMENT

Do not operate or install any drive that appears damaged.

Failure to follow this instruction can result in equipment damage.

4 AAV49426 12/2009

Documentation structure

The following Altivar 71 technical documents are available on the Schneider-Electric website (www.schneider-electric.com) as well as on the CD-ROM supplied with the drive.

Installation Manual

This describes how to assemble and connect the drive.

Programming manual

This describes the functions, parameters and use of the drive terminal (integrated display terminal and graphic display terminal). The communication functions are not described in this manual, but in the manual for the bus or network used.

Communication Parameters Manual

This manual describes:

• The drive parameters with specific information for use via a bus or communication network.

• The operating modes specific to communication (state chart).

• The interaction between communication and local control.

Manuals for Modbus, CANopen, Ethernet, Profibus, INTERBUS, Uni-Telway, FIPIO and Modbus Plus, etc.

These manuals describe the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communicationspecific parameters via the integrated display terminal or the graphic display terminal. They also describe the communication services of the protocols.

AAV49426 12/2009 5

Software enhancements

Since the Altivar ATV 71 was first launched, it has benefited from the addition of several new functions. Software version has now been updated to V2.8. The new version can be substituted to the previous versions without making any changes. Although this documentation relates to versi on V2.8, it can st ill be used with previ ous versions, as the update s merely invol ves t he additi on of new values and parameters. None of the previous versions parameters have been modified or removed. The software version is indicated on the nameplate attached to the body of the drive.

Enhancements made to version V1.2 in comparison to V1.1

Factory setting

Note 1: In version V1.1, the analog input was 0 ± 10 V. For safety reasons, in the new vers ion this inpu t has been set t o 0 + 10 V. Note 2: In version V1.1, analog output AO1 was assigned to the motor f requency. In the new version, this output is not assigned

at all. With the exception of these two parameters, the factory settings of version V1.1 remain the same in the new version. The new functions are factory-set to disabled.

Motor frequency range

The maximum output frequency has been extended from 1000 to 1600 Hz (depending on the drive rating and control profile).

New parameters and functions

Menu [1.2 MONITORING] (SUP-)

Addition of internal states and values relating to the new functions described below.

Menu [1.3 SETTINGS] (SEt-)

• [High torque thd.] (ttH) page 67.

• [Low torque thd.] (ttL) page 67

• [Pulse warning thd.] (FqL) page 68

• [Freewheel stop Thd.] (FFt) page68

Menu [1.4 MOTOR CONTROL] (drC-)

• [rpm increment] (InSP) page 76.

• Extension of the following configurations to all drive ratings; previously limited to 45 kW (60 HP) for ATV71 (100 HP) for ATV71

[Noise reduction] (nrd) page 95

pppN4:synchronous motor [Sync. mot.] (SYn) page 70, sinus filter [Sinus filter] (OFI) page 72, noise reduction

, braking balance [Braking balance] (bbA) page 98.

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

• Input Al1 can now be configured to 0 +10 V or 0 ± 10 V via [AI1 Type] (AI1t) page 107.

• [AI net. channel] (AIC1) page 111

• New methods of assigning relays and logic outputs page 118 rotation, motor in reverse rotation, measured speed threshold reached, load variation detection.

• Analog output AO1 can now be used as a logic output and assigned to relay functions and logic outputs, page 123

• New method of modifying the scale of analog outputs page 125

max] (ASHx).

• New methods of assigning logic outputs page 126

• New methods of assigning alarm groups page 130 threshold reached, load variation detection.

: rope slack, high torque threshold, low torque threshold, motor in forwa rd

using the parameters [Scaling AOx min] (ASLx) and [Scaling AOx

: signed motor torque and measured motor speed.

: rope slack, high torque threshold, low torque threshold, measured speed

pppM3X and to 75 kW

6 AAV49426 12/2009

Software enhancements

Menu [1.7 APPLICATION FUNCT.] (Fun-)

• The summing, subtraction and multiplication reference fu nctions can now be assigned to virtual input [Network AI] (AIU1) page 151.

• New parameter [Freewheel stop Thd.] (FFt) page 156 or fast stop.

• Brake engage at regulated zero speed [Brake engage at 0] (bECd) page 176

• Weight [Weight sensor ass.] (PES) page 183

• New "rope slack" function page 187

• Use of the ramp [Acceleration 2] (AC2) page 195

• The torque limitation [TORQUE LIMITATION] (tOL-) page 202

increment] (IntP) and assigned to virtual input [Network AI] (AIU1).

• New "stop at distance calculated after deceleratio n limit swi tch" funct ion page 211

linear speed] (nLS) and [Stop corrector] (SFd).

• Positioning by sensors or limit switch [POSITIONING BY SENSORS] (LPO-) page 212 negative logic using [Stop limit config. (SAL) and [Slowdown limit cfg.] (dAL).

• Parameter set switching [PARAM. SET SWITCHING] (MLP-) page 215

[Freq. Th. att.] (FtA) and [Freq. Th. 2 at ta in . ] (F2A).

• New half-floor: [HALF FLOOR] (HFF-) menu page 229

, with the parameters [Rope slack config.] (rSd) and [Rope slack trq level] (rStL).

can now be assigned to virtual input [Network AI] (AIU1).

Menu [1.8 FAULT MANAGEMENT] (FLt)

• Possibility of reinitializing the drive without turning it off, via [Product reset] (rP) page 237.

• Possibility of reinitializing the drive via a logic input without turning it off, using [Product reset assig.] (rPA) page 237

• The possibility of configuring the "output phase loss" fault [Output Phase Loss] (OPL) page 242 extended to all drive ratings (previously limited to45 kW (60 HP) for ATV71

• The external fault [EXTERNAL FAULT] (EtF-) page 245

(LEt).

• New monitoring function based on speed measurement via "Pulse input" page 252

• New function for detecting load variation page 254

• Short-circuit faults on the braking unit can now be configured via [Brake res. fault Mgt] (bUb) page 256

used to set a threshold for switching to freewheel at the end of a stop on ramp

when starting and "waking up" the PID function.

can now be configured in whole % or in 0.1% increments using [Torque

, with the parameters [Stop distance] (Std), [Rated

can now be configured in positive logic or

can now be assigned to the frequency thresholds attained

to [Output cut] (OAC) has been

pppM3X and 75 kW (100HP) for ATV71pppN4).

can now be configured in positive or negat ive logic via [External fault config.]

, via the [FREQUENCY METER] (FqF-) menu.

, via the [DYNAMIC LOAD DETECT] (dLd-) menu.

Menu [7 DISPLAY CONFIG.]

In [7.4 KEYPAD PARAMETERS] page 284, the [KEYPAD CONTRAST] and [KEYPAD STAND-BY] parameters to adjust the contrast and stand-by mode of the graphic display unit.

Enhancements made to version V1.3 (S383) in comparison to V1.2

New parameters and functions

Menu [1.4 MOTOR CONTROL] (drC-)

New option of operating with Closed-loop synchronous motor page 83

• [Angle auto-test] (ASA) page 84

• [Angle offset value] (ASU) page 85

• [Sync.CL] (FSY) assignment page 71 of parameter [Motor control type] (Ctt)

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

• [Resolver Exct. Freq.] (FrES) and [Resolver poles nbr] (rPPn) page 115

Menu [1.7 APPLICATION FUNCT.] (Fun-)

• New "Inspection" function, page 227, with [Inspection] (ISP) and [Inspection speed] (ISrF) parameters.

AAV49426 12/2009 7

Software enhancements

Enhancements made to version V1.7 (S383) in comparison to V1.3 (S383)

New parameters and functions

Menu [1.1 SIMPLY START] (SIM-)

• Addition of a [Lift] (LIFt) macro configuration to the [Macro configuration] (CFG) parameter page 41

Menu [1.3 SETTINGS] (SEt-)

New parameters:

• [Fr.Loop.Stab] (StA) page 56

• [FreqLoopGain] (FLG) page 56

Menu [1.4 MOTOR CONTROL] (drC-)

This menu has been reorganized with parameters now appearing in a different order and some grouped under submenus to simplify configuration. The new submenus are as follows:

• [ENCODER FEEDBACK] (EnS-) page 75

• [ASYNC. MOTOR] (ASY-) page 76

• [SYNCHRONOUS MOTOR] (SYn-) page 81

• [ANGLE TEST SETTING] (ASA-) page 84

• [FLUXING BY LI] (FLI-) page 86

• [AUTOMATIC TUNE] (tUn-) page 88

• [SPEED LOOP] (SSL-) page 89

New parameters:

• [Boost] (bOO) page 95

• [Action Boost] (FAb) page 95

• [Increment EMF] (IPHS) page 81

• [Read motor param.] (rEqP) page 82

• [Status motor param] (rEtP) page 82

• [Angle setting type] (ASt) pages 84 and 87

• [Angle auto test] (ASL) page 84

• [Angle setting activ.] (AtA) page 85

• [Angle setting status] (AStS) page 85

• [Speed loop type] (SSL) page 89

• [Inertia Mult. Coef.] (JMUL) page 89

• [Estim. app. inertia] (JESt) page 89

• [Application Inertia] (JAPL) page 90

• [Fr.Loop.Stab] (StA) page 90

• [FreqLoopGain] (FLG) page 90

• [Feed forward] (FFP) page 91

• [Bandwidth feedfor.] (FFU) page 91

Parameters moved from menu [1.7 APPLICATION FUNCT.] (Fun-):

• [Motor fluxing] (FLU) page 86

• [Fluxing assignment] (FLI) page 86

• [Auto-tune assign.] (tUL) page 88

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

New encoder parameters:

• [Encoder protocol] (UECP) page 116

• [Encoder supply volt.] (UECU) page 116

• [Sincos lines count] (UELC) page 116

• [SSI pari t y] (SSCP) page 116

• [SSI frame size] (SSFS) page 116

• [Nbr of revolution] (EnMr) page 116

• [Turn bit resolution] (Entr) page 116

• [SSI code type] (SSCd) page 117

• [Encoder filter activ.] (FFA) page 117

• [Encoder filter value] (FFr) page 117

Menu [1.7 APPLICATION FUNCT.] (Fun-)

Removal of the following parameters (now located in the [1.4 MOTOR CONTROL] (drC-) menu):

• [Motor fluxing] (FLU)

• [Fluxing assignment] (FLI)

• [Auto-tune assign.] (tUL)

8 AAV49426 12/2009

Software enhancements

Enhancements made to version V1.9 (S383) in comparison to V1.7 (S383)

New parameters and functions

Menu [1.4 MOTOR CONTROL] (drC-)

• New method of assigning [Angle setting type] (ASt) page 87 : optimised measurement (without motion with memorization).

New parameter :

• [App. Inertia Coef.] (JACO) page 89

Removal from the sub-menu [ASYNC. MOTOR] (ASY-) of the following parameters (now located directly in the

[1.4 MOTOR CONTROL] (drC-) menu):

• [Boost] (bOO) page 95

• [Action Boost] (FAb) page 95

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

New encoder parameters:

• [Coder rotation inv.] (EnrI) page 114

• [Clock frequency] (EnSP) page 117

Menu [1.7 APPLICATION FUNCT.] (Fun-)

• New method of assigning for the parameters set switching [2 Parameter sets] (CHA1) page 215 and [3 Parameter sets] (CHA2) page 215 starting of the ramp (useful for lift application).

: switching during braking sequence. This new assignment allo ws to put higher gain when the brak e is open and before the

New sub-menu:

• [TOP Z MANAGEMENT] (tOP-) page 231 and if [Encoder type] (EnS) = [AABB] (AAbb).

New encoder parameter:

• [Stop on top Z] (tOSt) page 231

(the parameter can be accessed only if an encoder card VW 3A 411 has been inserted

Enhancements made to version V2.4 (S383) in comparison to V1.9 (S383)

New parameters and function

Menu [1.7 APPLICATION FUNCT.] (Fun-)

New sub-menu:

• [ROLLBACK MGT] (rbM-) page 181

- only for ATV71

-if [Motor control type] (Ctt) page 70

-if [Brake assignment] (bLC) page 175

New parameter of [ROLLBACK MGT] function:

• [Rollback MGT] (rbM) page 181

• [Rbk Compensation] (rbC) page 181

• [Rbk Damping] (rbd) page 181

pppM3X drives up to 45 kW and for ATV71pppN4 drives up to 75 kW,

. Menu can be accessed:

= [Sync.CL] (FSY) or [FVC] (FUC),

is assigned.

Enhancements made to version V2.8 (S383) in comparison to V2.4 (S383)

Menu [1.7 APPLICATION FUNCT.] (FUn-)

• The adjustment range [Time to restart] (ttr) page 177 can now be configured to 0 to 15.00 s.

Menu [7 DISPLAY CONFIG.]

•Addition in [7.4 KEYPAD PARAMETERS] page 284 parameter [Power up menu] to choose the menu displayed on the drive on power up

Enhancements made to version V3.4 (S383) in comparison to V2.8 (S383)

[1.7 APPLICATION FUNCT.] (Fun-) menu

New parameters and functions

• New parameter [REGEN CONNECTION] (AFE) page 232, used to connect an active front end

AAV49426 12/2009 9

Steps for setting up

INSTALLATION

v 1 Consult the Installation Manual

PROGRAMMING

Procedure applicable if the factory configuration, page 11, and use of the

[SIMPLY START] (SIM-) menu only are sufficient for the application.

b 2 Power up without run command

v If you are using a separate power

supply for the control section, follow the instructions on page 16.

b 3 Select the language, if the drive

has a graphic display terminal

b 4 Configure the [SIMPLY START]

(SIM-) menu

v 2-wire or 3-wire control v Macro configuration v Motor parameters

) Perform an auto-tuning

operation

v Motor thermal current v Acceleration and deceleration

ramps

v Speed variation range

Tips:

• Before you start programming, complete

the user setting tables, page 293

• Perform an auto-tuning operation to

optimize performance, page 43

• If you get lost, return to the factory

settings, page 269

Note: Check that the wiring of the drive is compatible with its configuration.

b 5 Start

10 AAV49426 12/2009

Factory configuration

Drive factory settings

The Altivar 71 is factory-set for the most common operating conditions:

• Macro configuration: Start/Stop

• Motor frequency: 50 Hz

• Constant torque application with asynchronous motor and sensorless flux vector control

• Normal stop mode on deceleration ramp

• Stop mode in the event of a fault: freewheel

• Linear, acceleration and deceleration ramps: 3 seconds

• Low speed: 0 Hz

• High speed: 50 Hz

• Motor thermal current = rated drive current

• Standstill injection braking current = 0.7 x rated drive current, for 0.5 seconds

• No automatic starts after a fault

• Switching frequency 2.5 kHz or 4 kHz depending on drive rating

• Logic inputs:

- LI1: forward, LI2: Forward (2 operating direction), 2-wire control on transition

- L13, L14, LI5, LI6: inactive (not assigned)

• Analog inputs:

- AI1: speed reference 0 +10 V

- AI2: 0-20 mA, inactive (not assigned)

• Relay R1: The contact opens in the event of a fault (or drive off).

• Relay R2: Inactive (not assigned)

• Analog output AO1: 0-20 mA, inactive (not assigned)

If the above values are compatible with the application, the drive can be used without changing the settings.

Option card factory settings

The option card inputs/outputs are not factory-set.

AAV49426 12/2009 11

Application functions

The tables on the following pages show the most common combinations of functions and applications, in order to guide your selection. The applications in these tables relate to the foll owing machines in particular:

• Hoisting: cranes, overhead cranes, gantries (vertical hoisting, translation, slewing), lifting platforms

• Elevators: elevators in retrofit up to 1.2 m/s

• Handling: palletizers/depalletizers, conveyors, roller tables

• Packing: carton packers, labeling machines

• Textiles: weaving looms, carding frames, washing machines, spinners, drawing frames

• Wood: automatic lathes, saws, milling

• High inertia: centrifuges, mixers, unbalanced machines (beam pumps, presses)

• Process

Each machine has its own special features, and the combinations listed here are neither mandatory nor exhaustive.

Some functions are designed specifically for a particular application. In this case, the application is identified by a tab in the margin on the relevant programming pages.

Motor control functions

Applications

Functions Page

V/f ratio Sensorless flux vector control Flux vector control with sensor 2-point vector control Open-loop synchronous motor Closed-loop synchronous motor Output frequency of up to 1600 Hz Motor overvoltage limiting DC bus connection (see User's Manual) Motor fluxing using a logic input Switching frequency of up to 16 kHz Auto-tuning

70 70 70 70 71 71 76 96

86 72 88

Hoisting

Lifts

Handling

Packing

Textiles

Wood

High inertia

Process

bbb bbbbbbbb bbbbbbbb bb

bbb

bb bb bb

bbb

bbbbbbbb

12 AAV49426 12/2009

Application functions

Functions on speed references

Functions Page

Applications

Differential bipolar reference 104 Reference delinearization (magnifying glass effect) 106 Frequency control input 140

- 150

Reference switching Reference summing 149 Reference subtraction 149 Reference multiplication 149 S ramps 152 Jog operation 160 Preset speeds 161 + speed/- speed using single action pushbuttons

(1 step) + speed/- speed using double action pushbuttons

(2 steps) +/- speed around a reference 166

Save reference 168 Inspection 227

141

164

Hoisting

Lifts

Handling

Packing

Textiles

Wood

High inertia

bbb bb

bb b b b b

bbb

bb b

bbbb b

Process

AAV49426 12/2009 13

Application functions

Application-specific functions

Functions Page

Applications

Fast stop 156 Limit switch management 169 Brake control 171 Load measurement 182 High-speed hoisting 184 Rope slack 187 PID regulator 189 Torque monitoring 198 Motor/generator torque limit 201 Load sharing 98 Line contactor control 205 Output contactor control 207 Positioning by limit switches or sensors 209 Stop at distance calculated after deceleration limit switch 211 ENA system (mechanical with unbalanced load) 93 Parameter switching 214 Motor or configuration switching 217 Traverse control 220 Stop configuration 156 Evacuation 229 Half floor 229 Rollback management 181

Hoisting

Lifts

Handling

Packing

Textiles

Wood

High inertia

Process

bb bbb bbb bb b b

b bb b bbbb

bb bb b

bb bb

b bbbbbbbb bbb

bbbb b b b

14 AAV49426 12/2009

Application functions

Safety functions/fault management

Functions Page

Applications

Power Removal (safety function, see User's Manual) Deferred stop on thermal alarm 244 Alarm handling 130 Fault management 235 to 258 IGBT tests 247 Catch a spinning load 239 Braking resistor thermal protection 256 Motor protection with PTC probes 235 Undervoltage management 246 4-20mA loss 248 Uncontrolled output cut (output phase loss) 242 Automatic restart 238 Use of the "Pulse input" input to measure the speed of

rotation of the motor Load variation detection 254

252

Hoisting

Lifts

Handling

Packing

Textiles

Wood

High inertia

Process

bbbbbbbb

bbbbbbbb bbbbbbbb bbbbbbbb

bbb bbbb bbbbbbbb

bbb bbbbbb

b bbb b

AAV49426 12/2009 15

Setup - Preliminary recommendations

DANGER

UNINTENDED EQUIPMENT OPERATION

• Before turning on and configuring the Altivar 71, check that the PWR (POWER REMOVAL) i nput is deact ivated (at state 0) in order to prevent unintended operation.

• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command are deactivated (at state 0) since they can cause the motor to start immediately.

Failure to follow these instructions will result in death or serious injury.

CAUTION

INCOMPATIBLE LINE VOLTAGE

Before turning on and configuring the drive, ensure that the li ne voltage is compatible with the sup ply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.

Failure to follow this instruction can result in equipment damage.

CAUTION

• Avoid operating the contactor frequently (premature ageing of the filter capacitors).

• Cycle times < 60 s may result in damage to the pre-charge resistor.

Failure to follow this instruction can result in equipment damage.

DANGER

UNINTENDED EQUIPMENT OPERATION

• Check that changes made to the settings during operation do not present any danger.

• We recommend stopping the drive before making any changes.

Failure to follow these instructions will result in death or serious injury.

Turning on and configuring the drive

Separate control section power supply

When the drive control section is powered independently of the power section (P24 and 0V terminals), whenever an option card is added or replaced, only the power section must be supplied with power next time the drive is powered up. By default the new card would not be recogniz ed and it wo uld be impossi ble to confi gure it, th ereby causing the dri ve to lock in fau lt mode.

Power switching via line contactor

User adjustment and extension of functions

• The display unit and buttons can be used to modify the settings and to extend the functions described in the following pages.

• Return to factory settings is made easy by the [1.12 FACTORY SETTINGS] (FCS-) menu, see page 267

• There are three types of parameter:

- Display: Values displayed by the drive

- Adjustment: Can be changed during operation or when stopped

- Configuration: Can only be modified when stopped and no braking is taking place. Can be displayed during operation.

16 AAV49426 12/2009

Setup - Preliminary recommendations

CAUTION

• Motor thermal protection will not be provided by the drive if th e motor current is less t han 0.2 times the rate d drive current. Provide an alternative means of thermal protection.

Failure to follow this instruction can result in equipment damage.

CAUTION

• Motor thermal protection is no longer provided b y the drive. Provide an alternative means of thermal protection on every motor.

Failure to follow this instruction can result in equipment damage.

Starting

Important:

• In factory settings mode, the motor can only be supplied wit h power once the “forward”, “reverse” an d “DC injection st op” commands have been reset:

- On power-up or a manual fault reset or after a stop command

If they have not been reset, the drive will display "nSt" but will not start.

• If the automatic restart function has been configured ([Automatic restart] (Atr) parameter in the [1.8-FAULT MANAGEMENT] (FLt-) menu, see page 238

Test on a low power motor or without a motor

• In factory settings mode, [Output Phase Loss] (OPL) detection page 242 is active (OPL = YES). To check the drive in a test or maintenance environment without having to switch to a moto r with the same rating as the drive (part icularly useful in the case of high power drives), deactivate [Output Phase Loss] (OPL = no).

• Configure [Motor control type] (Ctt) = [V/F 2pts] (UF2) or [V/F 5pts] (UF5) ([1.4-MOTOR CONTROL] (drC-) menu, see page 70

), these commands are taken into account without a reset being necessary.

)

Using motors in parallel

• Configure [Motor control type] (Ctt) = [V/F 2pts] (UF2) or [V/F 5pts] (UF5) ([1.4-MOTOR CONTROL] (drC-) menu, see page 70)

AAV49426 12/2009 17

Graphic display terminal

1 Graphic display

2 Function keys

F1, F2, F3, F4, see page 19

3 STOP/RESET

button

4 RUN button

5 Navigation button:

• Press (ENT): - To save the current value

- To enter the selected menu or parameter

• Turn CW/ CCW:

- To increment or decrement a value

- To go to the next or previous line

- To increase or decrease the reference if control via the terminal is activated

7 ESC key: Aborts a value, a

parameter or a menu to return to the previous selection

6 Button for reversing the directi on

of rotation of the motor

HMI Modbus

Green LED: DC bus ON

Red LED: Fault

Although the graphic display terminal is optional for low-power drives, it is a standard component on high-power drives (see catalog). The graphic display terminal can be disconnected and connected remotely (on the door of an enclosure for example) using the cables and accessories available as options (see catalog).

Description of terminal

Note: Buttons 3, 4, 5 and 6 can be used to control the drive directly, if control via the terminal i s ac tivated.

Disconnected terminal

When the terminal is disconnected, 2 LEDs become visible:

18 AAV49426 12/2009

Graphic display terminal

F1 F2 F3 F4

RDY Term +0.00 Hz 0A

1 DRIVE MENU

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS / OUTPUTS CFG

Code << >> Quick

1 2

• Code F1

•HELP F1

• << F2

• >> F3

• Quick F4

Description of the graphic screen

1. Display line. Its content can be configured; the factory settings show:

• The drive state (see page 20

• The active control channel:

- Term: Terminals

- HMI: Graphic display terminal

- MDB: Integrated Modbus

- CAN: Integrated CANopen

- NET: Communication card

- APP: Controller Inside card

• Frequency reference

• Current in the motor

)

2. Menu line. Indicates the name of the current menu or submenu.

3. Menus, submenus, parameters, values, bar charts, etc., are displayed in drop-down window format on a maximum of 5 lines.

The line or value selected by the navigation button is displayed in reverse video.

4. Section displaying the functions assigned to the F1 to F4 keys and aligned with them, for example :

The function keys are dynamic and contextual. Other functions (application functions) can be assigned to these keys via the [1.6 COMMAND] menu. If a preset speed is assigned to a function key and i f the f unction he y is pres sed, the mo tor will run at this preset speed u ntil anothe r preset speed or JOG is pressed, speed reference is changed, or Stop key is pressed.

5. Indicates that there are no more levels below this display window. Indicates that there are more levels below this display window.

6. Indicates that this display window does not scroll further up. Indicates that there are more levels above this display window.

: Displays the code of the selected parameter, i.e., the code corresponding to the 7-segment display.

: Contextual help

: Navigate horizontally to the left, or go to previous menu/submenu or, for a val ue, go to the ne xt di git up, di spl ayed

in reverse video (see the example on page 21

: Navigate horizontally to the right or go to next menu/submenu (going to the [2 ACCESS LEVEL] menu in this

example) or, for a value, go to the next digit down, displayed in reverse video (see the example on page 21

: Quick navigation, see page 25.

AAV49426 12/2009 19

Graphic display terminal

Drive state codes:

- ACC: Acceleration

- CLI: Current limit

- CTL: Controlled stop on input phase loss

- DCB: DC injection braking in progress

-DEC: Deceleration

- FLU: Motor fluxing in progress

-FST: Fast stop

- NLP: No line power (no line supply on L1, L2, L3)

- NST: Freewheel stop

- OBR: Auto-adapted deceleration

- PRA: Power Removal function active (drive locked)

- RDY: Drive ready

- RUN: Drive running

- SOC: Controlled output cut in progress

- TUN: Auto-tuning in progress

- USA: Undervoltage alarm

- ASA: Measurement of the phase-shift angle in progress

- ICC: Configuration encoder incorrect

20 AAV49426 12/2009

Graphic display terminal

RDY Term +0.00Hz 0A

5 LANGUAGE

English

Français Deutsch Español Italiano

<< >> Quick

Chinese Turkish

Russian

PARAMETER SELECTION

1.3 SETTINGS Ramp increment Acceleration Deceleration Acceleration 2 Deceleration 2

Edit

RDY Term +0.00Hz 0A

Acceleration

9.51 s

Min = 0.01 Max = 99.99

<< >> Quick

RDY Term +0.00Hz 0A

Acceleration

951 s

Min = 0.01 Max = 99.99

<< >> Quick

Example configuration windows:

When only one selection is possible, the selection made is indicated by Example: Only one language can be chosen.

When multiple selection is possible, the selections made are indi cated by Example: A number of parameters can be chosen to form the [USER MENU].

Example configuration window for one value:

The << and >> arrows (keys F2 and F3) are used to select the digit to be modified, and the navigation button is rotated to increase or decrease this number.

AAV49426 12/2009 21

Graphic display terminal

ATV31HU22N4383

2.2kW/3HP 380/480V Config. n°1

5 LANGUAGE

English

Français Deutsch Español Italiano

Chinese

RDY Term +0.00Hz 0.0A

2 ACCESS LEVEL

Basic

Standard Advanced Expert

RDY Term +0.00Hz 0.0A

1 DRIVE MENU

1.1 SIMPLY START

1.2. MONITORING

1.3. SETTINGS

1.4. MOTOR CONTROL

1.5. INPUTS / OUTPUTS CFG

Code << >> Quick

RDY Term +0.00Hz 0.0A

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL 3 OPEN / SAVE AS 4 PASSWORD 5 LANGUAGE

Code Quick

First power-up - [5. LANGUAGE] menu

The first time the drive is powered up, the user will automatically be guided through the menus as far as [1. DRIVE MENU].

The parameters in the [1.1 SIMPLY START] submenu must be configured and auto-tuning performed before the motor is started up.

Display for 3 seconds following power-up

3 seconds

Automatically switches to [5 LANGUAGE] menu 3 seconds later. Select the language and press ENT.

ESC

Switches to [2 ACCESS LEVEL] menu (see page 31

)

Select the access level and press ENT.

Switches to [1 DRIVE MENU] (see page 27

)

Press ESC to return to [MAIN MENU]

22 AAV49426 12/2009

Graphic display terminal

3 seconds later, switches to [1. DRIVE MENU] or to [1.14 PROGRAMMABLE CARD].

If no operator inputs are made, switches to "Display" automatically 10 seconds later (the display will vary depending on the selected configuration).

Users can return to [MAIN MENU] by pressing ENT or ESC.

3 seconds

10 seconds

ESC or ESC

ATV71HU22N4383

2.2kW/3HP 380/480V Config. n°1

RDY Term +38Hz 0A

1. DRIVE MENU

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS / OUTPUTS CFG Code << >> Quick

RDY Term +38Hz 0A

Frequency ref.

Min=0 Max=60

Quick

RDY Term +38Hz 0A

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL 3 OPEN / SAVE AS 4 PASSWORD 5 LANGUAGE

Code Quick

38 Hz

RDY Term +0.00Hz 0A

1.14 PROGRAMMABLE CARD

Modbus add Prg C. :17

DATE/TIME SETTINGS

<< >> Quick

RDY Term +0.00Hz 0A

1.3 SETTINGS Ramp increment: 01

Acceleration 9.51 s

Deceleration: 9.67 s Acceleration 2: 12.58 s Deceleration 2: 13.45 s

Code << >> Quick

Menu selected in [Power up menu] page 284

ENT

or, if the Controller Inside card is present

Subsequent power ups

AAV49426 12/2009 23

Graphic display terminal

RDY Term +0.00Hz 0A

1 DRIVE MENU

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS / OUTPUTS CFG Code << >> Quick

ENT

ESC

RDY Term +0.00Hz 0A

1.3 SETTINGS Ramp increment: 01

Acceleration 9.51 s

Deceleration: 9.67 s Acceleration 2: 12.58 s Deceleration 2: 13.45 s

Code << >> Quick

ENT

ENT or

ESC

RDY Term +0.00Hz 0A

Acceleration

9.51 s

Min = 0.01 Max = 99.99

<< >> Quick

Programming: Example of accessing a parameter

Accessing the acceleration ramp

Note:

• To select a parameter:

- Turn the navigation button to scroll vertically.

• To modify a parameter:

- Use the << and >> keys (F2 and F3) to scroll horizontally and select the digit to be modified (the selected di git chan ges to white on a black background).

- Turn the navigation button to modify the digit.

• To cancel the modification:

-Press ESC.

• To save the modification:

- Press the navigation button (ENT).

24 AAV49426 12/2009

Graphic display terminal

RDY Term +0.00Hz 0A

1.4 MOTOR CONTROL Standard mot. freq: 5 0Hz IEC Rated motor power: 0.37 kW (0.5 HP) Rated motor volt.: 206 V Rated mot. current: 1.0 A Rated motor freq.: 50.0 Hz

Code << >> Quick

ENT

RDY Term +0.00Hz 0A

QUICK NAVIGATION

RETURN TO MAIN MENU

DIRECT ACCESS TO... 10 LAST MODIFICATIONS GOTO MULTIPOINT SCREEN

Code

See page 285

RDY Term +0.00Hz 0A

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL 3 OPEN / SAVE AS 4 PASSWORD 5 LANGUAGE

Code Quick

RDY Term +0.00Hz 0A

DIRECT ACCESS TO...

1.3

SETTINGS

<< >>

ENT

RDY Term +0.00Hz 0A

1.3 SETTINGS Ramp increment: 01

Acceleration 9.51 s

Deceleration: 9.67 s Acceleration 2: 12.58 s Deceleration 2: 13.45 s

Code << >> Quick

RDY Term +0.00Hz 0A

10 LAST MODIFICATIONS Acceleration: 10 s ENA prop.gain: 1.2 Rated mot. current: 15 A Preset speed 4: 20 Hz Preset speed 5: 30 Hz

Code

ESC

ENT

RDY Term +0.00Hz 0A

Rated mot. current

15.0 A

<< >>

Quick navigation

If the "Quick" function is displayed above the F4 key, you can gain quick access to a parameter from any screen.

Example:

Press F4 to access the Quick screen, which contains 4 selection options.

• [HOME]: Return to [MAIN MENU].

• [DIRECT ACCESS TO...]: Opens the direct access window, which will contain the text "1". The function keys << and >> (F2 and F3) can be used to select each of the numbers and the navigation button to increment or decrement the numbers: 1.3 in the example below.

• [10 LAST MODIFICATIONS]: Opens a window in which the l ast 10 parameters modified can be accessed directly.

AAV49426 12/2009 25

Graphic display terminal

RDY Term +0.00Hz 0A

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL 3 OPEN / SAVE AS 4 PASSWORD 5 LANGUAGE

Code Quick 6 MONITORING CONFIG. 7 DISPLAY CONFIG.

RDY Term +0.00Hz 0A

1 DRIVE MENU

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS / OUTPUTS CFG

Code << >> Quick

1.6 COMMAND

1.7 APPLICATION FUNCT.

1.8 FAULT MANAGEMENT

1.9 COMMUNICATION

1.10 DIAGNOSTICS

1.11 IDENTIFICATION

1.12 FACTORY SETTINGS

1.13 USER MENU

1.14 PROGRAMMABLE CARD

[MAIN MENU] - Menu mapping

Content of [MAIN MENU] menus

[1 DRIVE MENU] See next page [2 ACCESS LEVEL] Defines which menus can be accessed (level of complexity) [3 OPEN / SAVE AS] Can be used to save and recover drive configuration files [4 PASSWORD] Provides password protection for the configuration [5 LANGUAGE] Language selection [6 MONITORING CONFIG.] Customization of information displayed on the graphic display terminal during operation [7 DISPLAY CONFIG.] • Customization of parameters

• Creation of a customized user menu

• Customization of the visibility and protection mechanisms for menus and parameters

26 AAV49426 12/2009

Graphic display terminal

[1 DRIVE MENU]

RDY Term +0.00Hz 0A

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS / OUTPUTS CFG

1.6 COMMAND

1.7 APPLICATION FUNCT.

1.8 FAULT MANAGEMENT

1.9 COMMUNICATION

1.10 DIAGNOSTICS

1.11 IDENTIFICATION

1.12 FACTORY SETTINGS

1.13 USER MENU

1.14 PROGRAMMABLE CARD

1 DRIVE MENU

Code << >> Quick

Content of [1. DRIVE MENU] menus:

[1.1 SIMPLY START]: Simplified menu for a quick start [1.2 MONITORING]: Visualization of current, motor and input/output values [1.3 SETTINGS]: Accesses the adjustment parameters, which can be modified during operation [1.4 MOTOR CONTROL]: Moto r parameters (motor nameplate, auto-tuning, switching frequency, control algorithms, etc.) [1.5 INPUTS / OUTPUTS CFG]: I/O configuration (scaling, filtering, 2-wire control, 3-wire control, etc.) [1.6 COMMAND]: Configuration of command and reference channels (graphic displ ay t erminal , t erminals , bu s, e tc.) [1.7 APPLICATION FUNCT.]: Configuration of application functions (e.g., preset speeds, PID, brake logic con trol, etc.) [1.8 FAULT MANAGEMENT]: Configuration of fault management [1.9 COMMUNICATION]: Communication parameters (fieldbus) [1.10 DIAGNOSTICS]: Motor/drive diagnostics [1.11 IDENTIFICATION]: Identifies the drive and the internal options [1.12 FACTORY SETTINGS]: Access to configuration files and return to factory settings [1.13 USER MENU]: Specific menu set up by t he user in the [7. DISPLAY CONFIG.] menu [1.14 PROGRAMMABLE CARD]: Configuration of optional Controller Inside card

AAV49426 12/2009 27

Integrated display terminal

• Four 7-segment displays

• Enters a menu or parameter, or saves the displayed parameter or value

• Returns to the previous menu or parameter, or increases the displayed value

• Exits a menu or parameter, or aborts the displayed value to return to the previous value in the memory

• Goes to the next menu or parameter, or decreases the displayed value

• 2 CANopen status LEDs

• 2 Modbus status LEDs

Note:

Low-power Altivar 71 drives (see catalog) feature an integrated display terminal with a 7-segment 4-digit display. The graphic display terminal described on the previous pages can also be connected to these drives as an option.

Functions of the display and the keys

• Pressing or does not store the selection.

• Press and hold down (>2 s) or to scroll through the data quickly.

Save and store the selection: ENT

The display flashes when a value is stored.

Normal display, with no fault present and no startup:

- 43.0: Display of the parameter selected in the SUP menu (default selection: motor frequency)

- CLI: Current limit

- CtL: Controlled st op on in pu t phase loss

- dCb: DC injection braking in progress

- FLU: Motor fluxing in progress

- FSt: Fast stop.

- nLP: No line power (no line supply on L1, L2, L3)

- nSt: Freewheel stop

- Obr: Auto-adapted deceleration

- PrA: Power Removal function active (drive locked)

- rdY = Drive ready

- SOC: Controlled output cut in progress

- tUn: Auto-tuning in progress

- USA: Undervoltage alarm

- ASA: Measurement of the phase-shift angle in progress

The display flashes to indicate the presence of a fault.

28 AAV49426 12/2009

Integrated display terminal

XXX

CtL-

FUn-

SIM-

I-O-

SEt-

SUP-

ESC

ENT

ESC

ENT

ESC

ENT

ESC

ENT

ESC

ENT

ESC

ENT

ESC

ENT

ESC

FCS-

LAC-

CON-

FLt-

ESC

ENT

ESC

ENT

ESC

ENT

ESC

ENT

ESC

ENT

ESC

SPL-

ESC

ENT

ESC

drC-

COd-

USr-

ESC

ENT

ESC

Displays the state of the drive

SETTINGS

APPLICATION FUNCT.

INPUTS / OUTPUTS CFG

FAULT MANAGEMENT

SIMPLY START

Menus

MONITORING

MOTOR CONTROL

COMMAND

Power-up

FACTORY SETTINGS

PASSWORD

ACCESS LEVEL

COMMUNICATION

(page 54) Adjustment parameters, can be modified during operation

(page 144

)Configuration of application functions (e.g., preset

speeds, PID, brake logic control, etc.)

(page 101

) I/O configuration (scaling, filtering, 2-wire control,

3-wire control, etc.)

(page 234

) Configuration of fault management

(page 37

) Simplified menu for fast startup

(page 45

) Visualization of current, motor and i nput/output values

(page 71

) Motor parameters (motor nameplate, auto-tuning,

switching frequency, control algorithms, etc.)

(page 131

) Configuration of command and reference channels

(graphic display terminal, terminals, bus, etc.)

(page 267

) Access to configuration files and return to factory

settings

(page 274

)

(page 31

)

(page 259

) Communication parameters (fieldbus)

(page 270

) Specific menu, set up by the user using the graphic

display terminal.

USER MENU

PROGRAMMABLE CARD

(page 271

) Menu for the Controller Inside card, if present.

Accessing menus

A dash appears after menu and submenu codes to differentiate them from parameter codes.

Examples: FUn- menu, ACC parameter.

AAV49426 12/2009 29

The grayed-out menus may not be accessible depending on the control access (LAC) configuration.

Integrated display terminal

ENT

ACC 15.0

ENT

ESC

ENT

ESC

26.0 26.0

ESC

dEC

ENT

SEt-

Value or assignment

1 flash (save)

Parameter

(Next parameter)

ENT

ESC

last

ENT

ESC

I-O-

Alarm not selected

Alarm selected

Accessing menu parameters

Save and store the displayed selection :

The display flashes when a value is stored.

All the menus are "drop-down" type menus, which means that after the last pa rameter, if you continue to press , you will return to the first parameter and, conver sely, you can switch from the first parameter to the last parameter by pressing .

Selection of multiple assignments for one parameter

Example: List of group 1 alarms in [INPUTS / OUTPUTS CFG]

(I-O-) menu

A number of alarms can be selected by "checking" them as follows.

The digit on the right indicates: selected

not selected.

The same principle is used for all multiple select ions.

30 AAV49426 12/2009

+ 285 hidden pages

Schneider Electric ATV71S383 Programming manual [ EN]

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Before you begin

Documentation structure

Software enhancements

Steps for setting up

Factory configuration

Application functions

Setup - Preliminary recommendations

Graphic display terminal

Description of terminal

Description of the graphic screen

First power-up - [5. LANGUAGE] menu

Subsequent power ups

Programming: Example of accessing a parameter

QUICK NAVIGATION

Integrated display terminal

Functions of the display and the keys

Accessing menus

Accessing menu parameters