Schneider Electric ATV71S383 Programming manual [ EN]

Altivar 71

Variable speed drives for synchronous and asynchronous motors

Programming manual

Specification 383

Software V3.4

12/2009

AAV49426

www.schneider-electric.com

Before you begin______________________________________________________________________________________________ 4 Documentation structure________________________________________________________________________________________ 5 Software enhancements________________________________________________________________________________________ 6 Steps for setting up___________________________________________________________________________________________ 10 Factory configuration _________________________________________________________________________________________ 11 Application functions__________________________________________________________________________________________ 12 Setup - Preliminary recommendations ____________________________________________________________________________ 16 Graphic display terminal _______________________________________________________________________________________ 18

Description of terminal __________________________________________________________________________________ 18 Description of the graphic screen __________________________________________________________________________ 19 First power-up - [5. LANGUAGE] menu _____________________________________________________________________ 22 Subsequent power ups__________________________________________________________________________________ 23 Programming: Example of accessing a parameter_____________________________________________________________ 24 Quick navigation _______________________________________________________________________________________ 25

Integrated display terminal _____________________________________________________________________________________ 28 Functions of the display and the keys_______________________________________________________________________ 28 Accessing menus ______________________________________________________________________________________ 29 Accessing menu parameters _____________________________________________________________________________ 30 [2. ACCESS LEVEL] (LAC-) ____________________________________________________________________________________ 31

Structure of parameter tables ___________________________________________________________________________________ 34 Interdependence of parameter values ____________________________________________________________________________ 35 Finding a parameter in this document ____________________________________________________________________________ 36 [1.1 SIMPLY START] (SIM-)____________________________________________________________________________________ 37 [1.2 MONITORING] (SUP-) ____________________________________________________________________________________ 45 [1.3 SETTINGS] (SEt-) ________________________________________________________________________________________ 54 [1.4 MOTOR CONTROL] (drC-) _________________________________________________________________________________ 69 [1.5 INPUTS / OUTPUTS CFG] (I-O-) ___________________________________________________________________________ 101 [1.6 COMMAND] (CtL-)_______________________________________________________________________________________ 131 [1.7 APPLICATION FUNCT.] (FUn-) ____________________________________________________________________________ 144 [1.8 FAULT MANAGEMENT] (FLt-) _____________________________________________________________________________ 232 [1.9 COMMUNICATION] (COM-) _______________________________________________________________________________ 257 [1.10 DIAGNOSTICS]________________________________________________________________________________________ 261 [1.11 IDENTIFICATION] ______________________________________________________________________________________ 264 [1.12 FACTORY SETTINGS] (FCS-) ____________________________________________________________________________ 265 [1.13 USER MENU] (USr-) ____________________________________________________________________________________ 268 [1.14 PROGRAMMABLE CARD] (PLC-) _________________________________________________________________________ 269 [3. OPEN/SAVE AS] _________________________________________________________________________________________ 270 [4. PASSWORD] (COd-)______________________________________________________________________________________ 272 [6 MONITORING CONFIG.] ___________________________________________________________________________________ 274 [7 DISPLAY CONFIG.] _______________________________________________________________________________________ 278 [MULTIPOINT SCREEN] _____________________________________________________________________________________ 283 Maintenance _______________________________________________________________________________________________ 284 Faults - Causes - Remedies ___________________________________________________________________________________ 285 User settings tables _________________________________________________________________________________________ 291 Index of functions ___________________________________________________________________________________________ 293 Index of parameter codes_____________________________________________________________________________________ 295

AAV49426 12/2009

Before you begin

Read and understand these instructions before performing any procedure on this drive.

DANGER

HAZARDOUS VOLTAGE

•Read and understand the Installation Manual before installing or operating the ATV71 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

•The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.

•Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH.

Use only electrically insulated tools.

•DO NOT touch unshielded components or terminal strip screw connections with voltage present.

•DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.

•Install and close all the covers before applying power or starting and stopping the drive.

•Before servicing the variable speed drive

-Disconnect all power.

-Place a “DO NOT TURN ON” label on the variable speed drive disconnect.

-Lock the disconnect in the open position.

•Disconnect all power including external control power that may be present before servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given in the Installation Manual to verify that the DC voltage is less than 45 V. The drive LEDs are not accurate indicators of the absence of DC bus voltage.

Electric shock will result in death or serious injury.

CAUTION

DAMAGED EQUIPMENT

Do not operate or install any drive that appears damaged.

Failure to follow this instruction can result in equipment damage.

4	AAV49426 12/2009

Documentation structure

The following Altivar 71 technical documents are available on the Schneider-Electric website (www.schneider-electric.com) as well as on the CD-ROM supplied with the drive.

Installation Manual

This describes how to assemble and connect the drive.

Programming manual

This describes the functions, parameters and use of the drive terminal (integrated display terminal and graphic display terminal). The communication functions are not described in this manual, but in the manual for the bus or network used.

Communication Parameters Manual

This manual describes:

•The drive parameters with specific information for use via a bus or communication network.

•The operating modes specific to communication (state chart).

•The interaction between communication and local control.

Manuals for Modbus, CANopen, Ethernet, Profibus, INTERBUS, Uni-Telway, FIPIO and Modbus Plus, etc.

These manuals describe the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communicationspecific parameters via the integrated display terminal or the graphic display terminal.

They also describe the communication services of the protocols.

AAV49426 12/2009

Software enhancements

Since the Altivar ATV 71 was first launched, it has benefited from the addition of several new functions. Software version has now been updated to V2.8. The new version can be substituted to the previous versions without making any changes.

Although this documentation relates to version V2.8, it can still be used with previous versions, as the updates merely involves the addition of new values and parameters. None of the previous versions parameters have been modified or removed.

The software version is indicated on the nameplate attached to the body of the drive.

Enhancements made to version V1.2 in comparison to V1.1

Factory setting

Note 1: In version V1.1, the analog input was 0 ± 10 V. For safety reasons, in the new version this input has been set to 0 + 10 V. Note 2: In version V1.1, analog output AO1 was assigned to the motor frequency. In the new version, this output is not assigned at all.

With the exception of these two parameters, the factory settings of version V1.1 remain the same in the new version. The new functions are factory-set to disabled.

Motor frequency range

The maximum output frequency has been extended from 1000 to 1600 Hz (depending on the drive rating and control profile).

New parameters and functions

Menu [1.2 MONITORING] (SUP-)

Addition of internal states and values relating to the new functions described below.

Menu [1.3 SETTINGS] (SEt-)

•[High torque thd.] (ttH) page 67.

•[Low torque thd.] (ttL) page 67.

•[Pulse warning thd.] (FqL) page 68.

•[Freewheel stop Thd.] (FFt) page68.

Menu [1.4 MOTOR CONTROL] (drC-)

•[rpm increment] (InSP) page 76.

•Extension of the following configurations to all drive ratings; previously limited to 45 kW (60 HP) for ATV71pppM3X and to 75 kW (100 HP) for ATV71pppN4:synchronous motor [Sync. mot.] (SYn) page 70, sinus filter [Sinus filter] (OFI) page 72, noise reduction [Noise reduction] (nrd) page 95, braking balance [Braking balance] (bbA) page 98.

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

•Input Al1 can now be configured to 0 +10 V or 0 ± 10 V via [AI1 Type] (AI1t) page 107.

•[AI net. channel] (AIC1) page 111.

•New methods of assigning relays and logic outputs page 118: rope slack, high torque threshold, low torque threshold, motor in forward rotation, motor in reverse rotation, measured speed threshold reached, load variation detection.

•Analog output AO1 can now be used as a logic output and assigned to relay functions and logic outputs, page 123.

•New method of modifying the scale of analog outputs page 125 using the parameters [Scaling AOx min] (ASLx) and [Scaling AOx max] (ASHx).

•New methods of assigning logic outputs page 126: signed motor torque and measured motor speed.

•New methods of assigning alarm groups page 130: rope slack, high torque threshold, low torque threshold, measured speed threshold reached, load variation detection.

6	AAV49426 12/2009

Software enhancements

Menu [1.7 APPLICATION FUNCT.] (Fun-)

•The summing, subtraction and multiplication reference functions can now be assigned to virtual input [Network AI] (AIU1) page 151.

•New parameter [Freewheel stop Thd.] (FFt) page 156 used to set a threshold for switching to freewheel at the end of a stop on ramp or fast stop.

•Brake engage at regulated zero speed [Brake engage at 0] (bECd) page 176.

•Weight [Weight sensor ass.] (PES) page 183 can now be assigned to virtual input [Network AI] (AIU1).

•New "rope slack" function page 187, with the parameters [Rope slack config.] (rSd) and [Rope slack trq level] (rStL).

•Use of the ramp [Acceleration 2] (AC2) page 195 when starting and "waking up" the PID function.

•The torque limitation [TORQUE LIMITATION] (tOL-) page 202 can now be configured in whole % or in 0.1% increments using [Torque increment] (IntP) and assigned to virtual input [Network AI] (AIU1).

•New "stop at distance calculated after deceleration limit switch" function page 211, with the parameters [Stop distance] (Std), [Rated linear speed] (nLS) and [Stop corrector] (SFd).

•Positioning by sensors or limit switch [POSITIONING BY SENSORS] (LPO-) page 212 can now be configured in positive logic or negative logic using [Stop limit config. (SAL) and [Slowdown limit cfg.] (dAL).

•Parameter set switching [PARAM. SET SWITCHING] (MLP-) page 215 can now be assigned to the frequency thresholds attained [Freq. Th. att.] (FtA) and [Freq. Th. 2 attain.] (F2A).

•New half-floor: [HALF FLOOR] (HFF-) menu page 229.

Menu [1.8 FAULT MANAGEMENT] (FLt)

•Possibility of reinitializing the drive without turning it off, via [Product reset] (rP) page 237.

•Possibility of reinitializing the drive via a logic input without turning it off, using [Product reset assig.] (rPA) page 237.

•The possibility of configuring the "output phase loss" fault [Output Phase Loss] (OPL) page 242 to [Output cut] (OAC) has been extended to all drive ratings (previously limited to45 kW (60 HP) for ATV71pppM3X and 75 kW (100HP) for ATV71pppN4).

•The external fault [EXTERNAL FAULT] (EtF-) page 245 can now be configured in positive or negative logic via [External fault config.] (LEt).

•New monitoring function based on speed measurement via "Pulse input" page 252, via the [FREQUENCY METER] (FqF-) menu.

•New function for detecting load variation page 254, via the [DYNAMIC LOAD DETECT] (dLd-) menu.

•Short-circuit faults on the braking unit can now be configured via [Brake res. fault Mgt] (bUb) page 256.

Menu [7 DISPLAY CONFIG.]

In [7.4 KEYPAD PARAMETERS] page 284, the [KEYPAD CONTRAST] and [KEYPAD STAND-BY] parameters to adjust the contrast and stand-by mode of the graphic display unit.

Enhancements made to version V1.3 (S383) in comparison to V1.2

New parameters and functions

Menu [1.4 MOTOR CONTROL] (drC-)

New option of operating with Closed-loop synchronous motor page 83

•[Angle auto-test] (ASA) page 84

•[Angle offset value] (ASU) page 85

•[Sync.CL] (FSY) assignment page 71 of parameter [Motor control type] (Ctt)

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

• [Resolver Exct. Freq.] (FrES) and [Resolver poles nbr] (rPPn) page 115

Menu [1.7 APPLICATION FUNCT.] (Fun-)

• New "Inspection" function, page 227, with [Inspection] (ISP) and [Inspection speed] (ISrF) parameters.

AAV49426 12/2009

Software enhancements

Enhancements made to version V1.7 (S383) in comparison to V1.3 (S383)

New parameters and functions

Menu [1.1 SIMPLY START] (SIM-)

• Addition of a [Lift] (LIFt) macro configuration to the [Macro configuration] (CFG) parameter page 41

Menu [1.3 SETTINGS] (SEt-)

New parameters:

•[Fr.Loop.Stab] (StA) page 56

•[FreqLoopGain] (FLG) page 56

Menu [1.4 MOTOR CONTROL] (drC-)

This menu has been reorganized with parameters now appearing in a different order and some grouped under submenus to simplify configuration.

The new submenus are as follows:

•[ENCODER FEEDBACK] (EnS-) page 75

•[ASYNC. MOTOR] (ASY-) page 76

•[SYNCHRONOUS MOTOR] (SYn-) page 81

•[ANGLE TEST SETTING] (ASA-) page 84

•[FLUXING BY LI] (FLI-) page 86

•[AUTOMATIC TUNE] (tUn-) page 88

•[SPEED LOOP] (SSL-) page 89

New parameters:

•[Boost] (bOO) page 95

•[Action Boost] (FAb) page 95

•[Increment EMF] (IPHS) page 81

•[Read motor param.] (rEqP) page 82

•[Status motor param] (rEtP) page 82

•[Angle setting type] (ASt) pages 84 and 87

•[Angle auto test] (ASL) page 84

•[Angle setting activ.] (AtA) page 85

•[Angle setting status] (AStS) page 85

•[Speed loop type] (SSL) page 89

•[Inertia Mult. Coef.] (JMUL) page 89

•[Estim. app. inertia] (JESt) page 89

•[Application Inertia] (JAPL) page 90

•[Fr.Loop.Stab] (StA) page 90

•[FreqLoopGain] (FLG) page 90

•[Feed forward] (FFP) page 91

•[Bandwidth feedfor.] (FFU) page 91

Parameters moved from menu [1.7 APPLICATION FUNCT.] (Fun-):

•[Motor fluxing] (FLU) page 86

•[Fluxing assignment] (FLI) page 86

•[Auto-tune assign.] (tUL) page 88

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

New encoder parameters:

•[Encoder protocol] (UECP) page 116

•[Encoder supply volt.] (UECU) page 116

•[Sincos lines count] (UELC) page 116

•[SSI parity] (SSCP) page 116

•[SSI frame size] (SSFS) page 116

•[Nbr of revolution] (EnMr) page 116

•[Turn bit resolution] (Entr) page 116

•[SSI code type] (SSCd) page 117

•[Encoder filter activ.] (FFA) page 117

•[Encoder filter value] (FFr) page 117

Menu [1.7 APPLICATION FUNCT.] (Fun-)

Removal of the following parameters (now located in the [1.4 MOTOR CONTROL] (drC-) menu):

•[Motor fluxing] (FLU)

•[Fluxing assignment] (FLI)

•[Auto-tune assign.] (tUL)

8	AAV49426 12/2009

Software enhancements

Enhancements made to version V1.9 (S383) in comparison to V1.7 (S383)

New parameters and functions

Menu [1.4 MOTOR CONTROL] (drC-)

• New method of assigning [Angle setting type] (ASt) page 87 : optimised measurement (without motion with memorization).

New parameter :

• [App. Inertia Coef.] (JACO) page 89.

Removal from the sub-menu [ASYNC. MOTOR] (ASY-) of the following parameters (now located directly in the [1.4 MOTOR CONTROL] (drC-) menu):

•[Boost] (bOO) page 95.

•[Action Boost] (FAb) page 95.

Menu [1.5 INPUTS / OUTPUTS CFG] (I-O-)

New encoder parameters:

•[Coder rotation inv.] (EnrI) page 114.

•[Clock frequency] (EnSP) page 117.

Menu [1.7 APPLICATION FUNCT.] (Fun-)

•New method of assigning for the parameters set switching [2 Parameter sets] (CHA1) page 215 and [3 Parameter sets] (CHA2) page 215 : switching during braking sequence. This new assignment allows to put higher gain when the brake is open and before the starting of the ramp (useful for lift application).

New sub-menu:

•[TOP Z MANAGEMENT] (tOP-) page 231 (the parameter can be accessed only if an encoder card VW 3A 411 has been inserted and if [Encoder type] (EnS) = [AABB] (AAbb).

New encoder parameter:

• [Stop on top Z] (tOSt) page 231.

Enhancements made to version V2.4 (S383) in comparison to V1.9 (S383)

New parameters and function

Menu [1.7 APPLICATION FUNCT.] (Fun-)

New sub-menu:

•[ROLLBACK MGT] (rbM-) page 181. Menu can be accessed:

-only for ATV71pppM3X drives up to 45 kW and for ATV71pppN4 drives up to 75 kW,

-if [Motor control type] (Ctt) page 70 = [Sync.CL] (FSY) or [FVC] (FUC),

-if [Brake assignment] (bLC) page 175 is assigned.

New parameter of [ROLLBACK MGT] function:

•[Rollback MGT] (rbM) page 181.

•[Rbk Compensation] (rbC) page 181.

•[Rbk Damping] (rbd) page 181.

Enhancements made to version V2.8 (S383) in comparison to V2.4 (S383)

Menu [1.7 APPLICATION FUNCT.] (FUn-)

• The adjustment range [Time to restart] (ttr) page 177 can now be configured to 0 to 15.00 s.

Menu [7 DISPLAY CONFIG.]

•Addition in [7.4 KEYPAD PARAMETERS] page 284 parameter [Power up menu] to choose the menu displayed on the drive on power up.

Enhancements made to version V3.4 (S383) in comparison to V2.8 (S383)

[1.7 APPLICATION FUNCT.] (Fun-) menu

New parameters and functions

• New parameter [REGEN CONNECTION] (AFE) page 232, used to connect an active front end

AAV49426 12/2009

Steps for setting up

INSTALLATION

v 1 Consult the Installation Manual

PROGRAMMING

Procedure applicable if the factory configuration, page 11, and use of the [SIMPLY START] (SIM-) menu only are sufficient for the application.

Tips:

•Before you start programming, complete the user setting tables, page 293.

b 2 Power up without run command

v If you are using a separate power supply for the control section, follow the instructions on page 16.

b 3 Select the language, if the drive has a graphic display terminal

b 4 Configure the [SIMPLY START] (SIM-) menu

v 2-wire or 3-wire control v Macro configuration

vMotor parameters

) Perform an auto-tuning

•Perform an auto-tuning operation to optimize performance, page 43.

•If you get lost, return to the factory settings, page 269.

Note: Check that the wiring of the

drive is compatible with its configuration.

operation

v Motor thermal current

v Acceleration and deceleration ramps

v Speed variation range

b 5 Start

10	AAV49426 12/2009

Factory configuration

Drive factory settings

The Altivar 71 is factory-set for the most common operating conditions:

•Macro configuration: Start/Stop

•Motor frequency: 50 Hz

•Constant torque application with asynchronous motor and sensorless flux vector control

•Normal stop mode on deceleration ramp

•Stop mode in the event of a fault: freewheel

•Linear, acceleration and deceleration ramps: 3 seconds

•Low speed: 0 Hz

•High speed: 50 Hz

•Motor thermal current = rated drive current

•Standstill injection braking current = 0.7 x rated drive current, for 0.5 seconds

•No automatic starts after a fault

•Switching frequency 2.5 kHz or 4 kHz depending on drive rating

•Logic inputs:

-LI1: forward, LI2: Forward (2 operating direction), 2-wire control on transition

-L13, L14, LI5, LI6: inactive (not assigned)

•Analog inputs:

-AI1: speed reference 0 +10 V

-AI2: 0-20 mA, inactive (not assigned)

•Relay R1: The contact opens in the event of a fault (or drive off).

•Relay R2: Inactive (not assigned)

•Analog output AO1: 0-20 mA, inactive (not assigned)

If the above values are compatible with the application, the drive can be used without changing the settings.

Option card factory settings

The option card inputs/outputs are not factory-set.

AAV49426 12/2009

Application functions

The tables on the following pages show the most common combinations of functions and applications, in order to guide your selection. The applications in these tables relate to the following machines in particular:

•Hoisting: cranes, overhead cranes, gantries (vertical hoisting, translation, slewing), lifting platforms

•Elevators: elevators in retrofit up to 1.2 m/s

•Handling: palletizers/depalletizers, conveyors, roller tables

•Packing: carton packers, labeling machines

•Textiles: weaving looms, carding frames, washing machines, spinners, drawing frames

•Wood: automatic lathes, saws, milling

•High inertia: centrifuges, mixers, unbalanced machines (beam pumps, presses)

•Process

Each machine has its own special features, and the combinations listed here are neither mandatory nor exhaustive.

Some functions are designed specifically for a particular application. In this case, the application is identified by a tab in the margin on the relevant programming pages.

Motor control functions

					Applications
Functions	Page	Hoisting		Handling	Packing	Textiles	Wood	High inertia	Process
		Hoisting	Lifts	Handling	Packing	Textiles	Wood	High inertia	Process

V/f ratio	70			b			b	b

Sensorless flux vector control	70	b	b	b	b	b	b	b	b

Flux vector control with sensor	70	b	b	b	b	b	b	b	b

2-point vector control	70	b				b

Open-loop synchronous motor	71					b

Closed-loop synchronous motor	71		b			b			b

Output frequency of up to 1600 Hz	76					b	b

Motor overvoltage limiting	96					b	b

DC bus connection (see User's Manual)	-					b			b

Motor fluxing using a logic input	86	b		b	b

Switching frequency of up to 16 kHz	72		b			b	b

Auto-tuning	88	b	b	b	b	b	b	b	b

12	AAV49426 12/2009

Application functions

Functions on speed references

					Applications
Functions	Page	Hoisting	Lifts	Handling	Packing	Textiles	Wood	inertiaHigh	Process
Functions	Page

Differential bipolar reference	104	b		b	b

Reference delinearization (magnifying glass effect)	106	b		b

Frequency control input	140					b			b

Reference switching	141 - 150				b

Reference summing	149				b

Reference subtraction	149				b

Reference multiplication	149				b

S ramps	152	b	b	b

Jog operation	160			b		b			b

Preset speeds	161	b	b	b	b			b

+ speed/- speed using single action pushbuttons	164								b
(1 step)									b
(1 step)

+ speed/- speed using double action pushbuttons	164	b
(2 steps)
+/- speed around a reference	166					b			b

Save reference	168								b

Inspection	227		b

AAV49426 12/2009

Application functions

Application-specific functions

					Applications
Functions	Page	Hoisting	Lifts	Handling	Packing	Textiles	Wood	inertiaHigh	Process
Functions	Page

Fast stop	156						b	b

Limit switch management	169	b	b	b

Brake control	171	b	b	b

Load measurement	182	b	b

High-speed hoisting	184	b

Rope slack	187	b

PID regulator	189								b

Torque monitoring	198			b		b			b

Motor/generator torque limit	201			b		b		b	b

Load sharing	98	b		b

Line contactor control	205	b		b			b

Output contactor control	207		b

Positioning by limit switches or sensors	209			b	b

Stop at distance calculated after deceleration limit switch	211			b	b

ENA system (mechanical with unbalanced load)	93							b

Parameter switching	214	b	b	b	b	b	b	b	b

Motor or configuration switching	217	b		b	b

Traverse control	220					b

Stop configuration	156			b		b	b	b

Evacuation	229		b

Half floor	229		b

Rollback management	181		b

14	AAV49426 12/2009

Application functions

Safety functions/fault management

					Applications
Functions	Page	Hoisting	Lifts	Handling	Packing	Textiles	Wood	inertiaHigh	Process
Functions	Page

Power Removal (safety function, see User's Manual)	-	b	b	b	b	b	b	b	b

Deferred stop on thermal alarm	244		b

Alarm handling	130	b	b	b	b	b	b	b	b

Fault management	235 to 258	b	b	b	b	b	b	b	b

IGBT tests	247	b	b	b	b	b	b	b	b

Catch a spinning load	239					b	b	b

Braking resistor thermal protection	256	b	b	b	b

Motor protection with PTC probes	235	b	b	b	b	b	b	b	b

Undervoltage management	246					b	b	b

4-20mA loss	248	b	b	b		b	b		b

Uncontrolled output cut (output phase loss)	242			b

Automatic restart	238			b

Use of the "Pulse input" input to measure the speed of	252	b	b	b
rotation of the motor
Load variation detection	254	b

AAV49426 12/2009

Setup - Preliminary recommendations

Turning on and configuring the drive

DANGER

UNINTENDED EQUIPMENT OPERATION

•Before turning on and configuring the Altivar 71, check that the PWR (POWER REMOVAL) input is deactivated (at state 0) in order to prevent unintended operation.

•Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command are deactivated (at state 0) since they can cause the motor to start immediately.

Failure to follow these instructions will result in death or serious injury.

CAUTION

INCOMPATIBLE LINE VOLTAGE

Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.

Failure to follow this instruction can result in equipment damage.

Separate control section power supply

When the drive control section is powered independently of the power section (P24 and 0V terminals), whenever an option card is added or replaced, only the power section must be supplied with power next time the drive is powered up.

By default the new card would not be recognized and it would be impossible to configure it, thereby causing the drive to lock in fault mode.

Power switching via line contactor

CAUTION

•Avoid operating the contactor frequently (premature ageing of the filter capacitors).

•Cycle times < 60 s may result in damage to the pre-charge resistor.

Failure to follow this instruction can result in equipment damage.

User adjustment and extension of functions

•The display unit and buttons can be used to modify the settings and to extend the functions described in the following pages.

•Return to factory settings is made easy by the [1.12 FACTORY SETTINGS] (FCS-) menu, see page 267.

•There are three types of parameter:

-Display: Values displayed by the drive

-Adjustment: Can be changed during operation or when stopped

-Configuration: Can only be modified when stopped and no braking is taking place. Can be displayed during operation.

DANGER

UNINTENDED EQUIPMENT OPERATION

•Check that changes made to the settings during operation do not present any danger.

•We recommend stopping the drive before making any changes.

Failure to follow these instructions will result in death or serious injury.

16	AAV49426 12/2009

Setup - Preliminary recommendations

Starting

Important:

• In factory settings mode, the motor can only be supplied with power once the “forward”, “reverse” and “DC injection stop” commands have been reset:

- On power-up or a manual fault reset or after a stop command

If they have not been reset, the drive will display "nSt" but will not start.

•If the automatic restart function has been configured ([Automatic restart] (Atr) parameter in the [1.8-FAULT MANAGEMENT] (FLt-) menu, see page 238), these commands are taken into account without a reset being necessary.

Test on a low power motor or without a motor

•In factory settings mode, [Output Phase Loss] (OPL) detection page 242 is active (OPL = YES). To check the drive in a test or maintenance environment without having to switch to a motor with the same rating as the drive (particularly useful in the case of high power drives), deactivate [Output Phase Loss] (OPL = no).

•Configure [Motor control type] (Ctt) = [V/F 2pts] (UF2) or [V/F 5pts] (UF5) ([1.4-MOTOR CONTROL] (drC-) menu, see page 70)

CAUTION

•Motor thermal protection will not be provided by the drive if the motor current is less than 0.2 times the rated drive current. Provide an alternative means of thermal protection.

Failure to follow this instruction can result in equipment damage.

Using motors in parallel

• Configure [Motor control type] (Ctt) = [V/F 2pts] (UF2) or [V/F 5pts] (UF5) ([1.4-MOTOR CONTROL] (drC-) menu, see page 70)

CAUTION

•Motor thermal protection is no longer provided by the drive. Provide an alternative means of thermal protection on every motor.

Failure to follow this instruction can result in equipment damage.

AAV49426 12/2009

Graphic display terminal

Although the graphic display terminal is optional for low-power drives, it is a standard component on high-power drives (see catalog). The graphic display terminal can be disconnected and connected remotely (on the door of an enclosure for example) using the cables and accessories available as options (see catalog).

Description of terminal

1 Graphic display

2 Function keys F1, F2, F3, F4, see page 19.

3 STOP/RESET button

4 RUN button

7 ESC key: Aborts a value, a parameter or a menu to return to the previous selection

6 Button for reversing the direction of rotation of the motor

5 Navigation button:
•	Press (ENT):	- To save the current value
		- To enter the selected menu or parameter
•	Turn CW/	- To increment or decrement a value
	CCW:	- To go to the next or previous line
		- To increase or decrease the reference if control via
		the terminal is activated

Note: Buttons 3, 4, 5 and 6 can be used to control the drive directly, if control via the terminal is activated.

Disconnected terminal

When the terminal is disconnected, 2 LEDs become visible:

Green LED:				Red LED:
DC bus ON				Red LED:
				Fault

HMI Modbus

18	AAV49426 12/2009

Graphic display terminal

Description of the graphic screen

1	RDY	Term	+0.00 Hz	0A
1	RDY	Term	+0.00 Hz	0A
					6
2		1 DRIVE MENU

1.1SIMPLY START

1.2MONITORING

31.3 SETTINGS

1.4MOTOR CONTROL

1.5INPUTS / OUTPUTS CFG

4	Code	<<	>>	Quick	5
	F1	F2	F3	F4

1.Display line. Its content can be configured; the factory settings show:

•The drive state (see page 20)

•The active control channel:

-Term: Terminals

-HMI: Graphic display terminal

-MDB: Integrated Modbus

-CAN: Integrated CANopen

-NET: Communication card

-APP: Controller Inside card

•Frequency reference

•Current in the motor

2.Menu line. Indicates the name of the current menu or submenu.

3.Menus, submenus, parameters, values, bar charts, etc., are displayed in drop-down window format on a maximum of 5 lines. The line or value selected by the navigation button is displayed in reverse video.

4.Section displaying the functions assigned to the F1 to F4 keys and aligned with them, for example:

•	Code	F1	: Displays the code of the selected parameter, i.e., the code corresponding to the 7-segment display.
•	HELP	F1	:	Contextual help
•	<<	F2	: Navigate horizontally to the left, or go to previous menu/submenu or, for a value, go to the next digit up, displayed
				in reverse video (see the example on page 21).
•	>>	F3	: Navigate horizontally to the right or go to next menu/submenu (going to the [2 ACCESS LEVEL] menu in this
				example) or, for a value, go to the next digit down, displayed in reverse video (see the example on page 21).
•	Quick	F4	:	Quick navigation, see page 25.

The function keys are dynamic and contextual.

Other functions (application functions) can be assigned to these keys via the [1.6 COMMAND] menu.

If a preset speed is assigned to a function key and if the function hey is pressed, the motor will run at this preset speed until another preset speed or JOG is pressed, speed reference is changed, or Stop key is pressed.

5. Indicates that there are no more levels below this display window. Indicates that there are more levels below this display window.

6.		Indicates that this display window does not scroll further up.

Indicates that there are more levels above this display window.

AAV49426 12/2009

Graphic display terminal

Drive state codes:

-ACC: Acceleration

-CLI: Current limit

-CTL: Controlled stop on input phase loss

-DCB: DC injection braking in progress

-DEC: Deceleration

-FLU: Motor fluxing in progress

-FST: Fast stop

-NLP: No line power (no line supply on L1, L2, L3)

-NST: Freewheel stop

-OBR: Auto-adapted deceleration

-PRA: Power Removal function active (drive locked)

-RDY: Drive ready

-RUN: Drive running

-SOC: Controlled output cut in progress

-TUN: Auto-tuning in progress

-USA: Undervoltage alarm

-ASA: Measurement of the phase-shift angle in progress

-ICC: Configuration encoder incorrect

20	AAV49426 12/2009

Graphic display terminal

Example configuration windows:

RDY	Term	+0.00Hz	0A	When only one selection is possible, the selection made is indicated by
	5 LANGUAGE			Example: Only one language can be chosen.
English
Français
Deutsch
Español
Italiano
	<<	>>	Quick
Chinese
Turkish
Russian

PARAMETER SELECTION

1.3 SETTINGS

Ramp increment

Acceleration

Deceleration

Acceleration 2

Deceleration 2

Edit

When multiple selection is possible, the selections made are indicated by Example: A number of parameters can be chosen to form the [USER MENU].

Example configuration window for one value:

RDY

Term

+0.00Hz

RDY

Term

+0.00Hz

Acceleration

.51 s

51 s

Min = 0.01

Max = 99.99

Min = 0.01

Max = 99.99

Quick

The << and >> arrows (keys F2 and F3) are used to select the digit to be modified, and the navigation button is rotated to increase or decrease this number.

AAV49426 12/2009

Graphic display terminal

First power-up - [5. LANGUAGE] menu

The first time the drive is powered up, the user will automatically be guided through the menus as far as [1. DRIVE MENU].

The parameters in the [1.1 SIMPLY START] submenu must be configured and auto-tuning performed before the motor is started up.

ATV31HU22N4383

2.2kW/3HP 380/480V Config. n°1

3 seconds

5 LANGUAGE

English

Français

Deutsch

Español

Italiano

Chinese

Display for 3 seconds following power-up

Automatically switches to [5 LANGUAGE] menu 3 seconds later.

Select the language and press ENT.

RDY	Term +0.00Hz 0.0A
	2 ACCESS LEVEL
Basic

Standard

Advanced

Expert

RDY	Term +0.00Hz 0.0A
	1 DRIVE MENU

1.1 SIMPLY START

1.2.MONITORING

1.3.SETTINGS

1.4.MOTOR CONTROL

1.5.INPUTS / OUTPUTS CFG

Code

Quick

Switches to [2 ACCESS LEVEL] menu (see page 31)

Select the access level and press ENT.

Switches to [1 DRIVE MENU] (see page 27)

ESC

RDY	Term +0.00Hz	0.0A
	MAIN MENU		Press ESC to return to [MAIN MENU]

1 DRIVE MENU

2 ACCESS LEVEL

3 OPEN / SAVE AS

4PASSWORD

5LANGUAGE

Code

Quick

22	AAV49426 12/2009

Graphic display terminal

Subsequent power ups

3 seconds later, switches to [1. DRIVE MENU] or to

[1.14 PROGRAMMABLE CARD].

If no operator inputs are made, switches to "Display" automatically 10 seconds later (the display will vary depending on the selected configuration).

Users can return to [MAIN MENU] by pressing ENT or ESC.

ATV71HU22N4383

2.2kW/3HP 380/480V Config. n°1

3 seconds

RDY Term +38Hz 0A

1.DRIVE MENU

1.1SIMPLY START

1.2MONITORING

1.3SETTINGS

1.4MOTOR CONTROL

1.5INPUTS / OUTPUTS CFG

Code

Quick

or, if the Controller Inside card is present

RDY	Term	+0.00Hz	0A
1.14 PROGRAMMABLE CARD
Modbus add Prg C.			:17
DATE/TIME SETTINGS

	<<	>>	Quick

10 seconds

RDY

Term

+38Hz

Menu selected in

RDY

Term

+0.00Hz

Frequency ref.

[Power up menu]

1.3 SETTINGS

page 284

38 Hz

ENT

Ramp increment:

Acceleration

9.51 s

Deceleration:

9.67 s

Acceleration 2:

12.58 s

Min=0

Max=60

Deceleration 2:

13.45 s

Quick

Code

Quick

ESC or ESC

RDY

Term

+38Hz

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL

3 OPEN / SAVE AS

4PASSWORD

5LANGUAGE

Code

Quick

AAV49426 12/2009

Graphic display terminal

Programming: Example of accessing a parameter

Accessing the acceleration ramp

RDY

Term

+0.00Hz

RDY

Term

+0.00Hz

RDY

Term

+0.00Hz

1 DRIVE MENU

1.3 SETTINGS

Acceleration

1.1 SIMPLY START

ENT

Ramp increment:

ENT

1.2

MONITORING

Acceleration

9.51 s

1 s

1.3

SETTINGS

ESC

Deceleration:

9.67 s

ENT or

1.4

MOTOR CONTROL

Acceleration 2:

12.58 s

Min = 0.01

Max = 99.99

1.5

INPUTS / OUTPUTS CFG

Deceleration 2:

13.45 s

ESC

Code

Quick

Code

Quick

Note:

•To select a parameter:

-Turn the navigation button to scroll vertically.

•To modify a parameter:

-Use the << and >> keys (F2 and F3) to scroll horizontally and select the digit to be modified (the selected digit changes to white on a black background).

-Turn the navigation button to modify the digit.

•To cancel the modification:

-Press ESC.

•To save the modification:

-Press the navigation button (ENT).

24	AAV49426 12/2009

Graphic display terminal

Quick navigation

If the "Quick" function is displayed above the F4 key, you can gain quick access to a parameter from any screen.

Example:

RDY	Term	+0.00Hz 0A
1.4 MOTOR CONTROL
Standard mot. freq:		5 0Hz IEC

Rated motor power: 0.37 kW (0.5 HP)

Rated motor volt.:			206 V
Rated mot. current:			1.0 A
Rated motor freq.:			50.0 Hz
Code	<<	>>	Quick

Press F4 to access the Quick screen, which contains 4 selection options.

• [HOME]: Return to [MAIN MENU].

RDY	Term +0.00Hz	0A
	QUICK NAVIGATION

RETURN TO MAIN MENU DIRECT ACCESS TO...

10 LAST MODIFICATIONS GOTO MULTIPOINT SCREEN

Code

ENT

See page 285

RDY Term +0.00Hz 0A

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL

3 OPEN / SAVE AS

4PASSWORD

5LANGUAGE

Code

Quick

•[DIRECT ACCESS TO...]: Opens the direct access window, which will contain the text "1". The function keys << and >> (F2 and F3) can be used to select each of the numbers and the navigation button to increment or decrement the numbers: 1.3 in the example below.

RDY	Term	+0.00Hz 0A		RDY	Term	+0.00Hz	0A
	DIRECT ACCESS TO...				1.3 SETTINGS
	1.3		ENT	Ramp increment:			01
				Acceleration			9.51 s
				Acceleration			9.51 s
	SETTINGS			Deceleration:			9.67 s
	SETTINGS			Acceleration 2:			12.58 s
				Acceleration 2:			12.58 s
				Deceleration 2:			13.45 s
	<<	>>		Code	<<	>>	Quick

•[10 LAST MODIFICATIONS]: Opens a window in which the last 10 parameters modified can be accessed directly.

RDY	Term	+0.00Hz 0A		RDY	Term	+0.00Hz 0A
	10 LAST MODIFICATIONS				Rated mot. current
Acceleration:		10 s
ENA prop.gain:		1.2	ENT		15.0 A
Rated mot. current:		15 A
Rated mot. current:		15 A
Preset speed 4:		20 Hz
Preset speed 4:		20 Hz	ESC
Preset speed 5:		30 Hz	ESC
Code					<<	>>

AAV49426 12/2009

Graphic display terminal

[MAIN MENU] - Menu mapping

RDY	Term +0.00Hz	0A
	MAIN MENU
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
Code		Quick
6 MONITORING CONFIG.
7 DISPLAY CONFIG.

RDY	Term +0.00Hz 0A
	1 DRIVE MENU

1.1SIMPLY START

1.2MONITORING

1.3SETTINGS

1.4MOTOR CONTROL

1.5INPUTS / OUTPUTS CFG

Code

Quick

1.6COMMAND

1.7APPLICATION FUNCT.

1.8FAULT MANAGEMENT

1.9COMMUNICATION

1.10DIAGNOSTICS

1.11IDENTIFICATION

1.12FACTORY SETTINGS

1.13USER MENU

1.14PROGRAMMABLE CARD

Content of [MAIN MENU] menus

[1 DRIVE MENU]	See next page

[2 ACCESS LEVEL]	Defines which menus can be accessed (level of complexity)

[3 OPEN / SAVE AS]	Can be used to save and recover drive configuration files

[4 PASSWORD]	Provides password protection for the configuration

[5 LANGUAGE]	Language selection

[6 MONITORING CONFIG.]	Customization of information displayed on the graphic display terminal during operation

[7 DISPLAY CONFIG.]	•	Customization of parameters
	•	Creation of a customized user menu
	•	Customization of the visibility and protection mechanisms for menus and parameters

26	AAV49426 12/2009

Graphic display terminal

[1 DRIVE MENU]

RDY	Term +0.00Hz 0A
	1 DRIVE MENU

1.1SIMPLY START

1.2MONITORING

1.3SETTINGS

1.4MOTOR CONTROL

1.5INPUTS / OUTPUTS CFG

Code

Quick

1.6COMMAND

1.7APPLICATION FUNCT.

1.8FAULT MANAGEMENT

1.9COMMUNICATION

1.10DIAGNOSTICS

1.11IDENTIFICATION

1.12FACTORY SETTINGS

1.13USER MENU

1.14PROGRAMMABLE CARD

Content of [1. DRIVE MENU] menus:

[1.1 SIMPLY START]:	Simplified menu for a quick start
[1.2 MONITORING]:	Visualization of current, motor and input/output values
[1.3 SETTINGS]:	Accesses the adjustment parameters, which can be modified during operation
[1.4 MOTOR CONTROL]:	Motor parameters (motor nameplate, auto-tuning, switching frequency, control algorithms, etc.)
[1.5 INPUTS / OUTPUTS CFG]:	I/O configuration (scaling, filtering, 2-wire control, 3-wire control, etc.)
[1.6 COMMAND]:	Configuration of command and reference channels (graphic display terminal, terminals, bus, etc.)
[1.7 APPLICATION FUNCT.]:	Configuration of application functions (e.g., preset speeds, PID, brake logic control, etc.)
[1.8 FAULT MANAGEMENT]:	Configuration of fault management
[1.9 COMMUNICATION]:	Communication parameters (fieldbus)
[1.10 DIAGNOSTICS]:	Motor/drive diagnostics
[1.11 IDENTIFICATION]:	Identifies the drive and the internal options
[1.12 FACTORY SETTINGS]:	Access to configuration files and return to factory settings
[1.13 USER MENU]:	Specific menu set up by the user in the [7. DISPLAY CONFIG.] menu
[1.14 PROGRAMMABLE CARD]:	Configuration of optional Controller Inside card

AAV49426 12/2009

Integrated display terminal

Low-power Altivar 71 drives (see catalog) feature an integrated display terminal with a 7-segment 4-digit display. The graphic display terminal described on the previous pages can also be connected to these drives as an option.

Functions of the display and the keys

• 2 Modbus status LEDs

• Four 7-segment

displays

•Returns to the previous

menu or parameter, or increases the

displayed value

• Goes to the next menu or parameter, or decreases the displayed value

•2 CANopen status LEDs

•Exits a menu or parameter, or aborts the displayed value to return to the previous value in the memory

•Enters a menu or parameter, or saves the displayed parameter or value

Note:

• Pressing

does not store the selection.

• Press and hold down (>2 s) or to scroll through the data quickly.

Save and store the selection: ENT

The display flashes when a value is stored.

Normal display, with no fault present and no startup:

-43.0: Display of the parameter selected in the SUP menu (default selection: motor frequency)

-CLI: Current limit

-CtL: Controlled stop on input phase loss

-dCb: DC injection braking in progress

-FLU: Motor fluxing in progress

-FSt: Fast stop.

-nLP: No line power (no line supply on L1, L2, L3)

-nSt: Freewheel stop

-Obr: Auto-adapted deceleration

-PrA: Power Removal function active (drive locked)

-rdY = Drive ready

-SOC: Controlled output cut in progress

-tUn: Auto-tuning in progress

-USA: Undervoltage alarm

-ASA: Measurement of the phase-shift angle in progress

The display flashes to indicate the presence of a fault.

28	AAV49426 12/2009

Schneider Electric ATV71S383 Programming manual

Integrated display terminal

Accessing menus

Power-up

XXX Displays the state of the drive

	ENT
	ESC	ENT
	ESC	SIMPLY START
	SIM-	SIMPLY START
		ESC
	ESC	ENT
	ESC	MONITORING
	SUP-	MONITORING
		ESC
	ESC	ENT
	ESC	SETTINGS
	SEt-	SETTINGS
		ESC
	ESC	ENT
	ESC	MOTOR CONTROL
	drC-	MOTOR CONTROL
		ESC
	ESC	ENT
	ESC	INPUTS / OUTPUTS CFG
	I-O-	INPUTS / OUTPUTS CFG
		ESC
	ESC	ENT
	ESC	COMMAND
	CtL-	COMMAND
	Menus	ESC
		ESC
	ESC	ENT
	ESC	APPLICATION FUNCT.
	FUn-	APPLICATION FUNCT.
		ESC
	ESC	ENT
	ESC	FAULT MANAGEMENT
	FLt-	FAULT MANAGEMENT
		ESC
	ESC	ENT
	ESC	COMMUNICATION
	CON-	COMMUNICATION
		ESC
	ESC	ENT
	ESC	FACTORY SETTINGS
	FCS-	FACTORY SETTINGS
		ESC
	ESC	ENT
	ESC	USER MENU
	USr-	USER MENU
		ESC
	ESC	ENT
	ESC	PROGRAMMABLE CARD
	SPL-	PROGRAMMABLE CARD
		ESC
	ESC	ENT
	ESC	PASSWORD
	COd-	PASSWORD
		ESC
	ESC	ENT
	ESC	ACCESS LEVEL
	LAC-	ACCESS LEVEL
		ESC

(page 37) Simplified menu for fast startup

(page 45) Visualization of current, motor and input/output values

(page 54) Adjustment parameters, can be modified during operation

(page 71) Motor parameters (motor nameplate, auto-tuning, switching frequency, control algorithms, etc.)

(page 101) I/O configuration (scaling, filtering, 2-wire control 3-wire control, etc.)

(page 131) Configuration of command and reference channels (graphic display terminal, terminals, bus, etc.)

(page 144)Configuration of application functions (e.g., preset speeds, PID, brake logic control, etc.)

(page 234) Configuration of fault management

(page 259) Communication parameters (fieldbus)

(page 267) Access to configuration files and return to factory settings

(page 270) Specific menu, set up by the user using the graphic display terminal.

(page 271) Menu for the Controller Inside card, if present.

(page 274)

(page 31)

A dash appears after menu and submenu codes to differentiate them from parameter codes.

Examples: FUnmenu, ACC parameter.

The grayed-out menus may not be accessible depending on the control access (LAC) configuration.

AAV49426 12/2009

Integrated display terminal

Accessing menu parameters

Save and store the displayed selection : ENT

Parameter

Value or assignment

The display flashes when a value is stored.

(Next parameter)

		1st
Menu

1 flash

(save)

All the menus are "drop-down" type menus, which means that after the last parameter, if you continue to press , you will return to the first parameter and, conversely, you can switch from the first parameter to the last parameter by pressing .