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File No : |
SUPPLEMENT OF |
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Microwave Oven EM-V3405SW (U.S.A.) |
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SERVICE MANUAL |
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Product Code No. |
437 550 00 |
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See the Service Manual of EM-F3400SW (SM-860304) except the items described in this Service Manual.
CAUTION
WARNING TO SERVICE TECHNICIANS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING
SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a)Do not operate or allow the oven to be operated with the door open.
(b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary :
(1)Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage),
(4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c)Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, andconnections.
(d)Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e)A microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.
REFERENCE NO. SS-860312
CAUTION
For microwave energy emission
On every service calls, check for microwave energy emission, must be made according to the following manner.
Measurement of energy emission
Measurement must be made with the microwave oven operating at its maximum output and containing a load of 275±15 milliliters of tap water initially at 20o±5o celsius (68 ±9oF) placed within the cavity at the center.
NOTE : The water container must be a 600 milliliter beaker and made of an electrically none conductive material such as glass or plastic.
The cook tray must be in place when measuring emission.
A properly operating door and seal assembly will normally register emission on greater than 4mW/cm2 to allow for measurement uncertainty with the cooking shelf or tray in place.
All repairs must be performed in such a manner that microwave energy emission are minimal.
Follow the instructions supplied with a detector being used and performed an R.F. emission test around the door front and edges and all edges and vent of the outer case. The cabinet (wrapper) must be in place and the oven fully assembled.
When performing emission survey, with the meter on FAST RESPONSE the movement of a detector probe shall not exceed one (1) inch per second.
In the area emitting the highest reading, switch the meter to SLOW RESPONSE, and take a reading for minimum of three (3) seconds. We recommended the pattern outline shown below when the door surface is surveyed.
NOTE : Periodically check to be sure that the probe tip is not worn or dirty.
The following U.S. standard applies to microwave ovens : 21 CFR 1030.10, Performance Standard for Microwave Ovens.
It requires that the power density of the microwave radiation emitted by a microwave oven shall not exceed five (5) milliwatts per square centimeter at any point 5 centimeter (about 2 inches) or more from the external surface of the oven.
All microwave ovens exceeding the emission level of 4mW/cm2 must be reported to Dept. of Service for microwave ovens and the manufacturer immediately and the owner should be told not to use the microwave oven until it has been repaired completely.
If a microwave oven is found to operate with the door open, report to Dept. of Service, the manufacturer and CDRH* immediately. Also tell the owner not to use the oven.
*CDRH : Center for Device and Radiological Health.
The interlock monitor switch acts as the final safety switch protecting the customer from microwave radiation. If the interlock monitor switch operates to blow the fuse with interlocks failed, you must replace all interlock switches primary and secondary interlock switches and the monitor switch with new ones because the contacts of those interlock switches may be melted and welded together.
- i -
- TABLE OF CONTENTS -
Specifications .................................................................. |
1 |
Test Procedures ...................................................... |
3 |
Power Output Measurement ........................................... |
1 |
Exploded View and Parts List ................................ |
4 ~ 9 |
Circuit Diagram ............................................................... |
2 |
Overall Circuit Diagram .......................................... |
10 |
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1. SPECIFICATIONS
Rated Power Consumption ... |
1650W. |
(C) 1 . |
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Microwave Output ................. |
1050W. |
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Frequency .............................. |
2,450MHz±50MHz. |
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2 . |
Power Supply ......................... |
120V±12V, 60Hz. |
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Rated Current ........................ |
14.3 Amp. |
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Safety Devices ...................... |
Thermal Fuse open at |
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oF (167oC) for Cavity. |
(D) 1 . |
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Thermal Protector open at |
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oF (135oC) for Magnetron, |
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2 . |
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Fuse (Cartridge Type 20A), |
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Primary Interlock Switch, |
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Door Sensing Switch and |
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Relay 2. |
(E) |
1 . |
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Interlock Monitor Switch. |
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Timer ...................................... |
Electronic Digital, up to |
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99min. 99 sec. |
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Overall Dimensions ............... |
2011/16”(W) x 1615/16”(D) x 113/8”(H). |
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2 . |
Oven Cavity Size ................... |
1313/16”(W) x 145/8”(D) x 83/16”(H). |
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Turn Table Diameter ............... |
1013/16” |
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Effective Capacity of |
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3 . |
Oven Cavity ........................... |
1.2 Cubic Feet. |
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Net Weight ............................ |
Approx. 35.5 Lbs. |
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Set cooking time to two (2) minutes. (“2 00” appears in display)
Touch “START” key and operate oven for exactly two (2) minutes.
Take out the two bowls at once.
Stir both water with thermometer and measure the water temperature rise respectively.
Get temperature rise by calculation the difference (water temperature after cooking minus initial temperature) in each bowl.
Then calculate average value(t) of both temperature rises in degrees centigrade.
Then work out :
Power Output (watt) = 70 x ∆ t
2. POWER OUTPUT MEASUREMENT
NOTE
The Power Output specification 1050W on this model is measured with IEC measurement. The Power Output is measured with two (2) liters water is equivalent to 1050W in measurement with IEC, when measured with the following Power Output.
(A)1 . Fill two test bowls with each 1 liter water respectively.
2 . Use accurate thermometer and measure each water temperature respectively.
(B)Place the two bowls on glass turntable.
Where ∆ t is an Average Temperature Rise in degrees centigrade.
(F)Power Output shall be in the following range :
Average |
Microwave |
Temperature Rise |
Power Output |
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Minimum |
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24.3oF (13.5oC) |
945W |
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Maximum |
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31.1oF (17.3oC) |
1211W |
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(G)Power Output will be influenced by line voltage of power supply. Consequently, correct Power Output must be measured within 120V AC ± 1 volt while unit is operating.
- 1 -
3. CIRCUIT DIAGRAM
Figure 1
WIRING COLOR
O |
: ORANGE |
B K : BLACK |
R |
: RED |
B L : BLUE |
W |
: WHITE |
Y : YELLOW |
- 2 -
4. TEST PROCEDURES
COMPONENT |
CHECKOUT PROCEDURE |
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RESULT |
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Measure the resistance between terminals of |
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When |
When not |
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FPC connector after removing it from S101. |
Resistance |
touched |
touched |
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(Figure 2). |
value |
Less than |
More than |
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1K Ohms |
1 MEG Ohms |
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TOUCH KEY |
NOTE |
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- When reconnecting the FPC connector, make |
When checking “START” key, connect |
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BOARD |
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sure the holes on the connector are properly |
Ohm-Meter as illustration below. |
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inserted in hooks of the plastic fastener in S101. |
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MATRIX CIRCUIT FOR |
Ohm-Meter |
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TOUCH KEY BOARD |
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FPC CONNECTOR |
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-
0 |
6 |
5 |
POWER |
SOUP / |
MORE + |
LEVEL |
BEVERAGE |
LESS - |
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1 |
7 |
TOTAL |
QUICK |
POTATO |
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DEFROST |
ON |
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2 |
8 |
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QUICK |
FROZEN |
KITCHEN |
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DEFROST |
ENTREE |
TIMER |
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3 |
9 |
PIZZA |
STAR T |
FROZEN |
ADD |
SLICE |
VEGETABLE |
30 SEC |
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4 |
STOP / |
FRESH |
CLOCK |
POPCORN |
CUSTOM |
CLEAR |
VEGETABLE |
PROGRAMS |
TERMINALS OF FPC CONNECTOR
Figure 2
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1) |
Measure the resistance |
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Normal readings : |
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With an Ohm-Meter on R x 1 scale. |
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a. |
Primary winding |
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Approximately 0.30 Ohms. |
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b. |
Filament winding |
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Less than 1 Ohm. |
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c. |
Secondary winding |
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Approximately 74.2 Ohms. |
HIGH-VOLTAGE |
2) |
Measure the resistance |
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Normal readings : |
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TRANSFORMER |
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With an Ohm-Meter on highest scale. |
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a. Primary winding to ground |
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Infinite Ohms. |
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b. Filament winding to ground |
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Infinite Ohms. |
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Ohm-Meter |
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Note : Remove varnish of |
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Figure 3 |
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measured point. |
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- 3 -
5 . EXPLODED VIEW AND PARTS LIST
CAVITY PARTS
* * * ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK (***).
Key |
Part No. |
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Description |
Q’ty |
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No. |
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1 |
617 |
228 |
8321 |
Cabinet |
1 |
2 |
411 |
082 |
5201 |
SCR TPG TRS 4 x 10 Z1 |
8 |
3 |
411 |
160 |
6007 |
SCR TPG TRS + SRT 4 x 10 Z1 |
2 |
4 |
617 |
235 |
3234 |
Power Cord |
1 |
5 |
411 |
160 6106 |
SCR S-T TRS + SRT 4 x 10 Z1 |
1 |
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6 |
617 |
235 |
2329 |
Oven Cavity*** (Not Service Part) |
1 |
7 |
617 |
124 |
1068 |
Gear Motor |
1 |
8 |
411 |
010 |
5808 |
SCR EVR PAN 4 x 10 Z1 |
2 |
9 |
617 |
138 |
5601 |
Bottom Plate*** (Not Service Part) |
1 |
1 0 |
617 |
221 |
6089 |
Plastic Foot with Canoe Clip |
4 |
1 1 |
411 |
011 |
0802 |
Bolt Hex + SW + W5 x 14 Z1*** |
2 |
1 2 |
617 |
223 |
3116 |
Hinge, Lower*** |
1 |
1 3 |
411 |
089 |
2500 |
Washer F 5 x 10 x 0.8 |
1 |
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Key |
Part No. |
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Description |
Q’ty |
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No. |
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1 4 |
617 |
120 |
8481 |
Insulation Sheet |
1 |
1 5 |
617 |
220 |
9401 |
Turn Table Shaft |
1 |
1 6 |
617 |
204 |
9489 |
Roller Base Assy |
1 |
1 7 |
617 |
200 |
0657 |
Rotating Tray |
1 |
1 8 |
617 |
235 |
2398 |
AntennaComplete |
1 |
1 9 |
617 |
235 |
2435 |
Cavity Cover |
1 |
2 0 |
411 |
069 |
1707 |
SCR TPG TRS 4 x 6 DA |
1 |
2 1 |
411 |
006 |
6604 |
SCR TPG PAN 3 x 6 Z1 |
1 |
2 2 |
617 |
200 |
0381 |
Thermal Fuse 167oC |
1 |
2 3 |
617 |
080 |
5315 |
Special Washer |
1 |
2 4 |
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2 5 |
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2 6 |
617 |
229 |
9013 |
Special Screw |
2 |
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Note : Screws securing Cabinet cannot be removed by regular screwdriver. KEY NO. 26. SPECIAL SCREW REQUIRES SPECIAL DRIVER
(PART NO. 617 209 3734) OR SPECIAL BIT (PART NO. 617 209 3741)
- 4 -
SWITCHES AND MICROWAVE PARTS
***ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK (***).
Key |
Part No. |
Description |
Q’ty |
Key |
Part No. |
Description |
Q’ty |
No. |
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No. |
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1 |
411 082 5201 |
SCR TPG TRS 4 x 10 Z1 |
10 |
18 |
411 082 5201 |
SCR TPG TRS 4 x 10 Z1 |
2 |
2 |
617 235 3319 |
H.VTransformer,***N6T-V3405 |
1 |
19 |
617 196 8507 |
Blower Fan |
1 |
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120V 60Hz |
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20 |
617 245 6256 |
Latch Lever*** |
1 |
3 |
617 199 8283 |
Stay, Cavity & Magnetron |
1 |
21 |
617 221 4078 |
Micro Switch,*** Primary Interlock |
1 |
4 |
411 006 6604 |
SCR TPG PAN 3 x 6 Z1 |
1 |
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AM51630C53F2 |
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5 |
617 129 1001 |
Thermostat, Magnetron 135oC |
1 |
22 |
617 221 4061 |
Micro Switch,*** Interlock Monitor |
1 |
6 |
415 002 6101 |
Magnetron, 2M219H(B)A-*** |
1 |
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AM50620C53 |
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7 |
423 020 3408 |
Fuse, 125V 20A |
1 |
23 |
617 221 4078 |
Micro Switch,*** Door Sensing |
1 |
8 |
617 235 3302 |
Fuse Holder |
1 |
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AM51630C53F2 |
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9 |
617 221 3606 |
Lead Wire Ass’y (including Diode) |
1 |
24 |
617 124 1198 |
Latch Lever,*** |
1 |
10 |
617 162 1990 |
Blower Base |
1 |
25 |
617 245 6096 |
Lever Stopper*** |
1 |
11 |
617 235 3326 |
H.V Capacitor including Resistor, |
1 |
26 |
411 102 5907 |
SCR ETG TRS 4 x 10 N2 |
2 |
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1.0uf 2.3KV |
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27 |
411 129 5805 |
SCR TPG BIN 3 x 10 Z1 |
1 |
12 |
617 182 2373 |
Capacitor Band |
1 |
28 |
617 226 2987 |
Harness, Door Sensing |
1 |
13 |
411 011 5609 |
Bolt Hex 4 x 10 Z1 |
4 |
29 |
617 124 3796 |
Lead Wire Ass’y |
1 |
14 |
617 235 1551 |
Duct, Mag. Exhaust |
1 |
30 |
617 235 3173 |
Duct, (MQ In) |
1 |
15 |
617 005 5147 |
Lamp, 120V 20W |
1 |
31 |
617 221 7857 |
Duct, (MQ In) |
1 |
16 |
617 230 2713 |
Lamp Socket |
1 |
32 |
617 235 2534 |
Duct, (H.V.Trans.) |
1 |
17 |
617 197 7417 |
Blower Motor |
1 |
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- 5 -
DOOR PARTS
* * * ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK (***).
Key |
Part No. |
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Description |
Q’ty |
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No. |
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1 |
617 |
235 |
2282 |
Door Cover*** |
1 |
2 |
617 |
228 |
0783 |
Door Panel*** |
1 |
3 |
617 |
228 |
7591 |
Door Main Frame*** (Also |
1 |
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order Door Sheet when replacing |
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Door Main Frame) |
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4 |
617 |
228 |
6242 |
Choke Dielectric*** |
1 |
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Key |
Part No. |
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Description |
Q’ty |
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No. |
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5 |
617 |
228 |
9878 |
Door Sheet |
1 |
6 |
411 |
054 |
1903 |
Nut Hex + Flg W / SRT 5*** |
2 |
7 |
617 |
223 |
3109 |
Hinge, Upper*** |
1 |
8 |
411 |
011 0802 |
Bolt Hex + SW + W 5 x 14*** |
2 |
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9 |
617 |
101 |
1494 |
Spring*** |
1 |
1 0 |
617 |
228 |
6068 |
Door Latch*** |
1 |
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- 6 -
CONTROL PANEL PARTS
* * * ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USING APPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD NOT ATTEMPT TO REPLACE PARTS IDENTIFIED BY A TRIPLE ASTERISK (***).
Key |
Part No. |
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Description |
Q’ty |
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No. |
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1 |
617 |
235 |
3203 |
Control Sheet*** (Also order |
1 |
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Touch Key Board when replacing |
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Control Sheet) |
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2 |
617 |
230 |
9019 |
Touch Key Board*** (Also order |
1 |
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Control Sheet when replacing |
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Touch Key Board) |
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3 |
617 |
235 |
7089 |
Control Frame*** |
1 |
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Key |
Part No. |
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Description |
Q’ty |
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No. |
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4 |
617 |
228 |
0752 |
Control Base*** |
1 |
5 |
411 |
160 |
6205 |
SCR TPG TRS+SRT 4 x 10 Z1 |
1 |
6 |
617 |
230 |
8210 |
Power & Control Circuit Board*** |
1 |
7 |
411 |
129 |
5805 |
SCR TPG BIN 3 x 10 Z1 |
2 |
8 |
617 |
080 |
9559 |
Spring, Door Release Lever*** |
1 |
9 |
617 |
235 |
7072 |
Door Release Lever*** |
1 |
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PRINTED MATTER (Items Not Illustrated)
Key |
Part No. |
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Description |
Q’ty |
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No. |
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617 |
235 |
3418 |
Operating Instructions |
1 |
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(English / Spanish) |
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617 |
235 |
4279 |
Carton Box Complete |
1 |
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617 |
235 |
3135 |
Name Plate |
1 |
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- 7 -
CONTROL CIRCUIT BOARD
(Part No. 617 230 8210)
4 1 6 0 0
- 8 -
CONTROL CIRCUIT BOARD
(Part No. 617 230 8210)
Key No. |
Order Part No. |
Description |
Q’ty |
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INTEGRATED CIRCUIT. |
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IC11 |
409 |
484 |
9804 |
IC LM8903-155FP |
1 |
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TRANSISTORS. |
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Q104 |
405 |
011 |
8609 |
2SC1740S-S-TP |
1 |
Q101, 105 |
405 |
137 |
5803 |
DTA123YSATP |
2 |
Q102, 103 |
405 |
139 |
0004 |
DTA143XSA-TP |
2 |
Q11, 12 |
405 |
004 |
3000 |
2SA564A-Q-TP |
2 |
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DIODES. |
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D11, 12 |
407 |
012 |
0200 |
IN4002-TP |
2 |
D101 ~ 107 |
407 |
012 |
4406 |
ISS133-T77 |
7 |
ZD101 |
407 |
132 |
2306 |
HZS3.9NB2 |
1 |
ZD11 |
407 |
057 |
0500 |
RD5.6ESB3 |
1 |
ZD12 |
407 |
160 |
6703 |
RD27ESB1 |
1 |
ZD13 |
407 |
132 |
2306 |
HZS3.9NB2 |
1 |
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CAPACITORS. |
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C102 |
403 |
002 |
4708 |
Ceramic, 0.1mfd, |
1 |
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± 5%, 25V. |
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C105 ~ 107 |
403 |
069 |
8305 |
Ceramic, 0.01mfd, |
3 |
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± 5%, 50V. |
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C101 |
403 |
147 |
8807 |
Electrolytic, 1mfd, |
1 |
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± 20%, 50V. |
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C13 |
403 |
147 |
8609 |
Electrolytic, 47mfd, |
1 |
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± 20%, 10V. |
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C12 |
403 |
152 |
7307 |
Electrolytic, 100mfd, |
1 |
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± 20%, 35V. |
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C11 |
403 |
188 |
8408 |
Electrolytic, 470mfd, |
1 |
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± 20%, 25V. |
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Key No. |
Order Part No. |
Description |
Q’ty |
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RESISTORS. |
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R105 |
401 |
012 |
4404 |
Carbon, 100 ohms |
1 |
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± 5%, 1/4W. |
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R101, 112 |
401 |
012 |
5609 |
Carbon, 1K ohms |
7 |
121 ~ 125 |
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± 5%, 1/4W. |
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R15, 102, |
401 |
012 |
6903 |
Carbon, 10K ohms |
4 |
109, 114 |
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|
|
± 5%, 1/4W. |
|
R16, 57 |
401 |
013 |
6308 |
Carbon, 12K ohms |
2 |
|
|
|
|
± 5%, 1/4W. |
|
R13, 14 |
401 |
016 |
2505 |
Carbon, 220 ohms |
2 |
|
|
|
|
± 5%, 1/4W. |
|
R11 |
401 |
016 |
3700 |
Carbon, 2.2K ohms |
1 |
|
|
|
|
± 5%, 1/4W. |
|
R106, 107- |
401 |
016 |
9603 |
Carbon, 27 ohms |
2 |
|
|
|
|
± 5%, 1/4W. |
|
R113 |
401 |
017 |
1705 |
Carbon, 2.7K ohms |
1 |
|
|
|
|
± 5%, 1/4W. |
|
R110 |
401 |
018 |
2701 |
Carbon, 330 ohms |
1 |
|
|
|
|
± 5%, 1/4W. |
|
R111 |
401 |
018 |
3708 |
Carbon, 3.3K ohms |
1 |
|
|
|
|
± 5%, 1/4W. |
|
R108, |
401 |
020 |
1907 |
Carbon, 4.7K ohms |
7 |
115 ~ 120 |
|
|
|
± 5%, 1/4W. |
|
R51, 52, 54, |
401 |
020 |
2805 |
Carbon, 47K ohms |
4 |
103 |
|
|
|
± 5%, 1/4W. |
|
R12 |
401 |
021 |
2903 |
Carbon, 5.6K ohms |
1 |
|
|
|
|
± 5%, 1/4W. |
|
R104 |
401 |
023 |
1607 |
Carbon, 820 ohms |
1 |
|
|
|
|
± 5%, 1/4W. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
MISCELLANEOUS.
B Z 1 |
420 |
000 |
6800 |
Buzzer PKM22EPT. |
1 |
V S T 1 |
407 |
118 |
5505 |
Varistor ENC 471D-10A. |
1 |
DT1 |
617 |
185 |
3735 |
Display Tube. |
1 |
RL1 |
617 |
201 |
3978 |
Relay, G5N-1A-DC12. |
1 |
RL2 |
617 |
201 |
3954 |
Relay, G5G-1A DC12 |
1 |
R S 1 |
617 |
128 |
3372 |
Ceramic Oscillator |
1 |
S 1 |
617 |
234 |
8759 |
Connector. |
1 |
S 1 0 1 |
617 |
126 |
8959 |
Connector, 11P |
1 |
S 1 0 2 |
617 |
213 |
7582 |
Connector. |
1 |
P T 1 |
617 |
178 |
3933 |
Step-down Transformer |
1 |
|
|
|
|
P6TK-N101. |
|
2 |
617 |
079 |
4107 |
Part Base. |
1 |
J1 ~ 6, 9 |
617 |
079 |
4299 |
Jumper. |
7 |
J101 ~ 109 |
617 |
079 |
4237 |
Jumper. |
9 |
|
|
|
|
|
|
- 9 -
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