Roland FLATJET FLJ-300 User Manual

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User’s Manual
Thank you very much for purchasing this product. To ensure correct and safe usage with a full understanding of this product’s performance, please be sure to
read through this manual completely and store it in a safe location.
Unauthorized copying or transferal, in whole or in part, of this manual is prohibited.The contents of this operation manual and the specifications of this product are subject to change without
notice.
The operation manual and the product have been prepared and tested as much as possible. If you find any
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur
through use of this product, regardless of any failure to perform on the part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with
respect to any article made using this product.
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For the USA
FEDERAL COMMUNICATIONS COMMISSION
RADIO FREQUENCY INTERFERENCE
STATEMENT
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Unauthorized changes or modification to this system can void the users authority to operate this equipment.
The I/O cables between this equipment and the computing device must be shielded.
NOTICE
Grounding Instructions
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Check with qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
Repair or replace damaged or worn out cord immediately.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
CLASSE A AVIS
Cet appareil numérique de la classe A respecte toutes les exi­gences du Règlement sur le matériel brouilleur du Canada.
ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Hamamatsu-shi, Shizuoka-ken, JAPAN 431-2103 MODEL NAME : See the MODEL given on the rating plate. RELEVANT DIRECTIVE : EC MACHINERY DIRECTIVE (98/37/EC)
EC LOW VOLTAGE DIRECTIVE (73/23/EEC) EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE (89/336/EEC)
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
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Contents
To Ensure Safe Use ....................................................................................................................... 3
Pour utiliser en toute sécurité ..................................................................................................10
Important Notes on Handling and Use ...........................................................................................17
Printer unit.................................................................................................................................................................... 17
Ink cartridges................................................................................................................................................................ 18
Chapter 1 Introduction......................................................................................................................19
1-1 About the Machine .............................................................................................................................................. 20
Machine Features .......................................................................................................................... 20
Part Names and Functions ............................................................................................................. 21
Chapter 2 Operation..........................................................................................................................25
2-1 Starting the Machine ........................................................................................................................................... 26
Switching On the Power................................................................................................................ 26
Switching Off the Power................................................................................................................ 26
2-2 Setting the Media ................................................................................................................................................. 27
2-3 Specifying the Print Start Position ................................................................................................................... 28
2-4 Starting to Print.................................................................................................................................................... 32
Test Printing and Cleaning............................................................................................................. 32
Printing.......................................................................................................................................... 33
2-5 If Ink Runs Out ..................................................................................................................................................... 34
Checking for Remaining Ink .......................................................................................................... 34
If Ink Runs Out .............................................................................................................................. 35
Chapter 3 Maintenance......................................................................................................................37
3-1 Daily Care and Maintenance ............................................................................................................................. 38
Disposing of Discharged Ink ......................................................................................................... 38
Cleaning ........................................................................................................................................ 39
Care and Maintenance of the Print Heads..................................................................................... 40
3-2 When Head Cleaning Is Not Effective ............................................................................................................ 41
Performing More Powerful Cleaning.............................................................................................. 41
When Powerful Cleaning Is Not Effective...................................................................................... 41
3-3 Cleaning the Heads Using the Cleaning Kit .................................................................................................. 42
When the Cleaning Kit Becomes Necessary.................................................................................. 42
How to Perform Cleaning.............................................................................................................. 42
3-4 Replacing Parts That Wear Out........................................................................................................................47
Replacing the Wipers .................................................................................................................... 47
Replacing the Ink-Absorbing Material ........................................................................................... 51
3-5 When Not in Use for a Prolonged Period..................................................................................................... 53
Keep Performing Maintenance ...................................................................................................... 53
Alarm Feature................................................................................................................................ 53
Chapter 4 Feature Reference............................................................................................................55
4-1 Canceling or Pausing Printing ........................................................................................................................... 56
Canceling Printing......................................................................................................................... 56
Pausing Printing............................................................................................................................. 57
4-2 Setting the Print Start Position......................................................................................................................... 58
Searching the Print Start Position Automatically ............................................................................ 58
Manually Setting the Print Start Position........................................................................................ 59
Printing from the Same Position as the Previous Time ................................................................... 64
4-3 Setting the Print Start Position When Continuing Printing.......................................................................65
Printing from the Same Position as the Previous Time ................................................................... 65
Performing the Next Print from the Position Where Printing Ended............................................... 66
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Contents
Fine-Adjusting the Print Start Position on the Base Control Panel.................................................. 67
Fine-Adjusting the Print Start Position on the Printer Control Panel............................................... 68
Clearing the Print Start Position That Has Been Fine-Adjusted....................................................... 68
Setting a New Start Position .......................................................................................................... 69
4-4 Optimizing Printing.............................................................................................................................................. 70
Performing Feed Correction to Alleviate Horizontal Stripes and the Like ...................................... 70
Correcting for Misalignment in Bidirectional Printing ................................................................... 73
Saving Bidirectional Correction Values..........................................................................................75
Loading Bidirectional Correction Values ....................................................................................... 75
4-5 Setting Various Types of Media.......................................................................................................................... 76
Setting Media That Floats or Bends Easily...................................................................................... 76
Printing on Hard-to-dry Media ...................................................................................................... 77
Speeding Up Printing for Narrow Media ....................................................................................... 77
4-6 Changing the Printer Operation ...................................................................................................................... 79
Changing the Displayed Language ................................................................................................ 79
Adjusting the Print Start Position Offset......................................................................................... 79
Setting How the Printer Operates When Ink Runs Out.................................................................. 81
Resetting Print Head Settings to Their Initial Values....................................................................... 81
Printing a System Report ............................................................................................................... 82
4-7 Moving the Table and Lifter ............................................................................................................................... 83
Operating from the Base Control Panel ......................................................................................... 83
4-8 Menu Flowchart ................................................................................................................................................... 85
Main Menu on the Printer Control Panel ....................................................................................... 8 5
Cleaning and Maintenance Menu ................................................................................................. 87
Main Menu on the Base Control Panel .......................................................................................... 88
Chapter 5 What to Do If ....................................................................................................................91
5-1 The Printer Doesn’t Run....................................................................................................................................92
The printer does not run................................................................................................................ 92
5-2 Printing Quality Is Poor...................................................................................................................................... 93
Printed Results Are Coarse or Contain Horizontal Stripes ............................................................. 93
Colors Are Unstable or Uneven..................................................................................................... 93
Media Becomes Stained When Printed ......................................................................................... 9 3
5-3 The Print Heads Stopped Moving .................................................................................................................... 94
What to Do First............................................................................................................................ 94
If the Heads Still Do Not Move ..................................................................................................... 94
5-4 If a Message Appears ........................................................................................................................................... 95
Messages That Appear on the Printer Control Panel....................................................................... 95
Messages That Appear on the Base Control Panel.......................................................................... 95
5-5 If an Error Message Appears .............................................................................................................................96
Error Messages That Appear on the Printer Control Panel .............................................................. 96
Messages That Appear on the Base Control Panel.......................................................................... 97
Chapter 6 Specifications....................................................................................................................99
6-1 Printing Area........................................................................................................................................................100
Print Area .................................................................................................................................... 100
6-2 Locations of the Power Rating and Serial Number Labels......................................................................101
6-3 Specifications.......................................................................................................................................................102
Company names and product names are trademarks or registered trademarks of their respective holders.
Copyright© 2004 Roland DG Corporation http://www.rolanddg.com/
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To Ensure Saf e Use
Incorrect operation may cause injury
Improper handling or operation of this machine may result in injur y or damage to property. Points which must be observed to prevent such injury or damage are described as follows.
About WARNING and CAUTION Notices
WARNING
Used for instructions intended to alert the user to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly.
CAUTION
* Material damage refers to damage or other adverse effects caused with respect
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution.”
The symbol alerts the user to items that must never be carried out (are forbidden). The specific meaning of the symbol is determined by the design contained within the circle. The symbol at left means the unit must never be disassembled.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
to the home and all its furnishings, as well to domestic animals or pets.
WARNING
Be sure to follow the operation proce­dures described in this manual.
Failure to follow the pr ocedures may cause sud­den operation or the like of the machine, which may result in unexpected injury.
Never allow anyone unfamiliar with the usage or handling of the machine to touch the machine.
Touching a dangerous location may cause sud­den operation or the like of the machine, which may lead to an unexpected accident.
Never allow children near the machine.
The machine includes locations and components that pose a danger to children, and major acci­dent, including injury, blindness, or choking, may occur.
Do not disassemble, repair, or modify.
Doing so may lead to fire or abnormal opera­tion resulting in injury.
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To Ensure Safe Use
Moving the machine requir es special equipment and training
This machine weighs 500 kg (1103 lb.).
WARNING
Do not emplace or move the machine yourself.
The machine weighs appro ximately 500 kg (1103 lb.), and moving it requires special equipment and training. P erforming operations in an unrea­sonable manner may result in a major accident.
WARNING
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
This machine weighs approx. 500 kg (1103 lb.). Installation in an unsuitable location may cause a major accident, including tipover, fall, or col­lapse.
After installation, keep the stand secured in place using the adjusters.
This machine weighs approx. 500 kg (1103 lb.). If the machine should begin to topple, the tipover cannot be stopped with human strength, and a major accident may r esult, including crushing of the appendages or the body.
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To Ensure Safe Use
Danger of electrical short, shock, electrocution, or fire
This machine carries a high current. This can cause situations that could not occur with low-power equip­ment; use caution.
WARNING
Do not use with any electrical pow er sup­ply that does not meet the ratings dis­played on the unit.
Use with any other power supply may lead to fire or electrocution.
Never allow the machine to get wet, or apply gasoline, thinner, or any other flam­mable material to it.
Current leakage ma y cause electrical shock, elec­trocution, or combustion and fire.
Never allow hairpins, coins, matches, or any other object to get inside the machine through the ventilation ports.
Doing so may cause and electrical short, result­ing in shock or electrocution, or the inserted object may catch fire.
Never place gasoline, alcohol, thinner, or any other flammable material near the machine, or use an aerosol spray close to the machine.
Doing so may cause fire.
Never damage the power cord or pull it with force.
Doing so may tear the cord’s insulation, causing an electrical short and resulting in electrical shock, electrocution, or fire.
Never place an y object on the power cord, bend the power cord using e xcessive force, or allow the power cord to become de­formed.
The cord carries a high current. If it becomes deformed, the def ormed location may gr ow hot and cause fire.
Do not use with a damaged power cord or plug, or with a loose electrical outlet.
Doing so may lead to fire, electrical shock, or electrocution.
Never use an y po w er cor d other than the power cord included with the machine. Also, never use a pow er strip or extension cord.
The power strip or extension cord may grow hot and cause fire.
When unplugging the electrical power cord from the po wer outlet, grasp the plug, not the cord.
Unplugging by pulling the cord may damage it, leading to fire, electrical shock, or electr ocution.
Ground the unit with the ground wire.
Failure to do so may r esult in risk of electr ocu­tion in the event of a mechanical problem.
In the event of an abnormal state (such as smoke or sparks, odor or burning or un­usual noise), immediately unplug the power cord or shut off the power supply that the machine is connected to.
Failure to do so may result in fire, electrical shock, or electrocution. Immediately disconnect the power cord or shut off the power supply that the machine is connected to and contact your Roland DG Corp. service center.
Never use the machine with the power cord bound into a bundle or roll.
The cord carries a high current. If the cord is in a bundle or roll, it may grow hot and cause fir e.
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To Ensure Safe Use
Ink, cleaning liquid, and discharg ed fluid are flammab le and toxic
WARNING
Never operate in locations such as those near an open flame or heater, or where sparking or static electricity may occur.
Ink or the like may ignite and cause fire.
Never place ink, cleaning liquid, or dis­charged fluid in any of the following loca­tions.
Near open flameIn a hot location, such as near a heaterNear bleach, chemicals, explosives, or
the like
Doing so may cause fire.
CAUTION
Ensure adequate ventilation for the w ork area.
Odor from ink and the like may cause physical distress, or may cause to fire.
Never drink or sniff ink, cleaning liquid, or discharged fluid, or allow them to come in contact with the eyes or skin.
Doing so may be hazardous to your health.
Store ink cartridges in a location out of the reach of children.
In the Event of Ingestion or Physical Distress
In the event of contact with the eyes, immediately flush with running water for at least 15 minutes. If eye
irritation continues, seek treatment by a physician.
In the event of contact with skin, immediately wash with soap. If irritation or inflammation occur, seek
treatment by a physician.
In the event of ingestion, do not induce vomiting, and immediately seek treatment by a physician. Forcibly
inducing vomiting may lead to danger of choking.
If odor leads to physical distress, move to a well-ventilated location and rest quietly. If dizziness or nausea
persists, seek treatment by a physician.
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To Ensure Safe Use
Important Notes Regarding Operators and the Work Area
WARNING
Never operate the machine when tir ed or after ingesting alcohol or medications.
Operation requires appropriate judgment, and impaired judgement can lead to unexpected in­jury.
Conduct operations in a clean, brightly lit location.
Working in a location that is dark or cluttered can be hazardous. Operations in such locations may cause an accident, such as tripping and bumping into the machine.
Only touch or go near the machine when necessary such as when setting the media or operating the panel.
Otherwise, you may accidentally touch a dan­gerous location on the machine or cause sud­den operation or the like of the machine, which may result in unexpected injury.
Do not touch the machine while it is in operation.
If you do, your fingers or hand ma y get caught in the machine, which may lead to serious injury.
CAUTION
Never attempt operation while w earing a necktie, necklace, loose clothing, or the like. Bind long hair securely.
Such items may become caught in the table or lifter or other areas, resulting in injury.
Never climb or lean on the machine.
The machine is not made to support a person. Climbing or leaning on the machine may cause parts to break, resulting in injur y.
When operating the machine, check that there is no one nearby.
If there is, tell the person that the machine will start operating in advance. Otherwise, sudden operation or the like of the machine ma y cause injury to people nearby.
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To Ensure Safe Use
Warning Labels
Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured.
Flammable
Ink and discharged fluid are flammable. Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid contact with the body. Use only in a well­ventilated area.
Caution: Moving Print Heads
The print heads inside the cover move at high speed and pose a hazard. Never insert the hand or fingers into the gap.
Caution: Pinching Hazard
Moves while printing. Be careful not to get your fingers or hand caught in between the machine parts.
Caution: Pinching Hazard
Moves while printing. Be careful not to get your fingers or hand caught in between the machine parts.
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To Ensure Safe Use
Caution: Pinching Hazard
Moves while printing. Be careful not to get your fingers or hand caught in between the machine parts.
Caution: Pinching Hazard
Moves while printing. Be careful not to get your fingers or hand caught in between the machine parts.
Flammable
Ink and discharged fluid are flammable. Keep away from open flame.
Caution: Pinching Hazard
Moves while printing. Be careful not to get your fingers or hand caught in between the machine parts.
Caution: Pinching Hazard
Moves while printing. Be careful not to get your fingers or hand caught in between the machine parts.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid contact with the body. Use only in a well­ventilated area.
Ink cartridge
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Pour utiliser en toute sécurité
L'utilisation incorrecte peut causer des b lessures
La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dommages sont décrites ci-dessous.
Avis sur les avertissements
ATTENTION
PRUDENCE
Utilisé pour avertir l'utilisateur d'un risque de décès ou de blessure gra v e en cas de mauvaise utilisation de l'appareil.
Utilisé pour avertir l'utilisateur d'un risque de blessure ou de dommage matériel en cas de mauvaise utilisation de l'appareil.
* Par dommage matériel, il est entendu dommage ou tout autre effet indésira-
ble sur la maison, tous les meubles et même les animaux domestiques.
À propos des symboles
Le symbole attire l'attention de l'utilisateur sur les instructions importantes ou les av ertisse­ments. Le sens précis du symbole est déterminé par le dessin à l'intérieur du triangle. Le symbole à gauche signifie "danger d'électrocution".
Le symbole avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est interdit. La chose spécifique à ne pas faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que l'appareil ne doit jamais être démonté.
Le symbole prévient l'utilisateur sur ce qu'il doit faire. La chose spécifique à faire est indi­quée par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que le fil électrique doit être débranché de la prise.
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A TTENTION
S'assurer de suivre les procédures d'utili­sation décrites dans ce manuel.
Si les procédures indiquées ne sont pas suivies, le fonctionnement de l'appareil peut être dé- clenché soudainement, ce qui risque de causer des blessures.
Ne jamais permettre à quiconque de tou­cher l'appareil s'il ou si elle n'en connait pas le fonctionnement ou la manutention.
Toucher l'appareil à certains points dangereux peut en déclencher le fonctionnement, ce qui risque de causer un accident imprévu.
Ne jamais laisser d'enfants s'approcher de l'appareil.
Des éléments et des surfaces de l'appareil pré- sentent des risques pour les enfants. Il pourrait se produire un accident gra v e qui causerait des blessures, ou créerait un risque de cécité ou de suffocation.
Ne pas démonter, réparer ni modifier.
Démonter , réparer ou modifier l'appareil risque de provoquer un incendie ou de causer un fonc­tionnement anormal entraînant des blessures.
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A TTENTION
Le déplacement de lappareil requiert un matériel et un
savoir -faire spécialisés.
Le poids de cet appareil est de 500 kg (1103 lb.)
Ne jamais tenter de procéder seul à des opérations comme l'installation ou le dé- placement de l'appareil.
Le poids de cet appareil est d'environ 500 kg (1103 lb.); il faut une formation et de l'équipe­ment spéciaux pour déplacer l'appareil. Tenter de procéder à ces opérations de manière in­tempestive peut provoquer un accident grave.
Pour utiliser en toute sécurité
A TTENTION
Installer l'appareil à un endroit stable et plat et capable de supporter son poids.
Le poids de cet appareil est d'environ 500 kg (1103 lb.). Installer l'appareil à un endroit inapproprié peut provoquer un accident grave comme le renversement, la chute ou l'écrase- ment.
Une fois l'appareil installé, solidifier la base à l'aide des éléments de réglage ajustab les.
Le poids de cet appareil est d'environ 500 kg (1103 lb.). Si l'appareil commence à basculer, aucune force humaine ne peut l'empêcher de se renverser; il s'ensuivrait un accident grave, par exemple l'écrasement d'un membre ou du corps.
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Pour utiliser en toute sécurité
Risque de décharge ou de choc électrique,
d'électrocution ou d'incendie
Cet appareil transmet une tension élevée. Cela peut créer des situations qui ne se produisent pas avec de l'équipement à basse tension. La prudence est de mise.
A TTENTION
Ne pas utiliser avec une source d'alimen­tation électrique non conforme à la norme indiquée sur l'appareil.
Utiliser l'appareil avec une autre source d'ali­mentation risque de provoquer un incendie ou de causer une électrocution.
Ne jamais permettre que l'appareil soit mouillé; ne jamais y appliquer d'essence, de diluant ni aucun matériau inflamma­ble.
Une fuite de courant peut causer un choc élec­trique, l'électrocution ou la combustion et un incendie.
Ne jamais laisser des épingles à cheveux, des pièces de monnaie, des allumettes ni aucun autre objet pénétrer dans l'appa­reil par les orifices de ventilation.
Cela crée un risque de décharge électrique ou d'électrocution. En outre, les objets peuvent prendre feu.
Ne jamais placer de l'essence, du diluant ni aucun matériau inflammable près de l'appareil; ne jamais utiliser de pr oduits en aérosol près de l'appareil.
Cela crée un risque d'incendie.
Ne jamais endommager le câble d'alimen­tation ni le tirer vigoureusement.
Cela risque de déchirer l'isolant du câble et de causer un court-circuit, ce qui aurait comme résultat un choc électrique, l'électrocution ou un incendie.
Ne jamais placer d'objets sur le cordon d'alimentation, plier le câble d'alimenta­tion en utilisant une force excessiv e ni lais­ser le câble d'alimentation se déformer.
Le câble transmet un courant de tension éle­vée. Si le câble se déforme, la section affectée peut surchauffer et causer un incendie.
Ne jamais utiliser l'appareil si le câble d'ali­mentation est attaché ou enroulé.
Le câble transmet un courant de tension éle­vée. S'il est attaché ou enr oulé, il peut surchauf­fer et causer un incendie.
Ne pas utiliser si le fil ou la fiche électri­ques sont endommagés; ne pas brancher dans une prise mal fixée.
Négliger de suivre cette consigne risque de pro­voquer un incendie ou de causer une décharge électrique ou une électrocution.
Ne jamais utiliser un cordon d'alimenta­tion autre que celui qui est fourni a vec l'ap­pareil. Ne jamais non plus utiliser de bande d'alimentation électrique ni de rallonge.
La bande d'alimentation ou la rallonge peuvent surchauffer et causer un incendie.
Pour débrancher l'appareil, saisir la fiche et non le fil électrique.
Tirer sur le fil peut l'endommager, ce qui risque de provoquer un incendie ou de causer une décharge électrique ou une électrocution.
Mettre l'appareil à la terre avec le fil de mise à la terre.
Ne pas respecter cette consigne peut créer un risque d'électrocution en cas de panne mécani­que.
S'il se produit quoi que ce soit d'anormal (fumée, étincelles, odeur, combustion ou bruit inhabituel), débrancher immédiate­ment le câble d'alimentation.
Le défaut de ce faire peut entraîner un incendie, un choc électrique ou l'électrocution. Débran­cher immédiatement le câble d'alimentation et communiquer avec le Centre de ser vices Ro­land DG.
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Pour utiliser en toute sécurité
L'encre, les liquides nettoyants et les liquides
usés sont inflammables et toxiques
A TTENTION
Ne jamais utiliser l'appareil près d'une flamme nue ou d'un appareil de chauffage ou dans des endroits où la production d'étincelles ou d'électricité statique peut survenir.
L'encre ou les autres pr oduits combustibles peu­vent s'enflammer et causer un incendie.
Ne jamais placer d'encre, de liquide de nettoyage ou des liquides usés dans les endroits suivants :
près d'une flamme nuedans un endroit chaud, par exemple
près d'un appareil de chauffage
près de javellisants, de produits chimi-
ques, d'explosifs ou d'autres produits semblables
Cela crée un risque d'incendie.
En cas d'ingestion ou de trouble physique
PRUDENCE
S'assurer que le lieu de travail est bien aéré.
L'odeur de l'encre et des autres produits peut causer des troubles physiques ou pr ovoquer un incendie.
Ne jamais boire l'encre, le liquide de net­toyag e ni les liquides usés, ne pas en r espi­rer les vapeurs et ne pas laisser les pro­duits entrer en contact av ec les yeux ou la peau.
Cela est dangereux pour la santé.
Entreposer les cartouches d'encre dans un endroit hors de la portée des enfants.
En cas de contact a vec les y eux, rincer immédiatement et abondamment à l'eau courante pendant au moins 15
minutes. Si les yeux sont toujours irrités, consulter un médecin.
En cas de contact a vec la peau, laver immédiatement à l'eau et au savon. Si la peau de vient irritée ou inflammée,
consulter un médecin.
En cas d'ingestion, ne pas provoquer le vomissement et demander immédiatement l'aide d'un médecin. Provo-
quer le vomissement peut créer un risque de suffocation.
Si l'odeur cause un trouble physique, amener la personne dans un endroit bien aéré et la faire se reposer. Si
l'étourdissement ou les nausées persistent, consulter un médecin.
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Pour utiliser en toute sécurité
Remarques importantes sur les opérateurs et le lieu de tra vail
A TTENTION PRUDENCE
Ne jamais faire fonctionner l'appareil en état de fatigue, ni après avoir consommé de l'alcool ou des médicaments.
L'utilisation de l'appareil exige d'exer cer du bon sens; par conséquent, l'opérateur peut se bles­ser s'il n'est pas en possession de tous ses moyens.
Utiliser l'appareil dans un endroit propre et bien éclairé.
Travailler dans un endroit sombre ou encom­bré peut créer des risques. Utiliser l'appar eil dans de tels endroits risque de causer un accident, par exemple un faux pas et une chute sur l'ap­pareil.
Ne s'approcher ou ne toucher l'appareil qu'en cas de nécessité absolue, telle que pour le recharger ou pour utiliser l'écran.
En effet, un mouvement involontaire risque de se traduire par le contact av ec une zone dange­reuse de l'appareil, voire de pro voquer son fonc­tionnement inopiné et d'être la cause de bles­sures imprévisibles.
Ne jamais faire fonctionner l'appar eil si on porte une cravate, un collier, des vête­ments amples ou autres du même genre. Bien attacher les cheveux longs.
Les cravates, colliers, vêtements amples ou che­veux peuvent être entraînés dans le système d'alimentation du support ou par d'autres élé- ments, ce qui risque de causer des blessures.
Ne jamais grimper ni s'appuyer sur l'ap­pareil.
L'appareil n'est pas conçu pour supporter le poids d'une personne. Grimper ou s'appuyer sur la machine peut déplacer des éléments et cau­ser un faux pas ou une chute, ce qui causerait des blessures.
Ne pas toucher l'appareil lors de son fonc­tionnement.
Les doigts ou la main risquent d'être happés dans l'appareil et de subir de très graves blessures.
Avant dutiliser l'appareil, s'assurer qu'il n'y a personne à proximité. En cas de pré- sence de tiers, les avertir avant la mise en route de l'appareil.
Le fonctionnement soudain de l'appareil pose un risque de danger de blessures pour les per­sonnes présentes.
14
Page 17
Pour utiliser en toute sécurité
Vignettes d'avertissement
Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangereuses. La signi­fication des vignettes est donnée ci-dessous. Respecter les avertissements. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.
Inflammable
L'encre et les liquides usés sont inflamma­bles. Les garder loin de toute flamme nue.
L'encre est toxique
L'encre et les liquides usés sont toxiques. Éviter tout contact. Utiliser uniquement dans un endroit bien aéré.
Attention : Têtes d'impression mobiles
Les têtes d'impression sous le couvercle se déplacent à haute vitesse et représentent un danger. Ne jamais insérer la main ou les doigts dans l'ouverture.
Attention : risque de pin­cement
Mouvement lors de l'impres­sion. Veiller à ne pas se coincer les doigts dans l'appareil.
Attention : risque de pince­ment
Mouvement lors de l'impres­sion. Veiller à ne pas se coincer les doigts dans l'appareil.
15
Page 18
Pour utiliser en toute sécurité
Attention : risque de pincement
Mouvement lors de l'impression. Veiller à ne pas se coincer les doigts dans l'appareil.
Attention : risque de pincement
Mouvement lors de l'impression. V eiller à ne pas se coincer les doigts dans l'appareil.
Inflammable
L'encre et les liquides usés sont inflamma­bles. Les garder loin de toute flamme nue.
Attention : risque de pincement
Mouvement lors de l'impression. Veiller à ne pas se coincer les doigts dans l'appareil.
Attention : risque de pincement
Mouvement lors de l'impression. Veiller à ne pas se coincer les doigts dans l'appareil.
L'encre est toxique
L'encre et les liquides usés sont toxiques. Éviter tout contact. Utiliser uniquement
dans un endroit bien aéré.
Cartouche d'encre
16
Page 19
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe them may not only result in loss of perf ormance, but may also cause malfunction or breakdown.
Printer unit
This Machine Is a Precision Device
Handle carefully, and never subject the machine to impact or excessive force.Nev er needlessly put your hand or fingers inside the cover, the ink-cartridge ports, or other internal areas of
the machine.
Install in a Suitable Location
Install in a location having the specified temperature and relative humidity.Install in a quiet, stable location offering good operating conditions.
The Print Heads Are Delicate
Never needlessly touch or allow media to scrape them. Failure to handle with care may cause damage.The print heads can be damaged if it dries out. The machine prevents desiccation automatically, but improper
operation may render this feature inoperative. Operate properly, as specified in this manual.
Nev er allow the machine to stand with an ink cartridge remov ed. Remaining ink in the printer may harden and
clog the print heads.
The print heads are components that wear out. Periodic replacement is required, with the frequency of re-
placement depending on use.
This Machine Becomes Hot
Never cover the ventilation holes with cloth, tape, or anything else.
When Moving the Machine
Special preparations are required when moving the machine. Please check with your authorized Roland DG
Corp. dealer or Roland DG Corp. service center ahead of time.
17
Page 20
Important Notes on Handling and Use
Ink cartridges
Ink Cartridges Come in Various Types
Use a type that is compatible with the printer. Also , be sure to use only genuine items fr om Roland DG Corp.
Never Subject to Impact or Attempt to Disassemble
Never drop or shake forcefully. The impact may rupture the internal pouch and cause the ink to leak.Never attempt to disassemble.Never attempt to refill the ink.If ink gets on your hands or clothing, wash it off as soon as possible. Removal may become difficult if allowed
to stand.
Storage
Store unopened in a well-ventilated location at a temperature of -20 to 40°C (-4 to 104°F).
18
Page 21
Chapter 1 Intr oduction
19
Page 22
1-1 About the Machine
Machine Features
The FLJ-300 is a large format printer equipped with a flat table. Because the media is set on the flat table, printing is possible on various materials such as a thic k or hard material. This was difficult to do on a conventional inkjet printer.
20
Chapter 1: Introduction
Page 23
Part Names and Functions
Main unit
1-1 About the Machine
Cartridge Slots
This is where ink cartridges are installed.
Loading Lever
You use this to fix the media in place.
Maintenance Cover
You remove this when you perform maintenance.
Emergency Stop Switch
If you press this in an emergency , the ma­chine operation stops and the sub power supply turns off.
Front Cover
Be sure to close this when you perform printing.
Cover
You remove this when you perform maintenance.
Indication Light
This comes on when the printer is in operation.
Printer Control Panel
You use this to operate the print head, set various menus, and view messages.
Base Control Panel
You use this to operate the entire printer such as the table and lifter , set various menus, and view messages.
Table
This is where you set the media. The table moves when printing starts.
Printer Side Panel
Rubber Mat
This is used with the optional blower. For all other cases, remove it.
Touch Sensor
If the sensor touches an object or person, the printer makes an emergency stop for safety reasons.
USB Connector
Connect a USB cable (sold separately).
Main Power Switch
This is the main power switch for the machine.
Chapter 1: Introduction
21
Page 24
1-1 About the Machine
Media Sensor
The sensor detects the front edge and the upper edge of the media when setting the print start position.
Safety Sensor
Printer Rear Panel
Safety Sensor
The sensor monitors the distance between the media and the printer head during op­eration.
Media Sensor
Power cord
This supplies power to the printer.
Inside the Printer Cover
Mark Line
This line is used as a guide when setting the media.
Print-head Carriage
The print heads are inside the carriage.
22
Chapter 1: Introduction
Page 25
Printer Control Panel
CLEANING Key
You use this to clean the print heads.
TEST PRINT Key
Holding this down for one second or longer performs a printing test.
BASE POINT Key/Light
You use this when you want to set the print start position. The light comes on when the start position is set.
Cursor Keys
You use these to select settings for menu items and to move the media.
1-1 About the Machine
Display Screen
This displays various setting menus and other information.
BUSY Light
This comes on during printing.
SETUP Light
The light comes on when the printer is ready to print.
PAUSE Key
This pauses printing.
MENU Key
You press this to show a menu. You press this to enter the menus for various settings.
ENTER Key
You use this to confirm setting values and execute an operation.
Printer Control Panel Notation
In this document, the keys and lights on the control panel are indicated by the following images.
MENU Key ENTER Key Cursor Keys PAUSE Key/Light TEST PRINT Key CLEANING Key BASE POINT Key/Light
Chapter 1: Introduction
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Page 26
1-1 About the Machine
Base Control Panel
SERVO ON
This is the sub power switch for the printer. The machine starts when you press this switch when the main power switch is on.
SERVO OFF
This is the sub power switch for the printer. The sub power supply turns off when you press this switch when the machine is powered up.
Emergency Stop Switch
If you press this in an emergency, the machine op­eration stops and the sub power supply turns off.
F1
F2
F3
F4
F5
F6
F5 Button
You press this button to enter the machine’s main­tenance mode.
F6 Button
Press this to switch the language shown on the screen.
Display Screen
This displays various setting menus and messages. The display is a touc h panel. Y ou can touch the menus and cursors on the display to set the menus.
24
Chapter 1: Introduction
Page 27
Chapter 2 Oper ation
25
Page 28
2-1 Starting the Machine
Switching On the Pow er
W ARNING
If you are lea ving the printer after y ou finished printing, be sure to turn off the sub power.
If another person touches the printer inadvertently, the machine ma y sud denl y mov e and cause injury.
Switch on the main power switch.
Press the SERVO ON to switch on the sub power.
F1
F2
F3
F4
F5
F6
Switching Off the Pow er
Normally, only press the SERVO OFF to switch off the sub power.
F1
F2
F3
F4
F5
F6
Important Note on Switching Off the Power
Never switch off the printer’s main power or unplug the power cord suddenly while operation is in progress. Doing so may damage the print heads. Be sure to first switch off the sub power. If the main power is accidentally switched off, immediately turn the main power and sub power back on.
26
Chapter 2: Operation
Page 29
2-2 Setting the Media
Set the media by aligning the corner of the media to the position on the table indicated in the figure. Alight the right edge of the media to the table edge and the top edge to the mark line.
Printer rear view
Printer rear panel
Table
Origin
The origin for printing. Align the corner of the media here.
Table front edge
Media Not Suitable for Printing
The following types of media are not suitable for printing.
Media that is bent or media that easily winds up.Media whose surface is extremely uneven.Media whose thickness is not uniform
CAUTION
Be sure to follow the procedure exactly and only touch the specified locations.
Otherwise sudden movement of the machine may cause injury.
Mark line
Media
Chapter 2: Operation
27
Page 30
2-3 Specifying the Print Start Position
Specify the print start position from the Base Control Panel Specify the position by entering a value.
1.
Enter numeral input mode.
Press [HOME].
The table and lifter moves to the home position.
Press [SET UP].
Press the [NUMERAL INPUT].
28
2.
Specify the front edge position of the media.
Chapter 2: Operation
Press [POS FROM MARK LINE].
A numeric keypad appears.
Page 31
2-3 Specifying the Print Start Position
Press the [CLR].
Clear the value on the screen.
Enter the value.
Enter [0] if printing in alignment with the table’s mark line.
Press [ENTER].
The screen switches to [media height].
Chapter 2: Operation
29
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2-3 Specifying the Print Start Position
3.
Specify the media height.
Press the [CLR].
Clear the value on the screen.
Enter the value.
Enter the media height. If the rubber mat is on the table, add 1 mm, the thickness of the mat, to the media height.
Press [ENTER].
30
Chapter 2: Operation
Press [pad clear].
Page 33
2-3 Specifying the Print Start Position
Press [OK].
The table and lifter move to the position specified by the values, and the printer is ready to print.
Chapter 2: Operation
31
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2-4 Starting to Print
Test Printing and Cleaning
We recommend that you perform a test print to check for problems such as dot drop-outs before you carry out the actual printing. If problems such as dot drop-outs are found, clean the print heads.
How to Perform a Test Print
Hold down for at least 1 second.
A test pattern is printed.
Test print
Dot drop-out
How to Change the Test Print Position
How to Perform Cleaning
Hold down for at least 1 second
The front cov er may be open during movement, but be sure to close it before you press
.
p 58 “Setting the Print Start Position,” p 67 Fine-Adjusting the Print Start Posi-
tion on the Base Control Panel,” p 68 “Fine-Adjusting the Print Start Position on the Printer Control Panel
Close the front cover and hold down for at least one second to clean the heads. When the operation ends, the initial screen appears. Perform a test print one more time to check that dot drop-outs have been corrected. If the problem persists, clean the heads again. If the problem is not corrected even after cleaning the heads two or three times, try cleaning using a different method.
p 41 When Head Cleaning Is Not Effective
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Chapter 2: Operation
Page 35
Printing
2-4 Starting to Print
W ARNING
CAUTION
After setting the media and setting the print start position, carry out the procedure below. The printer will be ready to receive data and perform the printing.
Do not touch the machine while it is printing.
The table and print head move and may cause unexpected injury.
Never insert your hand or fingers into the opening of the front cover or table.
The print heads move at high speed inside the cover. Contact with the print heads may cause injury.
Procedure
Close the front cover.
Check that the top menu is displayed.
If it is not, press Check that the Base Control Panel displays “Now printable state.
.
Top menu
W 762mm
Printing Does Not Work in the Following Cases
The printer does not move if the front cover is open. Also, do not open it while printing is in pr ogress. If you
do, the printing will be aborted.
The printer does not move if the print start position is not set. Check that the Base Control Panel displays
Now printable state.
Chapter 2: Operation
33
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2-5 If Ink Runs Out
Checking for Remaining Ink
Procedure
MENU INK REMAINING
1 ■■ 2 ■■ 3 ■■ 4
W 762mm
Cartridge slot number
Press . Press
Press .
■■
Press to go back to the original screen.
1 ■■ 2 ■■ 3 ■■ 4
several times.
Amount of ink remaining
High
■■
Low
34
The display shows an appr oximate le v el of the r emaining ink which ma y diff er somewhat fr om the actual amount. Also, the displayed information may differ greatly from the actual amount if you insert a partly used ink cartridge or change cartridges while the power is off.
Chapter 2: Operation
Page 37
2-5 If Ink Runs Out
If Ink Runs Out
When ink runs out, a warning beep sounds and printing pauses (unless the default settings have been changed). Pull out the empty cartridge and insert a new one. Printing resumes.
Work Procedure
1 _ 2 ■ 3 ■
-
Pull out the empty cartridge and immediately insert the new one.
Keep the labeled side face up.Insert and remove slowly, one at a time.Insert firmly, as far as it will go.
4
The slot number for the empty cartridge flashes.
Gently shake the new cartridge.
Replace with the same type and color.
Chapter 2: Operation
35
Page 38
2-5 If Ink Runs Out
Important Notes on Replacing Cartridges
Be sure to replace with the same type. Never mix different types.Never allow the machine to stand with an ink cartridge removed. The print heads may become clogged.Never insert or remove a partially used ink cartridge.Never remove an ink cartridge suddenly while the printer is in operation.If printing pauses, the color may be off the next time it resumes. Check the remaining amount of ink in the ink
cartridge before printing on a long media.
W ARNING
Never place ink, cleaning liquid, or discharged fluid in any of the following loca­tions.
Near open flameIn a hot location, such as near a heaterNear bleach, chemicals, explosives, or the like
Doing so may cause fire.
36
Chapter 2: Operation
Page 39
Chapter 3 Maintenance
37
Page 40
3-1 Daily Car e and Maintenance
Disposing of Discharged Ink
The drain bottle collects discharged fluid. Dispose of collected material before the bottle becomes full.
Press to raise the lifter to the top.
Press the SERVO OFF to switch off the sub power.
Pull out the bottle containing the discharged fluid, and install a new one.
Drain bottle
W ARNING
W ARNING
CAUTION
CAUTION
Dispose of discharged fluid properly, in accordance with the laws in effect in your locale. Discharged fluid is flammable and contains toxic ingredients. Never attempt to incinerate discharged fluid or discard it with ordinary trash. Also, never dispose of it in sewer systems, rivers, or streams. Doing so may have an adverse impact on the environment.
Never place ink, cleaning liquid, or discharged fluid in any of the following loca­tions.
Near open flameIn a hot location, such as near a heaterNear bleach, chemicals, explosives, or the like
Doing so may cause fire.
Before carrying out the task, switch off the power.
The machine may suddenly move, and your fingers or hand may get caught leading to serious injury.
Before carrying out the task, switch off the power.
Discharged fluid flows from the tube when the machine is running. Discharged fluid may get on the hands or spill and soil the floor.
To store discharged fluid temporarily, place it in the included drain bottle or in a durable sealed container such as a metal can or polyeth ylene tank, and cap tightly .
Any spillage or vapor leakage may cause fire, odor, or physical distress.
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Chapter 3: Maintenance
Page 41
Cleaning
Front Cover
Wipe lightly with a cloth moistened with water then wrung dry.
Table
Gently wipe with a cloth moistened with neutral detergent diluted with water then wrung dry. If you dont clean it, the media be­fore printing may become stained.
3-1 Daily Care and Maintenance
Printer unit
Gently wipe with a cloth moistened with wa­ter then wrung dry. Gently wipe the display and keys on the Printer Control Panel with a dry cloth.
Pinch rollers
Gently wipe with a cloth moistened with neutral detergent diluted with water then wrung dry. If you dont clean it, the surface of the printed media may become stained.
W ARNING
Never place gasoline, alcohol, thinner, or any other flammable material near the machine.
Doing so may cause fire.
This machine is a precision device, and is sensitive to dust and dirt. Perform cleaning on a daily basis.Clean by wiping with a cloth moistened with neutral detergent diluted with water then wrung dry.Do not use volatile solvents such as thinner or benzine.Never attempt to oil or lubricate the machine.
Chapter 3: Maintenance
39
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3-1 Daily Care and Maintenance
Care and Maintenance of the Print Heads
Daily Care and Maintenance
Use the machine’s head-cleaning feature to perform maintenance.
p 32 “Test Printing and Cleaning, p 41 When Head Cleaning Is Not Effective
Periodic Care and Maintenance
If problems such as dot drop-outs occur frequently and are not corrected by the machine’s head-cleaning feature, clean the heads using the cleaning kit. Such cleaning can be effective when carried out periodically, according to the frequency of use.
p 42 “Cleaning the Heads Using the Cleaning Kit”
* The print heads are components that wear out. Periodic replacement is required, with the frequency of re­placement depending on use. Pur chase them from y our authorized Roland DG Corp . dealer or Roland DG Corp. service center.
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Chapter 3: Maintenance
Page 43
3-2 When Head Cleaning Is Not Effectiv e
Performing More Powerful Cleaning
When the problems such as dot drop-outs are not cleared up by the cleaning you perform by pressing (normal cleaning), try the more forceful “medium cleaning” or the even more forceful “powerful cleaning. Stronger cleaning uses up progressively more ink, and if performed too often it can damage the print heads themselves. Never carry out these cleaning procedures more often than necessary.
1.
Choose medium cleaning or powerful cleaning.
MENU
HEAD CLEANING
HEAD CLEANING MEDIUM
HEAD CLEANING POWERFUL
2.
Start cleaning.
CLEANING...
➊ ➋
HEAD CLEANING MEDIUM
W 762mm
or
Press . Press
MEDIUM : Press .POWERFUL : Press
Press .
When the initial screen appears, cleaning is finished.
Press to go back to the original screen.
.
and then .
When Powerful Cleaning Is Not Effective
If problems such as dot drop-outs persist even after you have performed powerful cleaning several times, then use the cleaning kit to clean the heads. Such cleaning can be effective when carried out periodically, according to the fre­quency of use.
p 42 Cleaning the Heads Using the Cleaning Kit
Chapter 3: Maintenance
41
Page 44
3-3 Cleaning the Heads Using the Cleaning Kit
When the Cleaning Kit Becomes Necessary
If problems such as dot drop-outs occur frequently and are not corrected by the machine’s head-cleaning feature, clean the heads using the cleaning kit. Such cleaning can be effective when carried out periodically, according to the frequency of use.
If you use up the cleaning kit, purchase a new one from your authorized Roland DG Corp. dealer or Roland
DG Corp. service center.
The print heads are components that wear out. Periodic replacement is required, with the frequency of re-
placement depending on use. Purchase them from your authorized Roland DG Corp. dealer or Roland DG Corp. service center.
How to Perform Cleaning
Important Notes on This Procedure
To prevent the heads from drying out, finish this procedure in 30 minutes or less.A warning beep sounds after 30 minutes. At this time, stop work, attach the side covers, and press .
When the head-protection operation finishes, switch off the power and restart the procedur e from the begin­ning.
Use only the included cleaning stick. Cotton swabs or other lint-producing items may damage the heads.Never touch the nozzle surface of the heads.Stroke the sponges very gently, applying as little pressure as possible. Never rub, scrape, or crush them.
CAUTION
Be sure to follow the procedure exactly and only touch the specified locations.
Otherwise sudden movement of the machine may cause injury.
42
Chapter 3: Maintenance
Page 45
3-3 Cleaning the Heads Using the Cleaning Kit
1.
Change to the print-head manual-cleaning mode.
Remove any media fr om the table and close the front cover.
Press the SERVO OFF to switch off the sub power.
F1
F2
F3
F4
F5
F6
Press the F5 button.
Check that the screen displays [MAINTENANCE MODE].
Press the SERVO ON to switch on the sub power.
F1
F2
F3
F4
F5
F6
MAINTENANCE CLEANING
OPEN MAINTENANCE
COVER
Press or to select [CLEANING]. Press
.
When this screen appears, the printer is ready for mainte­nance.
Chapter 3: Maintenance
43
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3-3 Cleaning the Heads Using the Cleaning Kit
2.
Remove the cover.
Open the front cover and lower the loading lever.
➊ ➋
Screws
Close the front cover and press .
➌ ➍
FINISHED
CLEANING?
Screw
Remove the maintenance cover.
When the screen shown in the figure appears, open the front cover and remove the right side cover.
Screws
44
Chapter 3: Maintenance
Touch the location shown in the figure to discharge any static electricity.
Page 47
3-3 Cleaning the Heads Using the Cleaning Kit
3.
Clean using the cleaning stick. Be especially car eful to clean awa y any fibr ous dust (lint).
Clean in the sequence shown in the figure below.
Cleaning stick
Be sure to clean using one of the included cleaning sticks
Never touch the nozzle surface.
Clean only the metal frame.
Area to clean
Gently stroke with the sponge.
Never rub with force.
Area to clean
Press bring the wipers forward.
to
Area to clean Area to clean
Chapter 3: Maintenance
45
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3-3 Cleaning the Heads Using the Cleaning Kit
4.
Reattach the covers and quit the manual cleaning mode.
Press .
An operation to exit from the manual cleaning mode starts.
CLOSE MAINTENANCE COVER
Screw
Screws
Attach the right side cover and close the front cover.
When the screen shown in the figure appears, open the front cover and attach the maintenance cover.
Screws
Close the front cover and press .
The sub power switches off.
5.
Perform a test print to verify the results of the procedure.
Perform a test print to check the results. Perform automatic cleaning several times as required.
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Chapter 3: Maintenance
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3-4 Replacing P arts That Wear Out
Replacing the Wipers
TIME FOR WIPER REPLACE
Press .
CAUTION
Be sure to follow the procedure exactly and only touch the specified locations.
The wipers used when cleaning the print heads. When the screen displays a message like the one shown, it means that the wipers need to be replaced. Replace with new wipers.
Otherwise sudden movement of the machine may cause injury.
1.
Change to the print-head manual-cleaning mode.
Remove any media fr om the table and close the front cover.
Press the SERVO OFF to switch off the sub power.
MAINTENANCE WIPER REPLACE
INSERT STOPPER
F1
F2
F3
F4
F5
F6
Press the F5 button.
Check that the screen displays [MAINTENANCE MODE].
Press the SERVO ON to switch on the sub power.
F1
F2
F3
F4
F5
F6
Press to select [WIPER REPLACE]. Press
.
When this screen appears, the printer is ready for mainte­nance.
Chapter 3: Maintenance
47
Page 50
3-4 Replacing Parts That Wear Out
2.
Remove the cover and attach the stoppers.
Screws
Remove the right side cover.
Touch the location shown in the figure to discharge any static electricity.
Attach the stoppers at the locations shown in the figure.
For the stopper, use a cleaning stick or the like.
Press .
The wiper moves.
48
Chapter 3: Maintenance
Page 51
3.
Replace the wipers. Use the included tweezers.
3-4 Replacing Parts That Wear Out
Felt surface toward
the rear
Remove the old wipers. Take them off the hook and pull up.
Insert new wipers.
Rubber surface toward the front
Engage the wipers on the hooks.
Hook
Chapter 3: Maintenance
49
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3-4 Replacing Parts That Wear Out
4.
Quit the wiper replacement mode.
REMOVE STOPPER
Press .
After the processing to quit the wiper replacement mode ends, the sub power is switched off.
Screws
Check that the screen shown on the figure is displayed, and remove the stopper.
Attach the right side cover.
5.
Perform a test print to verify the results of the procedure.
Perform a test print to check the results. Perform automatic cleaning several times as required.
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Chapter 3: Maintenance
Page 53
Replacing the Ink-Absorbing Material
3-4 Replacing Parts That Wear Out
TIME FOR SPONGE REPLACE
CAUTION
Replacement
If the screen shown in the figure appears, replace the ink-absorbing material with a new one.
Ink-absorbing material
Be sure to follow the procedure exactly and only touch the specified locations.
Otherwise sudden movement of the machine may cause injury.
Remove any media fr om the table and close the front cover.
Press the SERVO OFF to switch off the sub power. Switch off the main power switch.
F1
F2
F3
F4
F5
F6
Screws
Remove the right side cover.
Chapter 3: Maintenance
51
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3-4 Replacing Parts That Wear Out
π
Absorbent material
Screw
Screw
Pull out the discharged-ink tray and r eplace the absorbent material.
Discharged-ink tray
Secure the discharged-ink tray in place.
Discharged-ink tray
Screws
Attach the right side cover.
Switch on the main power switch. Press the SERVO ON to switch on the sub power.
F1
F2
F3
F4
F5
F6
52
TIME FOR
Press .
SPONGE REPLACE
Dispose of used absorbent material in accordance with your local laws.
Chapter 3: Maintenance
Page 55
3-5 When Not in Use for a Pr olonged Period
Keep Performing Maintenance
Switch On the Power Once a Month
Switch on the sub power at least once a month. When you turn on the power, the machine automatically performs some operations such as those to keep the print heads from drying out. Allowing the machine to stand completely unused for a prolonged period may damage the print heads, so be sure to switch on the power to perform these automatic operations.
Keep at a Constant Temperature and Relative Humidity
Even when the machine is not in use, keep it at a temperature of 5 to 40°C (41 to 104°F) and a humidity of 20 to 80% (with no condensation). Temperatures that are too high may degrade the ink and cause malfunction. Temperatures that are too low may cause the ink to freeze and damage the heads.
Alarm Feature
PRESS THE POWER KEY T O CLEAN
This feature operates when the printer’s main power is turned on. We recommend leaving on just the main power to the printer even when the machine is to remain out of use for a prolonged period.
This feature is to remind you to switch on the sub power once a month. When the machine remains unused for about one month, this screen appears and a warning beep sounds. If this screen appears, press the SERV O ON to s witc h on the sub power. When maintenance operations finish, press the SERVO OFF to switch off the sub power.
Chapter 3: Maintenance
53
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Chapter 4 Featur e Reference
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4-1 Canceling or P ausing Printing
Canceling Printing
Canceling from the Printer Control Panel
TO CANCEL, HOLD
DOWN PAUSE KEY
CANCELING. . .
Stop sending printing data from the computer.
Canceling from the Base Control Panel
Press .
The screen shown in the figure appears.
Hold down for at least 1 second.
The screen shown in the figure appears.
Press [PAUSE].
Press [DATA CLEAR].
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Press [OK].
Page 59
Stop sending printing data from the computer.
Pausing Printing
Pausing from the Printer Control Panel
4-1 Canceling or Pausing Printing
When the screen shown in the figure appears, the printing cancel­lation is finished.
Press
The PAUSE light comes on and the printing is paused.
.
Description
If you press again while the printing is paused, the printing resumes. However, horizontal stripes may appear at the pause position.
Pausing from the Base Control Panel
Press [PAUSE].
Printing is paused.
Description
If you press [CONTINUE] while the printing is paused, the printing resumes. However, horizontal stripes may appear at the pause position.
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4-2 Setting the Print Start Position
Searching the Print Start Position Automatically
Procedure
Printer rear view
Set the media by aligning with the mark line.
Table
Mark line
Media
Press [SET UP].
Press [AUTO SEARCH].
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Press [SCAN START].
The machine mo ves and automatically sear ches the position where the media is set. When this screen appears, the search is complete.
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4-2 Setting the Print Start Position
Description
The front edge and the upper edge of the media can be searc hed automatically. Automatic search is possible on media up to 95 mm in thickness. Be sure to set the media at the mark line. If you set it short of the mark line, the media may not be detected. The print start position cannot be automatically searc hed on the types of media listed below. For these types of media, set the print start position using [NUMERAL INPUT].
Media whose thickness is less than or equal to 3 mm.Media whose front edge or upper edge is not horizontalTransparent mediaLuminous mediaMedia whose side face contains holes that the sensor passes through.
To set the print start position more accurately, use [NUMERAL INPUT]. A searched position may be off by several millimeters. If this happens, adjust the print start position offset.
p 79 “Adjusting the Print Start Position Offset”
Manually Setting the Print Start Position
Procedure
1.
Set the printer so that manual setting can be performed.
Press [SET UP].
Press [MANUAL SEARCH].
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4-2 Setting the Print Start Position
2.
Bring the media sensor close to the media front edge.
Media sensor Media
Detection position
Media sensor
Table
Media
Press to lower the lifter so that it is close the upper edge of the media.
Press to move the table toward the front end until the media sensor detects the media. When the sensor detects the media, the [ ] mark changes to black.
3.
Set the front edge position of the media.
Detection position
Media
TableMedia sensor
Press to move the table toward the back end.
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4-2 Setting the Print Start Position
Detection position
TableMedia sensor
Media
Press [JOG].
Select the distance of movement and press to move the table toward the front end.
Distance of movement
Press [SET] at the position where the [ ] mark on the screen changes to black.
Press [OK].
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4-2 Setting the Print Start Position
4.
Bring the media sensor close to the media upper edge.
Media sensor Media
Press to move the lifter awa y fr om the media up­per edge by a small distance. Check that the [ ] mark on the screen is white.
Press to move the lifter closer to the media up­per edge until the sensor detects the media. When the sensor detects the media, the [ ] mark changes to black.
5.
Enter the media thickness.
Press to move the table toward the upper edge.
Press [JOG].
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4-2 Setting the Print Start Position
Media sensor Media
Select the distance of movement and press to move the lifter close to the media.
Distance of movement
When the [ ] mark changes to black, press [SET].
Press [OK].
The lifter and table move to the set positions.
Description
Manual setting is used in the following cases.
Media whose thickness is not uniformMedia whose front edge is not straightMedia whose shape is difficult to be scanned through auto searchMedia whose side face contains holes that the sensor passes through.When you wish to set the start position more accurately.
The media is detected when the [ ] mark of the media sensor c hanges from white to black. To detect the start position more accurately , set the distance that the table and lifter mo ve w hen the cursor is pressed once to a smaller value. You can change the distance of movement by pressing [JOG] and then changing the value by pressing [INCHING].
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4-2 Setting the Print Start Position
Printing from the Same Position as the Previous Time
Procedure
Press [SET UP].
Press [PREVIOUS POS].
Check the position and press [OK].
The print start position is set to the previous print start posi­tion.
64
Description
The print start position that was set the previous time can be recalled. This is used when printing from the same position as the previous time.
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4-3
Setting the Print Start Position When Continuing Printing
The screen shown in the figure appears when printing is finished. The next print start position varies depending on the screen message.
Printing from the Same Position as the Previous Time
Procedure
Press [CHANGE PRINT POS].
Press [CURRENT SET POS] and then [RETURN].
Press [SET PRINT POS].
The printer moves to the previous set position. The screen shown in the figure appears, and the printer is ready to print.
Description
The print start position that was set the previous time can be recalled. This is used when printing from the same position as the previous time.
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4-3 Setting the Print Start Position When Continuing Printing
Performing the Next Print from the Position Where Printing Ended
Procedure
Press [CHANGE PRINT POS].
Press [PRINT END POS] and then [RETURN].
Press [SET PRINT POS].
The printer moves to the position where the previous printing ended. The screen shown in the figure appears, and the printer is ready to print.
66
Description
This menu is used when you wish to continue printing from the position where the previous printing ended.
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4-3 Setting the Print Start Position When Continuing Printing
Fine-Adjusting the Print Start P osition on the Base Contr ol P anel
Procedure
Press [CHANGE PRINT POS].
Press [CURRENT POS] and then [RETURN].
Use the cursors on the screen to move the lifter and table.
Description
You can fine-adjust the print start position using cursors. This adjustment can be performed only when [CURRENT POS] is selected for the print start position. The print start position set with the cursors are cleared when the first printing is finished.
Press [SET PRINT POS].
The screen shown in the figure appears, and the printer is ready to print.
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4-3 Setting the Print Start Position When Continuing Printing
Fine-Adjusting the Print Start Position on the Printer Control Panel
Procedure
Press and to move the print head.
Press the .
Description
You can fine-adjust the print start position using cursors. T he print start position set with the cursors are cleared when the first printing is finished. When the position is set, the
light comes on.
Clearing the Print Start Position That Has Been Fine-Adjusted
Procedure
Press [BP CLEAR].
Press [OK].
68
Description
The print start position that has been fine-adjusted from the Base Control Panel or Printer Control Panel is cleared.
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4-3 Setting the Print Start Position When Continuing Printing
Setting a New Start Position
Press [CHANGE PRINT POS].
Press [NEW POSITION SET] and then [RETURN].
The screen shown in the figure appears.
p 28 “Specifying the Print Start Position, p 58Setting the Print Start Position
Description
You can set a new print start position by selecting the setup method from the SET UP menu.
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4-4 Optimizing Printing
Performing Feed Correction to Alleviate Horizontal Stripes and the Like
Procedure
1.
Print a test pattern.
MENU
CALIBRATION
CALIBRATION PRINTING ADJ.
PRINTING ADJ. TEST PRINT
2.
Check the test pattern you printed.
Gap present Correct results Overlapped
Test pattern
Correction-value adjustment
Reduce the value. Increase the value.±0
Press . Press
Press .
Press to start printing.
several times.
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3.
Enter the correction value.
4-4 Optimizing Printing
Press [MENU].
Press [CALIBRATION MENU].
Press [calibration (table)].
A numeric keypad appears.
Press the [CLR] key. Enter the value and press [ENT].
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4-4 Optimizing Printing
Description
Press [pad clear].
Press [RETURN].
This feature corrects the error in the table feeding. When the amount of feeding is corrected, the precision of dot positions along the feeding direction improves which achieves better print quality.
Default setting
[calibration (table)]: 0.0 %
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4-4 Optimizing Printing
Correcting for Misalignment in Bidirectional Printing
Procedure
1.
Print a test pattern.
MENU ADJUST BI-DIR
ADJUST BI-DIR TEST PRINT
2.
Read the correction values from the test pattern.
Test pattern
SETTING NO.
Head number
Press .
Press . Press
to start printing.
H1: -1 H2: -2
Current correction value Correction value
3.
Enter the correction values that you read.
Enter correction values H1 through H4 for each setting number (SETTING NO. 1 through 4), for a total of 16 correc­tion values.
ADJUST BI-DIR
SETTING NO. 1
H1 H2 0 0
H3 H4 0 0
Press .
Press . Press the correction values. Press
or to select. Pr ess or to set to finish SETTING NO. 1.
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4-4 Optimizing Printing
ADJUST BI-DIR SETTING NO. 2
H1 H2 0 0
H3 H4 0 0
ADJUST BI-DIR SETTING NO. 3
H1 H2 0 0
H3 H4 0 0
ADJUST BI-DIR SETTING NO. 4
Press .
Press . Press
or to select. Pr ess or to set the correction values. Press
to finish SETTING NO. 2.
Press .
Press . Press
or to select. Pr ess or to set the correction values. Press
to finish SETTING NO. 3.
Press .
H1 H2 0 0
Press . Press
or to select. Pr ess or to set the correction values.
H3 H4 0 0
4.
Go back to the original screen.
W 762mm
Press
Press to go back to the original screen.
to finish SETTING NO. 4.
Description
The bidirectional-printing mode (in which the heads perform printing during both their outbound pass and return pass) offers the advantage of being fast, but subtle misalignment occurs between the outbound and return passes. The procedure to correct this and eliminate misalignment is bidirectional correction. This misalignment varies according to the head height and the thickness of the media, so we recommend performing correction to match the media youre using. Redoing correction every time you change the media is extremely troublesome. You can take correction values that you have acquired and save them in the machines memory for easy access whenever they are needed.
p 75 Saving Bidirectional Correction Values, p 75 Loading Bidirectional Correction Values
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Saving Bidirectional Correction Values
Procedure
4-4 Optimizing Printing
MENU ADJUST BI-DIR
ADJUST BI-DIR SAVE PRESETTING
SAVE PRESETTING
W 762mm
Description
This procedure saves the current correction values in memory. You can save 8 sets of settings in memory 1 to 8. Overwriting a memory deletes any old correction values it contains.
PRESETTING 1
Press .
Press . Press
Press . Press Press
Press to go back to the original screen.
several times.
or to select the presetting number. to save.
Loading Bidirectional Corr ection Values
Procedure
MENU
ADJUST BI-DIR
ADJUST BI-DIR LOAD PRESETTING
LOAD PRESETTING
W 762mm
Description
This procedure loads correction values saved in memory. You can select any memory from 1 to 8. Note that loading values from memory erases any correction values that have not been saved.
PRESETTING 1
Press .
Press . Press
Press . Press Press
Press to go back to the original screen.
several times.
or to select the presetting number. to load.
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4-5 Setting Various Types of Media
Setting Media That Floats or Bends Easily
Procedure
Lowering the loading bar causes the pinch roll­ers to lower and fix the media in place.
Loading lever
Description
When setting media that floats or bends easily such as paper, pinch rollers are used to hold it down.
Fixing soft media in place with pinch rollers
Pinch-roller pressure adjuster
Change the amount that the adjuster is inserted to adjust the pinch roller pressure.
Loading lever
When pinch rollers are used to fix soft media in place, the pinch rollers may leave marks on the media. In such cases, use a pinch roller adjuster to adjust the pressure. Adjust the amount that the adjuster is inserted according to the thickness or material of the media.
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Printing on Hard-to-dry Media
Procedure
4-5 Setting Various Types of Media
MENU SCAN INTERVAL
SCAN INTERVAL OFF 1.0sec
W 762mm
Description
You use this feature when ink dries poorly. Larger values produce progressively slower movement of the media, enabling you to extend the drying time accordingly. However, printing takes that much longer.
You can also enter this setting on the computer. When y ou enter the setting on the computer, the computers setting is used and the printer’s setting is ignored.
Default setting
[SCAN INTERVAL]: OFF
Press . Press
Press . Press Press
Press to go back to the original screen.
several times.
or to set the value. to enter.
Speeding Up Printing for Narr ow Media
Procedure
MENU FULL WIDTH S
FULL WIDTH S ENABLE DISABLE
W 762mm
Press . Press
Press . Press Press
Press to go back to the original screen.
several times.
or to select [DISABLE]. to enable the setting.
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4-5 Setting Various Types of Media
Description
Reducing the width of head movement to the minimum required width speeds up printing. This is effective mainly when you use media of narrow width.
ENABLE makes the speed of media movement constant at all times.DISABLE matches the range of head movement to the printing data. Movement is limited to the minimum amount
necessary, and this can be expected to yield the fastest printing. Note, however, that because the speed of media movement is no longer constant, colors may be uneven.
Default setting
[FULL WIDTH S]: ENABLE
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4-6 Changing the Printer Operation
Changing the Displayed Language
Procedure
Press the F6 button.
Press the F6 button again to switch the language.
F1
F2
F3
F4
F5
F6
Description
This button switches the language shown on the screen.
Default setting
F6 Button
ENGLISH
Adjusting the Print Start Position Offset
Procedure
Press [MENU].
Press [print pos ofs].
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4-6 Changing the Printer Operation
Enter the table offset.
If entering the table offset is not necessary, press [ENTER]. The in­put mode moves to [LIFTER].
Enter the lifter offset.
Press [pad clear].
Description
This feature corrects the print start position offset. Use it when you wish to change the start position of the actual printing from the searched start position.
Default setting
[TABLE]: 0.00 mm [LIFTER]: 2.20 mm
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4-6 Changing the Printer Operation
Setting How the Printer Operates When Ink Runs Out
Procedure
➊ ➋
MENU INK CONTROL
EMPTY MODE STOP CONT.
W 762mm
Press . Press
several times.
Press twice. Press Press
or to select. to enable the setting.
Press to go back to the original screen.
Description
This lets you change, according to your purpose, the operation that takes place when an ink cartridge is empty. [STOP] is a mode in which oper ation immediately pauses when a cartridge becomes empty. Because pausing printing in progress may make colors uneven, it is best to ensure a sufficient amount of remaining ink before you begin printing. [CONT.] (continue) is a mode in which operation is not automatically stopped. When a cartridge becomes empty, a warning beep sounds, but printing does not stop. (However, operation stops when printing of the current page ends.) To replace the cartridge, you must either wait until printing ends or press operation does not stop even if the ink runs out completely.
to pause printing. Note that
Default setting
[EMPTY MODE]: STOP
Resetting Print Head Settings to Their Initial V alues
Procedure
MENU FACTORY DEFAULT
Press . Press Press
several times. to execute.
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4-6 Changing the Printer Operation
Printing a System Report
Procedure
MENU SYSTEM REPORT
W 762mm
Description
This feature prints system information, including a list of setting values.
Press . Press Press
Press to go back to the original screen.
several times.
to start printing.
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4-7 Mo ving the Table and Lifter
Operating from the Base Control Panel
Moving the Table and Lifter Using Cursors
Press , , , and to move the table and lifter.
Press [JOG].
Select [INCHING]
Moving the Table and Lifter by Entering Values
Press [COORD MOVE].
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4-7 Moving the Table and Lifter
Press [target] under table position or lifter position.
A numeric keypad appears.
Press [CLR].
Enter the value.
Press [ENTER].
➎ ➏
Description
This menu is used to move the lifter or table when setting the media or checking the print results. The print start position cannot be set from this menu.
Press [move start].
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4-8 Menu Flo wchart
Main Menu on the Printer Control Panel
Press MENU.
p 73
MENU ADJUST BI-DIR
To [HEAD CLEANING]
ADJUST BI-DIR TEST PRINT
ADJUST BI-DIR SETTING NO. 1
ADJUST BI-DIR SETTING NO. 2
ADJUST BI-DIR SETTING NO. 3
ADJUST BI-DIR SETTING NO. 4
ADJUST BI-DIR LOAD PRESETTING
To [SAVE PRESETTING]
H 1 H 2 0 0
H 1 H 2 0 0
H 1 H 2 0 0
H 1 H 2 0 0
To [PRESETTING 2]
LOAD PRESETTING PRESETTING 1
LOAD PRESETTING PRESETTING 8
Continues
to the next
page
Continues
to the next
page
LOAD PRESETTING PRESETTING 7
LOAD PRESETTING PRESETTING 6
LOAD PRESETTING PRESETTING 5
LOAD PRESETTING PRESETTING 4
LOAD PRESETTING PRESETTING 3
LOAD PRESETTING PRESETTING 2
To [PRESETTING 1]
Continues
to the next
page
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4-8 Menu Flowchart
From the
previous page
From the
previous page
From the
previous page
ADJUST BI-DIR SAVE PRESETTING
To [TEST PRINT]
To [PRESETTING 2]
SAVE PRESETTING PRESETTING 1
SAVE PRESETTING PRESETTING 8
SAVE PRESETTING PRESETTING 7
SAVE PRESETTING PRESETTING 6
SAVE PRESETTING PRESETTING 5
SAVE PRESETTING PRESETTING 4
p 70
p 81
p 77
p 77
p 81
MENU CALIBRATION
MENU INK CONTROL
MENU FULL WIDTH S
MENU SCAN INTERVAL
MENU FACTORY DEFAULT
CALIBRATION PRINTING ADJ.
INK CONTROL EMPTY MODE
FULL WIDTH S ENABLE ENABLE
SCAN INTERVAL OFF OFF
SAVE PRESETTING PRESETTING 3
SAVE PRESETTING PRESETTING 2
To [PRESETTING 1]
PRINTING ADJ. TEST PRINT
EMPTY MODE STOP STOP
86
Continues to the
next page
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From the previous page
MENU
p 82
SYSTEM REPORT
4-8 Menu Flowchart
Setup Guide
MENU
p 34
ENV. MATCH
MENU
p 34
INK REMAINING
MENU
p 41
HEAD CLEANING
1 ■ 2 ■ ■ 3 ■ ■ 4 ■ ■
HEAD CLEANING MEDIUM
HEAD CLEANING POWERFUL
To [ADJUST BI-DIR]
Cleaning and Maintenance Menu
Hold down for at least 1 second.
Press the F5 button to switch on the sub power
To [POWERFUL]
To [MEDIUM]
(Head cleaning)
p 42
p 47
To [WIPER REPLACE]
MAINTENANCE CLEANING
MAINTENANCE WIPER REPLACE
To [CLEANING]
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4-8 Menu Flowchart
Main Menu on the Base Control Panel
Switch on the sub power.
[SET UP] [RETURN]
[AUTO SEARCH] [RETURN]
[After setting the print start position]
[MANUAL SEARCH]
[SET] [RETURN]
[SET]
[RETURN]
[PREVIOUS POS] [CANCEL]
[OK]
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[After printing is finished]
[CHANGE PRINT POS]
[RETURN]
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[COORD MOVE] [RETURN] [MENU] [RETURN]
4-8 Menu Flowchart
[NUMERAL INPUT]
[CANCEL]
[LIFTER ORIGIN RESET]
[NEXT] [CANCEL]
[NEXT] [CANCEL]
[CANCEL]
[CALIBRATION MENU]
[RETURN]
[NEXT]
[OK] [CANCEL]
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Chapter 5 What to Do If
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5-1 The Printer Doesn’t Run
The printer does not run
Is the power switched on?
Switch on the printer’s main power, then press the sub power switch and make sure the [SETUP] light comes on.
Is something touching the touch sensor?
If an object is touching the touch sensor, the printer does not run. Remove the object that is touching the touch sen­sor.
Is the front cover open?
Close the front cover.
Is the top menu displayed?
W 762 mm
go to the top menu, press
If the top menu isnt displayed, printing doesnt start even when data is sent from the computer. To
.
Is the Base Control Panel displa ying “No w printable state”?
If the print start position is not set on the Base Control Panel, the printer does not run. Set the print start position and check that the Base Control Panel displays Now printable state”.
Is the light on?
When the light is on, operation is paused. To re­sume, press sumes.
Has ink run out?
1 _ 2 ■ 3 ■
a warning beep sounds. At the same time, oper ation pauses. When the ink cartridge is replaced with a new one, print­ing starts.
Is a message displayed on the screen?
p 95 If a Message Appears
p 96 “If an Error Message Appears
. The light turns off and printing re-
4
When printing data is sent while
the screen shown in the figure is displayed, a message appears and
Is the cable connected?
Connect the cable securely.
Are you using a long USB cable or a USB hub?
Use a shielded USB cable having a length of 3 m or less. Do not use USB hubs or other similar devices.
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5-2 Printing Quality Is Poor
Printed Results Are Coarse or Contain Horizontal Stripes
Do the print heads show dot drop-outs?
Carry out a test print and make sure no dot drop-out oc­curs. If dot drop-out is present, perform head cleaning.
p 32 Test Printing and Cleaning
p 41 “When Head Cleaning Is Not Effective
Check the remaining amount of ink in the ink cartridge before printing on a long media. Printing may also pause when data is not sent from the com­puter fast enough. We recommend that you not perform any other tasks on the computer while printing is in progress.
Are the operating parameters set to appropriate values?
Have you carried out feed correction?
Large misalignment in the amount of feed of the media may result in printing that seems coarse or contains horizontal stripes. Carry out correction on the printer.
p 70 “Performing Feed Correction to Alleviate Horizontal Stripes and the Like
Have you carried out bidirectional correction?
When you are performing bidirectional printing, use the [ADJUST BI-DIR] menu item to carry out correction. The optimal adjustment value may vary, depending mainly on the thickness of the media. Set or select an adjustment value that is suited to the media.
p 73 Correcting for Misalignment in Bidirectional Printing
Is the printer installed in a level and stable location?
Never install the machine in a location where it is tilted or where it may wobble or experience vibration. Also make sure that the print heads are not exposed to moving air. These factors may lead to missing dots or reduced printing quality.
Is the head height correct?
If the head is too far or too close to the medium, printed results may be coarse or contain horizontal stripes. Adjust the height of the head according to the media thickness.
p 28 Specifying the Print Start Position
p 58 “Setting the Print Start Position
If the media fixed in place?
Fix the media firmly on the table if the media floats from the table when it is set or moves during operation. Unstable setting of the media causes adverse effects on printing.
Depending on the settings in the [FULLWIDTH S] menu, uneven colors may occur . If the settings hav e been changed, try restoring them to their default values.
p 77 Speeding Up Printing for Narrow Media
Is the printer installed in a level and stable location?
Never install the machine in a location where it is tilted or where it may wobble or experience vibration. Also make sure that the print heads are not exposed to moving air. These factors may lead to missing dots or reduced printing quality.
If the media fixed in place?
Fix the media firmly on the table if the media floats from the table when it is set or moves during operation. Unstable setting of the media causes adverse effects on printing.
Media Becomes Stained When Printed
Is the print head dirty?
Ink may drip on the media during printing due to the fol­lowing causes.
There is fibrous dust (lint) near the head.Ink is all over the head due to the head rubbing the
In such cases, clean the head with the cleaning kit. We recommend periodic head cleaning.
p 42 Cleaning the Heads Using the Cleaning Kit
Are the pinch rollers dirty?
Clean the pinch rollers periodically.
media.
Colors Are Unstable or Uneven
Did you shake the ink cartridges gently before in­stalling them?
Before you install a new ECO-SOL INK cartridge, gently shake the cartridge.
Was printing paused partway through?
If printing pauses, the color may be off the next time it re­sumes. A void pausing printing. With the factory-default set­tings, printing pauses when an ink cartridge runs empty.
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5-3 The Print Heads Stopped Moving
If the print-head carriage stops o ver the platen, take action immediately to prevent the heads from dr y­ing out.
What to Do First
Switch the sub power off, then back on again. (If the media is jammed, then also remove the media.) If the heads move to the standby position (inside the right side cover), it means the operation has ended successfully. If the heads did not move, try switching off the main power, then again switching on the main power, followed by the sub power.
If the Heads Still Do Not Move
If the heads still do not move, carry out the following emer ­gency response measure, then contact your authorized Roland DG Corp. dealer or Roland DG Corp. service cen­ter.
1. Switch off the main power and detach the cover.
2. Open the front cover.
3. Gently move the print heads by hand to the standby position.
5. Align the print head guide on either side to the cap unit guide. Turn the tool further to bring the heads near the cap unit.
6. When the heads make contact with the cap unit, turn the tool one or two more turns.
Make sure the print heads are capped tightly.
4. Insert the cap-unit tool into the hole at the bottom of the machine and turn gently. The cap unit rises.
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5-4 If a Message Appears
These are the main messages that appear on the machine’s display to prompt corr ect operation. They do not indicate any error. Follow the prompts and take action accordingly.
Messages That Appear on the Printer Control Panel
[1 2 3 4 .....]
Only a small amount of ink remains. Replace the cartridge indicated by the flashing number with a new cartridge.
[PRESS THE POWER KEY TO CLEAN]
This appears when the machine has been unused for about one month. Switch on the sub power at least once a month.
p 53 When Not in Use for a Prolonged Period
[SET SOL CRT.]
Insert the ink cartridge indicated by the flashing number. This message appears at times such as during cartridge re­placement.
[REMOVE SOL CRT.]
Remove the cleaning cartridge indicated by the flashing number . T his message appears at times such as during head cleaning.
[SET SOLCL-LIQUID]
Insert the cleaning cartridge indicated by the flashing num­ber. This message appears at times such as during head cleaning.
[REMOVE SOL CL]
Remove the cleaning cartridge indicated by the flashing number . T his message appears at times such as during head cleaning.
[CLOSE THE COVER]
Close the front cover and the right side cover. For safety, the carriage doe not operate while a cover is open.
[INSTALL DRAIN BOTTLE]
Check whether the drain bottle is installed. Install the drain bottle, then press
.
[TIME FOR WIPER REPLACE]
It is time to replace the wiper. After verifying, press
.
p 47 Replacing the Wipers
[TIME FOR SPONGE REPLACE]
It is time to replace the sponge. After verifying, press
.
p 51 Replacing the Ink-Absorbing Material
Messages That Appear on the Base Control Panel
[Safety sensor responded.]
Remove the object that the touch sensor is reacting to. If you press [CONTINUE], printing continues. If you press [PRINT CANCEL], printing is cancelled, and the screen that appears when printing is finished appears. This message appears when the safety sensor light is blocked during operation.
[COORD POS is out of stroke limit.]
Press [PRINT CANCEL]. Check the output data size, and redo the printing. This message appears when the output data is larger than the print area.
[Print position couldnt be detected. Please try again by using MANUAL SEARCH or NUMERAL INPUT.]
Press [RETURN]. Set the print start position using manual search or numeral input. This message appears when the media could not be de­tected through auto search.
[Now receiving print data. Please set up PRINT POS.]
Press [RETURN]. Set the print start position and send the data again. This message appears when data is sent to the printer w hen the print start position has not yet been specified.
[EMPTY DRAIN BOTTLE]
Detach the drain bottle from the machine, discard the dis­charged fluid, then reinstall the drain bottle on the machine. Press operations that discharge a large amount of ink.
to continue. This message appears before
[TIME FOR MAINTENANCE]
It is time to clean the heads using the cleaning kit. After verifying, press
p 42 Cleaning the Heads Using the Cleaning Kit
.
Chapter 5: What to Do If
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5-5 If an Err or Messa g e Appears
Error Messages That Appear on the Printer Control Panel
This describes the error messages that may appear on the machine’s control panel, and how to take action to remedy the problem. If the action described here does not correct the problem, or if an error message not described here ap­pears, contact your authorized Roland DG Corp. dealer or Roland DG Corp. service center.
[
TEMPERATURE IS TOO HIGH
The temperature of the location where the machine is installed has risen above the ambient tempera­ture at which the machine can operate.
Operation cannot be continued. Switch off the sub power. Bring the installed location to a temperature at which op­eration is possible (20 to 32°C), and then turn on the power .
[
TEMPERATURE IS TOO LOW
The temperature of the location where the machine is installed has fallen below the ambient tempera­ture at which the machine can operate.
Operation cannot be continued. Switch off the sub power. Bring the installed location to a temperature at which op­eration is possible (20 to 32°C), and then turn on the power .
]
]
[
AVOIDING DRY-UP TURN OFF POWER
The print heads were forced to standby position to prevent them from drying out.
Operation cannot be continued. Switch the sub power off, and then back on. Opening the front cover while printing is in progress causes an emergency stop. Never allow the print heads to stand in this state.
[
MOTOR ERROR TURN OFF POWER
A motor error occurred.
Operation cannot be continued. Switch off the sub power. Next, eliminate the cause of the error, and then immedi­ately switch on the sub power. If the machine is allowed to stand with the error uncorrected, the print heads may dry out and become damaged.
[
CANCELED FOR PROTECTING MOTOR
Continuous operation made the pump motor to become hot, and so operation was paused.
Press any key to clear the error . Allow the machine to stand for approximately 40 minutes, and then resume operation.
]
]
]
[
SERVICE CALL ∗ ∗ ∗ ∗
An unrecoverable error occurred, or par t replace­ment that must be performed by a service techni­cian is required.
Note the number displayed, then switc h off the sub power. After you switch off the power, inform your authorized Roland DG Corp. dealer or Roland DG Corp. service cen­ter of the number that appeared on the display.
[
DATA ERROR CANCELING...
Output was stopped because a problem was found in the data received.
Operation cannot be continued. Check for problems with the connector cable or the computer, then redo the opera­tion, starting with reloading the media.
[
WRONG CARTRIDGE
A cartridge that cannot be used was installed.
Remove the cartridge to clear the error. Use a cartridge of the specified type.
A cartridge was inserted with too much force.
Remove the cartridge to clear the error. Insert and remove cartridges slowly and gently, one at a time.
]
]
]
96
Chapter Chapter 5: What to Do If
Page 99
5-5 If an Error Message Appears
Messages That Appear on the Base Control Panel
This describes the error messages that may appear on the machine’s control panel, and how to take action to remedy the problem. When an error message appears, you cannot continue printing. Correct the error and switch off the sub power. If the action described here does not correct the problem, or if an error message not described here appears, contact your authorized Roland DG Corp. dealer or Roland DG Corp. service center.
To correct an error, carry out the following steps.
1. Press BUZZER STOP, to stop the buzzer.
2. Take action according to the error message.
3. Press ALARM RESET to clear the error.
4. Switch off the sub power.
[
EMERGENCY SW was pushed.
Printing was paused because the EMERGENCY SW was pressed.
Remedy: Release the EMERGENCY SW.
[
Table motor error occurred.
]
]
[
Belt sw was pushed.
]
The touch sensor touched something while in op­eration.
Remedy: Remove the object that is touching the touch sen­sor. When something touches the touch sensor when in operation, the printer makes an emergency stop for safety reasons.
[
Safety sensor responded.
]
The safety sensor reacted during printing, because the media is not flat.
Remedy: Press ALARM RESET and then [HOME]. Then, set the print start position again. Set the upper edge height to the highest point on the media.
A motor error occurred.
Remedy: Check if there is an object that hinders operation near the table. If this error appears, switch off the main power switch and then back on.
[
Lifter motor error occurred.
]
A motor error occurred.
Remedy: Check if there is an object that hinders operation near the table. If this error appears, switch off the main power switch and then back on.
[
Media sensor error occurred.
]
The sensor does not react because the media sen­sor is damaged or is not installed at the correct po­sition.
Remedy: Press ALARM RESET, and then contact your au­thorized Roland DG Corp. dealer or Roland DG Corp. ser­vice center.
[
Safety sensor error occurred.
]
The safety sensor does not react.
Remedy: Press ALARM RESET, and then contact your au­thorized Roland DG Corp. dealer or Roland DG Corp. ser­vice center.
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