Important User InformationBecause of the variety of uses for this equipment and because of the
differences between this solid-state equipment and electromechanical
equipment, the user of and those responsible for applying this equipment
must satisfy themselves as to the acceptability of each application and use
of the equipment. In no event will Allen-Bradley Company be responsible
or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The illustrations shown in this manual are intended solely to illustrate the
text of this manual. Because of the many variables and requirements
associated with any particular installation, the Allen-Bradley Company
cannot assume responsibility or liability for actual use based upon the
illustrative uses and applications.
No patent liability is assumed by Allen-Bradley Company with respect to
use of information, circuits or equipment described in this text.
Reproduction of the content of this manual, in whole or in part, without
written permission of the Allen-Bradley Company is prohibited.
This information in this manual is organized in numbered chapters. Read
each chapter in sequence and perform procedures when you are instructed
to do so. Do not proceed to the next chapter until you have completed all
procedures.
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
!
damage or economic loss.
Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
IMPORTANT: Identifies information that is especially important for
successful application and understanding of the product.
Summary of Changes
Summary of Changes
Summary of Manual ChangesThis release of the 1391-DES User Manual contains some new and updated
information. The new and updated information is summarized in the table
below. For further information, refer to the page numbers provided.
Description of New or Updated InformationPageType
Linear Accel/Decel information added1-4New
Speed Regulation specification added2-1New
Torque Plus Motor, Gearbox & Cable info3-4, 7, 8New
Important statement added to TB15-1New
Bus voltage info added to shunt resistor5-4New
Important statement added5-7Clarification
Parameter 69 name change6-14Update
Parameter 170 maximum value updated6-18Update
Parameter 199 updated6-20Update
Encoder Wiring7-5Clarification
Torque Plus info added to step 118-3New
Torque Plus info added (steps 30, 31)8-7New
Figure 8.1 updated8-10Update
Linear Accel/Decel information added8-11New
Torque Plus data added9-3New
#4 added to Auto Tune Fault11-7Update
TP50 description updated11-10Update
Enclosure items listA-3New
Interconnect drawings updated & addedApp. BUpdate
1-4
Chapter
Introduction
Manual ObjectivesThis manual is meant to guide the interface, installation, programming and
troubleshooting of a 1391-DES Digital AC Servo Drive. The contents are
arranged in order from a general description of the drive to troubleshooting
and maintenance. To assure successful installation and operation, the
material presented must be thoroughly read and understood before
proceeding. Particular attention must be directed to the Attention and
Important statements contained within.
Important Information about this Manual
This manual has been prepared primarily to support this product in a single
drive application. It is a standard document that is intended to help the user
understand the individual operating characteristics and limitations of this
equipment including hazards associated with installation, programming and
maintenance procedures. Note the following points:
• This equipment has been designed to meet the requirements of a
component drive in an integrated drive system.
• While the potential hazards associated with the drive remain the same
when used in a system environment, it must be noted that special
considerations are to be given to characteristics of other peripheral
solid-state control equipment and the cumulative impact on safety.
• Manufacturers and engineering groups responsible for specification or
design of electrical control equipment must refer to applicable industry
standards and codes for specific safety guidelines and interface
requirements.
• In the actual factory environment, the user is responsible to ensure
compliance with applicable machine and operator safety codes or
regulations which are beyond the scope and purpose of this document.
1-5
Chapter 1
Introduction
General PrecautionsIn addition to the precautions listed throughout this manual, the following
statements which are general to the drive must be read and understood.
ATTENTION: Only personnel familiar with the 1391-DES
!
!
!
Digital Servo Drive and associated machinery should plan or
implement the installation, start-up and subsequent maintenance
of the drive. Failure to comply may result in personal injury
and/or equipment damage.
ATTENTION: An incorrectly applied or installed drive can
result in component damage or a reduction in product life.
Wiring or application errors, such as, undersizing the motor,
incorrect or inadequate AC supply, or excessive ambient
temperatures may result in malfunction of the drive.
ATTENTION: This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference Allen-Bradley publication
8000-4.5.2, Guarding Against Electrostatic Damage or any
other applicable ESD Protection Handbook.
Certification Notice: In order to maintain UL listing on Allen-Bradley
1391-DES Digital Servo Drives, the user must
Isolation Transformer. Use of any other transformer voids the UL listing.
The user is responsible for providing motor overload protection in
accordance with the National Electrical Code (NEC), and any other local
codes that may apply.
provide power from a 1391
Drive DescriptionThe 1391-DES Pulse Width Modulated Digital Servo Drive is a digital and
programmable single axis, AC servo drive. It has been packaged to require
a minimum amount of panel space while containing, as standard, a number
of features required by the machine tool and automated equipment
industries.
The 1391-DES allows Allen-Bradley 1326 AC servomotors to be operated
from 33% to 50% over their rated speed. This can help achieve greater
precision, a finer finished product and increased production from existing
machinery.
1-6
Chapter 1
Introduction
The 1391-DES is generally used with computer aided, closed loop
positioning systems such as Allen-Bradley “S” Class or IMC products.
These systems control the position and linear or rotary motion of various
machine members on an automated machine. To enhance system reliability,
the 1391-DES has an encoder output (AQB) that produces four channels of
2048, 1024, 512 or 256 lines and two marker pulses per motor revolution
which feeds position information to the position controller.
All components are mounted in an open framed package with a slide-on
front cover. The drive is intended to be panel mounted in an enclosure and
ventilated with filtered and/or cooled air. An internal fan is included to
circulate air over the power heat sink.
The 1391-DES converts a three-phase, 50/60 Hz input, to a variable AC
voltage with controlled phase, amplitude and frequency. The output which
is proportional to a user supplied analog command, regulates the speed
and/or current (torque) of a 1326 permanent magnet AC servomotor. The
drive is available in ratings of 15, 22.5 and 45A RMS with all package
sizes being identical. A 1391 Transformer, 1326 AC Servomotor and 1326
Cables complete the servo system.
Standard FeaturesThe 1391-DES contains a number of standard features required in a typical
automated machine servo system.
• Input protected against transient voltage.
• A power line/DB contactor which opens the AC line to the drive and
inserts a shunt regulator resistor across the DC bus whenever the
contactor is de-energized.
• An integral circuit breaker which will open all three AC line leads in the
event of a short circuit condition in the power circuitry.
• A standard 300V DC power bus supply that includes an integral shunt
regulator.
• A shunt regulator resistor to dissipate the energy generated by the motor
during regenerative braking.
• Prompted startup procedure to shorten setup time.
• Two line LCD display and programming panel.
• Patented current control implementation.
• Torque feedforward differential input.
• Microprocessor based logic boards that can be quickly removed and
easily interchanged for troubleshooting and diagnostics.
• Three drive ratings that are in the same physical package and have
identical mounting dimensions.
• True vector control.
• Up to 600 feet (183 meters) between drive and motor.
1-7
Chapter 1
Introduction
Options/ModificationsThe 1391-DES contains most functions needed in a servo system.
The following are selectable at the user’s option:
• Contactor Auxiliary Switch
Two N.O. (normally open) contacts are mounted on the main power
contactor and wired to the power terminal block. These contacts can be
used in a motor brake control circuit or as an indicator that the contactor
has closed.
• Current or Torque Amplifier Operation
When the velocity loop is being closed as part of the position control
system, the drive can be configured to operate as a current or torque
amplifier by selection on the programming panel.
• External Shunt Regulator Resistor
On 15 and 22.5A drives an internal power resistor that is part of the DC
bus voltage shunt regulator can dissipate 162 watts continuous power.
Some applications such as an overhauling load have excessive
regenerative energy to dissipate. For these applications, an external
shunt regulator resistor rated at 386 watts continuous can be supplied for
user mounting on 22.5A drives. This is selectable by removing the
jumper on TB5 and using an external resistor. The shunt has integral
fusing accessible from the outside of 15 and 22.5A drives. The 45A
drive has an externally mounted resistor and fuse.
Important: An external shunt regulator resistor is included as standard
equipment on 45A units. An additional unit is not required.
• Tach Output
A voltage equal to 1.2V DC/1000 RPM is available at TB2.
• Torque or Current Monitor
A voltage equal to 3.0V DC=100% scaled current is available at TB2.
• Anti-Backlash
Anti-backlash control can be implemented with several software
parameters and an additional instruction manual. Contact your local
Allen-Bradley Sales Office for details.
• Linear Accel/Decel
Linear accel/decel can be set using the CR-APG-001 Control Module.
This module provides a manually generated trapezoidal velocity profile
for up to four preset speeds.
Important: The 1391-DES contains one accel/decel rate which can be
used if accel/decel times will be the same.
Drive LayoutFigure 1.1 provides an exterior view of the 1391-DES AC Servo Drive,
showing accessibility of various components.
1-8
Figure 1.1
1391-DES Digital AC Servo Drive
Duty Cycle Selector Switch
TB5 – Power Connections
TB4 – Control Signals
Chapter 1
Introduction
Ground Stud
2 Line, 16 Character
LCD Display
5 Button Keypad used
for Programming
Status LED
- Flashes green when no faults are
present and the bus is low.
- Steady green when no faults are
present and bus voltage is OK.
- Flashes red when a fault has
occurred.
Enable LED
- Steady green when Enable input is
closed at TB2-9 & 10.
- Not illuminated when Enable input
is open.
Circuit Breaker
Fuses
TB2 – Interface Signals
TB3 – A Quad B Encoder Output Signals
1-9
Chapter 1
Introduction
End of Chapter
1-10
Chapter
Specifications
Chapter ObjectivesChapter two contains the electrical and environmental specifications for the
1391-DES. Dimensions are provided in Appendix A.
Drive SpecificationsThe general specifications of the 1391-DES are provided in the listing
below. The specifications are divided when necessary for the various drive
ratings.
Specific Drive Ratings1391-DES151391-DES221391-DES45
Nominal Bus Voltage300V DC300V DC300V DC
Continuous Current (RMS)15A22.5A45A
Peak Current (RMS)30A45A90A
Continuous Power Output5.0 kW7.5 kW15.0 kW
Peak Power Output10.0 kW15.0 kW30.0 kW
Input Circuit Breaker Rating17A RMS26A RMS38A RMS
Circuit Breaker Interrupt Rating
(Symmetrical Amperes)1300A1300A1300A
Unit Weight in lbs. (kg)22 (9.97)28 (12.69)34 (15.40)
All Drive Ratings
Static Gain (A/RMS)1.5 x Rated Motor Current / rpm (typical)
Form Factor1.03 or less
Peak Current Limit Adjust20 to 300% of Rated Motor Current or 2 x Continuous Rating of
Drive (max.), whichever achieves Drive Peak Current Rating first
Drive Efficiency85% (Minimum at Rated Load)
Power Factor95% Minimum
Modulation Frequency2500 Hz ±10%
Drift (Referred to Tach)0.07 rpm /Degrees C. Maximum
Speed Regulation0 to 0.05% of Maximum Motor Speed with 95% Load Change
Ambient Temperature0 to 60° C (32 to 140° F)
Storage Temperature0 to 65° C (32 to 149° F)
Input Voltage (from Transformer) Power: 230V AC +10%/–15%, Three-Phase, 50/60 Hz ±3 Hz
Control: 36V AC, Single-Phase
Transformer Input Tolerance+10%, –15%
Relative Humidity5 to 95% Non-Condensing
DeadbandZero
Altitude1000 meters (3300 feet)
Integral Fan Output50 CFM (Unloaded)
Max. RMS Short Circuit Current 1300A (Symmetrical Amperes)
CertificationsUL Listed - File No. E59272, CSA Certified - File No. LR32334-548,
Specifications are for reference only and are subject to change without notice.
2-1
Chapter 2
Specifications
Environmental SpecificationsThe 1391-DES must be mounted in an enclosure that is clean, dry and
ventilated by filtered or cooled air. Enclosures vented with ambient air
must have appropriate filtering to protect against contamination caused by
oils, coolants, dust, condensation etc. The ambient air temperature must be
kept between 0 to 60° C (32 to 140° F) and the humidity between 5 and
95%, non-condensing.
The 1391-DES is equipped with an integral cooling fan. The general flow
of air through the unit must be maintained by following the recommended
spacing guidelines found in Chapter 7. The 1391-DES can operate at
elevations to 3300 feet (1000 meters) without derating, however, the
current rating must be derated by 3% for each additional 1000 feet (305
meters) up to 10,000 feet (3050 meters). Consult with your local
Allen-Bradley Sales Representative prior to operation over 10,000 feet
(3050 meters).
Drive Power DissipationThe 1391-DES dissipation characteristics are approximated in Table 2.A.
Table 2.A
Drive Power Dissipation
Rated Power Output
(%)
20
40
60
80
100
1391-DES15
(watts)
38
76
114
152
190
1391-DES22
(watts)
55
110
165
220
275
1391-DES45
(watts)
104
208
312
416
520
Transformer Power DissipationThe power dissipation characteristics of the 1391 Isolation Transformer are
shown in Table 2.B.
Table 2.B
1391 Isolation Transformer Power Dissipation
Rated Power Output
(%)
20
40
60
80
100
1.5kVA
(watts)
13
25
38
50
60
3.5kVA
(watts)
35
70
105
140
175
5.0kVA
(watts)
50
100
150
200
250
10.0kVA
(watts)
100
200
300
400
500
12.5kVA
(watts)
125
250
375
500
625
15.0kVA
(watts)
150
300
450
600
750
2-2
Important: Power Dissipation figures shown are for use in calculating
cumulative system heat dissipation to ensure ambient temperature inside
enclosure does not exceed 60° C (140° F).
Chapter
Receiving, Unpacking and Inspection
Chapter ObjectivesChapter 3 provides the information needed to unpack, properly inspect and
if necessary, store the 1391-DES and related equipment. The section
entitled Inspection provides a complete explanation of the 1391-DES
catalog numbering system.
ReceivingIt is the responsibility of the user to thoroughly inspect the equipment
before accepting the shipment from the freight company. Check the item(s)
received against the purchase order. If any items are obviously damaged, it
is the responsibility of the user not to accept delivery until the freight agent
has noted the damage on the freight bill. Should any concealed damage be
found during unpacking, it is again the responsibility of the user to notify
the freight agent. The shipping container must be left intact and the freight
agent should be requested to make a visual inspection of the equipment.
UnpackingRemove all packing material, wedges, or braces from within and around
the drive. Remove all packing material from the cooling fans, heat sink etc.
Important: Before the installation and start-up of the drive, a general
inspection of mechanical integrity (i.e. loose parts, wires, connections,
packing materials, etc.) must be made.
InspectionAfter unpacking, check the item(s) nameplate catalog number against the
purchase order. An explanation of the catalog numbering system is
included on the following pages as an aid for nameplate interpretation.
StoringThe drive should remain in its shipping container prior to installation. If the
equipment is not to be used for a period of time, it must be stored
according to the following instructions:
• Store in a clean, dry location.
• Store within an ambient temperature range of 0 to 65° C (32 to 149° F).
• Store within a relative humidity range of 5% to 95%, non-condensing.
• Do not store equipment where it could be exposed to a corrosive
atmosphere.
• Do not store equipment in a construction area.
3-1
Chapter 3
Receiving, Unpacking and Inspection
Isolation Transformer
1391T
First PositionSecond PositionThird Position
Bulletin
Number
–
Type
Description
Letter
Transformer
T
Open Core
and Coil
015
kVA Rating
Number
015
035
050
100
125
150
kVA
1.5
3.5
5.0
10.0
12.5
15.0
NEMA Type 1 Transformer Enclosure Kit
1391
Bulletin
Number
Fourth Position
Primary Voltage
& Frequency
Letter
D
E
N
TA2–
Accessory
Module
D
Description
240/480V AC, ThreePhase, 60 Hz
240/380/415/480V AC,
Three-Phase, 50/60 Hz
208/230/460/575V AC,
Three-Phase, 60 Hz
T
Fifth Position
Secondary
Voltage
Description
Letter
230V AC, three-phase
T
and four 36V AC,
single-phase
C.T.windings
3-2
Description
Letter
Fits all kVA ratings on 1386, 1388,
TA2
1389 and 1391 Isolation Transformers.
External Shunt Regulator Resistor
1391MODSR22A
First PositionSecond PositionThird Position
Bulletin
Number
1
Drive comes equipped with this resistor as standard. Catalog number is provided if spare or replacement is required,
–
Type
Code
MOD
Description
Modification Kit
–
Description
Code
SR22A
SR45A
Description
Shunt Regulator Resistor for 22.5A Drive
Shunt Regulator Resistor for 45A Drive
coil voltage instead of
115V AC (available
on 22A drives only)
Blank
115V AC M contactor
coil voltage
1326AB Servomotor
1326A3
First Position Second PositionThird Position
Bulletin
Number
Type
Letter
A
Description
AC
Servomotor
PM Type
Design
Description
Factory
use only
–
Fourth Position
Series
Description
Sequentially
lettered to
designate frame
diameters.
Description
Code
4.25” (108 mm)
A
5.88” (149 mm)
B
7.63” (194 mm)
C
Fifth Position
Motor
Length
Description
Sequentially
numbered to
indicate stack
length within a
given frame size.
E
Sixth Position
Max. Op.
2
Speed
RPM
Letter
1600/2000
B
2000/3000
C
3000/4000
E
5000/6000
G
Code
A4
A5
A7
K4
K5
K7
–
Description
72 lb.-in. (8.1 N-m) Holding Brake w/90V DC Coil.
120 lb.-in. (13.6 N-m) Holding Brake w/90V DC Coil.
360 lb.-in. (40.7 N-m) Holding Brake w/90V DC Coil.
72 lb.-in. (8.1 N-m) Holding Brake w/24V DC Coil.
120 lb.-in. (13.6 N-m) Holding Brake w/24V DC Coil.
360 lb.-in. (40.7 N-m) Holding Brake w/24V DC Coil.
11
Seventh Position
Mounting & Shaft
Description
Description
Code
NEMA Inch Combina-
11
tion Face/Flange with
Keyway
21
IEC Metric Flange
with Keyway
–BA
A4
Eighth Position
Standard
Options
2
Ratings shown indicate the rated speed and speed capability of the motor with the 1391-DES (rated/w 1391-DES).
3-3
Chapter 3
Receiving, Unpacking and Inspection
1326AB Torque Plus Series Servomotor
1326AB30
First Position Second PositionThird Position
Bulletin
Number
Type
Letter
AB
Description
Ferrite AC
Servomotor
–
Voltage
Code
A
Rating
230V AC
Fourth Position
Series
Description
Sequentially
lettered to
designate frame
diameters.
Description
Code
115 mm
4
166 mm
5
215 mm
7
Fifth Position
Motor
Length
Description
Sequentially
numbered to
indicate stack
length within a
given frame size.
Shaft Oil Seal Kit
E
Sixth Position
Max. Operating
Speed
Rated/1391-DES
Letter
1600/2000 rpm
B
2000/3000 rpm
C
3000/4000 rpm
E
5000/6000 rpm
G
Code
Description
A4
72 lb.-in. (8.1 N-m) Holding Brake w/90V DC Coil for 1326AB-A4
A5
120 lb.-in. (13.6 N-m) Holding Brake w/90V DC Coil for 1326AB-A5
A7
360 lb.-in. (40.7 N-m) Holding Brake w/90V DC Coil for 1326AB-A7
K4
72 lb.-in. (8.1 N-m) Holding Brake w/24V DC Coil for 1326AB-A4
K5
120 lb.-in. (13.6 N-m) Holding Brake w/24V DC Coil for 1326AB-A5
K7
360 lb.-in. (40.7 N-m) Holding Brake w/24V DC Coil for 1326AB-A7
–
21
Seventh Position
Mounting & Shaft
Description
Description
Code
IEC Metric
21
Flange with
Keyway
–A4
A4
Eighth Position
Standard
Options
3-4
1326ABMOD
First PositionSecond PositionThird Position
Bulletin
Number
Type
Code
MOD
Description
Modification Kit
3
“A” Series motors with brake must use 1326AB-MOD-SSV-A2.
Bulletin
Number
SSV
–
Shaft
Seal
Brake Power Supply Rectifier
1326MODBPS
–
4
Up to 4 brakes per rectifier can be used.
Type
Code
MOD
Fourth Position
Material
Description
Letter
Viton
V
–
Description
Modification Kit
–
Description
Code
BPS
A
Fifth Position
Motor
Series
Letter
Standard
A
Series A
B
Series B
C
Series C
Description
Single-phase, full-wave, screw mount
rectifier. 115V AC input, for use with 90V DC
4
brakes.
Torque Plus
-A4
-A5
-A7
Use
Metric
Only
1–
Sixth Position
Motor
Mounting
Number
1
2
3
Description
Std. Inch
Metric
Chapter 3
Receiving, Unpacking and Inspection
Motor Junction Box Kit
1326ABMODRJAB
First PositionSecond PositionThird Position
Bulletin
Number
5
The motor comes standard with IP65 plug style connectors mounted radially to the motor. This kit allows the
connectors to be brought out axially to the motor without further wiring. Kit includes Motor Junction Box and
Mounting Hardware.
–
TypeDescription
Description
Code
Modifica-
MOD
tion Kit
Feedback Mounting Adapter Kit
5
–
Code
Description
RJAB
For all AB-A & B Series Motors
(A4 & A5 Torque Plus Motors)
RJB
For all AB-B4 & Cx Series Motors
C
(A7 Torque Plus Motors)
6
1326ABMOD
First PositionSecond PositionThird Position
Bulletin
Number
–
Type
Description
Code
Modifica-
MOD
tion Kit
Description
Code
A-B 845H/T Encoder for AB-A series motor (A4 Torque Plus)
M4
A-B 845H/T Encoder for AB-B series motor (A5 Torque Plus)
M5
A-B 845H/T Encoder for AB-C series motor (A7 Torque Plus)
M6
Type VC/VD 4.25” (108mm) Resolver for AB-B series motor (A5 Torque Plus)
M22
Type VC/VD 4.25” (108mm) Resolver for AB-C series motor (A7 Torque Plus)
M23
0.375” (9.5 mm) diameter heavy duty shaft extension adapter
M24
0.625” (15.9 mm) diameter heavy duty shaft extension for type VC/VD 4.25”
M25
(108 mm) resolver
Foot mounting kit for M25
M26
–
M4C1
Mounting Adapter
Kit for . . .
–
Fourth Position
Coupling Size
for . . .
Code
C1
Blank
Motor Series
A, B, C (A4, A5, A7 Torque Plus)
For M22, M23, M24, M25, M26
6
All kits contain a feedback device mounting adapter and mounting hardware. M4, M5 and M6 include a
motor to encoder coupling. M22 and M23 do not include a coupling since it is included with the resolver
feedback device.
3-5
Chapter 3
Receiving, Unpacking and Inspection
–
VC
7
Coupling
Size
–
Size
Code
C1
C2
Motor Shaft to Encoder Shaft
3/8” to 3/8” (9.5 mm to 9.5 mm) –
Standard on all 1326AB Motors
1/4” to 3/8” (6.4 mm to 9.5 mm)
Feedback Coupling
1326MODC1
First PositionSecond PositionThird Position
Bulletin
Number
7
The feedback coupling is included as standard with all Feedback Mounting Adapter Kits.
1326ABMOD
First PositionSecond PositionThird Position
–
–
Type
Description
Code
Modifica-
MOD
tion Kit
Resolver Feedback Package
–
1:1
Fourth Position
Bulletin
Number
Code
Description
VC
4.25” (108 mm) feedback package with cast
housing and single or vernier (dual) format with
receiver (Harowe 11BRW-300-F-58A or equivalent)
type resolver(s) for use with A-B series 8200 CNC
]
120, 121, 123.
and IMC
4.25” (108 mm) feedback package with cast
VD
housing and single or vernier (dual) format with
transmitter (Harowe 11BRCX-300-C10/6 or
equivalent) type resolver(s) for use with A-B series
8600, MAX and IMC S Class controllers with a
REC 4096 Board.
Type
Code
MOD
Description
Modification Kit
Resolver Feedback
Package
8
Code
Description
1:1
Single device format – 1 turn of the motor shaft to 1 turn of the resolver.
1:2
Single device format – 1 turn of the motor shaft to 2 turns of the resolver.
1:2.5
Single device format – 1 turn of the motor shaft to 2.5 turns of the resolver.
1:5
Single device format – 1 turn of the motor shaft to 5 turns of the resolver.
255
Absolute master/vernier format – 1:1 input/master, 255:256 master/vernier
for IMC 120, 121, 123 only.
256
Absolute master/vernier format – 1:1 input/master, 256:255 master/vernier
for 8600 series and MAX, IMC S class controls with a REC 4096 Board.
424
Absolute master/vernier format – 1:1 input/master, 424:425 master/vernier
for IMC 120, 121, 123 only.
425
Absolute master/vernier format – 1:1 input/master, 425:424 master/vernier
for 8600 series and MAX, IMC S class controls with a REC 4096 Board.
800
Absolute master/vernier format – 1:1 input/master, 800:801 master/vernier
for IMC 120, 121, 123 only.
801
Absolute master/vernier format – 1:1 input/master, 801:800 master/vernier
for 8600 series controllers (is not applicable for use with MAX and IMC S
Class controls)
Gear Ratio
Input:Resolver
3-6
8
Kit includes Resolver Feedback Package, mounting hardware and 3/8” to 3/8” (9.5 mm to 9.5mm) resolver to motor mounting coupling.
Power and Feedback Cables
Chapter 3
Receiving, Unpacking and Inspection
1326C
First PositionSecond PositionThird Position
Bulletin
Number
Code
1326
1326ES
Description
Standard
Cable
9
Extended
length cable
used with
1391B-ES
&
1391-DES
Only
9
The extended length option is only available for 1326-CFUxx, CPABxx and CPCxx cables and can only be used with 1391B-ES and 1391-DES drives.
–
Type
Code
C
CC
Description
Connector
& Cable
Assembly
Connector
on both
ends (for
use with
1391C-HB)
PAB
Function
Description
Letter
Power Connection
P
Commutation &
F
Feedback Connection
845H/T Encoder
E
All 4.25” (108 mm)
V
Resolver Packages
Fourth Position
Motor Size
Used On
Type
Code
Series A & B (except
AB
1326AB-B4)
Series C & 1326AB-B4
C
All SeriesU
T
Fifth Position
Power Track
Cable
Description
Letter
All Series,
T
used for
high flex
applications
Blank
Standard
Cable
15
Sixth Position
Cable
Length
Code
Description
K
Connector Kit
(No Cable)
15
15’ (4.6 m)
30
30’ (9.1 m)
50
50’ (15.2 m)
100
100’ (30.4 m)
9
150
150’ (45.7 m)
9
200
200’ (61 m)
9
250
250’ (76.2 m)
9
300
300’ (91.4 m)
Blower Mod Kit
1326ABMODG3
First PositionSecond PositionThird Position
Bulletin
Number
–
TypeDescription
Description
Code
Modifica-
MOD
tion Kit
–
Code
G3
G4
Motor Series
Rear mounted blower for C
series motors
“Saddle” type blower for C
series motors with rear
mounted encoders
3-7
Chapter 3
Receiving, Unpacking and Inspection
Planetary Gearbox
1326ABPG
–A05
First PositionSecond PositionThird Position
Bulletin
Number
Type
Code
Description
PG
Straight
Planetary Gearbox
RP
Right Angle
Planetary Gearbox
Used on 1326AB
Motor Series
Code
Standard
A
Series A
B
Series B
C
Series C
10
Use only -21 (Metric) style adapter gearboxes for -A4, -A5 Torque Plus Motors.
DimensionsAppendix A
Interconnect DrawingsAppendix B
Cable InformationAppendix C
Block DiagramsAppendix D
Parameter RecordAppendix E
ii
Chapter
Description of Operation
Chapter ObjectivesChapter 4 is intended to familiarize the reader with the circuitry of the
1391-DES in terms of function and operation.
GeneralThe intended use of the 1391-DES is to control the speed and torque of an
AC servomotor in a closed loop position system. A complete servo system
can be configured with a 1391-DES Servo Drive, 1326 AC Servomotor
and 1391 Isolation Transformer. Refer to the 1391-DES Block Diagram
presented in Figure 4.4 for general layout.
The 1391-DES PWM Servo Drive is made up of the following: 300V DC
power supply, power transistor output modules, shunt regulator circuit,
logic power supply, microprocessor based logic boards, isolated current
sensing, circuit breaker and line contactor.
300V DC Power Bus SupplyThe drive contains an integral, unregulated, 300V DC nominal, full load
power supply. It consists of the power transformer input (230V AC,
three-phase, 50 or 60 Hz), a three-phase input bridge rectifier and one
power supply filter capacitor (C1).
PWM OperationThe 1391-DES incorporates a fixed timing wave (V
drive generates a three-phase sine wave by varying the width of the fixed
timing pulses (see Figure 4.1). This frequency corresponds to the velocity
command. The 0 to 10V DC velocity command is scaled to provide an
output frequency (dotted line) that varies from 0 to 200 Hz, depending on
the maximum velocity of the motor. This variable frequency output drives
a permanent magnet AC servomotor whose speed varies as a function of
the frequency.
) of 2500 Hz. The
T
4-1
Chapter 4
Description of Operation
Figure 4.1
PWM Waveform
300V DC
Bus
400µs
Typical
0
400µs
Typical
400µs
Typical
400µs
Typical
Time
The three-phase relationship between the reference signal and the timing
wave provide PWM pulses to the power transistor base drive. This base
drive switches the power transistors across the 300V DC bus, providing
current to the motor windings, thus causing the motor to turn. A resolver
attached to the motor provides a signal corresponding to the actual rotor
position of the motor. This signal is decoded to a signal representing rotor
position and is fed to the commutation logic along with the torque
command. In this way, the drive combines the desired position signal and
current reference with the decoded resolver signal to produce a reference
signal commanding the motor to speed up or slow down. See Figure 4.2.
Figure 4.2
Operation
4-2
Current
Reference
Commutation
Logic & Current
Loop Integrator
Position Decoder
PWM Generator
& Base Drive
Timing Signal
Generator
Motor
Resolver
Chapter 4
Description of Operation
Shunt Regulator OperationThe 1391-DES shunt regulator provides power dissipation for regenerative
conditions when the energy returned to the drive by the motor exceeds that
which can be stored in the bus capacitors. The shunt regulator monitors the
bus voltage and at a predetermined “ON” point activates the shunt
regulator transistor, allowing current to flow through the shunt resistor and
dissipating power in the form of heat. A fuse is placed in series with the
resistor to protect it against short circuit conditions. When the shunt
transistor is activated and power is being dissipated at the resistor, the bus
voltage will quickly decrease, turning the transistor off when the voltage
reaches the “OFF” point. This cycle repeats, provided the bus voltage
continues to increase to the “ON” point. If too much regenerative energy is
present, the bus voltage will continue to increase even with the shunt
regulator on. At a predetermined bus voltage level, the 1391-DES will
determine that an overvoltage condition exists, and trip out on an
Overvoltage Fault.
The shunt regulator behavior is further modified by an adjustable duty
cycle timer. The timer is used to model the shunt resistor temperature.
SW1, a selector switch located on the top of the drive (see Figure 1.1)
determines the temperature level and therefore the average power level at
which the drive will trip out. When this level is reached, the drive will be
forced to trip out on an Overvoltage Fault. This action would be equivalent
to turning the shunt regulator off. Refer to Chapter 10 for further shunt
regulator information.
Logic Power SupplyThe 1391-DES control logic voltage is ±12V DC and +5V DC. The
voltages are generated on the Power Driver Board, which receives its 36V
AC input from a tertiary winding on the isolation transformer.
Logic Control BoardsThe Logic Control Boards are the printed circuit boards that are readily
accessible behind the front cover of the drive. They contain all circuits
necessary to control the 1391-DES. These circuits include: the velocity and
current loop, programming panel, A Quad B Board, fault detection and
annunciation circuits, power-up/power-down logic, PWM generation and
forward/reverse controlling circuits.
Fault Monitoring and DetectionA number of fault monitor and detection functions exist on the 1391-DES
that guard the drive and help to minimize motor and system faults. The
occurrence of a fault will cause the drive to trip out. In this condition, the
Drive OK (DROK) contact will open and remain open until the fault is
cleared. If the DROK contact is wired into the user’s stop circuit, the
line/DB contactor (M) will also de-energize. This will place the shunt
resistor across the bus causing the motor to dynamic brake to a stop.
These fault conditions are annunciated through the front panel display. The
conditions displayed include:
4-3
Chapter 4
Description of Operation
Overtemperature
The drive contains a thermal switch on the heat sink which indirectly
senses transistor module temperature. If the temperature rating of the
switch is exceeded, the DROK contact opens and the drive is disabled.
Power Fault
A fault related to the power bridge section of the drive will cause the drive
to be disabled and open the DROK contact.
Control Voltage Fault
If the control voltage varies more than ±10% of the nominal 12V DC, this
fault will occur. When a fault is detected, the DROK contact opens and the
drive is disabled.
Resolver Loss Fault
If the resolver wiring is grounded or missing, this fault will occur. When a
fault is detected, the DROK contact opens and the drive is disabled.
Overvoltage
The DC power bus voltage is continuously monitored. If it exceeds a preset
level of 405V DC, the DROK contact opens and the drive is disabled
Undervoltage
If the DC power bus voltage drops below 50% of its nominal operating
value an undervoltage fault occurs. Parameter 130 selects the reaction of
the DROK contacts to an undervoltage detection. Two options are possible:
1) DROK opens, but closes when the bus voltage is restored; 2) DROK is
not affected by an undervoltage.
Important: Regardless of interaction with the DROK contacts, the
transistor bridge is disabled upon an undervoltage condition. This is done
to protect the output transistors against voltage transients.
Current Foldback
The drive contains a fixed time versus current overload circuit which
monitors the current through each leg of the output bridge. If the overload
is sustained for a period, resulting in the drive rating being exceeded, the
circuitry will reduce (foldback) the peak output current of the drive. A
continuous overload will fold the available peak current down to its
continuous rating. This condition will reduce the current limit or torque
available to the motor.
Enable LED
The application of an enable signal by the machine position drive will
cause the front panel ENABLE LED to illuminate.
Status LED
The status of the power supplies and fault conditions are monitored
continuously. If a fault is present, the front panel FAULT/DRIVE READY
LED will flash red and the DROK contact will be open. If the drive is
operational, this LED will be green.
4-4
Chapter 4
Description of Operation
Microprocessor ControlThe 1391-DES is controlled by an 80C196KB microprocessor. Velocity
control, sequencing, fault logic, programming and option control is
performed by the processor. Current control is analog, as is the input
velocity command. The input command is fed through a 14 bit digital to
analog converter (13 bits/8192 resolution and a +/– sign bit).
Isolated Current SensingThe Logic Control Boards receive current feedback from the Isolated
Current Sense Board. This circuitry provides the data used for current loop
closure.
Integral Circuit BreakerThe DC bus supply, input rectifier and power circuitry are protected against
overcurrents by an integral three pole magnetic circuit breaker. This is not
designed nor intended to meet NEC branch circuit requirements.
Line/DB ContactorThe three-phase incoming AC line is opened by the contactor whenever the
voltage on the contactor coil is removed. This operation in conjunction
with the shunt regulator reduces the bus voltage when the contactor is
disabled. The Logic Control Board remains energized except when voltage
is removed from the incoming isolation transformer.
Important: The 1391-DES contains a definite purpose contactor that is not
to be energized/de-energized more than twice an hour on a continuous
basis. The life of the contactor may be reduced considerably if the cycle is
exceeded. Contact your local Allen-Bradley Sales Representative for
additional information.
Power Driver BoardThe Power Driver Board contains the circuitry needed to switch the power
transistor modules.
A Quad B BoardThe A Quad B Board changes the resolver signal from a 1326AB or AD
motor into an encoder signal for use by a position controller (such as an
IMC S Class or 12x family controller).
Starting and Stopping
ATTENTION: The Enable control circuitry in the 1391-DES
!
includes solid-state components. If hazards due to accidental
contact with moving machinery or unintentional flow of liquid,
gas or solids exist, an additional hardwired stop circuit may be
required. Refer to the codes and standards applicable to your
particular system for specific requirements and additional
information. A device that removes AC input power when a
stop is initiated is an integral part of this drive. Refer to the
following individual stop mode explanations.
4-5
Chapter 4
Description of Operation
ATTENTION: The user has the ultimate responsibility to
!
determine which stopping method is best suited to the application and will meet applicable standards for operator safety.
Starting and Stopping must be accomplished by hardwired user supplied
elements as shown in Appendix B. Stopping modes for the 1391-DES are
outlined below. Refer to the paragraphs that follow for detailed
information. The effects described below assume that the 36V AC control
voltage has not been de-energized.
CauseEffect on Motor
De-energize Line/DB Contactor (M) CoilDynamic Brake
Speed Command brought to ZeroRegenerative Brake
Open Enable InputRegenerative Brake
DROK Opens (Fault)Coast to Stop
Dynamic Braking
When the line/DB contactor (M) is de-energized by the control circuitry, an
inherent dynamic braking effect will occur during the DC bus decay,
provided the 36V AC logic voltage is not de-energized. The dynamic
braking effect depends on the value of the shunt regulator resistor and total
load inertia.
Important: Frequent cycling of the line/DB contactor to start/stop the
motor will reduce the life of the contactor.
Regenerative Braking
Normal run commands to the drive are performed through the Enable input
and any additional customer supplied control circuitry. Refer to Appendix
B. With input power applied, a mechanical contact closure (or solid-state
contact closure rated +15 to +30V DC, 30 mA) between TB2-9 & 10 will
cause the drive to run, provided the line/DB contactor (M) has been
energized by the control circuitry. When the Enable input is de-energized,
the maximum available reverse torque is applied to the motor in a
regenerative stopping mode, which will occur for approximately 450ms.
Coast
4-6
An internal drive fault opens the DROK contact. Coasting will only occur
if the DROK contact is not wired to the line/DB contactor coil (M) or the
Enable input circuits.
Chapter 4
Description of Operation
Power-Up/Down SequenceFigure 4.3 describes the various steps involved in the power-up/down
sequence of the 1391-DES Drive.
Figure 4.3
Drive Power-Up / Down Sequence
POWER-UP SEQUENCE
Apply AC Input Power to Isolation Transformer
a) Logic power supplies and base drive circuits
power-up.
b) Apply 115V AC to contactor.
c) Power bus charges.
d) If no faults are encountered, the DROK relay
energizes. Drive is ready to receive customer
enable signal.
Enable Signal Applied
Minimum of 100 ms after Contactor is Closed
a) Base drive enabled and will respond to velocity
command inputs.
Enable Signal is Applied Prior to 36V AC Power
a) When 36V AC power is applied, fault circuits detect
that the enable signal is already applied. Random
fault conditions occur.
b) Re-application of enable after resetting the drive
and with 36V AC power still present, will energize
the drive.
Fault
Fault
Fault
Fault
Fault
POWER-DOWN SEQUENCE
Enable Signal Removed
a) Motor will regenerate to a stop.
b) Output power stage is disabled.
c) DROK relay maintains a no fault status.
AC Input Power Removed
a) Logic and DC link power supplies begin decaying to
zero volts.
b) Undervoltage (fault) condition occurs.
c) DROK relay de-energizes based on setting of
parameter 130.
Fault Condition Occurs
a) Drive output stage disabled.
b) DROK relay is de-energized and a fault is
displayed.
c) If contactor (M) is wired to the DROK relay in a
stop string, contactor will open and the shunt
regulator will discharge the power bus supply.
4-7
Chapter 4
Description of Operation
Contactor
Rectifier D1
Figure 4.4
1391-DES Block Diagram
External Shunt
Regulator
Resistor
TB5–1
TB5–2
TB5–3
1326A AC
Servomotor
Isolation
Transformer
(MPT)
M
M
M
TB4–11
Contactor Coil
Circuit Breaker
(MCB)
TB5–4
TB5–5
TB5–6
TB4–19
TB4–21
36V AC
1–Phase
M
TB4–12
Protection
Circuitry
Digital Control Boards
Shunt
Regulator
Power Driver Board
Control
Logic
R1
C1
Shunt
Regulator
Transistor
Transistor
Base Drive
LEDs
Status
Enable
Logic
Suppy
Power Transistor
Output Modules
Power Fault
Protection
TB1–1
through
TB1–10
Isolated
Current
Sense
Board
Brushless
Resolver
User Supplied
Branch Circuit
Protection &
Disconnect
AC Line Input
4-8
TB2–1
TB2–2
TB2–3
Velocity
Command
TB2–4
TB2–5
Velocity
Output
TB2–6
TB2–7
Current
Output
TB2–9
TB2–10
ResetTorque
Enable
TB2–11
TB2–12
Adjustable
Current
Limit
TB2–13
TB2–14
Command
Input
TB2–15
TB2–16
Encoder
Output
TB3–1
through
TB3–10
TB4–17
TB4–18
DROK
Contact
Chapter
Inputs, Outputs and Switch Settings
Chapter ObjectivesChapter 5 contains descriptions of the various inputs and outputs available
on the 1391-DES Digital Servo Drive. Additionally, information for
properly setting the drive switches is provided for reference when you
perform start-up. For information on shunt regulator adjustments, refer to
Chapter 10.
Inputs/OutputsThe following paragraphs provide detailed descriptions of the various
inputs and outputs available for the 1391-DES. See Figure 5.2 for terminal
block locations.
Terminal Block - TB1
Resolver Signals (TB1, Terminals 1-10)
These terminals are used for connecting the commutation resolver from the
motor to the drive. Refer to Appendix B for connection details.
Important: Terminal 1 of TB1 must be connected to chassis ground at the
Ground Stud (see Figure 5.2 for Ground Stud location).
Terminal Block - TB2
Please note that there are no connections to TB2-18, 19 & 20.
Velocity Command Input (TB2, Terminals 1, 2)
The drive will accept up to a ±10V DC velocity command signal to achieve
maximum motor speed. Voltages lower than ±10V DC can be used by
reprogramming parameter 211 (Analog Velocity Gain). The plus (+) and
minus (–) reference are at terminals 2 and 1, respectively. Shield must be
terminated at one end only. The differential impedance of the velocity
command input is 80k ohms (40k ohms for single ended inputs).
Signal Common (TB2, Terminals 3, 5, 7, 8, 12, 17)
Signal input reference point.
Analog Out 1 (Velocity) (TB2, Terminal 4)
A voltage corresponding to the motor velocity and direction of rotation will
be present between this terminal and signal common (Terminal 5). +1.2V
DC for each 1000 rpm is available. Minimum impedance that can be
placed across this output is 10k ohm.
5-1
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