Rockwell Automation 1336VT User Manual

Bulletin 1336VT Adjustable Frequency AC Drive
User Manual
Important User Information Because of the variety of uses for this equipment and because of the
differences between this solid-state equipment and electromechanical equipment, the user of and those responsible for applying this equipment must satisfy themselves as to the acceptability of each application and use of the equipment. In no event will Allen-Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The illustrations shown in this manual are intended solely to illustrate the text of this manual. Because of the many variables and requirements associated with any particular installation, the Allen-Bradley Company cannot assume responsibility or liability for actual use based upon the illustrative uses and applications.
No patent liability is assumed by Allen-Bradley Company with respect to use of information, circuits or equipment described in this text.
Reproduction of the content of this manual, in whole or in part, without written permission of the Allen-Bradley Company is prohibited.
The information in this manual is organized in numbered chapters. Read each chapter in sequence and perform procedures when you are instructed to do so. Do not proceed to the next chapter until you have completed all procedures.
Throughout this manual we use notes to make you aware of safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
!
damage or economic loss.
Attentions help you:
Identify a hazard.
Avoid the hazard.
Recognize the consequences.
Important: Identifies information that is especially important for successful application and understanding of the product.
Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present.

Summary of Changes

Summary of Changes
Summary of Manual Changes This release of the 1336VT-5.0 User Manual contains some new and
updated information. The new and updated information is summarized in the table below. For further information, refer to the page numbers provided.
Description of New or Updated Information Page Type
Unit Schematics – Figures 3.1, 3.2, 3.3, 3,4 3-2 – 3-9 Updated General Installation Requirements Attention 5-1 New General Wiring Procedures Attention 6-1 New
Table of Contents
PreInstallation Care 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving - Once you have received your drive, careful inspection
for shipping damage must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest AllenBradley Area Sales/Support
Center. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage
Handling - Depending upon the rating and options ordered, the
Shipping - The carton and materials that came with your drive have
Electrostatic Discharge - Electrostatic discharge generated by static
Precautions - Complimentary metallic oxide semiconductor devices
- If the drive will not immediately be installed, it should be stored in a clean, dry area where the ambient temperature is not less than 405C nor more than +855C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 
Specifications. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. T
weight of your drive can vary proper safety precautions and practices must be observed whenever
the drive is being moved from one location to another. 11. . . . . . .
been designed and tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit. 11. . .
electricity can damage the 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
on various drive boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards
are removed or installed: 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
o guard against injury to personnel,
Overview 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface

Manual Objective

This manual defines the installation, operation, startup and fault codes for the Allen-Bradley 1336VT Adjustable Frequency AC Drive. It is intended for use by personnel familiar with the functions of solid-state drive equipment. Also provided are interconnection drawings for 1336 logic interface options in Appendix A.
The 1336VT User Manual is designed to be read and used like an ordinary textbook. Read the manual once from the beginning in the order presented to gain basic knowledge about your drive. Each chapter builds upon information presented in the previous chapter.
To assure successful installation and operation, the material presented in each chapter must be thoroughly read and understood before proceeding to the next chapter. Particular attention should be directed to the Attention and Important statements contained within. Become familiar with tasks that must be performed in a sequence for safety and successful completion.
Important: The Handheld Programming Terminal (Cat. No. 1336-MOD-E1) firmware must be upgraded with Kit SP-148340 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01.
The Monitor Display (Cat. No. 1336-MOD-E2) firmware must be upgraded with Kit SP-148341 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01.
P-1
Preface
Manual Objective (cont.) Firmware versions are marked at two locations in the drive – on the Main
Control Board and on the Base Driver/Power Supply Board.
For all drive ratings, the microprocessor chip U14 located on the Main Control Board has the following firmware identification:
P/N XXXXXXV1.01 –– Firmware Version 1.01.
P/N XXXXXXV1.10 –– Firmware Version 2.01.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
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PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
GND
GND
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336VT ADJUSTABLE FREQUENCY AC DRIVE
Microprocessor Chip U14 Located on Main Control Board
C1
SW1
C2
R
P
Freq
18
17
L3
L2
L1
M3
M2
M1
DC
+DC
1
8
7
6
5
4
3
2
16
15
14
13
12
11
10
9
Jog
Start
Stop
Enter
R
P
P-2
Preface
Manual Objective (cont.) For 5-52Amp ratings, microprocessor chip U21 located on the Base
Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.01 –– Firmware Version 1.14.
P/N XXXXXXV1.11 –– Firmware Version 2.01.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS
WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES
CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET
ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER­BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
Microprocessor Chip U21 Located on Base Driver/Power Supply Board
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336VT ADJUSTABLE FREQUENCY AC DRIVE
C1
SW1
C2
R
P
Freq
L3
L2
L1
M3
M2
M1
–DC
+DC
GND
GND
1
Jog
Start
Stop
13
12
11
10
9
8
7
6
5
4
3
2
Enter
R
P
18
17
16
15
14
P-3
Preface
Manual Objective (cont.) For 65-77Amp ratings, microprocessor chip U2 located on the Base
Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV2.01 –– Firmware Version 2.01.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
GND
L3
L2
L1
M3
M2
TIGHTENING TORQE 120 INCH POUNDS
M1
USE 75°C COPPER WIRE ONLY WIRE RANGE 2/0 – 6 AWG
–DC
+DC
GND
M +
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
BULLETIN 1336VT ADJUSTABLE FREQUENCY AC DRIVE
Start
Stop
8
7
6
5
4
3
2
1
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
Microprocessor Chip U2
C1
Located on Base Driver/Power Supply Board
SW1
C2
R
P
Freq
Enter
R
P
Jog
18
17
16
15
14
13
12
11
10
9
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
P-4
Preface
Manual Objective (cont.) For 96-180Amp ratings, microprocessor chip U2 located on the Base
Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV2.01 –– Firmware Version 2.01.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
GND
L3
L2
L1
M3
TIGHTENING TORQUE 275 INCH POUNDS
M2
USE 75°C COPPER WIRE ONLY WIRE RANGE 350 MCM –– 6 AWG
M1
– DC
+ DC
M +
M +
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
SERVICING.
M
+
3
2
1
BULLETIN 1336VT ADJUSTABLE FREQUENCY AC DRIVE
Start
Stop
8
7
6
5
4
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
Jog
11
10
9
C1
SW1
C2
R
P
Freq
Enter
R
P
18
17
16
15
14
13
12
Microprocessor Chip U2 Located on Base Driver/Power Supply Board
P-5
Preface
Manual Objective (cont.) For 240-300Amp ratings, microprocessor chip U2 located on the Base
Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV2.01 –– Firmware Version 2.01.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
USE 75°C COPPER WIRE ONLY.
WIRE SIZE 2 (3) AWG
GND
TIGHTENING TORQUE 275 INCH POUNDS
L3
L2
L1
USE 75°C COPPER WIRE ONLT.
WIRE RANGE 500 MCM –– 0 AWG
TIGHTENING TORQUE 375 INCH POUNDS
M3
M2
GND
M1
USE 75°C COPPER WIRE ONLT.
– DC
WIRE RANGE 350 MCM –– 6 AWG
TIGHTENING TORQUE 275 INCH POUNDS
+ DC
P-6
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER
AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES
CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER­BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
Microprocessor Chip U2 Located on Base Driver/Power Supply Board
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
2
1
BULLETIN 1336VT ADJUSTABLE FREQUENCY AC DRIVE
6
5
4
3
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
C1
SW1
C2
R
P
Freq
Enter
R
P
Jog
Start
Stop
18
17
16
15
14
13
12
11
10
9
8
7
Preface
Manual Objective (cont.) This manual is meant to guide the user with interface, installation, setup
and troubleshooting of a 1336VT. The contents are arranged in order from a general description to troubleshooting and maintenance. To assure successful installation and operation, the material presented must be thoroughly read and understood before proceeding. Particular attention must be directed to the Caution, Warning and Important statements contained within.
Important Information about this Manual
This manual has been prepared primarily to support this product in a single application. It is a standard document that is intended to help the user understand the individual operating characteristics and limitations of this equipment including hazards associated with installation and setup procedures. Note the following points:
This equipment has been designed to meet the requirements of a
component in an integrated system.
It must be noted that special considerations are to be given to
characteristics of other peripheral solid-state control equipment and the cumulative impact on safety.
Manufacturers and engineering groups responsible for specification or
design of electrical control equipment must refer to applicable industry standards and codes for specific safety guidelines and interface requirements.
In the actual factory environment, the user is responsible to assure
compliance with applicable machine and operator safety codes or regulations which are beyond the scope and purpose of this document.
P-7
Preface
General Precautions In addition to the precautions listed throughout this manual, the following
statements which are general to the system must be read and understood.
ATTENTION: Only personnel familiar with the 1336VT AC Drive and associated machinery should plan or implement the
!
installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This assembly may contain parts and sub-assemblies that are sensitive to electrostatic discharge. Static
!
control precautions are required when testing, servicing or repairing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. Wiring or
!
application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
P-8
Chapter
1
PreInstallation Care
Before installing and operating your 1336VT, carefully read this manual and observe all precautions. The catalog number of your drive as explained in Chapter 2 — Drive and Option Identification lists the drive rating, type of enclosure, nominal line voltage, phase and frequency, as well as any additional options that you may have specified. Specifications for all drives including standard controls, adjustment range, diagnostics and environmental qualifications are listed in Chapter 4 — Specifications.
Receiving Once you have received your drive, careful inspection for shipping damage
must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest Allen-Bradley Area Sales/Support Center.
Carefully unpack the drive, taking care to save the shipping carton and any packing material should return be necessary. Verify that the items on the packing list or bill of lading agree with your order.
Storage If the drive will not immediately be installed, it should be stored in a clean,
dry area where the ambient temperature is not less than -40°C nor more than +85°C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 — Specifications.
Handling Depending upon the rating and options ordered, the weight of your drive
can vary. To guard against injury to personnel, proper safety precautions and practices must be observed whenever the drive is being moved from one location to another.
Shipping The carton and materials that came with your drive have been designed and
tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit.
1-1
Chapter 1
Pre-Installation Care
ATTENTION: This assembly contains parts and sub-assemblies that are sensitive to electrostatic discharge. Static control
!
precautions are required when servicing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage, or any other applicable ESD protection handbook.
Electrostatic Discharge Electrostatic discharge generated by static electricity can damage the Precautions complimentary metallic oxide semiconductor devices on various drive
boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards are removed or installed:
Wear a wrist type grounding strap that is grounded to the drive chassis.
Attach the wrist strap before removing the new circuit board from the
conductive packet.
Remove boards from the drive and immediately insert them into their
conductive packets.
1-2
Chapter
2

Drive and Option Identification

The following is an explanation of the catalog numbering system for 1336VT Adjustable Frequency AC Drives and options. The catalog number is coded to identify the drive power rating and can be found on the drive shipping carton.
1336VT Drive Catalog Numbers
Bulletin Number
Drive Ratings A group of four characters coded to indicate input voltage and output
1336VT B 015 EAE FA2 L2 S1 Bulletin Drive Enclosure Options Options Options
Number Rating Type
The Allen-Bradley reference number identifying the type or family of products.
power rating.
The first character indicates the input voltage range of the drive. Drives with a code “B” are suitable for operating from any one of the
following voltage inputs: 380/415/460V AC, 50/60 Hz, 3-phase.
Fan Transformer Reconnection for Alternate Drive Input Voltages
Important:
For drives rated 5-52 Amp, reconnection of Fan Transformer T1 is not necessary.
For drives rated 65-300 Amp, Fan Transformer T1 must be reconnected for 380 or 415V operation. If Fan Transformer T1 is not connected to match the incoming voltage, overtemperature fault F08 may occur. Refer to Chapter 6 for wiring details.
2-1
Chapter 2
Drive and Option Identification
The second, third and fourth characters indicate the power rating of the drive, as shown in Table 2.1.
Table
2.1 - 1336VT Output Current and kV
Rating Amp kVA Out kVA Out kVA Out Code Out 380V AC 415V AC 460V AC 003 5.0 3.3 3.6 4.0 005 8.0 5.3 5.8 6.4 007 11.0 7.2 7.9 8.8 010 14.0 9.2 10.1 11.2 015 21.0 13.8 15.1 16 .7 020 27.0 17.8 19.4 21 .5 025 34.0 22.4 24.4 27 .1 030 40.0 26.3 28.8 31 .9 040 52.0 34.2 37.4 41 .4 050 65.0 42.8 46.7 51 .8 060 77.0 50.7 55.3 61 .3 075 96.0 63.2 69.0 76 .5 100 124.0 81.6 89 .1 98.8 125 156.0 102.7 112.1 124.3 150 180.0 118.5 129.4 143.4 200 240.0 158.0 172.5 191.2 250 300.0 197.4 215.6 239.0
A
Drive Enclosure Type The first character “E” indicates enclosure code.
The second character indicates the type of enclosure as initially shipped from the factory.
O –– Open style (IP00) A –– NEMA Type 1 (IP20)
The third character indicates enclosure size by amp rating. N –– 5.0, 8.0, 11.0, 14.0 or 21.0 Amp ratings
P –– 27.0 or 34.0 Amp ratings R –– 40.0 or 52.0 Amp ratings S –– 65.0 or 77.0 Amp ratings T –– 96.0, 124.0, 156.0 or 180.0 Amp ratings W –– 240.0 or 300.0 Amp ratings
Factory Installed Options All additional characters indicate drive options that were initially installed
at the factory. Each option code is added to the catalog number and separated by a hyphen.
2-2
Chapter
3

Overview

The 1336VT is a microprocessor controlled, high performance, adjustable frequency drive designed to control three phase induction motors on critical industrial applications. The drive produces a three phase, PWM, adjustable frequency output to supply an adjustable motor speed. The drive output voltage is a function of output frequency and is adjustable to match motor parameters to obtain optimum motor performance.
To help achieve precise and repeatedly accurate control, setup and operation, the 1336VT is digitally programmable. The drive may be programmed from a Local or Remote Control Panel or through the Serial Communication Port using optional devices.
Depending upon your configuration, various status and fault conditions are reported either through the Programming and Display Panel or through the Serial Communications Port. All fault diagnostics start with both load and drive self-check diagnostics each time the drive is powered up. While running, the drive continues to monitor potential fault conditions. To allow real-time preventive maintenance, parameters such as drive output current and control conditions can be monitored even while the drive is running. Should a fault occur, detailed diagnostic codes isolate the problem to identify the condition, allowing quick, corrective action to be taken to restore process control.
3-1
Chapter 3
Overview
Figure
3.1 - 1336VT 552 Amp Unit Schematic
L1 L2
L3 GND GND
GND
TB1
4 3 2 1
MOV1
BR1
+
1
2
3
ST
12
GND
Sense
(AC)
L1
13
21
EARTH
GROUND
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
1
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
19
TB1
20 21 22 23 24 25 26 27 28 29 30
J1
J2
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
(MAIN CTL)
J2
1 2 3 4 5 6 7 8 9
10
Optional Logic
J1
1
2 3 4 5 6 7 8 9
10
Control Board
(LOCAL CTL)
J1
1 2 3 4 5 6 7 8 9
10
1
J7
2
3-2
Remote
Serial
Communicatio
Options
For
J4
1 2 3 4 5 6 7 8
ns
9
10
Chapter 3
Overview
Note:1C2 & 2C2 – 40 & 52 Amp Drives Only
R1 1C1
R2 2C1
M1
1C2
2C2
KA
G2
AK
Bus
Sense
(AC)
+–
Precharge
J7–1
M1–K
M1–AK
J7–5
Board
21
12345678 12345 123 123 1234123
MOV2
2
1
Q1
C1 C1 C1
B1
E1
B2
E2
1
SN1
C2 E1
2
Q2
B1
E1
B2
E2
1
SN2
C2 E1
2
J8 J7 J6 J5 J4 J3 J2
Q3
TB1
– DC + DC M1 M2 M3
B1
E1
B2
E2
1
SN3
C2 E1
2
1
J1
2 3 4 5 6 7 8 9
10
Transformer
1
2
T2
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
AC Not Used Not Used
T1
TB1
L1 L2
Chassis Fan 14-52 Amp Drives
Fan
3-3
Chapter 3
Overview
Figure
3.2 - 1336VT 65 and 77 Amp Unit Schematic
L1 L2 L3
GND
GND
EARTH
GROUND
GND
+ BUS – BUS
TB1
CHASSIS
GROUND
1 2 120V AC
Fan 1
1 2 120V AC
Fan 2
MOV1
SIGNAL
COMMON
460V AC 415V AC 380V AC
T1
GND
Sense
+
+
+
1
2
3
(AC)
21
4321
ST1
12
BR1 BR2 BR3
ST2
12
L1
13
1
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
19
TB1
20 21 22 23 24 25 26 27 28 29 30
J1
J2
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
(MAIN CTL)
J2
1 2 3 4 5 6 7 8 9
10
Optional Logic
Control Board
J1
1
2 3 4 5 6 7 8 9
10
(LOCAL CTL)
Communicatio
For
Remote
Serial
Options
J1
1 2 3 4 5 6 7 8 9
10
1
J7
2
J4
1 2 3 4 5 6 7 8
ns
9
10
3-4
R1
R2
M1
1C1 1C2
2C1 2C2
KA
G2
AK
1C3
2C3
12
F1
D2
Precharge
J1
B+
M1–K
M1–G1
M1–AK
Board
Chapter 3
Overview
TB1
– DC
122
1
2
Bus Snubber
1
Q3
1 2 3 4 5 6 7 8
Bus
Sense
(AC)
+–
C1
B1
C2
E1
B2
SN1
E1
E2
MOV2
2
1
Q2
C1
1
2
B1
E1
B2
E2
1
C2
SN2
E1
2
Q1
C1
B1
E1
B2
E2E2E2
E2
+ DC M3 M2 M1
1
C2
SN3
E1
2
21
J8 J7
1
J1
2 3 4 5 6 7 8 9
10
12345678
1
2
123456J6123456J5123456
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
Transformer T2
J10
123456J4123456J923456 123456
1
J3
J2
3-5
Chapter 3
Overview
Figure
3.3 - 1336VT 96180 Amp Unit Schematic
Note:Aux Fan –
156 and 180 Amp Drives
Only
Fan
TB4
1
Aux Fan
2
TB1
L1 L2 L3
GND
MOV1
GND
T1
120V AC
380V AC 415V AC 460V AC
Rectifie r Snubber
K1K1K1
G1
G1
GND Sense
(AC)
21
4321
G1
K2
K2
K2
G2
G2
G2
BR1 BR2 BR3
SN7
R5
E2
E1
J8
4 3 2 1
J1
10
9
Precharge
8
Board
7 6 5 4 3 2
J2
1
R4
E3
E4
12345678
5 4 3 2
1
J7
5 4 3 2
1
J6
J5
123456
L1
12
EARTH
GROUND
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
19
TB3
20 21 22 23 24 25 26 27 28 29 30
Optional +5V DC TTL
Logic Interface
Optional 24V DC Logic
Interface
Optional 115V AC Logic
Interface
ST1
12
12
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
J6
Main Control Board
(MAIN CTL)
1
1
2
2
3
3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
Programming and
4
5
Display Board
6
7
(LOCAL DIS)
8
9
10 11 12 13 14 15 16 17 18 19
20
1 2 3 4 5 6 7 8 9
10
Optional Logic
Control Board
1
2 3 4 5 6 7 8 9
10
(LOCAL CTL)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6
or
or
7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
J1
2 3 4 5 6 7 8 9
10
J7
1 2
3-6
For
Remote
Serial
Communicatio
Options
J4
1 2 3 4 5 6 7 8
ns
9
10
R1R21C1 1C2
2C1 2C2
1C3
2C3
12
F1
D1
Chapter 3
Overview
TB1
– DC + DC M1
LEM
A
+ –
C
B
X1
E
SN1
C
B
X3
E
SN3
LEM C
+ –
C
B
X5
E
M2 M3
SN5
21
J8 J7
J1
1
2 3 4 5 6 7 8 9
10
12345678
C
+–
BUS Sense
(AC)
123456J6123456J5123456
B
X2
E
J10
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
Transformer
1
2
T2
+ BUS
SN2
123456J4123456
Snubber
Diagrams
C (X2, X4, X6)
C
B
X4
E
SN4
123456J3123456
J9
C (+ BUS)
C
B
X6
E
SN6
J2
E (– BUS)
SN2, SN4 & SN6 SN1, SN3 & SN5
X1–6
Output Transistor
Diagrams
C
B
B B
X
E
96 and 124 Amp
1C4-6C4
B
– BUS
E (X1, X3, X5)
X1–6
C
EE
C
B
B
X
E
C
B B
X
1C4-6C4
156 and 180 Amp
3-7
Chapter 3
Overview
Figure
3.4 - 1336VT 240 and 300 Amp Unit Schematic
L1 L2 L3
GND
TB1
EARTH
GROUND
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
Fan 1
TB4
1
2
Fan 2
MOV1
GND
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
19
TB3
20 21 22 23 24 25 26 27 28 29 30
Optional +5V DC TTL
Logic Interface
Optional 24V DC Logic
Optional 115V AC Logic
T1
120V AC
380V AC 415V AC 460V AC
or
Interface
or
Interface
SN9 SN10
K1K1K1
G1
G1
GND Sense
(AC)
21
4321
G1
K2
K2
K2
G2
G2
G2
BR1 BR2 BR3
SN8
J1
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
J2
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
R7
R8
SN7
ST1
12
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
E2
E1
J8
4 3 2
1
J1
10
9
Precharge
8
Board
7 6 5 4 3 2
J2
1
E3
E4
(MAIN CTL)
J2 J1
10
12345678
5 4 3 2 1
J7
5 4 3 2 1
J6
J5
123456
L1
12
J1
J7
1 2 3 4 5 6 7 8 9
10
1 2
Optional Logic
Control Board
(LOCAL CTL)
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
3-8
1
J4
2 3 4 5 6 7 8 9
10
R1
R2
R4
1C1 1C2 1C3
R5
2C1 2C2 2C3
1C4
2C4
1C5
2C5
F1
12
D1
+–
BUS Sense
Chapter 3
Overview
TB1
– DC
12
LEM
A
+ –
C
B
X1
E
C
B
X2
E
SN1
SN2
C
B
X3
E
C
B
X4
E
LEM C
+
SN3
SN4
12
Optional
2
C
B
X5
E
C
B
X6
E
1
1336-MOD-LR
+ DC M1 M2 M3
SN5
SN6
J8 J7
1
J1
2 3 4 5 6 7 8 9
10
21
+ BUS
12345678
Snubber
Diagrams
C (X2, X4, X6)
(AC)
123456J6123456J5123456
J10
Base Driver/Power Supply Board
Transformer
1 2
T2
C (+ BUS)
– BUS
123456J4123456
(BASEDR/PWRSPLY)
123456J3123456
J9
J2
Output Transistor Diagram
X1–6
B
C
E
C
C
B
B
X
B
E
B
X
C
B
E
1CX-12CX1CX-12CX
B
X
E (– BUS)
SN2, SN4 & SN6 SN1, SN3 & SN5
E (X1, X3, X5)
E
3-9
Chapter 3
Overview
The 1336VT is an AC adjustable frequency drive designed for use with a standard, three-phase induction motor. The standard control is designed as a constant torque, adjustable speed control with 115% overload capability and is adaptable through programming to handle a wide variety of applications.
The 1336VT provides an exceptional output voltage and current waveform. Special considerations however, must be taken when applying an inverter to an existing motor.
The 1336VT provides a three-phase motor with variable frequency and voltage utilizing PWM (Pulse Width Modulated) technology. Varying the frequency of the applied power to the motor varies the speed of the motor.
The 1336VT is designed for use with variable torque, square law and cubed law loads. With square law loads, the torque varies directly with the change in speed while the horsepower varies as the square of the speed change. With cubed law loads, the torque varies as the square of the speed change while the horsepower varies as the cube of the speed change.
Typical examples of square law loads are:
Some positive displacement pumps.
Some extruders and some mixers.
Typical examples of cube law loads are:
Some centrifugal pumps.
Fans and blowers.
Regardless of whether your application is a square law or cube law load, sizing of the 1336VT should be based upon the motor load current required at maximum operating speed. Caution is advised in going above motor base (nameplate) speed in these applications.
3-10
Chapter 3
Overview
Shown below are typical variable torque curves plotting torque versus speed. At slow speeds, if torque requirements continuously exceed levels shown below (10 minutes or longer), a motor rated for the required speed and torque range must be used. To guard against mechanical problems, it is recommended that the entire drive train machinery be checked for various limitations due to the range of the Bulletin 1336VT.
Typical Square and Cube Law Load Curves
Torque
and HP
!
150
125
100
Square
Law
Loads
75
50
25
25 50 75 100 125 150
% Speed
TorqueHorsepower
Torque
150
125
100
and
HP
Cube
Law
Loads
75
50
25
25 50 75 100 125 150
% Speed
ATTENTION: Motors may overheat when operated at rated torque for long periods of time below 50% base speed due to the decreased air flow of armature driven fans.
Motors may require special balancing if operated at more than 125% of base speed. Refer to the motor manufacturer for proper sizing of the motor for the intended application.
TorqueHorsepower
3-11
Chapter
4

Specifications

Operating Environment Temperature: Open rating (heat sink), 0 to + 40°C.
Open rating (chassis components), 0 to +50°C. Enclosed rating (heat sink), 0 to + 40°C. Enclosed rating (chassis components), 0 to +50°C.
Relative Humidity: 5 to 95% non-condensing –– all ratings. Altitude: 3,300 feet (1,000 meters) maximum without derating. Vibration: 0.006 inches (0.152 mm) displacement, 1G peak. Shock: 15G peak for 11ms duration (±1.0ms).
Storage Environment Temperature: – 40 to +85°C –– all ratings.
Relative Humidity: 5 to 95% non-condensing –– all ratings.
Enclosure Indicated by Catalog Number.
Open (IP00) –– all ratings. NEMA Type 1 (IP20) –– all ratings.
4-1
Chapter 4
Specifications
Input Power Conditioning General
Typically the 1336VT is suitable for direct connection to a correct voltage, three phase, AC power line. There are however certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer may be required.
The basic rules for determining if a line reactor or isolation type transformer is required are as follows:
1. If the AC line supplying the drive has power factor correction capacitors connected, an AC line reactor or isolation type transformer must be connected between the capacitor bank and the input to the drive.
2. If the AC line frequently experiences transient power interruptions or significant voltage spikes, an AC line reactor or isolation type transformer should be used.
Ungrounded Distribution Systems
All 1336VT drives are equipped with an MOV (metal oxide varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.
With ungrounded distribution systems, the phase-to-ground connection of the MOV could become a continuous current path to ground. MOV line-to-line and line-to-ground voltages should not exceed the values listed below. Exceeding these MOV ratings may cause physical damage to the MOV.
Line-to-Line MOV Rating
Energy Rating = 320 Joules Turn On Voltage = 850-1000 volts
Line-to-Ground MOV Rating
Energy Rating = 380 Joules Turn On Voltage = 1500 volts
160 Joules
160 Joules
160 Joules
GND
220 Joules
4321
4-2
MOV1
Chapter 4
Specifications
Input Power Voltage: 380-460V AC ±10%.
Frequency: 48 to 62Hz. Phase: 3-phase. AC Input Overvoltage Trip: 570V AC. AC Input Undervoltage Trip: 275V AC. Bus Overvoltage Trip: 810V DC Bus Undervoltage Trip: 388V DC Line Transient Protection: Line transients up to 5,000 volts peak, 320
Joules.
Logic Power Ride-Thru: 2 seconds or longer –– subject to the
integrity of user supplied external circuits.
Control Logic Noise: Showering arc transients from 350 to 2,000 Immunity volts peak.
Table
4.3  1336VT Input Current and kV
Rating kVA In kVA In kVA In Displacement
Amps In Code 380V AC 415V AC 460V AC Angle kW/kVA
5.6 003 3.7 4.0 4.5 0.95 0.85
7.5 005 4.9 5.4 6.0 0.95 0.85
11.4 007 7.5 8.2 9.1 0.95 0.85
14.6 010 9.6 10.5 11.6 0.95 0.85
22.0 015 14.5 15.8 17.5 0.95 0.85
28.0 020 18.4 20.1 22.3 0.95 0.90
35.0 025 23.0 25.2 27.9 0.95 0.90
44.0 030 29.0 31.6 35.1 0.95 0.90
54.0 040 35.5 38.8 43.0 0.95 0.90
67.0 050 44.1 48.2 53.4 0.95 0.90
78.0 060 51.3 56.1 62.1 0.95 0.90
97.0 075 63.8 69.7 77.3 0.95 0.90
124.0 100 81.6 89.1 98.8 0.95 0.90
154.0 125 101.4 110.7 122.7 0.95 0.90
178.0 150 117.2 127.9 141.8 0.95 0.90
235.0 200 154.7 168.9 187.2 0.95 0.90
296.0 250 194.8 212.8 235.8 0.95 0.90
A
Input Power
Factor
4-3
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