Rockwell Automation 1336F User Manual

Download

1336 PLUS II Adjustable Frequency AC Drive

with

0.37-448 kW (0.5 - 600 HP)

Firmware 1.xxx - 6.xxx

User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Rockwell Automation Sales Office or online at www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss.

Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Important: Identifies information that is especially important for successful

application and understanding of the product.

Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present.

StepLogic and SCANport are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

New/Updated Information The information below summarizes the changes to the 1336 PLUS II

User Manual since the last release.

Description of Change Page(s)

TB1 info updated - D Frame 2–15

Updated Parameters:

[Load Loss Level]

[Phase Loss Level]

[Heatsink Temp]

[Drive Type]

New Parameters:

[Motor OL Ret] 6–35

Parameter Cross References updated

Parameter Record updated A–17

, B–18

6–26

6–35

6–39

6–42

A–8

soc–2 Summary of Changes

Notes

Chapter 1

Information and Precautions Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Chapter 2

Installation/Wiring Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

AC Supply Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3

Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4

Input Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9

Electrical Interference - EMI/RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9

RFI Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10

CE Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11

Power Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14

Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24

Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–25

Encoder Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–30

Pulse Input/Output Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–31

Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–31

Analog I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–32

Standard Analog I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–33

Optional Analog I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–34

Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–37

Cable Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–37

Selecting/Verifying Fan Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–38

Auxiliary Inputs - TB4, TB6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–39

Auxiliary Output - TB9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–40

Control Interface Board Installation and Removal. . . . . . . . . . . . . . . . . . 2–40

Adapter Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–41

Chapter 3

Human Interface Module HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

HIM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Handheld HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13

Chapter 4

Flash Memory What is Flash Memory? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

Firmware Download Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

toc–ii Table of Contents

Chapter 5

Start-Up Start-Up Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2

Assisted Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2

Advanced Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

Chapter 6

Programming Function Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

Programming Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

Chapter Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

Chapter 7

Troubleshooting Fault Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–9

Appendix A

Specifications and

Supplemental Information

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

User Supplied Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–4

Derating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–5

Parameter Cross Reference - By Number . . . . . . . . . . . . . . . . . . . . . . . . A–8

Parameter Cross Reference - By Name. . . . . . . . . . . . . . . . . . . . . . . . . . A–9

HIM Character Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–10

Communications Data Information Format . . . . . . . . . . . . . . . . . . . . . . A–11

Typical Programmable Controller Communications Configurations . . . . A–12

Typical Serial Communications Configurations . . . . . . . . . . . . . . . . . . . A–13

Encoder Interface Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–14

Read/Write Parameter Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–17

Appendix B

Dimensions

Appendix C

CE Conformity Requirements for Conforming Installation . . . . . . . . . . . . . . . . . . . . . . . . C–2

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–2

Electrical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–4

Mechanical Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–4

Chapter 1

Information and Precautions

Chapter 1 provides information on the general intent of this manual, gives an overall description of the 1336 Frequency AC Drive and provides a listing of key drive features.

Manual Objectives This publication provides planning, installation, wiring and diag-

nostic information for the 1336 ful installation and operation, the material presented must be thoroughly read and understood before proceeding. Particular attention must be directed to the Attention and Important statements contained within.

For J Frame information, refer to publication 1336F-IN014.

PLUS II Drive. To assure success-

Software Compatibility

Three-Phase Drive Rating

0.37-0.75 kW

0.5-1 HP

1.2-1.5 kW

1.5-2 HP

2.2-3.7 kW

3-5 HP

5.5 kW

7.5 HP

5.5-11 kW

7.5-15 HP

15-22 kW

20-30 HP

30-45 kW

40-60 HP

56-93 kW

75-125 HP

– 187-336 kW

– 187-448 kW

kW and HP are constant torque.

0.37-1.2 kW

0.5-1.5 HP

1.5-2.2 kW

2-3 HP

3.7 kW

5 HP

5.5-15 kW

7.5-20 HP

11-22 kW

15-30 HP

30-45 kW

40-60 HP

45-112 kW

60-150 HP

112-187 kW

150-250 HP

250-450 HP

250-600 HP

– 1.0 & Up A1

– 1.0 & Up A2

– 1.0 & Up A3

0.75-15 kW

1-20 HP

– 1.0 & Up B1/B2

18.5-45 kW

25-60 HP

56-93 kW

75-125 HP

112-224 kW

150-300 HP

261-298 kW

350-400 HP

224-448 kW

300-600 HP

PLUS II Adjustable

Compatible with

Version . . .

1.0 & Up A4

1.0 & Up C

1.0 & Up D

1.0 & Up E

1.0 & Up F

1.0 & Up G

Frame

Reference200-240V 380-480V 500-600V

1–2 Information and Precautions

General Precautions

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only personnel familiar with the 1336

PLUS II Adjustable Frequency AC Drive and associated

machinery should plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid a hazard of electric shock, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the + & - terminals of TB1. The voltage must be

0.0V DC.

Conventions Used in this

Manual

To help differentiate parameter names and display text from other text the following conventions will be used:

• Parameter Names will appear in [brackets]

• Display Text will appear in “quotes”

Catalog Number Explanation The diagram on the following page describes the 1336 PLUS II

catalog numbering scheme.

Information and Precautions 1–3

1336F

First Position

Bulletin Number

–

Second Position

Vol ta ge

Letter Voltages

AQ 200-240V AC or

BR 380-480VAC or

CW 500-600V AC or

A 200-240V AC

B 380-480V AC

BP/BPR➃ 380-480V AC

BX Special Rating

C 500-600V AC

CP/CPR ➃ 500-600V AC

Q 310V DC

R 513-620V DC

RX Special Rating

W 775V DC

310V DC

513-620V DC

775V DC

(F Frame)

F30

Third Position

Nominal HP Rating

Refer to table below for ratings and possible voltage combinations.

Voltage and Nominal HP Rating Combinations

Code Rating AQ BR CW A B

F05 0.37 (0.5) ●● F07 0.56 (0.75) ●● F10 0.75 (1) ●● ● F15 1.2 (1.5) ●● F20 1.5 (2) ●● ● F30 2.2 (3) ●● ● F50 3.7 (5) ●● ● F75 5.5 (7.5) ●● ● F100 7.5 (10) ●● F150 11 (15) ●● F200 15 (20) ●● 007 5.5 (7.5) ●● 010 7.5 (10) ●● 015 11 (15) ●● ●● 020 15 (20) ●● ●● 025 18.5 (25) ●● ● ●● ● 030 22 (30) ●● ● ●● ● 040 30 (40) ●● ● ● ●● ● ● 050 37 (50) ●● ● ●● ● 060 45 (60) ●● ● ● ●● ● ● 075 56 (75) ●● ● ●● ● 100 75 (100) ●● ● ●● ● 125 93 (125) ●● ● ●● ● 150 112 (150) ●●● ●●● 200 149 (200) ●●●● 250 187 (250) ➁●●●●●●● 300 224 (300) ➁●●●●● 350 261 (350) ➁●●●●●● 400 298 (400) ➁●●●●●● 450 336 (450) ➁●●●●● 500 373 (500) ➁●●●● 600 448 (600) ●●●●

➀ Language must be specified to ensure shipment of appropriate User Manual.

➁ G Frame Standard Drives in enclosed construction are supplied through the Configured Drives

Program and will have an “A” suffix after the HP rating.

➂ D through G Frame drives in IP 65 (NEMA Type 4) and IP 54 (NEMA Type 12) configurations are

supplied through the Configured Drives Program.

➃ “xPR” has a “roll-in” type chassis. ➄ Not available with v5.001 & later.

BP/

BPR BX C

CP/

CPR Q R RX W

–

Fourth Position

Enclosure Type

Code Type

AA IP 20 (NEMA 1)

AE IP 20 (NEMA 1)/EMC

AF IP 65 (NEMA 4) ➂

AJ IP 54 (NEMA 12) ➂

AN IP 00 (Open)

Code Description

Human Interface Module, Snap-In, IP20 (NEMA Type 1)

HASB Snap-In Cradle/Blank Plate

HASP Programmer Only

HCSP Programmer Only & Upload/Download Capability

HAS1 Programmer/Controller w/Analog Pot

HCS1 Programmer/Controller w/Analog Pot & Upload/Download Capability

HAS2 Programmer/Controller w/Digital Pot

HCS2 Programmer/Controller w/Digital Pot & Upload/Download Capability

Human Interface Module, IP65/54 (NEMA Type 4/12)

HJP Programmer Only

HJ2 Programmer/Controller w/Digital Pot

Communication Options –- B Frame & Up (Adapter 6)

GM1 Single Point Remote I/O B Frame

GM2 RS-232/422/485, DF1 & DH485 B Frame

GM5 DeviceNet™

GM6 Enhanced DeviceNet™

Communication Options –- All Frames (Adapter 1)

GMS1 GM1 with Snap-In Cradle

GMS2 GM2 with Snap-In Cradle

GMS5 GM5 with Snap-In Cradle

GMS6 GM6 with Snap-In Cradle

Control Interface Options

L4 TTL Contact

L4E TTL Contact & Encoder Feedback

L7E TTL Contact & Encoder Fdbck. for use with Encoder Loss Detection

L5 24V AC/DC

L5E 24V AC/DC & Encoder Feedback

L8E 24V AC/DC & Encoder Feedback for use with Encoder Loss Detection

L6 115V AC

L6E 115V AC & Encoder Feedback

L9E 115V AC & Encoder Feedback for use with Encoder Loss Detection

Analog Interface Options – Slot A

• Choose No More than One – Configurable Inputs/Outputs are 10V or 20mA

LA2 Two Isolated Configurable Inputs LA6 One Isolated Bi-polar Input (±10V or ±20mA) and One Isolated

LA7 One Isolated Bi-polar Input (±10V or ±20mA) and One Isolated

Analog Interface Options – Slot B

• Choose No More than One – Configurable Inputs/Outputs are 10V or 20mA

LA1 Single-ended, Non-isolated Configurable (including Pot) Input & 2

LA3 Two Isolated Configurable Outputs

LA4 One Isolated Configurable Input & Output

LA5 Isolated Pulse Input, Non-isolated Pulse Output & Single-ended,

Common Mode Choke –- F & G Frame (must be specified for F Frame)

CM Internal Common Mode Choke (factory installed)

NCM No Common Mode Choke

Thermistor Input

Configurable Input

Single-ended, Non-isolated Outputs (1 - Configurable, 1 - 20mA)

Non-isolated Configurable Output

–

Fifth Position

Language Group➀

Code Language

EN English

FR French

DE German

IT Italian

ES Spanish

JP Japanese ➄

–

MODS

Sixth Position

Options

1–4 Information and Precautions

Nameplate Location Figure 1.1

1336

PLUS II Nameplate Location

Refer to page 1-1 for frame reference classifications.

ESC SEL

JOG

Nameplate Located on

Bottom Portion of

Chassis Behind Cover

Frames1 A1, A2, A3, A4

Nameplate Located on

Mounting Plate of

Main Control Board

Frames

B - G

Chapter 2

Installation/Wiring

Chapter 2 provides the information you need to properly mount and wire the 1336 are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins.

ATTENTION: The following information is merely a guide for proper installation. The Allen-Bradley

Company cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

PLUS II Drive. Since most start-up difficulties

Mounting Minimum Mounting Requirements for Proper Heat Dissipation

(Dimensions shown are between drives or other devices)

152.4 mm (6.0 in.)

101.6 mm (4.0 in.)

ESC SEL

JOG

152.4 mm (6.0 in.)

Important: A4 Frame drives should not be mounted on a combustible surface. However,

if the drive must be mounted on a combustible surface, 6.35 mm (0.25 in.) spacers must be provided under the mounting feet of the drive.

152.4 mm (6.0 in.)

ESC

JOG

152.4 mm (6.0 in.)

F Frame drives require a minimum of 152.4 mm (6.0 in.) between the drive back and mounting wall, if drives are mounted with sides touching another device or wall. A minimum of 76.2 mm (3.0 in.) is required on the sides if the back of the drive is mounted against a wall or other device.

2–2 Installation/Wiring

Installation Guidelines

GND

(L1)S(L2)T(L3)

CAT. NO.

FREQUENCY

POWER RATING

PRIMARY VOLTAGE

SECONDARY VOLTAGE

INSULATION CLASS

NO. OF PHASES

VENDOR PART NO.

AC Supply Source

ALLEN-BRADLEY

Input Power Conditioning

Input Fusing & Circuit Breakers

Input Devices

Input Filters

Electrical Interference

Page 2–3

Page 2–4

Page 2–5

Page 2–9

Page 2–10

Page 2–9

GND

(T1)

ESC SEL

JOG

(T2)V(T3)

Grounding

Power Cabling

Control & Signal Cabling

Output Devices

Cable Termination

Motor

Page 2–11

Page 2–14

Page 2–24

Page 2–37

Installation/Wiring 2–3

AC Supply Source 1336 PLUS II drives are suitable for use on a circuit capable of deliv-

ering up to a maximum of 200,000 rms symmetrical amperes, 600 volts. Refer to Table 2.A circuit breaker choice.

ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing, use only the

recommended line fuses specified in Tab l e 2. A

Unbalanced Distribution Systems

This drive is designed to operate on three-phase supply systems whose line voltages are symmetrical. Surge suppression devices are included to protect the drive from lightning induced overvoltages between line and ground. Where the potential exists for abnormally high phase-to-ground voltages (in excess of 125% of nominal), or where the supply ground is tied to another system or equipment that could cause the ground potential to vary with operation, suitable isolation is required for the drive. Where this potential exists, an isolation transformer is strongly recommended.

for actual interrupt ratings based on fuse or

Ungrounded Distribution Systems

All 1336 PLUS II drives are equipped with an MOV (Metal Oxide Varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.

With ungrounded distribution systems, the phase-to-ground MOV connection could become a continuous current path to ground. Energy ratings are listed below. Exceeding the published phase-tophase or phase-to-ground energy ratings may cause physical damage to the MOV. Refer to page A-1.

Joules (J)

1234

Phase-to-Phase MOV Rating

Includes 2 Phase-Phase MOVs

Phase-to-Ground MOV Rating

Includes Phase-Phase & Phase-Ground MOVs

Three-Phase

AC Input

Ground

Joules (J)

Frame Reference

Device Rating (V AC)

Phase-Phase Total Phase-Ground Total

240 480/600

160J 320J 220J 380J

B-C

240/480 600

280J 320J 360J 410J

D-G

240/480 600

280J 300J 360J 370J

2–4 Installation/Wiring

Input Power Conditioning In general, the 1336 PLUS II is suitable for direct connection to an AC

line of the correct voltage. Certain conditions can exist, however, that prompt consideration of a line reactor or isolation transformer ahead of the drive.

The basic rules to aid in determining whether a line reactor or isolation transformer should be considered are as follows:

1. If the AC source experiences frequent power outages or signifi-

cant voltage transients, users should calculate the VA mula below). If the source transformer VA exceeds the calculated

and the drive is installed close to the source, it is an indication

max

that there may be enough energy behind these voltage transients to cause nuisance input fuse blowing, overvoltage faults or drive power structure damage. In these cases, a line reactor or isolation transformer should be considered.

drive

max

(Ω/Φ) =

line-line

√3 x Input Amps

)2 x % Source Leakage (5-6% typical)

x 0.01

drive

(see for-

max

2. If the AC source does not have a neutral or one phase referenced

to ground (see Unbalanced Distribution Systems on page 2–3

), an

isolation transformer with the neutral of the secondary grounded is

highly recommended.

If the line-to-ground voltages on any phase

can exceed 125% of the nominal line-to-line voltage, an isolation transformer with the neutral of the secondary grounded, is highly

recommended.

3. If the AC line supplying the drive has power factor correction

capacitors that are switched in and out, an isolation transformer or 5% line reactor is recommended between the drive and capacitors. If the capacitors are permanently connected and not switched, the general rules above apply.

Installation/Wiring 2–5

Input Fuses and Circuit

Breakers

The 1336 PLUS II can be installed with either input fuses or an input circuit breaker. Local/national electrical codes may determine additional requirements for these installations.

The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

ATTENTION: The 1336 PLUS II does not provide input power short circuit protection. Specifications for the recom-

mended fuse or circuit breaker to provide drive input power protection against short circuits are provided.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2 2, type gG or equivalent should be used.

• UL – UL Class CC, T, RK1 or J must be used.

fuse rating that exceeds the

, EN60269-1, Parts 1 &

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting Motor Starters. If one of these is chosen as the desired protec- tion method, the following requirements apply.

• IEC and UL – Both types of devices are acceptable for IEC and UL installations

1. Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD,

DD, ED, EFS, EF, FF, FG, GF, GG, GH.

2–6 Installation/Wiring

Table 2.A 240 Volt Input Protection Devices

Drive Catalog Number 1336F- HP

Frame

Input Rating

Amps Amps Min.1Max.2Min.1Max.2Max.8Max.

Output Rating

Dual-Element Time Delay Fuse

Non-Time Delay Fuse

Circuit Breaker

A1 F05 0.5 2.8 2.3 4 5 4 6 15 3 140M-C2E-B40 140M-D8E-B40 – –

F07 0.75 3.5 3.0 4 6 4 9 15 7 140M-C2E-B40 140M-D8E-B40 – –

F10 1 5.4 4.5 6 9 6 12 15 7 140M-C2E-B63 140M-D8E-B63 – –

A2 F15 1.5 7.3 6.0 8 12.5 8 15 20 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F20 2 9.7 8.0 10 15 10 20 25 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

A3 F30 3 14.3 12.0 15 20 15 25 35 15 140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

F50 5 21.3 18.0 25 30 25 45 60 30 140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140M-CMN-2500

F75 7.5 22.6 22.0 30 45 30 60 80 50 140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140M-CMN-2500

B 007 7.5 28.0 27.0 40 45 40 60 80 50 – – 140M-F8E-C32 140M-CMN-4000

010 10 35.0 34.0 50 60 50 80 100 50 – – – 140M-CMN-4000

015 15 49.0 48.0 70 90 70 110 150 70 – – – 140M-CMN-6300

C 020 20 63.0 65.0 100 110 100 125 200 100 – – – 140M-CMN-9000

025 25 75.0 77.0 100 150 100 200 250 100 – – – 140M-CMN-9000

030 30 79.0 80.0 125 175 125 225 300 150 – – – 140M-CMN-9000

D 040 40 119.0 120.0 120 225 120 300 300 150 – – – –

050 50 149.0 150.0 200 250 200 350 350 250 – – – –

060 60 178.0 180.0 250 300 250 450 450 250 – – – –

E 075 75 238.0 240.0 300 400 300 500 500 250 – – – –

100 100 289.0 291.0 400 500 400 700 700 400 – – – –

125 125 322.0 325.0 450 700 450 800 800 600 – – – –

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection.

Circuit Breaker - inverse time breaker.

Motor Circuit Protector - instantaneous trip circuit breaker.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Motor Circuit

Protector

4,9

140M Motor Starter with Adjustable Current Range

Available Catalog Numbers

5, 6

Installation/Wiring 2–7

Table 2.A (continued) 480 Volt Input Protection Devices

CT Ratings VT Ratings

Drive Catalog Number

1336F-

Frame

Input Output

Amps Amps Amps Amps Min.

Input Output

Dual Element Time Delay Fuse

Non-Time Delay Fuse

Max.2Min.1Max.2Max.8Max.8Available Catalog Numbers - 140 . . .

A1 F05 0.5 1.3 1.1 0.5 1.4 1.2 3 2.5 3 3 15 3 M-C2E-B16 – – –

F07 0.75 2.0 1.6 0.75 2.1 1.7 3 3 3 6 15 3 M-C2E-B25 – – –

F10 1 2.6 2.1 1 2.8 2.3 3 4.5 3 8 15 3 M-C2E-B40 M-D8E-B40 – –

F15 1.5 3.3 2.8 1.5 3.5 3.0 4 6 4 12 15 7 M-C2E-B40 M-D8E-B40 – –

A2 F20 2 4.6 3.8 2 4.8 4.0 5 6 5 12 15 7 M-C2E-C63 M-D8E-C63 – –

F30 3 6.4 5.3 3 7.2 6.0 8 10 8 15 25 7 M-C2E-C10 M-D8E-C10 M-F8E-C10 –

A3 F50 5 10.0 8.4 5 10.7 9.0 12 15 12 30 35 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 –

A4 F75 7.5 13.6 13.3 10 15.7 15.4 20 30 20 50 50 30 M-C2E-C16 M-D8E-C16 M-F8E-C16 –

F100 10 16.4 16.1 15 22.4 22.0 30 40 30 80 80 30 M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

F150 15 24.5 24.0 20 24.5 24.0 35 60 35 100 100 50 M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

F200 20 28.0 27.0 20 28.0 27.0 35 60 35 100 100 50 – – M-F8E-C32 -CMN-4000

B 015 15 25.0 24.2 20 28.0 27.0 35 60 35 100 100 50 – – M-F8E-C32 -CMN-4000

020 20 32.0 31.0 25 35.0 34.0 45 70 45 125 125 50 – – M-F8E-C45 -CMN-4000

025 25 40.0 39.0 30 43.0 42.0 60 90 60 150 150 70 – – M-F8E-C45 -CMN-6300

030 30 46.0 45.0 30 49.0 48.0 70 90 70 150 150 70 – – – -CMN-6300

C X040 40 61.0 59.0 40 61.0 59.0 80 110 80 200 200 70 – – – -CMN-6300

040 40 58.0 60.0 50 63.0 65.0 80 125 80 250 250 100 – – – -CMN-6300

050 50 73.0 75.0 60 75.0 77.0 100 150 100 300 300 100 – – – -CMN-9000

X060 60 75.0 77.0 60 75.0 77.0 100 150 100 300 300 100 – – – -CMN-9000

D 060 60 82.0 85.0 75 93.0 96.0 125 200 125 350 350 150 – – – –

075 75 105.0 106.0 100 119.0 120.0 150 250 150 450 350 250 – – – –

100 100 137.0 138.0 125 149.0 150.0 200 350 200 600 450 250 – – – –

125 125 172.0 173.0 150 178.0 180.0 250 400 250 600 500 250 – – – –

X150 150 178.0 180.0 150 178.0 180.0 250 400 250 600 500 250 – – – –

E 150 150 197.0 199.0 200 238.0 240.0 300 500 300 700 700 400 – – – –

200 200 261.0 263.0 250 290.0 292.0 400 600 400 800 800 400 – – – –

250 250 322.0 325.0 250 322.0 325.0 450 600 450 800 800 400 – – – –

F P250 250 322.0 325.0 300 357.0 360.0 450 –

P300 300 357.0 360.0 350 421.0 425.0 500 –

P350 350 421.0 425.0 400 471.0 475.0 600 –

P400 400 471.0 475.0 450 527.0 532.0 600 –

Refer to the 1336 Spare Parts list (publication 1336-6.5) for replacement information.

P450 450 527.0 532.0 700 –

G X250 250 322.0 325.0 300 357.0 360.0 450 –

300 300 357.0 360.0 350 421.0 425.0 450 –

350 350 421.0 425.0 400 471.0 475.0 500 –

400 400 471.0 475.0 450 521.0 525.0 600/630 –

450 450 521.0 525.0 500 585.0 590.0 800 –

500 500 585.0 590.0 600 664.0 670.0 800 –

600 600 664.0 670.0 600 664.0 670.0 900 -

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection.

Circuit Breaker - inverse time breaker.

Motor Circuit Protector - instantaneous trip circuit breaker.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Motor

Circuit

Breaker

Protector

4,9

140M Motor Starter with Adjustable Current Range

Semiconductor fuse supplied with drive.

Bussmann Type FWP, SPP, or 170M Series

Ferraz Shawmut Type A-70Q, A-70QS or A070URD Series

2–8 Installation/Wiring

Table 2.A (continued) 575 Volt Input Protection Devices

CT Ratings

Drive Catalog Number

1336F-

Frame

A4 F10 1 2.4 2.0 3 3 3 6 15 3 140M-C2E-B25 – – –

F20 2 4.8 4.0 6 6 6 10 15 7 140M-C2E-C63 140M-D8E-C63 – –

F30 3 7.2 6.0 10 12 10 15 15 7 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F50 5 9.6 8.0 15 20 15 20 20 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F75 7.5 10.0 10.0 15 20 15 30 35 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F100 10 12.0 12.0 20 25 20 40 40 15 140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

F150 15 19.0 19.0 25 35 25 60 60 30 140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 140-CMN-2500

F200 20 25.0 24.0 30 45 30 80 80 30 140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

C 025 25 31.0 30.0 40 60 40 100 100 50 – – 140M-F8E-C32 140-CMN-4000

030 30 36.0 35.0 50 70 50 125 125 50 – – 140M-F8E-C45 140-CMN-4000

040 40 44.0 45.0 60 90 60 150 150 70 – – 140M-F8E-C45 140-CMN-6300

050 50 55.0 57.0 80 110 80 200 200 70 – – – 140M-CMN-6300

060 60 60.0 62.0 90 125 90 225 225 100 – – – 140M-CMN-6300

D 075 75 84.0 85.0 110 150 110 300 300 100 – – – 140M-CMN-9000

100 100 108.0 109.0 150 200 150 350 350 150 ––––

125 125 137.0 138.0 175 250 175 500 350 250 ––––

E 150 150 167.0 168.0 225 300 225 500 400 250 ––––

200 200 251.0 252.0 350 400 350 600 500 250 ––––

250 250 282.0 284.0 400 500 400 700 700 400 ––––

X300 300 295.0 298.0 400 600 400 800 800 400 ––––

F P350 350 347.0 350.0 450

P400 400 397.0 400.0 500

G 300 300 297.0 300.0 400

350 350 347.0 350.0 450

400 400 397.0 400.0 500

450 450 446.0 450.0 600/630

500 500 496.0 500.0 800

600 600 595.0 600.0 800

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection.

Circuit Breaker - inverse time breaker.

Motor Circuit Protector - instantaneous trip circuit breaker.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V

Input Output

Amps Amps Min.

Dual Element Time Delay Fuse

Max.2Min.1Max.2Max.8Max.8Available Catalog Numbers

Non-Time Delay Fuse

Refer to the 1336 Spare Parts list (publication 1336-6.5) for replacement information.

or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Circuit Breaker

Motor Circuit Protector

4,9

140M Motor Starter with Adjustable Current Range

Semiconductor fuse supplied with drive.

Bussmann Type FWP, SPP, or 170M Series

Ferraz Shawmut Type A-70Q, A-70QS or A070URD Series

5, 6

Table 2.B deleted

Input Devices Starting and Stopping the Motor

ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental

contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove AC line power to the drive. When AC power is removed, there will be a loss of inherent regenerative braking effect & the motor will coast to a stop. An auxiliary braking method may be required.

Repeated Application/Removal of Input Power

ATTENTION: The drive is intended to be controlled by control input signals that will start and stop the motor. A

device that routinely disconnects then reapplies line power to the drive for the purpose of starting and stopping the motor is not recommended.

Installation/Wiring 2–9

Bypass Contactors

Electrical Interference - EMI/RFI Immunity

The immunity of 1336 PLUS II drives to externally generated interfer- ence is good. Usually, no special precautions are required beyond the installation practices provided in this publication.

It is recommended that the coils of DC energized contactors associated with drives be suppressed with a diode or similar device, since they can generate severe electrical transients.

ATTENTION: An incorrectly applied or installed bypass system can result in component damage or reduction in product life. The most common causes are:

• Wiring AC line to drive output or control terminals.

• Improper bypass or output circuits not approved by Allen-Bradley.

• Output circuits which do not connect directly to the motor.

Contact Allen-Bradley for assistance with application or wiring.

2–10 Installation/Wiring

Emission

Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. The cable to the motor carries switched voltages and should be routed well away from sensitive equipment.

The ground conductor of the motor cable should be connected to the drive ground (PE) terminal directly. Connecting this ground conductor to a cabinet ground point or ground bus bar may cause high frequency current to circulate in the ground system of the enclosure. The motor end of this ground conductor must be solidly connected to the motor case ground.

Shielded or armored cable may be used to guard against radiated emissions from the motor cable. The shield or armor should be connected to the drive ground (PE) terminal and the motor ground as outlined above.

Common mode chokes at the drive output can help reduce common mode noise on installations that do not use shielded cable. Common mode chokes can also be used on analog or communication cables. Refer to page 2–37

for further information.

An RFI filter can be used and in most situations provides an effective reduction of RFI emissions that may be conducted into the main supply lines.

If the installation combines a drive with sensitive devices or circuits, it is recommended that the lowest possible drive PWM carrier frequency be programmed.

RFI Filtering 1336 PLUS II drives can be installed with an RFI filter, which controls

radio-frequency conducted emissions into the main supply lines and ground wiring.

If the cabling and installation recommendation precautions described in this manual are adhered to, it is unlikely that interference problems will occur when the drive is used with conventional industrial electronic circuits and systems. However, a filter may be required if there is a likelihood of sensitive devices or circuits being installed on the same AC supply.

Where it is essential that very low emission levels must be achieved or if conformity with standards is required the optional RFI filter must be used. Refer to Appendix C and instructions included with the filter for installation and grounding information.

CE Conformity Refer to Appendix C.

Installation/Wiring 2–11

Grounding Refer to the grounding diagram on page 2–13. The drive must be con-

nected to system ground at the power ground (PE) terminal provided on the power terminal block (TB1). Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC, VDE 0160, BSI, etc.) and should be inspected and tested at appropriate and regular intervals.

In any cabinet, a single, low-impedance ground point or ground bus bar should be used. All circuits should be grounded independently and directly. The AC supply ground conductor should also be connected directly to this ground point or bus bar.

Sensitive Circuits

It is essential to define the paths through which the high frequency ground currents flow. This will assure that sensitive circuits do not share a path with such current. Control and signal conductors should not be run near or parallel to power conductors.

Motor Cable

The ground conductor of the motor cable (drive end) must be connected directly to the drive ground (PE) terminal, not to the enclosure bus bar. Grounding directly to the drive (and filter, if installed) can provide a direct route for high frequency current returning from the motor frame and ground conductor. At the motor end, the ground conductor should also be connected to the motor case ground.

If shielded or armored cables are used, the shield/armor should also be grounded at both ends as described above.

Encoder & Communications Cabling

If encoder connections or communications cables are used, the wiring must be separated from power cabling. This can be accomplished with carefully routed, shielded cable (ground cable shield at the drive end only) or a separate steel conduit (grounded at both ends).

Discrete Control and Signal Wiring

The control and signal wiring must be grounded at a single point in the system, remote from the drive. This means the 0V or ground terminal should be grounded at the equipment end, not the drive end. If shielded control and signal wires are used, the shield must also be grounded at this point.

If the control and signal wires are short, and contained within a cabinet which has no sensitive circuits, the use of shielded control and signal wiring may not be necessary, but is always recommended.

2–12 Installation/Wiring

Shield Termination - TE (True Earth)

The TE terminal block (not available on A Frame drives) is used for all cable shields at the drive. It must be connected to an earth ground by a separate continuous lead. TE connections may exist on power and/or control terminal blocks to terminate shield cables for both power and control. Refer to Figure 2.1

for locations.

Safety Ground - PE (Potential Earth)

This is the safety ground required by code. This point must be connected to adjacent building steel (girder, joist) or a floor ground rod, provided grounding points comply with national or local electric code regulations. If a cabinet ground bus is used, refer to Grounding on page 2–11

RFI Filter

Important: Using an optional RFI filter may result in relatively high

ground leakage currents. Surge suppression devices are also incorporated in the filter. Therefore, the filter must be permanently installed and solidly grounded to the supply neutral. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. The integrity of this connection should be periodically checked.

General Grounding

Installation/Wiring 2–13

Conduit/4-Wire Cable

Nearest

Building Structure Steel

R (L1)

S (L2)

ESC SEL

T (L3)

RIO/DH+ or Analog

Common

Mode Core*

To Computer/Position Controller

(for TE shield ground, see "

Control and Signal Wiring"

Single-Point Grounding/Panel Layout

R (L1)

S (L2)

Common

Mode

U (T1)

Core*

V (T2)

JOG

W (T3)

PE/Gnd.

Shield

Motor Frame

Ground per

Motor

Local Codes

Terminator*

* Options that can be

installed as needed.

)

To Nearest Building

Structure Steel

Nearest

Building Structure Steel

T (L3)

TE – Zero Volt Potential Bus

(Isolated from Panel)

PE Ground Bus

(Grounded to Panel)

For Programmable Controller grounding recommendations, refer to publication 1770-4.1

1336 FORCE 1336 PLUS

ESC SEL

JOG

Logic

PE TE

Logic

Nearest Building

Structure Steel

Important: Grounding requirements will vary with the drives being used. Drives with True Earth (TE) terminals must have a zero potential bus, separate from potential earth (PE) ground bus. Note that buses can be tied together at one point in the control cabinet or

brought back separately to the building ground grid (tied within 3 meters

(10 feet)).

2–14 Installation/Wiring

Power Cabling Input and output power connections are performed through terminal

block, TB1 (see Figure 2.1

Important: For maintenance and setup procedures, the drive may be

operated without a motor connected.

Table 2.C

TB1 Signals

Terminal Description

PE Potential Earth Ground

TE True Earth Ground

R (L1), S (L2), T (L3) AC Line Input Terminals

+DC, -DC DC Bus Terminals

U (T1), V (T2), W (T3) Motor Connection

ATTENTION: The National Codes and standards (NEC,

VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

for location).

TB1

Power Terminal Block

TB2

Control & Signal Wiring

TB3

Control Interface Option

TB4

24V DC Auxiliary Input

TB6

High Voltage DC Auxiliary Input

TB9

480 or 600V Auxiliary Output (F Frame Only)

Control & Signal Shield Terminals

TB3

Option

Control Interface

TB1

Frames A1-A4

TB2

TB1

Control Interface

Option

TB1

Frames B, C

TB4 TB6

TB3

TB2

TB1

Figure 2.1 Terminal Block Locations

TB3

Control Interface

Option

TB1

Location

Frames D, E

TB4

TB2

TB6

TB1

TB1 Location

Frame F

R, S, T

TB9

TB3

TB2

TB1

Brake Terminals

TB1

Location

Frame G

TB3

TB2

U, V, W & Brake Terminals

PE Ground

Refer to page 1–1 for frame reference classifications and Figure 2.2 for TB1 details.

Installation/Wiring 2–15

Table 2.D TB1 Specifications

Drive Frame

Size

Max./Min. Wire Size

mm2 (AWG)

A1-A4 (page 2–21) 5.3/0.8 (10/18) 1.81 (16)

B1 (page 2–21

B2 (page 2–21

C (page 2–21

D (page 2–22

E (page 2–22)

F (page 2–23

G (page 2–23

Wire sizes given are maximum/minimum sizes that TB1 will accept - these are not recommendations.Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degree C. Do not reduce wire gauge when using higher temperature wire.

Applies to 30 kW (40 HP) 200-240V, 45 & 56 kW (60 & 75 HP) 380-480V, 56 kW (75 HP) 500-600V drives only.

These configurations of TB1 are stud type terminations and require the use of lug type connectors to terminate field installed conductors. Lug kits are available for use with these configurations. Wire size used is determined by selecting the proper lug based on the drive catalog number. Refer to Table 2.E.

One TE terminal is present – Max./Min. Wire Size is the same as other terminals.

Two TE terminals are present – Max./Min. Wire Size is the same as the D Frame terminal block.

) 8.4/0.8 (8/18) 1.81 (16)

) 13.3/0.5 (6/20) 1.70 (15)

) 26.7/0.8 (3/18) 5.65 (50)

3, 4

)

3, 5

)

120.0/2.1 (4/0 /14)

67.4/2.1 (00/14)

253.0/2.1 (500 MCM/14) 10.00 (87)

303.6/2.1 (600 MCM/14) 23.00 (200)

Maximum Torque

N-m (lb.-in.)

6.00 (52)

Lug Kits

D, E, F and G Frame drives have stud type terminals and/or bus bars/ bolts that require standard “crimp type” connectors for cable termina-

tion. Connectors such as T & B Color-Keyed lent) are recommended. The following table shows the lug selection for one possible cable choice. Connectors for each installation should be chosen based on desired cable sizes, the application requirements and all applicable national, state and local codes. See the minimum/ maximum values for wire size per Tabl e 2.D



connectors (or equiva-

2–16 Installation/Wiring

Table 2.E Lug Selection

AC Input R, S, T/Output U, V, W and PE DC+/DC–

Drive Catalog

Number

Cable (per Phase)

Qty. mm2 (AWG)

T&B Part No.

Qty. Number

1336F-A040 (1) 53.5 (1/0) (8) 54153

1336F-A050 (1) 85.0 (3/0) (8) 54163

1336F-A060 (1) 107.2 (4/0) (8) 54168

1336F-A075 (2) 53.5 (1/0) (8) 54109T

Cable (per Phase)

Qty. mm2 (AWG)

(1) 13.3 (6) (2) 54135

(1) 33.6 (2) (2) 54109 (1) 21.2 (4) (1) 54139

(8) 54109B

1336F-A100 (2) 85.0 (3/0) (8) 54111T

(1) 42.4 (1) (2) 54148 (1) 33.6 (2) (1) 54142

(8) 54111B

1336F-A125 (2) 107.2 (4/0) (8) 54112T

(1) 67.4 (2/0) (2) 54110 (1) 33.6 (2) (1) 54142

(8) 54112B

1336F-B060 (1) 42.4 (1) (8) 54147

1336F-B075 (1) 53.5 (1/0) (8) 54153

1336F-B100 (1) 85.0 (3/0) (8) 54163

1336F-B125 (1) 107.2 (4/0) (8) 54168

1336F-BX150 (1) 107.2 (4/0) (8) 54168

1336F-B150 (2) 53.5 (1/0) (8) 54109T

(1) 8.4 (8) (2) 54131

(1) 13.3 (6) (2) 54135

(1) 26.7 (3) (2) 54147

(1) 33.6 (2) (2) 54110 (1) 21.2 (4) (1) 54139

(8) 54109B

1336F-B200 (2) 85.0 (3/0) (8) 54111T

(1) 42.4 (1) (2) 54148 (1) 26.7 (3) (1) 54142

(8) 54111B

1336F-B250 (2) 107.2 (4/0) (8) 54112T

(1) 67.4 (2/0) (2) 54110 (1) 33.6 (2) (1) 54142

(8) 54112B

1336F-BX250 (3) 53.5 (1/0) (24) 54109 (1) 67.4 (2/0) (2) 54110 NA NA

1336F-BP/BPR250 (3) 53.5 (1/0) (24) 54109 (1) 67.4 (2/0) (2) 54110 NA NA

1336F-B300 (3) 67.4 (2/0) (24) 54110 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR300 (3) 67.4 (2/0) (24) 54110 (1) 42.4 (1) (2) 54148 NA NA

1336F-B350 (3) 85.0 (3/0) (24) 54111 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR350 (3) 85.0 (3/0) (24) 54111 (1) 42.4 (1) (2) 54148 NA NA

1336F-B400 (3) 107.2 (4/0) (24) 54112 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR400 (3) 107.2 (4/0) (24)54112 (1) 42.4 (1) (2) 54148 NA NA

1336F-B450 (3) 127.0 (250 MCM) (24) 54174 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR450 (3) 127.0 (250 MCM) (24) 54174 (1) 42.4 (1) (2) 54148 NA NA

1336F-B500 (3) 152.0 (300 MCM) (24) 54179 (1) 53.5 (1/0) (2) 54109 NA NA

1336F-B600 (3) 152.0 (300 MCM) (24) 54179 (1) 53.5 (1/0) (2) 54109 NA NA

1336F-C075 (1) 33.6 (2) (8) 54142

1336F-C100 (1) 53.5 (1/0) (8) 54153

1336F-C125 (1) 67.4 (2/0) (8) 54158

(1) 13.3 (6) (2) 54135

(1) 26.7 (3) (2) 54147

1336F-C150 (1) 107.2 (4/0) (8) 54111 (1) 42.4 (1) (2) 54148 (1) 13.3 (6) (1) 54135

1336F-C200 (2) 67.4 (2/0) (8) 54110T

(1) 42.4 (1) (2) 54148 (1) 26.7 (3) (1) 54142

(8) 54110B

1336F-C250 (2) 85.0 (3/0) (8) 54111T

(1) 67.4 (2/0) (2) 54110 (1) 26.7 (3) (1) 54142

(8) 54111B

1336F-CX300 (3) 85.0 (3/0) (16) 54111

1336F-C300 (3) 85.0 (3/0) (16) 54111 NA NA

1336F-C350 (3) 53.5 (1/0) (24)54109 NA NA

1336F-C400 (3) 67.4 (2/0) (24) 54110 NA NA

1336F-C450 (3) 85.0 (3/0) (24) 54111 NA NA

1336F-C500 (3) 107.2 (4/0) (24)54112 NA NA

1336F-C600 (3) 127.0 (250 MCM) (24) 54174 NA NA

5/16” Stud. All other studs are 3/8”.

Lugs shown for DC+/– are based on dynamic brake sizing of 50% of (motor rating X 1.25). Select proper lugs based on required braking torque. Refer to 1336-5.64 or 1336-5.65 for additional information.

T & B COLOR-KEYED Connectors require T & B WT117 or TBM-6 Crimper tool or equivalent. Lugs should be crimped according to manufacturer’s tool instructions. If required, Rockwell Automation can supply lug kits for lugs shown above. Kits do not include crimping tools. Consult factory for kit information.

Consult Factory

T&B Part No.

Qty. Number

Cable (per Phase)

Qty. mm2 (AWG)

(1) 13.3 (6) (1) 54135

(1) 21.2 (4) (1) 54139

(1) 13.3 (6) (1) 54135

(1) 21.2 (4) (1) 54139

(1) 8.4 (8) (1) 54131

(1) 13.3 (6) (1) 54135

NA NA

T&B Part No.

Qty. Number

Installation/Wiring 2–17

Motor Cables

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 ft.) for every 10 meters (32.8 ft.) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4 mm/0.015 in.).

The cable should be 4-conductor with the ground lead being connected directly to the drive ground terminal (PE) and the motor frame ground terminal. See table below.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor (see table).

Recommended Shielded Wire

Location Rating/Type Description

Standard

(Option 1)

Standard

(Option 2)

Class I & II;

Division I & II

600V, 90° C (194°F)

XHHW2/RHW-2

Anixter B209500-

B209507, Belden 29501-

29507, or equivalent Tray rated 600V, 90° C (194° F) RHH/RHW-2

Anixter OLF-7xxxxx or

equivalent Tray rated 600V, 90° C (194° F) RHH/RHW-2

Anixter 7V-7xxxx-3G or

equivalent

• Four tinned copper conductors with XLP insulation.

• Copper braid/aluminum foil combination shield and

tinned copper drain wire.

• PVC jacket.

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.)

with three bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation

and impervious corrugated continuously welded alu-

minum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

Conduit

If metal conduit is preferred for cable distribution, the following guidelines must be followed.

• Drives are normally mounted in cabinets and ground connections are made at a common ground point in the cabinet. Normal installation of conduit provides grounded connections to both the motor frame ground (junction box) and drive cabinet ground. These ground connections help minimize interference. This is a noise reduction recommendation only, and does not affect the requirements for safety grounding (refer to pages 2–11

and 2–12).

2–18 Installation/Wiring

• No more than three sets of motor leads can be routed through a single conduit. This will minimize “cross talk” that could reduce the effectiveness of the noise reduction methods described. If more than three drive/motor connections per conduit are required, shielded cable as described above must be used. If practical, each conduit should contain only one set of motor leads.

ATTENTION: To avoid a possible shock hazard caused by

induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will eliminate the possible shock hazard from “cross coupled” drive motor leads.

Motor Lead Lengths

Installations with long cables to the motor may require the addition of output reactors or cable terminators to limit voltage reflections at the motor. Excessive cable charging current can also reduce the amount of current available to produce rated motor torque. Refer to Tables 2.F and 2.G

for the maximum cable length allowed for various installation techniques. Shaded distances are restricted by cable capacitance charging current. The figure below demonstrates how total cable length is calculated. Failure to follow these guidelines can result in poor motor performance and nuisance drive overcurrent or overload tripping. For installations that exceed the recommended maximum lengths listed, contact the factory.

Please note that the cable lengths shown are guidelines. Your application may be restricted to a shorter cable length due to wire type, wire placement, line reactor and type of motor.

How to Measure Motor Cable Lengths Limited by Capacitance

ESC SEL

JOG

91.4 (300)

All examples represent motor cable length of 189.2 meters (600 feet).

15.2 (50)

ESC SEL

JOG

167.6 (550)

ESC SEL

JOG

182.9 (600)

ESC SEL

JOG

152.4 (500)

15.2 (50) 15.2 (50)

Installation/Wiring 2–19

Table 2.F

Maximum Motor Cable Length Restrictions in meters (feet) - 380V-480V Drives

Any CableShld.

182.9 (600)

No External Devices w/1204-TFB2 Term. w/1204-TFA1 Terminator Reactor at Drive

Motor Motor Motor Motor

1600V or

A B 1329

Drive Frame

Drive kW (HP)

Motor kW (HP)

Any Cable

A1 0.37 (0.5) 0.37 (0.5) 12.2

(40)

0.75 (1) 0.75 (1) 12.2 (40)

0.37 (0.5) 12.2 (40)

1.2 (1.5) 1.2 (1.5) 12.2 (40)

0.75 (1) 12.2 (40)

0.37 (0.5) 12.2 (40)

A2 1.5 (2) 1.5 (2) 7.6

(25)

1.2 (1.5) 7.6 (25)

0.75 (1) 7.6 (25)

0.37 (0.5) 7.6 (25)

2.2 (3) 2.2 (3) 7.6 (25)

1.5 (2) 7.6 (25)

0.75 (1) 7.6 (25)

0.37 (0.5) 7.6 (25)

A3 3.7 (5) 3.7 (5) 7.6

(25)

2.2 (3) 7.6 (25)

1.5 (2) 7.6 (25)

0.75 (1) 7.6 (25)

0.37 (0.5) 7.6 (25)

A4 5.5-15

(7.5-20)

B 11-22

(15-30)

C 30-45

(X40-X60)

D 45-112

(60-X150)

E 112-187

(150-250)

F 187-336

(250-450)

G 187-448

(X250-600)

5.5-15

(7.5-20)

11-22 (15-30)

30-45 (40-60)

45-112 (60-150)

112-187 (150-250)

187-336 (250-450)

187-448 (250-600)

7.6 (25)

12.2 (40)

18.3 (60)

Any Cable

33.5 (110)

12.2 (40)

30.5 (100)

53.3 (175)

1329R/L (1850V) A or B 1329 A B 1329 A B or 1329

Any

Cable

91.4

(300)

91.4

(300)

91.4

(300)

91.4

(300)

91.4

(300)

114.3

121.9

(375)

(400)

91.4

(300)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

91.4

(300)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3 Contact factory for

(375)

advice on cable

114.3 lengths over 182.9

(375)

(600).

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

Unshld. Shld.3Unshld. Shld.3Unshld.

Use 1204-TFA1 30.5

91.4

(300)

91.4

182.9

(300)

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

Cable Type

Cable Type Cable Type

Any Cable

30.5

61.0

(100)

(200)

30.5

(100)

61.0

(100)

(200)

30.5

(100)

30.5

(100)

30.5

(100)

91.4

30.5 (100)

(300)

182.9 (600)

30.5

61.0

(100)

(200)

30.5

(100)

30.5

61.0

(100)

(200)

61.0

(200)

61.0

(200)

61.0

(200)

91.4

61.0

(300)

(200)

91.4

61.0

(300)

(200)

91.4

61.0

(300)

(200)

91.4

61.0

(300)

(200)

Use 1204-TFB2

Any Cable

91.4 (300)

121.9 (400)

91.4 (300)

182.9 (600)

Any Cable

22.9 (75)

24.4 (80)

76.2 (250)

61.0 (200)

182.9 (600)

Type A Motor Characteristics: No phase paper or misplaced phase paper, lower quality insulation systems, corona inception voltages between 850 and 1000 volts. Type B Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 and 1200 volts. 1329R/L Motors: These AC variable speed motors are “Control-Matched” for use with Allen-Bradley Drives. Each motor is designed to meet or exceed

the requirements of the Federal Energy Act of 1992. All 1329R/L motors are optimized for variable speed operation and include premium inverter grade insulation systems which meet or exceed NEMA MG1. Part 31.40.4.2.

2–20 Installation/Wiring

Table 2.G

Maximum Motor Cable Length Restrictions in meters (feet) - 500V-600V Drives

No External Devices w/1204-TFB2 Terminator w/1204-TFA1 Terminator Reactor at Drive

Motor Motor Motor Motor

1329R/L

Any

Cable

Drive Frame

Drive kW (HP)

Motor kW (HP)

Any

Cable

Motors

Any Cable

A4 0.75 (1) 0.75 (1) NR NR NA NR 182.9

(600)

0.37 (0.5) NR NR

NA NR 182.9

(600)

1.5 (2) 1.5 (2) NR NR

NA NR 182.9

(600)

1.2 (1.5) NR NR

NA NR 182.9

(600)

0.75 (1) NR NR 182.9

0.37 (0.5) NR NR 182.9

2.2 (3) 2.2 (3) NR NR

(600)

NA NR 182.9

NR 182.9

(600)

NR 182.9

(600)

1.5 (2) NR NR

NA NR 182.9

(600)

0.75 (1) NR NR 182.9

0.37 (0.5) NR NR 182.9

3.7 (5) 3.7 (5) NR NR

(600)

NA NR 182.9

NR 182.9

(600)

NR 182.9

(600)

2.2 (3) NR NR

NA NR 182.9

(600)

5.5-15 (7.5-20)

C 18.5-45

(25-60)

D 56-93

(75-125)

E 112-224

(150-X300)

F 261-298

(350-400)

G 224-448

(300-600)

1.5 (2) NR NR 182.9 (600)

0.75 (1) NR NR 182.9 (600)

0.37 (0.5) NR NR 182.9 (600)

5.5-15

(7.5-20)

18.5-45

(25-60)

56-93 (75-125)

112-224 (150-X300)

261-298 (350-400)

224-448 (300-600)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

182.9 (600)

NR 182.9

(600)

NR 182.9

(600)

NR 182.9

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

1600V or 1329R/L (1850V)5AB

Any Cable

335.3

Any Cable

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

1600V or 1329R/L (1850V)5AB

Any

Cable

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

Any Cable

30.5 (100)

61.0 (200)

182.9 (600)

NR = Not Recommended NA = Not Available at time of printing

Values shown are for 480V nominal input voltage, drive carrier frequency of 2 kHz and ambient temperature at the motor of 40 degrees C. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values by 0.85 for high line conditions. For input voltages of 380, 400 or 415V AC, multiply the table values by

1.25, 1.20 or 1.15, respectively.

A 3% reactor reduces motor and cable stress but may cause a degradation of motor waveform quality. Reactors must have a turn-turn insulation rating of 2100 volts or higher.

Includes wire in conduit.

Values shown are for nominal input voltage and drive carrier frequency of 2 kHz. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values by 0.85 for high line conditions.

When used on 600V systems, 1329R/L motors have a corona inception voltage rating of approximately 1850V.

These distance restrictions are due to charging of cable capacitance and may vary from application to application.

1600V or 1329R/L (1850V)

Any

Cable

Not

Recommended

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

182.9

(600)

182.9

(600)

182.9

(600)

A1-A3

Frame

Figure 2.2 Terminal Block TB1

Installation/Wiring 2–21

Frame

200-240V, 0.37-3.7 kW (0.5-5 HP) Terminal Designations 380-480V, 0.37-3.7 kW (0.5-5 HP) Terminal Designations

To Motor

Required

Input Fusing

(L1)S(L2)T(L3)

Required Branch

Circuit Disconnect

AC Input Line

DC+DC

Dynamic Brake

Option

Frame

(T1)V(T2)W(T3)

–

To Motor

200-240V, 5.5 kW (7.5 HP) Terminal Designations

380-480V, 11 kW (15 HP) Terminal Designations

PE PE

To Motor

–

Dynamic Brake

(L1)S(L2)T(L3)

Required Branch

Circuit Disconnect

AC Input Line

(T1)V(T2)W(T3)

To Motor

Required Input Fusing

200-240V, 15-22 kW (20-30 HP) Terminal Designations 380-480V, 30-45 kW (40-60 HP) Terminal Designations

500-600V, 18.5-45 kW (25-60 HP) Terminal Designations

380-480V, 5.5-15 kW (7.5-20 HP) Terminal Designations

500-600V, 0.75-15 kW (1-20 HP) Terminal Designations

GRD GRDGRD GRD R

To Motor

Required

Input Fusing

(L1)S(L2)T(L3)

Required Branch

Circuit Disconnect

AC Input Line

COM

DC Input Line

Dynamic Brake

BRK

(T1)V(T2)W(T3)

–

To Motor

Important: A brake malfunction

will occur if the Dynamic Brake is

connected to "DC – COM"

Frame

200-240V, 7.5-11 kW (10-15 HP) Terminal Designations

380-480V, 15-22 kW (20-30 HP) Terminal Designations

PE PE

To Motor

–

Dynamic Brake

Required

Input Fusing

(L1)S(L2)T(L3)

Required Branch

Circuit Disconnect

AC Input Line

(T1)V(T2)W(T3)

To Motor

GRD

GRDDC+

To Motor

–

Dynamic Brake

Required

Input Fusing

(L2)

(L1)

Required Branch

Circuit Disconnect

AC Input Line

(L3)

(T1)

(T2)

To Motor

(T3)

Frame

User supplied.

Terminal located separately on Series A Drives.

2–22 Installation/Wiring

Frame

200-240V, 30-45 kW (40-60 HP) Terminal Designations

380-480V, 45-112 kW (60-150 HP) Terminal Designations

500-600V, 56-93 kW (75-125 HP) Terminal Designations

DC –

(L1)

DC +

Brake

(L2)

PE PE TE

Brake

(L3)

(T1)

To Motor

(T2)

(T3)

Frame

See Appendix B for detailed Dimensions.

To Motor

Required Input Fusing

Required Branch

Circuit Disconnect

AC Input Line

See Appendix B for detailed Dimensions.

200-240V, 56-93 kW (75-125 HP) Terminal Designations 380-480V, 112-187 kW (150-250 HP) Terminal Designations 500-600V, 112-224 kW (150-300 HP) Terminal Designations

–DC+DC PE PE R-L1 S-L2 T-L3 U-M1 V-M2 W-M3

BUS INPUT OUTPUT

To Motor

Required

Input Fusing

Required Branch

Circuit Disconnect

AC Input Line

To Motor

User supplied.

Installation/Wiring 2–23

TB1 F-G

380-480V, 187-336 kW (250-450 HP) Terminal Designations 500-600V, 261-336 kW (350-450 HP) Terminal Designations

Frame

DC –

Brake

DC +

Brake

R-L1

Required Branch

Circuit Disconnect

AC Input Line

1336F-BPR and CPR Drives are supplied with a separately

mounted, pre-wired DC Bus Inductor (see Appendix B). If the

cable length between the choke and drive is not sufficient, longer

cables (same size & type) can be used. Cable routing must also

T-L3

S-L2

Input Fusing (Supplied)

be considered when mounting the choke.

U-M1PE

V-M2

To Motor

380-480V, 187-448 kW (250-600 HP) Terminal Designations 500-600V, 224-448 kW (300-600 HP) Terminal Designations

W-M3

typical terminal

Frame

Required

Input Fusing

User supplied.

(L3)

Required Branch

Circuit Disconnect

AC Input Line

(L2)

(L1)

typical terminal layout

(located at top of drive)

Brake terminals are located on the

DC Bus Inductor behind the "U" terminal

(access from the right side of the chassis)

to +DC Terminal

(M1)

(M2)

To Motor

(M3)

on Brake

to –DC Terminal

on Brake

(located at bottom of drive)

2–24 Installation/Wiring

Control and Signal Wiring General Wiring Information

General requirements for analog signal wire include: stranded copper

0.750-0.283 mm wire, 300V minimum insulation rating and a temperature rating suitable for the application (not less than 60 degrees C.) The recommended signal (analog I/O) wire is:

• Belden 8760/9460 (or equiv.) – 0.750 mm2(18AWG), twisted pair, shielded.

• Belden8770 (or equiv.) – 0.750 mm2(18AWG), 3 conductor, shielded for remote pot only.

The recommended wire for encoder or pulse inputs/outputs is:

• Lengths less than or equal to 30 meters (98 feet)

Belden 9730 (or equiv.) – 0.196 mm2(24AWG), individually shielded.

• Lengths greater than 30 meters (98 feet)

Belden 9773 (or equiv.) – 0.750 mm2(18AWG), twisted pair, shielded.

Signal Connections

If the drive control connections are to be linked to an electronic circuit or device, the common or 0V line should, if possible, be grounded at the device (source) end only.

(18-22 AWG), twisted-pair, 100% shield with drain

Important: Signal Common - User speed reference signals are

terminated to logic common at TB2, terminal 5. This puts the negative (or common) side of these signals at earth ground potential. Control schemes must be examined for possible conflicts with this type of grounding scheme.

Shield Termination - TE (True Earth)

The TE terminal block (not available on A Frame drives) provides a terminating point for signal wiring shields. A Frame drives can use TB2, terminal 5 for signal wiring shield termination. Refer to Figure

2.1 for location.

The maximum and minimum wire size accepted by this block is 2.1 and 0.30 mm

(14 and 22 AWG). Maximum torque is 1.36 N-m (12 lb.-in.). Use Copper wire Only and always separate control and power cabling.

Cable Routing

If unshielded cable is used, signal circuits should not run parallel to motor cables or unfiltered supply cables with a spacing less than 0.3 meters (1 foot). Cable tray metal dividers or separate conduit should be used.

Important: When user installed control and signal wiring with an

insulation rating of less than 600V is used, this wiring must be routed inside the drive enclosure and separated from any other wiring and/or uninsulated live parts.

Installation/Wiring 2–25

Terminal Block TB2

TB2 is located at the bottom of the Main Control Board. A Frame drives have 18 positions. Remaining frame sizes have 22 positions. The maximum and minimum wire size accepted by TB2 is 2.1 and

0.30 mm

1.36 N-m (12 lb.-in.). Use Copper wire only. See Figure 2.1

(14 and 22 AWG). Maximum torque for all terminals is

Terminal Block TB3

The Control Interface Option provides a means of interfacing various signals and commands to the 1336 Several different versions of the option are available:

• L4 Contact Closure Interface

• L4E Contact Closure Interface

• L7E Contact Closure Interface for use with encoder loss detection.

• L5 +24VAC/DC Interface.

• L5E +24VAC/DC Interface with Encoder Feedback Inputs.

• L8E +24VAC/DC Interface with Encoder Feedback Inputs for use with encoder loss detection.

• L6 115VAC Interface.

• L6E 115VAC Interface with Encoder Feedback Inputs.

• L9E 115VAC Interface with Encoder Feedback Inputs for use with encoder loss detection.

Uses internal +5V DC supply.

PLUS II by using contact closures.

with Encoder Feedback Inputs.

with Encoder Feedback Inputs

The user inputs are connected to the option board through TB3 (see

Figure 2.1

for location). The L4, L5 and L6 options each have nine control inputs. The function of each input must be selected through programming as explained later in this section. The L4E through L9E options are similar to L4, L5 and L6 with the addition of encoder feedback inputs. In addition, the L7E, L8E and L9E options allow encoder loss detection. Refer to Appendix A for further information.

The maximum and minimum wire size accepted by TB3 is 2.1 and

0.30 mm

(14 and 22 AWG). Recommended torque for all terminals

is 0.90-1.13 N-m (8-10 lb.-in.). Use Copper wire only.

Digital Inputs Digital inputs are connected at TB3.

Input Mode Select

A number of combinations are available by first programming [Input Mode] to the desired control scheme (i.e. 2 wire, 3 wire or Status). The remaining inputs can then be configured by programming [TB3 Term 22 Sel] through [TB3 Term 28 Sel]. Refer to the Digital I/O parameter group in Chapter 6 for programming information.

2–26 Installation/Wiring

Figure 2.3 Digital I/O Default Settings – TB3

Status

(Factory Default)

Input Mode (Start/Stop Functions Only)

2-Wire Control

Single-Source Control

3-Wire Control

Single-Source Reversing

Input 1

Input 2

Common

Input 3

Input 4

Input 5

Common

Input 6

Input 7

Input 8

Common

Input 9

Encoder B

Encoder NOT A

Encoder NOT B

Encoder A

+12V (200mA max.)

Encoder Common

Status

Stop/Fault Reset

Status Only

Default Mode

shown at right

is not active

when

[Input Mode]

is set to "Status"

Enable

Included on

L4E through L9E

Only

Run Forward

Stop/Fault Reset

Start

Stop/Fault Reset

Factory Default Inputs

Common

Rev/For

(Programmable)

Jog (Programmable)

(Programmable)

Auxiliary

Common

Speed Select 3

Speed Select 2

Speed Select 1

(Programmable)

Common

Enable

See

Speed Select

If this mode is selected, the status of all inputs can be read at the [Input Status] parameter. However, only “Stop/Fault Reset” and “Enable” will have control function.

These inputs must be present (reprogram if necessary) before drive will start.

Bit 0 of [Direction Mask] must = 1 to allow TB3 direction change/bipolar operation.

Requires "2 Wire" control selection for [Input Mode].

[TB3 Term 22] must be programmed to "Run Reverse."

(Not Programmable)

Table.

3-Wire Control Example2-Wire Control Example

Run Forward

Stop/Fault Reset

Common Common

Start

Stop

Rev/For (Default)Run Reverse

A hazard of personal injury from automatic restart exists with 2-wire control. 2-wire control uses maintained Run contacts that act as both Run (closed)

and Stop (open) devices. Opening the Stop contact (terminal 20) will stop the drive. If this contact is reclosed, any fault will be reset. If a valid Start command is still present, the drive will restart. Only use 2-wire control for applications outlined in NFPA79, "Under Voltage Protection."

If a 3-wire device (i.e. HIM) is also used, pressing the HIM Stop key will also stop the drive. Releasing the Stop key will clear any faults that are present, but the drive will not restart without cycling the Start contact.

Installation/Wiring 2–27

Available Functions for Inputs 3 through 8

A variety of combinations made up of the following inputs are available.

Input Description

and 2nd Accel

1st and 2nd Decel

st/2nd

Accel/Decel Allows selection of the accel or decel time used by the drive. 1=2nd, 0=1st

Auxiliary Faults the drive via external devices (i.e. motor thermoswitch, O.L. relays, etc.). Opening this contact will

Clear Fault If drive has faulted, closing this input will clear the fault.

Digital Pot (MOP) Up/

Down

Forward Closing these inputs (Forward or Reverse) commands the corresponding direction. If both inputs are open

Jog Closing this input starts the drive and causes it to run at programmed jog frequency. Opening this input

Local Control Closing this input gives exclusive control of drive logic to the inputs at terminal block TB3. No other

Rev/For Available only with three-wire control - Closing this input commands reverse direction and opening this

Reverse See “Forward” above.

PI Enable Enables the output of the process PI loop.

PI Reset Opening this input clamps the process PI integrator value at zero. Closing this input allows the integrator

Run Reverse Available Only with two-wire control - Closing this input issues both a start command and a reverse com-

Speed Select 1, 2, 3 These inputs choose the frequency command source for the drive. See following pages for details.

Stop Type Closing this input selects the stop mode in [Stop Select 2] as the method of stopping when a stop com-

Sync Normally wired to multiple drives – When the Sync input is low, the drive operates normally. When the

Traverse Setting this input low disables the traverse function. When the input is high, the traverse function will be

Closing these inputs will command the corresponding accel or decel rate. If both inputs are open or both

are closed, the current rate is maintained.

Input 1st2

No Command 0 0

Accel/Decel 1 0 1

Accel/Decel 2 1 0

fault (F02 - Aux Fault) the drive and shut the output off, ignoring the programmed stop mode.

These inputs increase (up) or decrease (down) the drive commanded frequency when MOP (Motor Oper-

ated Potentiometer) is chosen as the frequency command source. The rate of increase/decrease is pro-

grammable.

or both are closed, the current direction is maintained.

stops the drive using the programmed stop mode.

devices may issue logic commands (excluding Stop) to the drive.

input commands forward direction.

to continue to operate.

mand to the drive. Opening the input issues a stop command to the drive.

mand is issued. Opening this input selects the stop mode in [Stop Select 1] as the method of stopping.

input is high, the speed of the drive will be held constant and the speed command will have no effect. Dur-

ing this period the speed input of the drive will normally be changed to a different source and/or value.

Allows synchronized change of frequency command to multiple drives.

active. [Speed Control] must also be set to “P Jump” for the function to be active.

Important: If a Control Interface Option is not installed, the [Input

Mode] parameter must be set to “Status” (default) and jumpers must be installed as shown in Figure 2.7

. If the drive was shipped from the factory without the option, these jumpers will have been installed.

Important: The [Input Mode] parameter can be changed at any time,

but the change will not affect drive operation until power to the drive has been removed and bus voltage has decayed completely. When changing this parameter, it is important to note that the functions of the Start and Stop inputs will change when power is reapplied to the drive.

2–28 Installation/Wiring

The programming options of the Control Interface Option allow the user to select an input combination to meet the needs of a specific installation. The firmware will verify programming, to assure an appropriate combination has been selected.

Speed Select/Frequency Reference

The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select Inputs on TB3 (or reference select bits of command word if PLC controlled - see Appendix A).

The default source for a command reference (all speed select inputs open) is the selection programmed in [Freq Select 1]. If any of the speed select inputs are closed, the drive will use other parameters as the speed command source. See Ta b le 2 .H follow.

Table 2.H Speed Select Input State vs. Frequency Source

Speed Select 3 Speed Select 2 Speed Select 1 Frequency Source

Open Open Open [Freq Select 1]

Open Open Closed [Freq Select 2]

Accessed through [Freq Select 2] parameter [Preset Freq 1]

Open Closed Open [Preset Freq 2]

Open Closed Closed [Preset Freq 3]

Closed Open Open [Preset Freq 4]

Closed Open Closed [Preset Freq 5]

Closed Closed Open [Preset Freq 6]

Closed Closed Closed [Preset Freq 7]

and the examples that

Important: The final speed command may be affected by the type of

modulation selected with [Speed Control], parameter 77. See [Speed Control] in Chapter 6 for further information.

Important: If a bi-polar input option (LA6 or LA7) is installed, the

signal is designated “Analog Input 0.” Note the following:

3 Wire Control – If [Input Mode] is set to “3 Wire” and the bi-polar input is selected as the active frequency reference [Freq Select 1 or 2], it is assumed that direction control is desired via analog polarity. If another source has control of direction, a “Bipolar Direction” fault (F16) will occur. If direction control via polarity is not required, bit 7 of [Direction Mask] should be set to “0.” This causes the input to be treated as a 0-10V frequency reference only. Negative analog signals are treated as zero and direction control must come from another source.

2 Wire Control – If [Input Mode] is set to “2 Wire,” it is assumed that direction control is provided via the 2 wire inputs (Run Forward and Run Reverse). Bit 7 of [Direction Mask] must be set to “0.” This causes the input to be treated as a 0-10V frequency reference only. Negative analog signals are treated as zero. Failure to set the Mask will generate a “Bipolar Direction” (F16) fault.

Installation/Wiring 2–29

Example 1

3 Wire Control - Application calls for a local Human Interface Module (HIM) speed command or remote 4-20mA from a PLC. The drive is programmed as follows:

• [Freq Select 1] = Adapter 1

• [Freq Select 2] = Analog Input 0

With Speed Select inputs 2 & 3 open and the selector switch set to “Remote” (Speed Select 1 closed), the drive will follow [Freq Select 2] (Analog Input 0). With the switch set to “Local” (Speed Select 1 open) all speed select inputs are open and the drive will follow the local HIM (Adapter 1) as selected with [Freq Select 1].

Speed Select 3 (Open)

Speed Select 2 (Open)

Speed Select 1

Remote

Local

Example 2

Application is to follow a local HIM unless a preset speed is selected. The drive is programmed as follows:

• [Freq Select 1] = Adapter 1

• [Freq Select 2] = Preset Freq 1

• [Preset Freq 1] = 10 Hz.

• [Preset Freq 2] = 20 Hz.

• [Preset Freq 3] = 30 Hz.

Contact operation for the speed select switch is described in the table below. If the user does not select an input as Speed Select 3, [Preset Freq 4-7] would not be available.

Local

See Table

Speed Select 2

Speed Select 1

Switch

Posi tion

Local Open Open [Freq Select 1] Adapter 1

1 Closed Open [Freq Select 2] Preset Freq 1

2 Open Closed [Preset Freq 2] 20 Hz.

3 Closed Closed [Preset Freq 3] 30 Hz.

Speed Select Input

Parameter Used for

Speed Ref.

Programmed

Setting1 (#28) 2 (#27)

2–30 Installation/Wiring

Encoder Inputs Encoders must be line driver type, quadrature (dual channel) or pulse

(single channel), 5VDC or 8-15VDC output, single-ended or differential and capable of supplying a minimum of 10mA per channel. Maximum input frequency is 250 kHz.

Encoder inputs are available at TB3. The interface board is jumper selectable to accept a 5V TTL or 12V DC square-wave with a minimum high state voltage of 3.0V DC (TTL) or 7.0V DC (12 volt encoder). Maximum high state voltage is 18.5V DC (board damage could result if voltage is exceeded). Maximum low state voltage is

0.4V DC. See Encoder & Communications Cabling on page 2–11

Figure 2.4a Encoder Signal Wiring

Single-Ended, Dual-Channel

32 33 34 35 36

TB3

Differential, Dual Channel

32 33 34 35 36

TB3

For Single-Channel applications, eliminate the B and B (NOT) connections. Some encoders may label the "A" connection as "Signal." Single-channel provides speed indication Only, Not direction.

B NOT

A NOT

Single-Ended

Encoder Output

Connections

to Power Supply Common (Terminal 36 or External)

to TE

B NOT

A NOT

Differential

Encoder Output

Connections

to TE

Important: Correct direction of motor rotation as determined during

start-up (see Chapter 5) may require that the A or

channel wiring be reversed.

Figure 2.4b Encoder Power Wiring

Internal External

32 33 34 35 36

TB3

32 33 34 35 36

TB3

External Power

Common

+12V DC

(200 mA)

to TE

Encoder Power

Connections

using 12V DC Internal

(Drive) Power Source

Minimum On Volts = 7V DC

Minimum Current = 10mA

Important: Control Interface Board jumpers JP3 & JP4 must be set for the voltage level of the encoder output.

Encoder Power

Connections using

External DC

Power Source

Minimum On Volts = 3V DC

Minimum Current = 10mA

Common

to TE

Supply

Pulse Input/Output Option Pulse Input

The pulse input signal must be an externally powered square-wave pulse at a 5V TTL logic level. As measured at the terminal block, circuits in the high state must generate a voltage between 3.6 and

5.5V DC at 8 mA. Circuits in the low state must generate a voltage between 0.0 and 0.8V DC. Maximum input frequency is 250kHz. Scale factor [Pulse/Enc Scale] must be set.

Pulse Output

Provides a TTL pulse train suitable for driving up to three 1336

PLUS II pulse inputs or a separate 125 ohm load at TTL levels

(4V at 32 mA source, 0.8V at 3.2 mA sink).

Installation/Wiring 2–31

ATTENTION: If input voltages are maintained at levels above ±12V DC, signals may be degraded and component damage may result.

Digital Outputs The digital outputs are at terminals 10 through 18 of TB2.

Figure 2.5 Digital Outputs – TB2

Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

CR1 CR3CR3 CR4CR4

CR2

Terminal

TE 10, 11 11, 12 13, 14

14, 15 16, 17

17, 18 A1, A2

11 12 13 14 15 16 17 18 A1 A2

Signal

True Earth - Shield Termination CR1 Programmable Contact CR2 Programmable Contact

CR3 Programmable Contact

CR4 Programmable Contact

Reserved for Future Use

Resistive Rating = 115V AC/30V DC, 5.0A Inductive Rating = 115V AC/30V DC, 2.0A

Only Present

on B Frame & Up Drives

Reserved for

Future Use

Important: On A Frame drives, the power supply used for relay contact outputs

requires a field installation at the supply source of transient voltage surge suppression with maximum clamping voltage of 2.5 kV.

2–32 Installation/Wiring

Analog I/O The 1336 PLUS II analog I/O configuration provides a standard set of

inputs and outputs with the capability to install up to 2 option boards, thus replacing the standard I/O with a variety of options. All connections are performed at TB2. Installing an option board in the slot A or B location will change the function of those terminals on TB2 from standard. Only one option board can be installed in each slot. Figure

2.6 shows the standard and optional I/O configurations.

Figure 2.6 Analog I/O – TB2

Only Present

on B Frame & Up Drives

1TE TE

23456

Signal

Common

Standard Analog

Refer to page 2–36

for Analog I/O

specifications

Pot.

Std.

Reference

1, 3

+5V

Isolated Input 0 (+)

LA2

10V or 20mA

Isolated Input 0 (+)

LA6

10V, ±20mA

Isolated Input 0 (+)

LA7

10V, ±20mA

If an Option Board is installed in Slot A, the +5V pot. reference will not be available. If a 5V source is required, it must be user supplied.

Standard Analog Input 2 is maintained at this terminal – configure with J11.

10k Ohm potentiometer required.

Single-Ended Input 0 Pot., 10V or 20mA

Isolated Input 0 (–) 10V or 20mA

Isolated Input 0 (–)

10V, ±20mA

Isolated Input 0 (–)

10V, ±20mA

Single-Ended Input 1 Pot., 10V or 20mA

or (select 1) or (select 1)

Isolated Input 1 (+) 10V or 20mA

Thermistor Isolated Input (+)

Isolated Input 1 (+) 10V or 20mA

Signal Common

Isolated Input 1 (–) 10V or 20mA

Thermistor Isolated Input (–)

Isolated Input 1 (–) 10V or 20mA

Analog I/O Option Slot A Analog I/O Option Slot B

Analog 0-10V, 4-20 mA and Pulse I/O Examples

Standard I/O Optional I/O

Standard Analog Input 2

(Non-Isolated)

++––

0-10V

Jumper J11 Set to "0-10V"

Standard Analog Output 0

(0-10V Non-Isolated)

Pulse with

LA5 Option

Single-Ended

Std.

Input 2 Pot., 10V or 20mA

i g n a

m m

o n

Single-Ended Input 2

LA1

Pot., 10V or 20mA

Isolated Output 0 (+)

LA3

10V or 20mA

Isolated Input 2 (+)

LA4

10V or 20mA

Single-Ended Output 0

LA5

10V or 20mA

Isolated Pulse Train Input

to LA5 Option Board

+–

Single Ended Output 0 0-10V Only

Single-Ended Output 0 10V or 20mA

Isolated Output 0 (–) 10V or 20mA

Isolated Input 2 (–) 10V or 20mA

Non-Isolated 250 kHz Pulse Output

Pulse

Source

Single Ended Output 1 0-10V Only

Single-Ended Output 1 20mA Only

Isolated Output 1 (+) 10V or 20mA

Isolated 250 kHz Pulse In (+)

Signal Common

0-20mA Output Return

Isolated Output 1 (–) 10V or 20mA

Isolated 250 kHz Pulse In (–)

Pulse Train Output from LA5

Option Board (Non-Isolated)

567

Common

Analog I/O

with LA2/LA3

Options

Isolated Input to

LA2 Option Board

+–

Isolated Output from

LA3 Option Board

+–

Installation/Wiring 2–33

Remote Potentiometer Examples

to Standard I/O with Optional I/O

10k Ohm Remote

Potentiometer to

Standard Analog

Input

Refer to page 2–36

for Analog I/O

specifications

Input 0 Shown - See Table below for other Inputs

23456

Input

0 1 2

Common

Signal Common

Jumper . . .

(Set to "Pot")

J8 J13 J11

5V Ref.

TB2

Terminal

2 3 6

See table below for further jumper info.

10k Ohm Remote

Potentiometer

when LA2, LA6 or

LA7 Option Board

is Installed

23456

Common

User

Supplied

Jumper J11 must be set to "Pot."

If an Option Board is installed in Slot A, the +5V pot. reference will not be available at terminal 1. If a 5V source is required, it must be user supplied.

Input to Terminal 6 is only valid for standard I/O or with an LA1 option installed. If an LA1 option is installed, Standard Analog Input 2 is maintained at this terminal – configure with J11. A pot cannot be connected to an isolated input.

Signal Common

Standard Analog I/O Setup The 1336 PLUS II has a series of jumpers to connect the standard I/O

to TB2 when no analog options (LA1, LA2, etc.) are present. Connectors J9 and J10 (see below) each have four jumpers connecting pins 1-2, 3-4, 5-6 and 7-8. These jumpers must be in place for the inputs and outputs to be active at TB2.

Connector J9 Connector J10

Analog Option Board

(Slot A)

J9, J10

J8, J11, J13

Frames1 A1 - A4

Refer to page 1–1 for frame reference classifications.

TB2-4 Common

TB2-3 Input 1

TB2-2 Input 0

TB2-1 Pot Ref. (5V)

Text Does Not Appear on Board

(for explanation purposes only)

Remaining Pins

Not Shown

SLOT A

ANALOG I/O

J10

SLOT B

ANALOG I/O

642

7 5 31

Slot B

TB2-9 Common

TB2-8 Output 1

TB2-7 Output 0

TB2-6 Input 2

Text Does Not Appear on Board

(for explanation purposes only)

Remaining Pins

Not Shown

Analog Option Board (Slot A)

Slot B

J9, J10

SLOT A

ANALOG I/O

J10

SLOT B

ANALOG I/O 8 64

531

In addition, each input can be configured for 0-10V, 0-20 mA or potentiometer. Placing a jumper across the top of the connector (J8, J11, J13) configures that input for 0-10V operation. The bottom provides 0-20 mA and the right-side provides potentiometer operation. Please note that all three are factory set at 0-10V.

Important: Inputs 0, 1 & 2 are

not located

in logical order on the board.

J8, J11, J13

ESC

SEL

B - G

Frames

0-10V

Pot Pot Pot

J13 (TB2-3, Input 1)

0-20 mA

0-10V

0-20 mA

0-10V

0-20 mA

(Pot Configuration Shown)

J8 (TB2-2, Input 0)

(0-10V Configuration Shown)

J11 (TB2-6, Input 2)

(0-20 mA Configuration Shown)

2–34 Installation/Wiring

Optional Analog I/O

Configurations

If your drive was received with Analog Options (LA1, LA2, etc.) factory installed, the boards must be setup before use. Proceed to “Option Board Setup” below.

Option Board Installation/Removal

If the drive is not factory configured with Analog Options, the desired option boards can be user installed. Prior to installation, the jumpers at J9 and/or J10 must be removed. If a board is removed at a later time, the jumpers must be reinstalled. Refer to the detailed instructions supplied with the option boards.

Important: Drive power must be removed prior to jumper installation/

removal.

Option Board Setup

Before operation, each installed option board must configured. The board will have one or two DIP switches depending on the option selected. The first function (input or output) is configured with the S1 DIP switch – the second function (if present) is configured with S51. Using the table below, set the switch(es) for correct operation.

Important: Due to different switch manufacturers, the individual

switches will be designated “A or 1” and “B or 2.” In addition, switch positions will be indicated as “Off or 0” and “On or 1.”

S1 and S51 Configuration Settings

DIP Switch S1 DIP Switch S51

Option

Function Mode

LA1 Output 0 10V Off / “0” Off/“0”

LA2 Input 0 10V Off/“0” On/“1” Input 1 10V Off /“0” On/“1”

LA3 Output 0 10V Off /“0” Off/“0” Output 1 10V Off/“0” Off/“0”

LA4 Input 2 10V Off/“0” On /“1” Output 1 10V Off /“0” Off/“0”

LA5 Output 0 10V Off /“0” Off/“0”

LA6 Input 0 10V Off /“0” On/“1”

LA7 Input 0 10V Off/“0” On/“1” Input 1 10V Off /“0” On/“1”

Switches S1 and S51

On / 1 =Off / 0 =

Switch Setting

A/1 B/2 A/1 B/2

20mA On /“1” On/“1”

20mA On /“1” Off /“0” 20mA On /“1” Off/“0”

20mA On /“1” On/“1” 20mA On /“1” On/“1”

20mA On /“1” Off/“0” 20mA On /“1” On/“1”

20mA On /“1” On/“1”

20mA On /“1” Off/“0”

20mA On /“1” Off /“0” 20mA On /“1” Off/“0”

Function Mode

Configure Standard Analog Input 2 with J11. See page 2–33 for further information.

Switch Setting

Installation/Wiring 2–35

All isolated I/O is designed with full galvanic (greater than 10 meg ohms, less than 50 pf) isolation. This results in an insulation withstand capability of 200VAC from each channel to True Earth (TE) ground and between channels. The Analog I/O Option Boards are summarized below.

Option Board Type Slot Description

LA1 Dual Analog Output B This option replaces both standard analog outputs

with two single-ended high resolution analog outputs.

Analog Output 0 is configurable to 0-10V or 0-20 mA

operation while Analog Output 1 is for 0-20 mA oper-

ation only. This option maintains access to the stan-

dard (non-isolated) Analog Input 2 through TB2-6 –

Configuration remains with jumper J11.

LA2 Dual Isolated Input A This option replaces the two standard analog inputs

with two galvanically isolated analog inputs. Both

analog input channels are configurable for 0-10V or

0-20 mA operation.

LA3 Dual Isolated Output B Replaces Analog Input 2 and both standard analog

outputs with two galvanically isolated high resolution

analog outputs. Both analog output channels are

configurable for 0-10V or 0-20 mA operation.

LA4 Isolated Input/

Isolated Output

LA5 Analog Output/Pulse

Output/Pulse Input

LA6

LA7

Isolated Bipolar/

Isolated Thermistor

Input

Isolated Bipolar

Input/Isolated Input

Refer to the Important statement on page 2–28 concerning "bi-polar input option."

B This option replaces Analog Input 2 and both stan-

dard analog outputs with a galvanically isolated ana-

log input and a galvanically isolated high resolution

analog output. Both analog channels are config-

urable for 0-10V or 0-20 mA operation.

B This option replaces Analog Input 2 and both stan-

dard analog outputs with a single-ended high resolu-

tion analog output, a single-ended 5V pulse output,

and galvanically isolated 5V pulse input. The analog

output channel is configurable for 0-10V or 0-20 mA

operation.

A This option replaces the two standard analog inputs

with a galvanically isolated analog input and a gal-

vanically isolated thermistor input. Analog Input 0 is configurable for ±10V or ±20 mA operation, with

polarity determining forward or reverse operation

Analog Input 1 is suitable for use with PTC sensor

chains with a maximum total resistance at normal

operating temperature of 1.8k ohms. An indication

occurs in short circuit or over-temperature conditions.

A short circuit condition is when the total resistance

of the sensor chain is less than 60 ohms with reset

from the short circuit condition occurring when the

resistance exceeds 70 ohms. An over-temperature

condition is when the total resistance of the sensor

chain exceeds 3.3k ohms with reset from the over-

temperature condition occurring when the resistance

is less than 2.2k ohms.

A This option replaces the two standard analog inputs

with two galvanically isolated analog inputs. Analog Input 0 is configurable for ±10V or ±20mA operation,

with polarity determining forward or reverse opera-

tion, while Analog Input 1 is configurable for 0-10V or

0-20 mA operation.

2–36 Installation/Wiring

Specifications for the various inputs and outputs are provided below.

I/O Type Configuration Specification Ref.

Standard 0-10V Input 100k ohm input impedance. TB2-4

0-10V Output Can drive a 10k ohm load (60 mA short circuit

0-20 mA Input 200 ohm input impedance. TB2-4

10k Ohm Pot. Input 760k ohm input impedance.

Option Board

0-10V Input 100k ohm input impedance. TB2-5

0-10V Output Can drive 3.3k ohms (3 - parallel 10k ohm loads). TB2-5

0-20 mA Input 100 ohm input impedance. TB2-5

0-20 mA Output Can drive 400 ohms (3 - series 0-20 mA inputs). TB2-5

Pulse Input 250 ohms in series with an opto LED.

Pulse Output Provides a current limited 4.5V square wave.

Thermistor Input 5V across 3.3k ohms in series with the

Use TB2-5 for shield connection.

Refer to Typical Isolation diagram below.

current limit).

Pot. source = 5V through 2.67k ohms to TB2-1.

Pulse high is greater than 8 mA or 3.6V, while pulse low is less than 0.8V or 0.2 mA.

Absolute maximum continuous input level is 12V or 50 mA.

This output can drive one PLUS or three PLUS II pulse inputs.

thermistor.

This arrangement limits the measuring voltage to less than 2.5V (no self-heating).

TB2-9

TB2-4

TB2-9

TB2-5

TB2-4

Typical Isolation

True Galvanic Isolation to 200V

(greater than 10 M ohm, less than 50 pf).

User

I/O

Signal

Conditioning

Option Board

ATTENTION: Configuring an analog input for 0-20mA

operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

Power

Signal

Output Devices Drive Output Disconnection

ATTENTION: Any disconnecting means wired to the drive output terminals U, V and W must be capable of disabling

the drive if opened during drive operation. If opened during drive operation, the drive will continue to produce output voltage between U, V, W. An auxiliary contact must be used to simultaneously disable the drive.

Common Mode Cores

Common Mode Cores will help reduce the common mode noise at the drive output and guard against interference with other electrical equipment (programmable controllers, sensors, analog circuits, etc.). In addition, reducing the PWM carrier frequency will reduce the effects and lower the risk of common mode noise interference. Refer to the table below.

Table 2.I 1336

PLUS II Common Mode Chokes

Installation/Wiring 2–37

Catalog Number Used with . . . Description

1321-M001 Communications Cables, Analog

Signal Cables, etc.

1321-M009 All 1336 PLUS II Drives Rated:

480V, 0.37-3.7 kW (0.5-5 HP)

1321-M048 All 1336

1321-M180 All 1336 PLUS II Drives Rated:

1321-M670 All 1336 PLUS II Drives Rated:

PLUS II Drives Rated:

480V, 5.5-22 kW (7.5-30 HP)

600V, 5.5-30 kW (7.5-40 HP)

480V, 30-112 kW (40-X150 HP)

600V, 37-93 kW (50-125 HP)

480V, 112-448 kW (150-600 HP)

600V, 149-448 kW (200-600 HP)

Cable Termination Optional Cable Terminator

Voltage doubling at motor terminals, known as reflected wave phenomenon, standing wave or transmission line effect, can occur when using drives with long motor cables.

Inverter duty motors with phase-to-phase insulation ratings of 1200 volts or higher should be used to minimize effects of reflected wave on motor insulation life.

Open Style - Signal Level

Open Style with Terminal Block, 9A

Open Style, 48A

Open Style, 180A

Open Style, 670A

Applications with non-inverter duty motors or any motor with exceptionally long leads may require an output filter or cable terminator. A filter or terminator will help limit reflection to the motor, to levels which are less than the motor insulation rating.

2–38 Installation/Wiring

)

Table 2.F lists the maximum recommended cable length for untermi-

nated cables, since the voltage doubling phenomenon occurs at different lengths for different drive ratings. If your installation requires longer motor cable lengths, a reactor or cable terminator is recommended. Refer to Table 2.F

for frequency, cable length and voltage

restrictions of 1204-TFA1 or 1204-TFB2 terminators.

Optional Output Reactor

Bulletin 1321 Reactors listed in the 1336 PLUS-3.0 Price Sheet can be used for drive input and output. These reactors are specifically constructed to accommodate IGBT inverter applications with switching frequencies up to 20 kHz. They have a UL approved dielectric strength of 4000 volts, opposed to a normal rating of 2500 volts. The first two and last two turns of each coil are triple insulated to guard against insulation breakdown resulting from high dv/dt. When using motor line reactors, it is recommended that the drive PWM frequency be set to its lowest value to minimize losses in the reactors.

Important: By using an output reactor the effective motor voltage will

be lower because of the voltage drop across the reactor this may also mean a reduction of motor torque.

Selecting/Verifying Fan Voltage 1336 PLUS II D-G Frame drives have cooling fans that utilize a trans-

former to match the input line voltage to the proper fan voltage. If an input voltage other than the standard 240, 480 or 600V AC is used, the transformer tap may have to be changed (see below).

ATTENTION: To avoid a shock hazard, assure that all

1. Ensure that all power has been removed to the drive.

2. Locate the transformer in the lower left corner of the drive

3. Determine the correct tap from the following figure and verify.

4. If present tap is incorrect, remove the insulating sleeve from the

5. Remove the wire lead presently connected and place on the

200-240V AC Input Voltage

200 Volt Tap

(use for 200-220V)

240 Volt Tap

(use for 230-240V)

power to the drive has been removed before proceeding.

chassis. Note lead placement (tap being used).

correct tap.

selected tap. Replace the insulating sleeve on the unused tap.

380-480V AC Input Voltage

380 Volt Tap

(use for 380-400V)

415 Volt Tap

(use for 415V)

460 Volt Tap

(use for 460-480V)

500-600V AC Input Voltage

500 Volt Tap

(use for 500V)

575 Volt Tap

(use for 575-600V

Installation/Wiring 2–39

Auxiliary Inputs - TB4, TB6 Terminal blocks TB4 and TB6 (B Frame drives & up) allow the drive

power supplies to be operated from an external voltage source. Both terminal blocks are located on the Base Driver Board and are accessible from the front of the drive. See Figure 2.1

TB4 can be used to externally power the low voltage power supply, allowing operation of drive control functions in the absence of bus voltage. Applying proper voltage to TB4 (see Table 2 .J +5V, ±15V and isolated 12V outputs for:

• Main Control Board (Control Interface Boards, RIO Board, etc.)

• SCANport™ (HIM, etc.)

• Encoder(s)

• LEMS

• Precharge

• Any DC fans in the drive

TB6 can be used to externally power the high voltage power supply which provides inverter IGBT drive voltage and the low voltage necessary to power the low voltage power supply. This allows operation of the drive in the absence of bus voltage.

for locations.

) provides

The maximum and minimum wire size accepted by TB4 is 2.1 and

0.06 mm mm

(14 and 30 AWG). Wire sizes for TB6 are 5.3 and 0.06

(10 and 30 AWG). Use Copper wire Only with a minimum temperature rating of 75 degrees C. Do not reduce wire gauge when using higher temperature wire. Maximum torque for both terminal blocks is

0.57 N-m (5 lb.-in.).

Table 2.J

Power Supply Input Requirements

Termi nal

Block Drive Type Input Voltage

TB4-1 (+)

TB4-2 (–)

TB6 230V AC 200-375V DC30.50A 1.00A

The power source used to drive a power supply must be capable of providing the peak current at startup. A “flat“ current or power limit is acceptable, but a foldback current limit may trip at startup, never allowing the supply to start.

Must be supplied from a Class 2 Limited Power Source.

Must be supplied from a source that is provided with transient voltage surge suppression such that transients are suppressed to 6000V peak maximum or less.

All 22-28V DC

380-480V AC 400-750V DC

500-600V AC 400-925V DC

Average

Current

2.25A 5.00A

0.25A 0.50A

Peak

Current

2–40 Installation/Wiring

Auxiliary Output - TB9 The 480V or 600V (depending on the input voltage to the drive)

output terminal block (TB9) is only available on F Frame Drives. This terminal block provides a three-phase, high voltage connection from the load side of the AC input line fuses. Normally this connection is used to power an external control transformer (user supplied) or other auxiliary circuit. Refer to Figure 2.1

Important: Depending on the circuitry connected, additional fusing

may be required.

ATTENTION: The installation of auxiliary circuits must

comply with the national codes and standards (NEC, VDE, BSA, etc.) and local codes regarding wire type, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

The auxiliary circuit can be utilized to a maximum current capacity of 8 amperes RMS.

for location.

Control Interface Board

Installation and Removal

J13

J11

The maximum and minimum wire size accepted by TB9 is 4.0 and 0.8

(12 and 18 AWG). Use Copper wire Only with a minimum temperature rating of 75 degrees C. Do not reduce wire gauge when using higher temperature wire. Maximum torque is 0.90-1.81 N-m (8-16 lb.-in.).

Important: If the Control Interface Board is being installed, Main

Control Board jumpers at pins 3 & 4 and 17 & 18 of J2 must be removed and the proper [Input Mode] selected. If this board is removed, these jumpers must be reinstalled and the [Input Mode] parameter must be programmed to “Status (1).”

Figure 2.7 Jumper Locations

J11

J13

Frames1 A1 - A4

Refer to page 1–1 for frame reference classifications.

Frames

B - G

Installation/Wiring 2–41

Adapter Definitions Serial communication devices such as the Human Interface Module

that are connected to the drive are identified by SCANport serial communications as Adapters. Depending on the drive and options ordered, a number of different adapters are available as shown in

Figure 2.8

devices.

Figure 2.8 Adapter Locations

Control Interface Option

(TB3 Adapter 0)

ESC

SEL

JOG

. Figure 2.9 shows the maximum distance allowed between

Internal Communication

(Adapter 6)

1203-SG2

1203-SG4

Control Board

ESC

SEL

JOG

Main

2345

Expansion Options

Main

Control Board

Drive Mounted Snap-In HIM,

Internal Communications Module

or Flash Interface Board

(Adapter 1)

Frames1 A1 - A4

Refer to page 1–1 for frame reference classifications.

Communications Port for remote HIM/communication options (Adapter 2) or Expansion Options (Adapters 2, 3, 4, 5) is located on the bottom of the enclosure

Drive Mounted Snap-In HIM,

Internal Communications Module

or Flash Interface Board

(Adapter 1)

Frames1 B - G

(bottom of Main Control Board Mounting Plate for frames F-G).

Figure 2.9 Remote Device Distances

ESC SEL

JOG

Adapter 2

Total cable distance between

each device and drive must

be 10 meters (33 feet) or less.

ESC SEL

Cable Length in Meters = 10 – X

Length = X Meters

Maximum Cable

Length = 10 Meters

HIM or Other

JOG

Remote Device

Port Expansion

(1203-SG2)

ESC SEL

Cable Length in Meters = 10 – X

Option

Remote Device

JOG

HIM or Other

SCANport

120/240V AC

Input

Communication Module

RIO

Comm Status

2–42 Installation/Wiring

End of Chapter

Chapter 3

Human Interface Module

Chapter 3 describes the various controls and indicators found on the optional Human Interface Modules (HIMs). The material presented in this chapter must be understood to perform the start-up procedure in Chapter 5.

HIM Description When a drive mounted “snap-in” HIM is supplied, it will be

connected as Adapter 1 (see Adapter Definitions in Chapter 2) and visible from the front of the drive. This HIM should while drive power is applied.

A handheld HIM can be connected to the drive (using a 1202-Cxx Option Cable) as Adapter 2, 3, 4 or 5 (see Adapter Definitions in Chapter 2). This type of HIM can be removed while drive power is applied. Refer to “Control Status” on page 3–6

Operation” on page 3–13 for further information.

not be removed

and “Handheld HIM

The HIM can be divided into two sections; Display Panel and Control Panel. The Display Panel provides a means of programming the drive and viewing the various operating parameters. The Control Panel allows different drive functions to be controlled. Refer to Figure 3.1

Figure 3.2

Important: The operation of some HIM functions will depend upon

and the sections that follow for a description of the panels.

ATTENTION: When a drive mounted “snap-in” HIM is not supplied on enclosed NEMA Type 1 (IP 20) drives, the

blank cover plate (option HASB) must be installed to close the opening in the front cover of the enclosure. Failure to install the blank cover plate allows access to electrically live parts which may result in personal injury and/or equipment damage.

When a drive mounted “snap-in” HIM is supplied with enclosed NEMA Type 1 (IP 20) drives, but has been removed, the blank cover plate must be installed in place of the HIM.

drive parameter settings. The default parameter values allow full HIM functionality.

3–2 Human Interface Module

Figure 3.1 HIM Display Panel

LCD Display

Display Panel Key Descriptions

Escape

When pressed, the ESCape key will cause the programming system to go back one level in the menu tree.

Select

Pressing the SELect key alternately causes the top or bottom line of the display to become active. The flashing first character indicates which line is active.

Increment/Decrement

Enter

When pressed, a group or parameter will be selected or a parameter value will be entered into memory. After a parameter has been entered into memory, the top line of the display will automatically become active, allowing another parameter (or group) to be chosen.

These keys are used to increment and decrement a value or scroll through different groups or parameters. Pressing both keys simultaneously while the Process or Password Display is shown, will save that display as the startup display.

Figure 3.2 HIM Control Panel

Human Interface Module 3–3

Digital Speed Control and Indicator

(also available with Analog Speed Pot.)

Control Panel Key Descriptions

Start

The Start key will initiate drive operation if no other control devices are sending a Stop command. This key can be disabled by the [Logic Mask] or [Start Mask].

Stop

If the drive is running, pressing the Stop key will cause the drive to stop, using the selected stop mode. Refer to the [Stop Select 1] and [Stop Select 2] parameters in Chapter 6.

If the drive has stopped due to a fault, pressing this key will clear the fault and reset the drive. Refer to the [Flt Clear Mode], [Logic Mask] and [Fault Mask] parameters.

Jog

When pressed, jog will be initiated at the frequency set by the [Jog Frequency] parameter, if no other control devices are sending a Stop command. Releasing the key will cause the drive to stop, using the selected stop mode. Refer to [Stop Select 1], [Stop Select 2], [Logic Mask] and [Jog Mask].

3–4 Human Interface Module

Control Panel Key Descriptions (Continued)

Change Direction

Pressing this key will cause the drive to ramp down to zero Hertz and then ramp up to set speed in the opposite direction. The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation. Refer to [Logic Mask] and [Direction Mask].

Direction LEDs (Indicators)

The appropriate LED will illuminate continuously to indicate the commanded direction of rotation. If the second LED is flashing, the drive has been commanded to change direction, but is still decelerating.

Up/Down Arrows

(only available with digital speed control)

Pressing these keys will increase or decrease the HIM frequency command. An indication of this command will be shown on the visual Speed Indicator. The drive will run at this command if the HIM is the selected frequency reference. See [Freq Select 1] and [Freq Select 2].

Pressing both keys simultaneously stores the current HIM frequency command in HIM memory. Cycling power or removing the HIM from the drive will set the frequency command to the value stored in HIM memory.

If the Analog Speed Potentiometer option has been ordered, the Up/Down keys and Speed Indicator will be replaced by the pot.

Speed Indicator

(only available with digital speed control)

Illuminates in steps to give an approximate visual indication of the commanded speed.

If the Analog Speed Potentiometer option has been ordered, the Up/Down keys and Speed Indicator will be replaced by the pot.

HIM Operation When power is first applied to the drive, the HIM will cycle through a

series of displays. These displays will show drive name, HIM ID number and communication status. Upon completion, the Status Display (see Figure 3.3 current status of the drive (i.e. “Stopped,” “Running,” etc.) or any faults that may be present (refer to Chapter 7 for fault information). The Status Display can be replaced by the Process Display or Password Login menu on all HIMS, except Series A below version

3.0. See appropriate sections on the following pages for more information.

) will be shown. This display shows the

Human Interface Module 3–5

Figure 3.3 Status Display

From this display, pressing any one of the 5 Display Panel keys will cause “Choose Mode” to be displayed. Pressing the Increment or Decrement keys will allow different modes to be selected as described below and shown in Figure 3.4

. Refer to the pages that follow for

operation examples.

Display

When selected, the Display mode allows any of the parameters to be viewed. However, parameter modifications are not allowed.

Process

The Process mode displays two user-selected parameters with text and scaling programmed by the user. Refer to Chapter 6 for further information.

Program Program mode provides access to the complete listing of parameters available for programming. Refer to Chapter 6 for further parameter programming information.

StartUp

Performs an assisted start-up, prompting the user through major startup steps. For further information, refer to Chapter 5.

EEProm

This mode allows all parameters to be reset to the factory default settings. In addition, certain HIMs (see table below) will allow parameter upload/download (Drive->HIM/HIM->Drive) between the HIM and drive. If your HIM does not have this capability, the option will not be displayed.

Table 3.A

HIMs with Upload/Download Capability

HIM Catalog Number Upload/Download Capability

HAP (Series B)

HA1 (Series B)

HA2 (Series B)

HCSP

HCS1

HCS2

●

Search (except Series A HIMs below version 3.0)

This mode will search for parameters that are not at their default values.

3–6 Human Interface Module

Control Status (except Series A HIMs below version 3.0)

Permits the drive logic mask to be disabled/enabled allowing handheld HIM removal while drive power is applied. Disabling the logic mask with a Series A HIM below version 3.0 can be accomplished with [Logic Mask] as explained on page 3–13

. This menu also provides access to a fault queue which will list the last four faults that have occurred. “Trip” displayed with a fault indicates the actual fault that tripped the drive. A clear function clears the queue - it will

not

clear an active fault.

Password

The Password mode protects the drive parameters against programming changes by unauthorized personnel. When a password has been assigned, access to the Program/EEProm modes and the Control Logic/ Clear Fault Queue menus can only be gained when the correct password has been entered. The password can be any five digit number between 00000 and 65535. Refer to the example on page 3–12

Figure 3.4 HIM Programming Steps

(Read Only) (Read Only)(Read/Write)

Choose Mode

Display

Choose Mode

Process

Process Display Save Values

Parameter Groups

(See Chapter 6)

Choose Mode

Program

ESC SEL

or or or or

Choose Mode

Start Up

Power-Up Mode &

Choose Mode

EEPROM

Recall Values

Reset Defaults

HIM -> Drive Drive -> HIM

2 2

Status Display

Choose Mode

OPERATOR LEVEL

Choose Mode

Control Status

Control Logic,

Fault Queue

MODE LEVEL

Choose Mode

Password

Modify

GROUP LEVEL

Parameters

(See Chapter 6)

Not available on Series A HIMs (below version 3.0).

Not available on all HIMs – Refer to Table 3.A.

PARAMETER LEVEL

Reserved for future use.

Human Interface Module 3–7

Program and Display Modes

Press these keys . . . while following these steps . . . The HIM Display will show . . .

1. The Display and Program modes allow access to the parameters for viewing or

programming.

A. From the Status Display, press Enter (or any key). “Choose Mode” will be

shown.

B. Press the Increment (or Decrement) key to show “Program” (or “Display”).

C. Press Enter.

Choose Mode Display

Choose Mode Program

Choose Group Metering

D. Press the Increment (or Decrement) key until the desired group is displayed.

E. Press Enter.

F. Press the Increment (or Decrement) key to scroll to the desired parameter.

Output Current

0.00 Amps

Bit ENUMs (16 character text strings) will be displayed (except Series A HIMs

below software version 3.0) to aid interpretation of bit parameters.

G. Select a bit parameter with the Increment (or Decrement) keys.

Masks Logic Mask

H. Press the SELect key to view the ENUM of the first bit. Pressing this key

again will move the cursor to the left one bit.

A blinking underline cursor will indicate that you are in the Display mode or

TB3 X1111111

that a Read Only parameter as been accessed. A flashing character will

indicate that the value can be changed.

Individual bits of a Read/Write parameter can be changed in the same man-

ner. Pressing the SELect key will move the cursor (flashing character) one

bit to the left. That bit can then be changed by pressing the Increment/

Decrement keys. When the cursor is in the far right position, pressing the

Increment/Decrement keys will increment or decrement the entire value.

Process Mode

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Process Mode

or &

1. When selected, the Process mode will show a custom display consisting of

information programmed with the Process Display group of parameters.

A. Follow steps A-C on the preceding page to access the Program mode.

B. Press the Increment/Decrement key until “Process Display” is shown. Press

Enter.

C. Using the Increment/Decrement keys, select [Process 1 Par] and enter the

number of the parameter you wish to monitor. Press Enter.

Choose Mode Program

Choose Group Process Display

Process 1 Par 1

3–8 Human Interface Module

Process Mode (continued)

Press these keys . . . while following these steps . . . The HIM Display will show . . .

or &

EEProm Mode

D. Select [Process 1 Scale] using the Increment/Decrement keys. Enter the

desired scaling factor. Press Enter.

E. Select [Process 1 Txt 1] using the Increment/Decrement keys. Enter the

desired text character. Press Enter and repeat for the remaining characters.

Process 1 Scale

1.00

Process 1 Txt 1 V

F. If desired, a second display line can also be programmed by repeating steps

A-E for [Process 2 xxx] parameters.

or&

G. When process programming is complete, press ESCape until “Choose

Mode” is displayed. Press Increment/Decrement until “Process” is displayed.

H. Press Enter. This selects which custom display will be on line 1 and line 2.

Use the Increment/Decrement keys to select process 1 or 2 parameters for

Choose Mode Process

Process Var 1=1 Process Var 2=2

line 1.

Sets Process Display

I. Press SELect to move to line 2. Select the desired process parameters. A

as Power-Up Display

zero can be entered (except Series A HIMs below version 3.0) to disable

line 2. In addition, the Process Display can be set to appear when drive

power is applied by simultaneously pressing the Increment and Decrement

keys while the Process Display active.

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Reset Defaults

The EEProm mode is used to restore all settings to factory default values

or upload/download parameters between the HIM and drive (compatible

HIMs only, see Table 3.A

1. To restore factory defaults:

A. From the Status Display, press Enter (or any key). “Choose Mode”

will be displayed.

B. Press the Increment (or Decrement) key until “EEProm” is dis-

played. If EEProm is not in the menu, programming is password

Choose Mode Display

Choose Mode EEProm

protected. Refer to Password Mode later in this section.

C. Press Enter.

D. Press the Increment (or Decrement) key until “Reset Defaults” is

displayed.

EEProm Reset Defaults

E. Press Enter to restore all parameters to their original factory

settings.

F. Press ESC. “Reprogram Fault” will display.

Reprogram Fault F 48

G. Press the Stop key to reset the fault.

Important: If [Input Mode] was previously set to a value other than

Stopped +0.00 Hz

“1,” cycle drive power to reset.

Human Interface Module 3–9

EEProm Mode (continued)

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Drive -> HIM

or&

HIM -> Drive

or&

2. To upload a parameter profile from the drive to the HIM, you must have

a compatible HIM (see Table 3.A

A. From the EEProm menu (see steps A-C above), press the Incre-

ment/Decrement keys until “Drive -> HIM” is displayed.

B. Press Enter. A profile name (up to 14 characters) will be displayed

on line 2 of the HIM. This name can be changed or a new name

entered. Use the SEL key to move the cursor left. The Increment/

Decrement keys will change the character.

C. Press Enter. An informational display will be shown, indicating the

drive type and firmware version.

D. Press Enter to start the upload. The parameter number currently

being uploaded will be displayed on line 1 of the HIM. Line 2 will

indicate total progress. Press ESC to stop the upload.

E. “COMPLETE” displayed on line 2 will indicate successful upload.

Press Enter. If “ERROR” is displayed, see Chapter 7.

3. To download a parameter profile from the HIM to a drive, you must

have a compatible HIM (see Tab l e 3. A

Important: The download function will only be available when there is

a valid profile stored in the HIM.

A. From the EEProm menu (see steps 1A-1C), press the Increment/

Decrement keys until “HIM -> Drive” is displayed.

B. Press the Enter key. A profile name will be displayed on line 2 of

the HIM. Pressing the Increment/Decrement keys will scroll the dis-

play to a second profile (if available).

EEProm Drive -> HIM

Drive -> HIM 1 A

Master Type Version 2.01

Drive -> HIM 60 |||||

Drive -> HIM 210 COMPLETE

EEprom HIM -> Drive

HIM -> Drive 1 A

C. Once the desired profile name is displayed, press the Enter key. An

informational display will be shown, indicating the version numbers

of the profile and drive.

D. Press Enter to star t the download. The parameter number currently

being downloaded will be displayed on line 1 of the HIM. Line 2 will

indicate total progress. Press ESC to stop the download.

E. A successful download will be indicated by “COMPLETE” displayed

on line 2 of the HIM. Press Enter. If “ERROR” is displayed, see

Chapter 7.

Master Type

2.01 -> 2.03

HIM -> Drive 60 |||||

Drive -> HIM 210 COMPLETE

3–10 Human Interface Module

Search Mode

Press these keys . . . while following these steps . . . The HIM Display will show . . .

1. The Search Mode is not available with a Series A HIM below version

3.0.

This mode allows you to search through the parameter list and display

all parameters that are not at the factory default values.

A. From the Status Display, press Enter (or any key). “Choose Mode”

will be shown.

B. Press the Increment (or Decrement) key until “Search” is displayed.

Choose Mode Display

Choose Mode Search

C. Press Enter. The HIM will search through all parameters and display

any parameters that are not at their factory default values.

D. Press the Increment (or Decrement) key to scroll through the list.

Control Status Mode

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Control Logic

1. The Control Status mode is not available with a Series A HIM below

version 3.0.

This mode allows the drive logic mask to be disabled, thus preventing

a Serial Fault when the HIM is removed while drive power is applied.

The logic mask can be disabled with Series A HIMs (versions below

3.0) by using [Logic Mask] as explained on page 3–13

or &

A. From the Status Display, press Enter (or any key). “Choose Mode”

will be shown.

B. Press the Increment (or Decrement) key until “Control Status” is

displayed. Press Enter.

C. Select “Control Logic” using the Increment/Decrement keys. Press

Enter.

or&

D. Press the SELect key, then use the Increment (or Decrement) key

to select “Disabled” (or “Enable”).

Choose Mode Display

Choose Mode Control Status

Control Status Control Logic

Control Logic Disabled

E. Press Enter. The logic mask is now disabled (or enabled).

Human Interface Module 3–11

Control Status Mode (continued)

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Fault Queue/Clear Faults

or&

2. This menu provides a means to view the fault queue and clear it when

desired.

A. From the Control Status menu, press the Increment (or Decrement)

key until “Fault Queue” is displayed.

B. Press Enter.

C. Press the Increment (or Decrement) key until “View Faults” is

displayed.

D. Press Enter. The fault queue will be displayed. “Trip” displayed with

a fault will indicate the fault that tripped the drive.

E. Use the Increment (or Decrement) key to scroll through the list.

F. To clear the fault queue, press ESCape. Then use the Increment/

Decrement keys to select “Clear Queue.” Press Enter. Please note

that “Clear Queue” will not clear active faults.

Control Status Fault Queue

Fault Queue View Faults

Serial Fault F 10 Trip 1

Reprogram Fault F 48 2

Fault Queue Clear Queue

3–12 Human Interface Module

Password Mode

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Modify Password

1. The factory default password is 0 (which disables password protec-

tion). To change the password and enable password protection, per-

form the following steps.

A. From the Status Display, press Enter (or any key). “Choose Mode”

will be shown.

B. Press the Increment (or Decrement) key until “Password” is

displayed.

C. Press Enter.

D. Press the Increment (or Decrement) key until “Modify” is displayed.

E. Press Enter. “Enter Password” will be displayed.

F. Press the Increment (or Decrement) key to scroll to your desired

new password. The SELect key will move the cursor (except Series

A HIMs below version 3.0).

G. Press Enter to save your new password.

H. Press Enter again to return to the Password Mode.

Choose Mode Display

Choose Mode Password

Password Modify

Enter Password < 0>

Enter Password < 123>

Choose Mode Password

Password Login

I. Press the Increment (or Decrement) key until “Logout” is displayed.

J. Press Enter to log out of the Password mode.

Password Logout

Choose Mode Password

K. The Password mode can be programmed to appear when drive

power is applied (except Series A HIMs below version 3.0). Simul-

taneously press the Increment and Decrement keys while the

Password display is shown.

Sets Password Display

as Power-Up Display

Human Interface Module 3–13

Password Mode (continued)

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Logout from Drive

2. The Program/EEProm modes and the Control Logic/Clear Queue

menus are now password protected and will not appear in the menu.

To access these modes, perform the following steps.

A. Press the Increment (or Decrement) key until “Password” is

displayed.

B. Press Enter. “Login” will be displayed.

C. Press Enter, “Enter Password” will be displayed.

D. Press the Increment (or Decrement) key until your correct password

is displayed. The SELect key will move the cursor (except Series A

HIMs below version 3.0).

E. Press Enter.

F. The Program and EEProm modes will now be accessible. To pre-

vent future access to program changes, logout as described below.

3. To prevent unauthorized changes to parameters, Logout must be per-

formed as described below.

A. Press the Increment (or Decrement) key until “Password” is

displayed.

Choose Mode Password

Password Login

Enter Password < 0>

Enter Password < 123>

Choose Mode Password

B. Press Enter.

C. Press the Increment (or Decrement) key until “Logout” is displayed.

D. Press Enter to log out of the Password mode.

Password Login

Password Logout

Choose Mode Password

Handheld HIM Operation If remote programming is desired, a handheld HIM can be connected

to the drive. Refer to Adapter Definitions in Chapter 2 for details.

Important: Disconnecting a handheld HIM (or other SCANport

device) from a drive while power is applied will cause a “Serial Fault,” unless the [Logic Mask] parameter has been set to disable this fault or Control Logic (Control Status menu) has been disabled (except Series A HIMs below version 3.0). Setting any bit of the [Logic Mask] parameter to “0” will disable “Serial Fault” from a HIM on the corresponding adapter. Note that this also disables all HIM control functions except Stop.

3–14 Human Interface Module

End of Chapter

Chapter 4

Flash Memory

The 1336 PLUS II stores its operating firmware in state-of-the-art Flash Memory. Chapter 4 will briefly describe flash memory and the method available to upgrade the drive firmware in the event that software enhancements become available.

What is Flash Memory? The firmware (including parameter layout and operating algorithms)

resides in a form of programmable read-only memory called “Flash Memory.” Flash memory allows the user to easily upgrade the drive firmware locally using a standard computer and a Firmware Download Module (1336F-FDM). The latest firmware files are available on the Internet or from your local sales office.

Firmware Download

Requirements

The necessary file can be downloaded from the Internet with a computer (IBM

• Disk drive (hard or floppy)

• Standard communications program capable of XMODEM protocol

• Standard serial “COM” port and connecting cable

• Internet access with browser software

In addition, the following is recommended:

• Windows 95

A Firmware Download Module must be installed in the Adapter 1 location of the drive to allow access to drive memory. Detailed instructions are included with the board.



compatible recommended) having the following:



Operating System

4–2 Flash Memory

End of Chapter

Chapter 5

Start-Up

This chapter describes how you start-up the 1336 PLUS II Drive. Included are typical adjustments and checks to assure proper operation. The information contained in previous chapters of this manual must be read and understood before proceeding.

Important: The 1336

efficient. Two start-up methods are provided. A self prompting “assisted” procedure utilizing the 1336 Startup mode. As an aid, this mode asks questions about the most used basic parameters. The second method, if required, provides a more complex start-up utilizing the “Program” mode and complete parameter access. Advanced features and adjustments are grouped separately from basic parameters for ease of use.

PLUS II is designed so that start-up is simple and

PLUS II

Start-Up Requirements The following procedures are written for users who have a Human

Interface Module (HIM) installed and who are not using a 2-wire drive control scheme. For users without a HIM, respective external commands and signals must be substituted to simulate their operation.

ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages

present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove Power by opening the branch circuit disconnect device and correct the malfunction before continuing.

Important:

• Power must be applied to the drive when viewing or changing 1336

PLUS II parameters. Previous programming may affect the drive

status when power is applied.

• If the Control Interface option is installed, remote start circuits may be connected to TB3 on the interface board. Confirm that all circuits are in a de-energized state before applying power. User supplied voltages may exist at TB3 even when power is not applied to the drive.

• Refer to Chapter 7 for fault code information.

5–2 Start-Up

Initial Operation 1. Verify that AC line power at the disconnect device is within the

rated value of the drive. If a Control Interface option (L4, L5, L6, L4E through L9E) is installed, verify that the control power to this board matches the board rating.

2. Remove and lock-out all incoming power to the drive including

incoming AC power to terminals R, S and T (L1, L2 and L3) plus any separate control power for remote interface devices.

3. If a Control Interface option is installed, verify that the Stop and

Enable interlock inputs are present.

Important: The Stop and Enable inputs must be present before the

drive will start.

If this option is not installed, verify that two jumpers are installed at pins 3 & 4 and 17 & 18 of J2. In addition, the [Input Mode] must be set to “Status.”

4. Confirm that all other optional inputs are connected to the correct

terminals and are secure.

5. The remainder of this procedure requires that a HIM be installed.

If the HIM has a Control Panel, use the local controls to complete the start-up procedure. If a Control Panel is not present, remote devices must be used to operate the drive.

6. Proceed to “

required, go to “

Assisted Start-Up”. If a more detailed start-up is

Advanced Start-Up” on page 5.

Assisted Start-Up The following procedure provides a prompted start-up. Steps

are outlined below.

ATTENTION: To guard against possible machine damage

Assisted Start-Up

Keys Description The HIM Display will show . . .

Disconnect Load from

Motor

Apply Power

1. For proper operation of the Autotune function, assure that the load is discon-

nected from the motor.

2. Apply AC power and control voltages to the drive. The LCD Display should

light and display a drive status of “Stopped” and an output frequency of “+0.00

Hz.”

If the drive detects a fault, a brief statement relating to the fault will be shown

on the display. Record this information, remove all power and correct the fault

source before proceeding. Refer to Chapter 7 for fault descriptions.

and/or personal injury caused by unintended motor rotation, Do Not press the Start key (HIM) or issue a Start command (TB3) during the Start-Up procedure until instructed to do so. Pressing the Start key or issuing a Start command will cause the drive to start.

Stopped +0.00 Hz

Start-Up 5–3

Assisted Start-Up

Keys Description The HIM Display will show . . .

3. Important: The remaining steps in this procedure are based on factory default

parameter settings. If the drive has been previously operated, parameter

settings may have been changed and may not be compatible with this start-up

procedure or application. Drive status and fault conditions may be unpredict-

Reset Factory Defaults

able when power is first applied.

To obtain proper results, the parameters must be restored to factory default

settings.

A. From the Status Display, press Enter (or any key). “Choose Mode” will be

displayed.

B. Press the Increment (or Decrement) key until “EEPROM” is displayed. If

EEProm is not in the menu, programming is password protected. Refer to

Choose Mode Display

Choose Mode EEProm

Chapter 3 for Password information.

C. Press Enter.

D. Press the Increment (or Decrement) key until “Reset Defaults” is displayed.

E. Press Enter to restore all parameters to their original factory settings.

EEProm Reset Defaults

Choose Mode EEProm

F. Press ESC. “Reprogram Fault” will display, indicating successful reset.

Reprogram Fault F48

G. Press the Stop key to reset the fault. Cycle power.

Stopped +0.00 Hz

4. From the Status Display, press the Enter key (or any key). “Choose Mode” will

be displayed.

A. Press the Increment (or Decrement) key until “Startup” is displayed.

Choose Mode Display

Choose Mode Startup

B. Press Enter.

Important: All questions can be answered Yes or No. Pressing Enter will

select the default (“Y” or “N”). Pressing the Increment (or Decrement) key will

change the selection – press Enter to select. Choosing “Y” allows you to pro-

ceed through the step, “No” will advance you to the next step. In addition, the

following should be noted:

• The “Star tup” mode can be exited at any time by pressing ESCape until the

Status Display is shown. If you wish to re-enter the “Startup” mode, simply

select “Reset Sequence” to start from the beginning. Selecting “Continue”

allows you to resume from the point where you left off.

• Completing the last action in any step will automatically take you to the next

step.

• Pressing SELect will activate line 2 of the display – this must be done for

all values.

• Press the Increment (or Decrement) key to adjust a value (skip if value is

correct). Press Enter to store the value or retain the existing value. Pressing

Enter again will cause you to move to the next step (parameter).

5–4 Start-Up

Assisted Start-Up

Keys Description The HIM Display will show . . .

5. Using the following diagram as a guide, perform the desired steps.

ATTENTION: Rotation of the motor in an undesired direction can

occur during this procedure. To guard against possible injury and/or

equipment damage, it is recommended that the motor be discon-

nected from the load before proceeding.

Configure

Basic Setup

Enter Basic

Setup?

Yes

[Accel Time 1] [Decel Time 1] [Overload Amps] [Stop Select 1] [Freq Select 1]

Important: The Autotune routine is designed for use with standard induction motors only. It should not be used with synchronous motors.

Configure Input

Voltage/Frequency

Modify Input

Volt/Freq?

Yes Yes Yes Yes Yes Yes Yes

[Base Frequency] [Maximum Freq] [Base Voltage] [Maximum Voltage]

Enter Motor

Data

Enter Nameplate

Motor Data?

[Motor NP Volts] [Motor NP Amps] [Motor NP Hertz] [Motor NP RPM]

Enter

Encoder Data

Is an Encoder

Present?

[Encoder Type] [Encoder PPR]

Check Rotation Verify Direction

Perform Motor

Autotune the

Rotation Test?

Rotate Motor

Check Direction

Check Encoder Direction

(if present)

Compute Flux

See Important

statement below

Autotune

Motor?

Current &

IR Drop

Configure

Digital I/O

Enter Digital

I/O Config?

Configure Inputs

[Input Mode] [TB3 Term Sel]

Configure Outputs

[CR1-4 Out Select] [Dig Out Freq] [Dig Out Current] [Dig Out Torque] [Dig At Temp]

Configure

Analog I/O

Enter Analog

I/O Config?

Configure Inputs

[Anlg In 0-2 Lo] [Anlg In 0-2 Hi ]

[Anlg Signal Loss]

Configure Outputs

[Anlg Out 0-1 Sel] [Anlg Out 0-1 Offset] [Anlg Out 0-1 Abs] [Anlg Out 0-1 Lo] [Anlg Out 0-1 Hi]

6. Start-up is complete. Remove all power, then reconnect load to motor. Check

for proper operation.

Start-Up 5–5

Advanced Start-Up This procedure is designed for complex applications requiring a

more detailed start-up.

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Disconnect Motor

Apply Power

Reset Factory Defaults

1. Remove the drive cover and disconnect the motor leads from TB1, terminals

U, V, W (T1, T2 and T3).

2. Apply AC power and control voltages to the drive. The LCD Display should

light and display a drive status of “Stopped” and an output frequency of “+0.00

Hz.”

If the drive detects a fault, a brief statement relating to the fault will be shown

on the display. Record this information, remove all power and correct the fault

source before proceeding. Refer to Chapter 7 for fault descriptions.

3. Important: The remaining steps in this procedure are based on factory default

parameter settings. If the drive has been previously operated, parameter

settings may have been changed and may not be compatible with this start-up

procedure or application. Drive status and fault conditions may be unpredict-

able when power is first applied.

To obtain proper results, the parameters must be restored to factory default

settings.

A. From the Status Display, press Enter (or any key). “Choose Mode” will be

displayed.

B. Press the Increment (or Decrement) key until “EEPROM” is displayed. If

EEProm is not in the menu, programming is password protected. Refer to

Chapter 3 for Password information.

C. Press Enter.

Stopped +0.00 Hz

Choose Mode Display

Choose Mode EEProm

D. Press the Increment (or Decrement) key until “Reset Defaults” is displayed.

E. Press Enter to restore all parameters to their original factory settings.

F. Press ESC. “Reprogram Fault” will display, indicating successful reset.

G. Press the Stop key to reset the fault. Cycle power.

EEProm Reset Defaults

Choose Mode EEProm

Reprogram Fault F48

Stopped +0.00 Hz

5–6 Start-Up

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

4. If a Control Interface option is installed, it is important that the Input Mode

selected in Chapter 2 be programmed into the drive. Since the control inputs to

Program Input Mode

this option are programmable, incorrect operation can occur if an improper

mode is selected. The factory default mode (”Status”) disables all inputs

except Stop and Enable. Verify your control scheme against the information

provided in Chapter 2 and program the [Input Mode] parameter as follows:

Cycle Input Power

A. From the Status Display, press the Enter key (or any key). “Choose Mode”

will be displayed.

B. Press the Increment (or Decrement) key until “Program” is displayed. If

Program is not available, programming is password protected. Refer to

Chapter 3 for Password mode information.

C. Press Enter.

D. Press the Increment key until “Setup” is displayed.

E. Press Enter.

F. Press SELect. The first character of line 2 will now flash.

G. Press the Increment or Decrement keys until the desired mode is displayed,

then press Enter.

In addition to the mode, Inputs 3-8 can also be programmed (if defaults

are not desired). See Chapter 6 for parameter information. Use the steps

above as a guide if input programming is desired.

H. Press the ESCape key (3 times) to return to the Status Display.

I. Remove power to the drive. When the HIM Display is no longer illuminated,

reapply power.

Important: Display must go blank for input mode programming changes

to take effect.

Choose Mode EEProm

Choose Mode Program

Metering

Setup

Input Mode Status

Input Mode 3 Wire

Stopped +0.00 Hz

Start-Up 5–7

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

5. Set [Maximum Freq] and [Maximum Voltage] parameters to correct values

(typically line voltage/frequency). Set [Base Voltage] and [Base Frequency]

parameters to the motor nameplate values.

or &

Choose Sensorless

Vector or V/Hz

A. From the Status Display, press the Enter key (or any key). “Choose Mode”

will be displayed.

B. Press the Increment (or Decrement) key until “Program” is displayed.

C. Press Enter.

D. Press the Increment key until “Setup” is displayed.

E. Press Enter.

F. Press the Increment or Decrement keys until “Maximum Freq” is displayed.

Press SELect. The first character of line 2 will now flash.

G. Use the Increment/Decrement keys to display the first digit, then press Enter.

Repeat for remaining digits.

H. Repeat the above steps to program the remaining parameters located in

the Motor Control group.

I. Press the ESCape key (3 times) to return to the Status Display.

6. Sensorless Vector or V/Hz operation.

Sensorless Vector or Volts/Hertz operation is selectable via [Control Select].

Vector operation is the default. If V/Hz operation is desired, reprogram [Control

Select] using the steps above as a programming guide. Refer to Chapter 6.

Choose Mode EEProm

Choose Mode Program

Metering

Setup

Input Mode 3 Wire

Maximum Freq 60

Stopped +0.00 Hz

5–8 Start-Up

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

7. Setting Frequency Command.

A. From the Status Display, press the Enter key (or any key). “Choose Mode”

will be displayed.

B. Press the Increment key until “Display” is shown.

Choose Mode EEProm

Choose Mode Display

C. Press Enter.

D. Press the Decrement key until “Metering” is displayed.

E. Press Enter.

Setup

Metering

Output Voltage 0 Vlts

F. Press the Increment key until “Freq Command” is displayed.

Freq Command +0.00 Hz

G. If the frequency command is a value other than zero, use the speed source

(digital, analog pot, etc.) to set the command to zero.

H. After the command has been set to zero, press the ESCape key until the

Status Display is shown.

Stopped +0.00 Hz

8. Verifying Minimum and Maximum Frequency Settings.

A. Press the Start key. The drive should output zero Hz. which is the factory

default value for the [Minimum Freq] parameter. The Status Display should

At Speed +0.00 Hz

indicate “At Speed” and the actual frequency (+0.00 Hz.).

If the drive does not start, check bit 12 (Voltage Check) of the [Drive Alarm

1] parameter. If the bit is “1,” the drive terminal voltage is preventing the

drive from starting. Normally this is caused by IGBT leakage current. To

bypass this alarm, program [Flying Start En] to “Track Volts,” then start the

drive.

B. With the drive still running, use the speed source to command maximum

Accelerating +29.62 Hz

At Speed +60.00 Hz

speed. The drive should ramp to [Maximum Freq].

9. Checking Direction.

A. Initiate a Reverse command.

Important: With [Direction Mask] set to the default value, the reverse

command must be issued from the HIM or other adapter. If the reverse

command is to be issued from TB3, [Direction Mask] must first be

programmed to allow direction control from TB3.

The drive will ramp to zero speed, then ramp to [Maximum Freq] in the

opposite direction. The output frequency shown on the Display Panel will

indicate speed with a “+” for forward or a “–” for reverse. As the drive

decelerates, the Forward Direction LED will flash, indicating actual

direction. During this time the Reverse Direction LED will illuminate contin-

uously, indicating the commanded direction. Once zero Hertz is reached

and the drive begins to accelerate in the reverse direction, the Forward

LED will extinguish and the Reverse LED will illuminate continuously.

At Speed –60.00 Hz

Start-Up 5–9

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Open Enable Signal

Restore Enable Signal

Press & Hold Jog Key

Release Jog Key

Set to Maximum

Frequency

10. If the Control Interface option is

The following steps will check for correct drive when the Enable input is

removed.

A. With the drive still running, open the Enable signal. The drive should stop

and indicate “Not Enabled” on the display. Restore the Enable signal.

B. Reset the drive by pressing the Stop key.

11. Jog Control & Stop Mode Check.

A. With the drive reset, but not running, press and hold the Jog key on the

Control Panel. The motor should accelerate to the frequency programmed

by the [Jog Frequency] parameter and remain there until the Jog key is

released. When released, the drive should execute a stop function using

the programmed stop mode. Verify that the correct stop mode was initiated.

12. Checking Accel and Decel Times.

A. Verify that the frequency command is at maximum frequency.

B. Start the drive and observe the amount of time the drive takes to accelerate

to maximum frequency. This should equal 10 seconds, which is the factory

default value for the [Accel Time 1] parameter.

C. Press the Reverse key and observe the amount of time the drive takes to

decelerate from maximum frequency to zero. This time should equal the

time set in the [Decel Time 1] parameter (default is 10 seconds). If these

times are not correct for your application, refer to Chapter 6 for instructions

on programming changes.

Important: With [Direction Mask] set to the default value, the reverse

command must be issued from the HIM or other adapter. If the reverse

command is to be issued from TB3, [Direction Mask] must first be

programmed to allow direction control from TB3.

D. Stop the drive.

not installed, stop the drive and go to step 11.

Not Enabled –0.00 Hz

At Speed –10.00 Hz

Stopped –0.00 Hz

Stopped +0.00 Hz

Remove ALL Power

Reconnect Motor

13. Reconnect the Motor.

A. Remove and lock-out the input and control power to the drive. When the

HIM Display is no longer illuminated, remove the drive cover.

ATTENTION: To avoid a hazard of electric shock, verify that the

voltage on the bus capacitors has discharged. Measure the DC bus

voltage at the + & – terminals of TB1. The voltage must be zero.

B. Reconnect motor leads and replace cover.

5–10 Start-Up

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

14. Check for Correct Motor Rotation.

ATTENTION: In the following steps, rotation of the motor in an

undesired direction can occur. To guard against possible injury and/

or equipment damage, it is recommended that the motor be discon-

nected from the load before proceeding.

Apply Power to Drive

Verify Frequency

Command = 0

Verify Forward

Rotation

Slowly Increase Speed

Verify Direction of

Rotation

A. Reapply power to the drive.

B. Verify that the frequency command is at zero Hz. For further information,

refer to step 7

C. Using the Direction LEDs, verify that forward direction is selected.

D. Start the drive and slowly increase the speed until the motor begins to turn.

Note the direction of motor rotation. If the direction of rotation is as desired,

proceed to Step E.

If the direction of motor rotation is incorrect, stop the drive and remove all

power. When the HIM Display is no longer illuminated, remove the drive

cover. Verify that the bus voltage measured at “DC +” & “DC –” of TB1 is

zero (see Attention on page 5–9

leads at TB1 - U, V or W. Repeat Steps A through D.

E. If encoder feedback is being used, verify that the polarity (“+” or “–”) of

[Encoder Freq] equals the polarity of the actual drive output as shown on

the Status Display. If the polarities are the same, go to step F.

If polarities are different, stop the drive, remove all power. Reverse the “A”

& “A NOT” OR

F. Stop the drive and replace drive cover.

15. Low Speed Operation.

(Speed range greater than 20:1)

If Vo lt s/ He r tz operation was selected in step 6

Slip @ F.L.A. Adjustment.

To increase the steady state torque performance of the motor at low speeds,

the default Speed Control method is Slip Compensation. The factory default

value for [Slip @ F.L.A.] is “1.0 Hz.” Optimum motor performance depends on

accurate setting of [Slip @ F.L.A.].

Estimate your motor slip value using the following:

Motor Sync. RPM - Motor Rated RPM

). Interchange any two of the three motor

“B” & “B NOT” wiring. Repeat Steps A through D.

, proceed to step 20.

Motor Sync. RPM

x Motor Rated Freq. (Hz)

At Speed +5.00 Hz

Example:

Continued on next page

1800 – 1778

1800

x 60 = 0.7 Hz Slip @ F.L.A.

Start-Up 5–11

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

This will provide a starting point for slip compensation adjustment. If neces-

sary, further adjustment can be made while the motor is under load.

or &

Program NP Data

A. From the Status Display, press the Enter key (or any key). “Choose Mode”

will be displayed.

B. Press the Increment (or Decrement) key until “Program” is displayed.

C. Press Enter.

D. Press the Increment key until “Feature Select” is displayed.

E. Press Enter.

F. Press the Increment or Decrement keys until “Slip @ F.L.A.” is displayed.

Press SELect. The first character of line 2 will now flash.

G. Use the Increment/Decrement keys to program the value calculated above,

then press Enter.

16. Tuning Sensorless Vector operation.

To fur ther improve drive performance in Sensorless Vector mode, the actual

motor nameplate data can be entered directly.

Refer to the motor nameplate and program the following Setup group parame-

ters:

[Motor NP Amps]

[Motor NP Volts]

[Motor NP Hertz]

[Motor NP RPM].

For the typical steps involved when programming, refer to step 15

Choose Mode EEProm

Choose Mode Program

Metering

Feature Select

Dwell Frequency

Slip @ F.L.A.

0.7 Hz

Speed Control Selection

Control

Slip

Comp.

Speed Droop

Encoder

Feedback

Droop +

Regulator

Jump

Process

[Speed Control]

Parameter 77

Speed

Adder

Speed

Reference

see Chapter 2

∑

Frequency Command

5–12 Start-Up

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Remove ALL Power

Disconnect Load

Apply Power to Drive

17. Optimum tuning requires motor rotation and can be achieved by running the

drive/motor under a “no-load” condition.

A. Remove all power to the drive. Disconnect the load from the system by

decoupling the motor shaft. Reapply drive power.

B. While monitoring [Freq Command] in the Metering group, adjust the speed

source for the drive (digital, analog pot, etc.) to 3/4 base speed.

C. Press the Increment/Decrement keys until “Flux Current” is displayed. Start

the drive and record this value.

D. Stop the drive.

E. Press the Increment/Decrement keys to display “Freq Command.” Adjust

the speed source for the drive to zero Hz.

F. Press the Increment (or Decrement) key to display “Output Voltage.” Start

the drive and record the value.

G. Stop the drive.

H. Program the values recorded above into the following parameters.

[Flux Amps Ref] = [Flux Current] at 45 Hz.

[IR Drop Volts] = [Output Voltage] at zero Hz.

Important: Some motors (i.e. 6 pole, special, etc.) may be particularly sensi-

tive to the adjustment of [IR Drop Volts]. If this tuning procedure does not give

the desired performance, adjust [IR Drop Volts] up/down, 1 or 2 volts until

desired response is achieved.

Freq Command xx Hz

Flux Current 1 Amp

Flux Current=

Amps

Freq Command 0 Hz

Output Voltage 0 Vlts

Output Volts at 0 Hz =

Adjusting Flux Up Time

Tuning Slip Comp Gain

Set Power-Up Display

18. On larger motors (37 kW/50 HP, typical) additional acceleration performance

can be gained by adjusting [Flux Up Time]. This parameter determines the

amount of time that the drive will inject current at [Current Limit] levels before

acceleration begins. This pre-acceleration time builds flux in the motor to allow

for optimum acceleration, and may result in shorter overall acceleration. If

better performance is required, adjust [Flux Up Time]. Begin with 0.2 seconds

(default is zero) and increase as necessary.

For the typical steps involved when programming, refer to step 15

19. To adjust the recovery response to load changes [Slip Comp Gain] can be

increased. However, increasing the gain value too high may cause system

instability. The factory default value is set to minimum. Fine adjustment will

require operation with a load.

20. With HIM software versions 2.02 & up, the power-up display (Status, Process

or Password) can be programmed to appear when drive power is applied.

Simply access the desired display and simultaneously press the Increment

and Decrement keys.

Slip Comp Gain 1

Start-Up 5–13

Advanced Start-Up Procedure

Press these keys . . . while following these steps . . . The HIM Display will show . . .

Set Electronic

Overload

21. Electronic overload protection is factory set to drive maximum.

A. To proper ly set the electronic overload protection, program [Overload Amps]

(Setup group) to the actual nameplate F.L.A.

B. If the motor speed range is greater than 2:1, program [Overload Mode] to

the proper derate.

For the typical steps involved when programming, refer to step 15

22. This completes the basic start-up procedure. Depending on your application,

further parameter programming may be required. Refer to Chapter 6 for

information.

23. If password protection is enabled, log out as described in Chapter 3.

5–14 Start-Up

End of Chapter

Chapter 6

Programming

Chapter 6 describes parameter information for the 1336 PLUS II. Parameters are divided into groups for ease of programming and operator access. Grouping replaces a sequentially numbered parameter list with functional parameter groups that increases operator efficiency and helps to reduce programming time. For most applications, this means simplicity at startup with minimum drive tuning.

Function Index The Function Index shown below provides a directory of the

parameters required for each drive function. The Page Number locates within a group all parameters associated with that specific function.

Function Page Number

Analog Input Config 6–30

At Temperature 6–28

Auto Restart 6–20

Bus Regulation 6–40

Custom Volts-per-Hertz 6–57

DC Brake-to-Stop 6–13

DC Hold Brake 6–13

Dwell 6–19

Economize 6–57

Electronic Shear Pin 6–32

Encoder Feedback 6–50

Fault Buffer History 6–32

Frequency Select 6–16

Inertia Ride-Thru 6–25

I/O Configuration 6–27

Last Speed 6–16

Line Loss Detect 6–22

Line Loss Recovery 6–22

Load Loss Detect 6–26

Minimum/Maximum Frequency 6–9

Overload Protection 6–11

Power Loss Ride-Thru 6–23

Preset Frequencies 6–16

Process Control 6–53

Process Display 6–49

Remote I/O 6–48

S-Curve Acceleration 6–21

Skip Frequencies 6–17

Slip Compensation 6–20

Step Logic 6–61

Stop Modes 6–9

Traverse Function 6–25

Programming Flow Chart The flow chart provided on pages 6-2 and 6-3 highlight the steps

required to access each group of parameters and lists all parameters for each group.

6–2 Programming

OPERATOR LEVEL

MODE LEVEL

Read Only

GROUP LEVEL

Wraps to Linear List

ESC SEL

or or or or

Process Display

Power-Up Mode &

Status Display

Not Available on Series A HIMs (below Version 3.0)

Metering

Setup

Advanced

Setup

Frequency

Set

Feature

Select

Digital

I/O

Analog

I/O

Faults

Diagnostics

Page 6–5 Page 6–8 Page 6–12 Page 6–16 Page 6–19 Page 6–27 Page 6–30 Page 6–32 Page 6–36

Output Current (54) Output Voltage (1) Output Power (23) DC Bus Voltage (53) Output Freq (66) Freq Command (65) Anlg In 0 Freq (138) Anlg In 1 Freq (139) Anlg In 2 Freq (140) Encoder Freq (63) Pulse Freq (254) MOP Freq (137) Heatsink Temp (70) Power OL Count (84) Motor OL Count (202) Last Fault (4) Torque Current (162) Flux Current (163) % Output Power (3) % Output Curr (2) Elapsed Run Time (279)

Input Mode (241) Freq Select 1 (5)

Accel Time 1 (7) Decel Time 1 (8)

Minimum Freq (16) Maximum Freq (19) Stop Select 1 (10)

Current Limit (36) Current Lmt Sel (232) Adaptive I Lim (227) Current Lmt En (303) Overload Mode (37) Overload Amps (38) VT Scaling (203)

Motor NP RPM (177) Motor NP Hertz (178)

Motor NP Volts (190) Motor NP Amps (191)

PARAMETER LEVEL

Minimum Freq (16) Maximum Freq (19)

PWM Frequency (45) Accel Time 2 (30) Decel Time 2 (31) Sync Time (307) Stop Select 1 (10) DC Hold Time (12) DC Hold Level (13) Hold Level Sel (231) Bus Limit En (11) Braking Chopper (314) Motor Type (41) Stop Select 2 (52) KP Amps (193) Speed Brake En (319) Common Bus (58)

Freq Select 1 (5) Freq Select 2 (6) Jog Frequency (24) Preset Freq 1 (27) Preset Freq 2 (28) Preset Freq 3 (29) Preset Freq 4 (73) Preset Freq 5 (74) Preset Freq 6 (75) Preset Freq 7 (76) Skip Freq 1 (32) Skip Freq 2 (33) Skip Freq 3 (34) Skip Freq Band (35) MOP Increment (22)

Save MOP Ref (230)

Freq Ref SqRoot (229)

Pulse In Scale (264) Encoder PPR (46)

Dwell Frequency (43) Dwell Time (44) Speed Control (77) Slip @ F.L.A. (42) Slip Comp Gain (195) Run On Power Up (14) Reset/Run Tries (85) Reset/Run Time (15) S Curve Enable (57) S Curve Time (56) Language (47) Flying Start En (155) FStart Forward (156) FStart Reverse (157) LLoss Restart (228) Line Loss Mode (256) Line Loss Volts (320) Loss Recover (321) Ride Thru Volts (322) Min Bus Volts (323) Traverse Inc (78) Traverse Dec (304) Max Traverse (79) P Jump (80) Bus Regulation (288) Load Loss Detect (290) Load Loss Level (291) Load Loss Time (292) Bus Reg Level

Input Mode (241) TB3 Term 22 Sel (242) TB3 Term 23 Sel (243) TB3 Term 24 Sel (244) TB3 Term 26 Sel (245) TB3 Term 27 Sel (246) TB3 Term 28 Sel (247) Input Status (55) CR1 Out Select (158) CR2 Out Select (174) CR3 Out Select (175) CR4 Out Select (176) Dig Out Freq (159) Dig Out Current (160) Dig Out Torque (161) Dig At Temp (267) PI Max Error (293) Pulse Out Select (280) Pulse Out Scale (281) Pulse In Scale (264) At Time (327) Remote CR Output (326)

4/Max Bus Volts (325)

Anlg In 0 Lo (237) Anlg In 0 Hi (238) Analog Trim En (90) Anlg In 1 Lo (239) Anlg In 1 Hi (240) Anlg In 2 Lo (248) Anlg In 2 Hi (249) Anlg Signal Loss (250) 4-20mA Loss Sel (150) Anlg Out 0 Sel (25) Anlg Out 0 Offst (154) Anlg Out 0 Abs (233) Anlg Out 0 Lo (234) Anlg Out 0 Hi (235) Anlg Out 1 Sel (274) Anlg Out 1 Abs (277) Anlg Out 1 Offst (278) Anlg Out 1 Lo (275) Anlg Out 1 Hi (276) Slot A Option (252)

Slot B Option (253)

Fault Buffer 0 (86) Fault Buffer 1 (87) Fault Buffer 2 (88) Fault Buffer 3 (89) Clear Fault (51) Cur Lim Trip En (82) Shear Pin Fault (226) Motor OL Fault (201) Motor Therm Flt (268) Line Loss Fault (40) Blwn Fuse Flt (81) Low Bus Fault (91) Fault Data (207) Flt Motor Mode (143) Flt Power Mode (144) Fault Frequency (145) Fault Status 1 (146) Fault Status 2 (286) Fault Alarms 1 (173) Fault Alarms 2 (287) Flt Clear Mode (39) Ground Warning (204) Phase Loss Mode (330) Phase Loss Level (331) Precharge Fault (332) Motor OL Ret

Drive Status 1 (59) Drive Status 2 (236) Application Sts (316) Drive Alarm 1 (60) Drive Alarm 2 (269) Latched Alarms 1 (205) Latched Alarms 2 (270) Input Status (55) Freq Source (62) Freq Command (65) Drive Direction (69) Stop Mode Used (26) Motor Mode (141) Power Mode (142) Output Pulses (67) Current Angle (72) Heatsink Temp (70) Set Defaults (64) DC Bus Memory (212) Meas. Volts (272) EEPROM Cksum (172)

Programming 6–3

Not Available on Series A

HIMs (below Version 3.0)

Not Available on Series A

HIMs (below Version 3.0)

Read Only

Save Values Recall Values Reset Defaults

HIM -> Drive

Drive -> HIM

Ratings

1 1

Masks Owners Adapter I/O

Process

Display

Control Logic

Fault Queue

Encoder

Feedback

Process PI

to Linear List & Metering

Motor

Control

Page 6–41 Page 6–43 Page 6–46 Page 6–48 Page 6–49 Page 6–50 Page 6–53 Page 6–57

Rated Volts (147) Rated Amps (170) Rated kW (171) Firmware Ver. (71) Cntrl Board Rev (251) Rated CT Amps (148) Rated CT kW (149) Rated VT Amps (198) Rated VT kW (199) Drive Type (61)

Series B & Up Handheld HIM Only

Reserved for Future Use

Firmware Version 3.001 & later

Firmware Version 4.001 & later

Firmware Version 5.001 & later

Firmware Version 6.001 & later

Direction Mask (94) Start Mask (95) Jog Mask (96) Reference Mask (97) Accel Mask (98) Decel Mask (99) Fault Mask (100) MOP Mask (101) Traverse Mask (305) Sync Mask (308) Logic Mask (92) Local Mask (93) Alarm Mask 1 (206) Alarm Mask 2 (271)

Stop Owner (102) Direction Owner (103) Start Owner (104) Jog Owner (105) Reference Owner (106) Accel Owner (107) Decel Owner (108) Fault Owner (109) MOP Owner (110) Traverse Owner (306) Sync Owner (309) Local Owner (179)

Data In A1 (111) Data In A2 (112) Data In B1 (113) Data In B2 (114) Data In C1 (115) Data In C2 (116) Data In D1 (117) Data In D2 (118) Data Out A1 (119) Data Out A2 (120) Data Out B1 (121) Data Out B2 (122) Data Out C1 (123) Data Out C2 (124) Data Out D1 (125) Data Out D2 (126) Alt Type 2 Cmd (315)

Process 1 Par (127) Process 1 Scale (128) Process 1 Txt 1 (129) Process 1 Txt 2 (130) Process 1 Txt 3 (131) Process 1 Txt 4 (132) Process 1 Txt 5 (133) Process 1 Txt 6 (134) Process 1 Txt 7 (135) Process 1 Txt 8 (136) Process 2 Par (180) Process 2 Scale (181) Process 2 Txt 1 (182) Process 2 Txt 2 (183) Process 2 Txt 3 (184) Process 2 Txt 4 (185) Process 2 Txt 5 (186) Process 2 Txt 6 (187) Process 2 Txt 7 (188) Process 2 Txt 8 (189)

Speed Control (77) Encoder Type (152) Encoder PPR (46) Maximum Speed (151) Motor Poles (153) Speed KI (165) Speed KP

(164) Speed Error (166) Speed Integral (167) Speed Adder (168) Slip Adder (255)

Motor NP RPM (177) Motor NP Hertz (178)

Encoder Counts (283) Enc Count Scale (282) Encoder Loss Sel (284) Encoder Freq (63) Max Enc Counts (328)

Speed Control (77) PI Config (213) PI Status (214) PI Ref Select (215) PI Fdbk Select (216) PI Reference (217) PI Feedback (218) PI Error (219) PI Output (220) KI Process (221) KP Process (222) PI Neg Limit (223) PI Pos Limit (224) PI Preload (225)

Control Select (9) Flux Amps Ref (192) IR Drop Volts (194) Flux Up Time (200) Start Boost (48) Run Boost (83) Boost Slope (169) Break Voltage (50) Break Frequency (49) Base Voltage (18) Base Frequency (17) Maximum Voltage Run/Accel Volts (317) Sync Loss Sel (310) Sync Loss Gain (311) Sync Loss Comp (313) Sync Loss Time (312) PWM Comp Time (333) Break Freq (334) PWM Break Freq (334) Stability Gain (324)

Modify

SL0-6 Logic Step SL0-6 Logic Jump SL0-6 Step Setting SL0-6 Time SL0-6 Encoder Cnts Current Step

(20)

Step Logic

Page 6–61

Note: Parameters that appear in more than one group are shown in Bold – Parameter Numbers are shown in (parenthesis). An asterisk (*) indicates that the parameter was not functional at time of printing.

6–4 Programming

Chapter Conventions Parameter descriptions adhere to the following conventions.

1. All parameters required for any given drive function will be con-

tained within a group, eliminating the need to change groups to complete a function.

2. All parameters are documented as either having ENUMS or Engi-

neering Units.

ENUMS

[Parameter Name]

Parameter description.

[Parameter Name]

Parameter description.

Parameter Number ➀ # Paramet er Type ➁ Read Only or Read/Write Factory Default ➂ Drive Factory Setting

Units

Display / Drive

ENUM Text / Internal Drive Units

➃ / ➄

Engineering Units

Parameter Number ➀ # Paramet er Type ➁ Read Only or Read/Write Display Units / Drive Units ➃,➄ User Units / Internal Drive Units Factory Default ➂ Drive Factory Setting Minimum Value ➅ Min Value Acceptable Maximum Value ➆ Max Value Acceptable

➀ Parameter Number Each parameter is assigned a number. The number can be used for

➁ Parameter Type 2 types of parameters are available:

➂ Factory Default This is the value assigned to each parameter at the factory.

➃ Display Units The units that appear on the HIM display. 2 types exist:

➄ Drive Units These are internal units used to communicate through the serial

➅ Minimum Value This is the lowest setting possible for parameters that do not use

➆ Maximum Value This is the highest setting possible for parameters that do not use

process display setup, fault buffer interpretation or serial communication.

Read Only The value is changed only by the drive and is

used to monitor values.

Read/Write The value is changed through programming. This

type can also be used to monitor a value.

ENUMS A language statement pertaining to the selection

made or language description of bit function.

Engineering Standard units such as; Hz, sec, volts, etc.

port, and to scale values properly when reading or writing to the drive.

ENUMS.

3. To help differentiate parameter names and display text from other

text in this manual, the following conventions will be used:

• Parameter Names will appear in [brackets]

• Display Text will appear in “quotes”.

Metering

Programming 6–5

This group of parameters consists of commonly viewed drive operating conditions such as

motor speed, drive output voltage, current and command frequency. All parameters in this

group are Read Only and can only be viewed.

[Output Current]

This parameter displays the output current present at TB1, terminals T1, T2 & T3 (U, V & W).

[Output Voltage]

This parameter displays the output voltage pre sent at TB1, terminals T1, T2 & T3 (U, V & W).

[Output Power]

This parameter displays the output power present at TB1, terminals T1, T2 & T3 (U, V & W).

[DC Bus Voltage]

This parameter displays the DC bus voltage level.

Parameter Number 54 Parameter Type Read Only Display Units / Drive Units 0.1 Amp / 4096 = 100% Drive Rated Amps Factory Default None Minimum Value 0.0 Maximum Value 200% Rated Drive Output Current

Parameter Number 1 Parameter Type Read Only Display Units / Drive Units 1 Volt / 4096 = 100% Drive Rated Volts Factory Default None Minimum Value 0 Maximum Value 200% Rated Drive Output Voltage

Parameter Number 23 Parameter Type Read Only Display Units / Drive Units 1 kilowatt / 4096 = 100% Drive Rated kW Factory Default None Minimum Value – 200% Rated Drive Output Power Maximum Value +200% Rated Drive Output Power

Parameter Number 53 Parameter Type Read Only Display Units / Drive Units 1 Volt / 4096 = 100% Drive Rated Volts Factory Default None Minimum Value 0 Maximum Value 200% DC Bus Voltage Max

[Output Freq]

This parameter displays the output frequency present at TB1, terminals T1, T2 & T3 (U, V & W).

[Freq Command]

This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1] or [Freq Select 2].

[Anlg In 0 Freq] [Anlg In 1 Freq] [Anlg In 2 Freq]

These parameters displays the frequency command present at the specified analog input terminals. This value is displayed whether or not this is the active frequency command.

Parameter Number 66 Parameter Type Read Only Display Units / Drive Units 0.01 Hertz / 32767 = Maximum Freq Forward Factory Default None Minimum Value – 400.00 Hz Maximum Value + 400.00 Hz

Parameter Number 65 Parameter Type Read Only Display Units / Drive Units 0.01 Hertz / 32767 = Maximum Freq Forward Factory Default None Minimum Value – 400.00 Hz Maximum Value + 400.00 Hz

Parameter Number 138-140 Parameter Type Read Only Display Units / Drive Units 0.01 Hertz / 32767 = Maximum Freq Factory Default None Minimum Value 0.00 Hz Maximum Value 400.00 Hz

6–6 Programming

Metering

[Encoder Freq]

This parameter displays the frequency command present at encoder input terminals of TB3. This value is displayed whether or not this is the active frequency command.

Frequency

Displayed

Incoming Encoder Pulse Rate

[Encoder PPR]

[Pulse Freq]

This parameter displays the frequency command present at pulse input terminals of TB2. This value is displayed whether or not this is the active frequency command.

Frequency

Displayed

Incoming Pulse Rate (Hz)

[Pulse Scale]

[MOP Freq]

This parameter displays the frequency command from the MOP. The MOP frequency command can be adjusted by TB3 (if present) and appropriate inputs are selected (see page 2–27). Some SCANport adapters, including the RIO Adapter, can also adjust the MOP frequency command. This value is displayed whether or not this is the active frequency command.

Parameter Number 63 Parameter Type Read Only Display Units / Drive Units 0.01 Hertz / 32767 = Maximum Freq Factory Default None Minimum Value – 400.00 Hz Maximum Value +400.00 Hz

Parameter Number 254 Parameter Type Read Only Display Units / Drive Units 0.01 Hertz / 32767 = Maximum Freq Factory Default None Minimum Value – 400.00 Hz Maximum Value +400.00 Hz

Parameter Number 137 Parameter Type Read Only Display Units / Drive Units 0.01 Hertz / 32767 = Maximum Freq Factory Default None Minimum Value 0.00 Hz Maximum Value 400.00 Hz

[Heatsink Temp]

This parameter displays the heatsink temperature of the drive.

[Power OL Count]

Displays the percentage of accumulated I2t for the drive thermal overload protection. Running continuously above 115% of drive rated amps will accumulate a value of 100% and generate a Power Overload Fault (F64).

[Motor OL Count]

This parameter displays the percentage of accumulated

t for the motor overload protection. Running continuously at

I programmed [Overload Amps] will accumulate approximately 70%. Reduction of load will reduce the OL count. 100% value will generate an Overload Fault (F07).

[Last Fault]

This parameter displays the last drive fault. It is updated whenever a new fault occurs.

Parameter Number 70 Parameter Type Read Only Display Units / Drive Units 1° C / Deg. C Factory Default None Minimum Value 0 Maximum Value 255° C

Parameter Number 84 Parameter Type Read Only Display Units / Drive Units 1 % / 4096 = 100% Factory Default None Minimum Value 0% Maximum Value 200%

Parameter Number 202 Parameter Type Read Only Display Units / Drive Units 1 % / 4096 = 100% Factory Default None Minimum Value 0% Maximum Value 200%

Parameter Number 4 Parameter Type Read Only Display Units / Drive Units Fault Number / Fault Number Factory Default None Minimum Value None Maximum Value None

Metering

Programming 6–7

[Torque Current]

This parameter displays the amount of current that is in phase with the fundamental voltage component. It is the current that is actually producing torque.

[Flux Current]

This parameter displays the amount of current that is out of phase with the fundamental voltage component. It is the current that is producing motor flux.

[% Output Power]

This parameter displays the % of drive rated output power (kw). Refer to the Ratings Group or drive data nameplate.

[% Output Curr]

This parameter displays the % of drive rated output current. Refer to the Ratings Group or drive data nameplate.

Parameter Number 162 Parameter Type Read Only Display Units / Drive Units 0.1 Amp / 4096 = 100% Drive Rated Amps Factory Default None Minimum Value – 200% Drive Rating Maximum Value +200% Drive Rating

Parameter Number 163 Parameter Type Read Only Display Units / Drive Units 0.1 Amp / 4096 = 100% Drive Rated Amps Factory Default None Minimum Value – 200% Drive Rating Maximum Value +200% Drive Rating

Parameter Number 3 Parameter Type Read Only Display Units / Drive Units 1 % / ±4096 = ±100% Factory Default None Minimum Value 200% Drive Rated Output Power Maximum Value +200% Drive Rated Output Power

Parameter Number 2 Parameter Type Read Only Display Units / Drive Units 1 % / 4096 = 100% Factory Default None Minimum Value 0% Maximum Value 200% Rated Drive Output Current

[Elapsed Run Time]

This parameter displays the elapsed running time of the drive. The meter is resettable to any value by reprogramming.

Parameter Number 279 Parameter Type Read and Write Display Units / Drive Units 0.1 Hr / Hours x 10 Factory Default 0 Minimum Value 0 Maximum Value 6553.5

6–8 Programming

Setup

This group of parameters defines basic operation and should be programmed before initial

use of the drive. For advanced programming and information on specific parameters, refer

to the flow chart on pages 6–2 & 6–3.

[Input Mode]

Selects the functions of inputs 1 & 2 at TB3 when an optional interface card is installed. Refer to Input Mode Selection in Chap ter 2. This parameter cannot be changed while the drive is running. Power to the drive must be cycled before any changes will affect drive operation. “2WR-PWR DIP” provides a delay to the Start command. Drive will then start if Run & Stop commands are applied at the same time.

[Freq Select 1]

This parameter controls which of the frequency sources is currently supplying the [Freq Command] to the drive unless [Freq Select 2] or [Preset Freq 1-7] is selected.

[Accel Time 1]

This value determines the time it will take the drive to ramp from 0 Hz to [Maximum Freq]. The rate determined by this value and [Maximum Freq] is linear unless [S Curve Enable] is “Enabled.” It applies to any increase in command frequency unless [Accel Time 2] is selected.

Parameter Number 241 Parameter Type Read and Write Display Units / Drive Units Mode Number / Selection Factory Default “Status”

Units

Parameter Number 5 Parameter Type Read and Write Factory Default “Adapter 1”

Units

Firmware 5.001 & later “Step Logic” 20

Parameter Number 7 Parameter Type Read and Write Display Units / Drive Units 0.1 Second / Seconds x 10 Factory Default 10.0 Sec Minimum Value 0.0 Sec Maximum Value 3600.0 Sec

Display Drive

“Status” 1

“3 Wire” 2

“2 Wire” 3

“2WR-PWR DIP” 4

Display Drive

“Use Last” 0

“Analog In 0” 1

“Analog In 1” 2

“Analog In 2” 3

“Pulse Ref” 4 Refer to [Pulse In Scale] Value

“MOP” 5

“Adapter 1-6” 6-11

“Preset 1-7” 12-18

“Encoder” 19 Refer to [Encoder PPR] Value

[Decel Time 1]

This value determines the time it will take the drive to ramp from [Maximum Freq] to 0 Hz. The rate deter mined by this value and [Maximum Freq] is linear unless [S Curve Enable] is “Enabled.” It applies to any decrease in command frequency unless [Decel Time 2] is selected.

Accel/Decel Time

Parameter Number 8 Parameter Type Read and Write Display Units / Drive Units 0.1 Second / Seconds x 10 Factory Default 10.0 Sec Minimum Value 0.0 Sec Maximum Value 3600.0 Sec

Constant Speed

Speed

Acceleratio

Accel Time Decel Time

Time

Dec

eration

Setup

Programming 6–9

[Minimum Freq]

This parameter sets the lowest frequency the drive will

output.

[Maximum Freq]

Sets the highest frequency the drive will output.

This parameter cannot be changed while the drive is running.

[Stop Select 1]

This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 2] is selected.

Parameter Number 16 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz x 10 Factory Default 0 Hz Minimum Value 0 Hz Maximum Value 120 Hz

Parameter Number 19 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz x 10 Factory Default 60 Hz Minimum Value 10 Hz Maximum Value 400 Hz

Parameter Number 10 Parameter Type Read and Write Factory Default “Coast”

Units

Display Drive

“Coast” 0 Causes the drive to turn off

immediately.

“DC Brake” 1 Drive defluxes the motor and then

injects DC braking voltage into the motor. Requires a value in both [DC Hold Time] & [DC Hold Level].

“Ramp” 2 Drive decelerates to 0 Hz., then if [DC

Hold Time] & [DC Hold Level] are greater than zero the holding brake is applied. If the values equal zero, then the drive turns off. Requires a value in [Decel Time 1] or [Decel Time 2].

“S-Curve” 3 Drive causes S Curve Ramp to 0 Hz

in [Decel Time 1] or [Decel Time 2] x 2.

“Ramp to Hold” 4 Drive decelerates to zero Hertz then

injects holding brake per [DC Hold Level] (limited to 70% of drive rated amps) until a) a Start command is issued or b) the Enable input is opened.

[Current Limit]

This parameter sets the maximum dr ive output current that is allowed before current limiting occurs (the drive is limited to 160% internally).

[Current Lmt Sel]

Selects the source of the [Current Limit] setting for the drive. When an external input is selected (0-10V or 4-20 mA), the minimum signal (0V or 4 mA) sets 20% current limit and the maximum signal (10V or 20mA) sets the value programmed in [Current Limit].

This parameter cannot be changed while drive is running.

Parameter Number 36 Parameter Type Read and Write Display Units / Drive Units 1% of Max Drive Output Current / 4096 = 100% Factory Default 150%

Minimum Value 20% of [Rated Amps]

Maximum Value 300% of [Rated Amps]

Parameter Number 232 Parameter Type Read and Write Factory Default “Current Lmt”

Units

“Current Lmt” 0 Use [Current Limit], param. 36.

“Analog In 0” 1

“Analog In 1” 2

150.0% Firmware 5.001 & later

0.0% Firmware 5.001 & later

300.0% Firmware 5.001 & later

Display Drive

6–10 Programming

Setup

[Adaptive I Lim]

When ENABLED, this parameter maintains normal current limit control to provide normal acceleration into medium to high system inertia.

When DISABLED, this parameter applies a feed forward command to acceleration, allowing quicker accel times from stopped to commanded speed with low system

inertia

[Current Limit En]

Enables or disables the software current limiting function (does not disable voltage limiting).

[Overload Mode]

This parameter selects the derating factor for the I2T electronic overload function. Motors designed to operate with wider speed ranges need less overload derating.

Parameter Number 227 Parameter Type Read and Write Factory Default “Enabled”

Units

Display Drive

“Disabled” 0

“Enabled” 1

Parameter Number 303 Parameter Type Read and Write Factory Default “Enabled”

Units

Display Drive

“Disabled” 0

“Enabled” 1

Parameter Number 37 Parameter Type Read and Write Factory Default “No Derate”

Units

Display Drive

“Max Derate” 2 2:1 Speed Range Derate below 50%

“Min Derate” 1 4:1 Speed Range. Derate below 25%

“No Derate” 0 10:1 Speed Range. No Derating

of Base Speed

Overload Patterns

No Derate

100

Min Derate

100

% of Load% of Load % of Load

Max Derate

100

% of Base Speed

Time to Trip vs. Current

1000

100

Cold

Time to Trip - Seconds

Hot

115%

175

200

150

125100755025

1 10

Multiple of [Overload Amps]

Setup

Programming 6–11

[Overload Amps]

This value should be set to the motor nameplate Full Load Amps (FLA) for 1.15 SF motors. For 1.0 SF motors the value should be set to 0.9 x nameplate FLA.

[VT Scaling]

This parameter scales the drive for VT ampere ratings.

Important: This parameter must be set to “Disabled” when drive is used in a fibers application.

This parameter cannot be changed while the drive is running.

[Motor NP RPM]

This value should be set to the motor nameplate rated RPM.

This parameter cannot be changed while the drive is running.

[Motor NP Hertz]

This value should be set to the motor nameplate rated frequency.

This parameter cannot be changed while the drive is running.

Parameter Number 38 Parameter Type Read and Write Display Units / Drive Units 0.1 Amps / 4096 = Rated Amps Factory Default 115% of Drive Rating

Minimum Value 20% of Drive Rated Amps

Maximum Value 115% of Drive Rated Amps

Parameter Number 203 Parameter Type Read and Write Factory Default “Disabled”

Units

Parameter Number 177 Parameter Type Read and Write Display Units / Drive Units 1 RPM / 1 RPM Factory Default 1750 RPM Minimum Value 60 RPM Maximum Value 24000 RPM

Parameter Number 178 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz x 10 Factory Default 60 Hz Minimum Value 1 Hz Maximum Value 400 Hz

115.0% of Drive Rating Firmware 5.001 & later

0.0% of Drive Rated Amps Firmware 5.001 & later

115.0% of Drive Rated Amps Firmware 5.001 & later

Display Drive

“Disabled” 0 Disables Variable Torque Scaling

“Enabled” 1 Enables Variable Torque Scaling

[Motor NP Volts]

This value should be set to the motor nameplate rated volts.

This parameter cannot be changed while the drive is running.

[Motor NP Amps]

This value should be set to the motor nameplate rated current.

This parameter cannot be changed while the drive is running.

Parameter Number 190 Parameter Type Read and Write Display Units / Drive Units 1 Volt / 4096 = Drive Rated Volts Factory Default Drive Rated Volts Minimum Value 0 Volts Maximum Value 2 x Drive Rated Volts

Parameter Number 191 Parameter Type Read and Write Display Units / Drive Units 1 Amp / 4096 = Drive Rated Amps Factory Default Drive Rated Amps Minimum Value 0 Amps Maximum Value 2 x Drive Rated Amps

6–12 Programming

Advanced

Setup

[Minimum Freq]

This parameter sets the lowest frequency the drive will output.

[Maximum Freq]

This parameter sets the highest frequency the drive will output.

This parameter cannot be changed while the drive is running.

[PWM Frequency]

This parameter sets the carrier frequency for the sine coded PWM output waveform.

This parameter cannot be changed while the drive is running.

Refer to the Derating Guidelines in Appendix A.

[Accel Time 2]

This group contains parameters that are required to setup advanced functions of the drive

for complex applications.

Parameter Number 16 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz x 10 Factory Default 0 Hz Minimum Value 0 Hz Maximum Value 120 Hz

Parameter Number 19 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz x 10 Factory Default 60 Hz Minimum Value 10 Hz Maximum Value 400 Hz

Parameter Number 45 Parameter Type Read and Write Display Units / Drive Units 2 KHz / KHz/2 Factory Default 2 KHz Minimum Value 2 KHz Maximum Value A & B Frame Drives = 8 kHz

C Frame Drives & Up = 6 kHz

Parameter Number 30 Parameter Type Read and Write Display Units / Drive Units 0.1 Second / Seconds x 10 Factory Default 10.0 Sec Minimum Value 0.0 Sec Maximum Value 3600.0 Sec

[Decel Time 2]

Parameter Number 31 Parameter Type Read and Write Display Units / Drive Units 0.1 Second / Seconds x 10 Factory Default 10.0 Sec Minimum Value 0.0 Sec Maximum Value 3600.0 Sec

frequency unless [Decel Time 1] is selected.

Synchronized Speed Change Function

This function is typically used in an application where multiple drives, drive different functions on one machine and the line speed must be changed.

To initiate the speed sync function:

- The drive must be running.

- [Sync Time] must be set to a non-zero value.

- [Freq Source] must be set to “Adapter 1-6” or “Preset 1-7.”

- A SYNC input must be energized.

The SYNC input can come from any of the programmable input terminals.

Example: [TB3 Term 22 Sel] = “Sync”

Important: Do not select more than one input terminal as the SYNC input.

Speed

[Sync Time]

Change Ref's

Speed Sync Bit

Important: The accel/decel/s-curve control is active during speed sync and will limit the rate of change of

frequency if set “slower.”

Time

New Drive #2 Reference

New Drive #1 Reference

Drive #1 & #2 Sync In

[Application Sts]

The sync input can also come through SCANport from one of the communication options, either as a “Type 1” or “Type 2” message. For further information, refer to the instructions supplied with the option. Also, see the section titled “Communications Data Information Format” in Appendix A.

The usual sequence of events:

- Energize the SYNC input.

- The “Speed Sync” bit in [Application Sts] is set to “1”.

- The drive “holds” the last frequency reference value.

- The frequency command is changed and/or a different source is selected.

- De-energize the SYNC input.

- The drive will linearly ramp from the “held” reference to the new reference in a time set by [Sync Time].

- The “Speed Sync” bit in [Application Sts] is set to “0”.

Advanced Setup

Programming 6–13

[Sync Time]

The time it takes for the drive to ramp from the “held frequency reference” to the “current frequency reference” after the Sync input is de-energized. Refer to

Synchronized Speed Change Function on page 6–12.

[Stop Select 1]

This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 2] is selected.

Parameter Number 307 Parameter Type Read and Write Factory Default 0.1 Second / Seconds x 10 Factory Default 0.0 Sec Minimum Value 0.0 Sec Maximum Value 6000.0 Sec

Parameter Number 10 Parameter Type Read and Write Factory Default “Coast”

Units

Display Drive

“Coast” 0 Causes the drive to turn off

immediately.

“DC Brake” 1 Drive defluxes the motor and then

injects DC braking voltage into the motor. Requires a value in both [DC Hold Time] & [DC Hold Level].

“Ramp” 2 Drive decelerates to 0 Hz., then if [DC

Hold Time] & [DC Hold Level] are greater than zero the holding brake is applied. If the values equal zero, then the drive turns off. Requires a value in [Decel Time 1] or [Decel Time 2].

“S-Curve” 3 Drive causes S Curve Ramp to 0 Hz

in [Decel Time 1] or [Decel Time 2] x

“Ramp to Hold” 4 Drive decelerates to zero Hertz then

injects holding brake per [DC Hold Level] (limited to 70% of drive rated amps) until a) a Start command is issued or b) the Enable input is opened.

[DC Hold Time]

This value sets the amount of time that the [DC Hold Level] voltage will be applied to the motor when the stop mode is set to either “DC Brake” or “Ramp.” [DC Hold Time] is ignored when the stop mode ([Stop Select 1], [Stop Select 2]) is set to “Ramp to Hold.”

[DC Hold Level]

This value sets the DC voltage applied to the motor to produce the selected current during braking, when the stop mode is set to either “DC Brake,” “Ramp” or “Ramp to Hold.” If “Ramp to Hold” is the active stop mode, [DC Hold Level] will be clamped at 70%, even if higher values are programmed.

Parameter Number 12 Parameter Type Read and Write Display Units / Drive Units 1 Second / Seconds x 10 Factory Default 0.0 Sec Minimum Value 0.0 Sec Maximum Value 90.0 Sec

Parameter Number 13 Parameter Type Read and Write Display Units / Drive Units 1 % of [Rated Amps] / 4096 = 100% Factory Default 0 % Minimum Value 0 % Maximum Value 150 %

ATTENTION: If a hazard of injury due to movement of equipment or material

exists, an auxiliary mechanical braking device must be used to stop the motor.

ATTENTION: This feature should not be used with synchronous or

permanent magnet motors. Motors may be demagnetized during braking.

6–14 Programming

Advanced Setup

Ramp-to-Stop

Volts/Speed

Stop Command

loV

egat

deepS

Time

Ramp-to-Hold

Volts/Speed

Stop Command

loV

egat

deepS

Time

[Hold Level Sel]

This parameter selects the hold level source for [DC Hold Level]. The minimum signal level sets no DC hold, while the maximum signal sets the value programmed in [DC Hold Level].

This parameter cannot be changed while the drive is running.

Brake-to-Stop

DC Hold

Time

DC Hold Level

Reissuing a Start Command at this point will cause the drive to Restart and Ramp as shown

DC Hold Level

Opening Enable Input instead of

reissuing a Start Command will

cause drive to Stop

Parameter Number 231 Parameter Type Read and Write Factory Default “DC Hold Lvl”

Units

Volts/Speed

“DC Hold Lvl” 0 Use [DC Hold Level], param. 13.

“Analog In 0” 1

“Analog In 1” 2

Voltage

Speed

Time

Display Drive

DC Hold

Time

Stop Command

DC Hold Level

[Bus Limit En]

Enables the function that attempts to limit the drive DC bus voltage to 110% of nominal voltage during rapid decel. If bus voltage rises above the 110% level, [Bus Limit En] reduces or stops the drive decel rate until bus voltage falls below the 110% level.

[Braking Chopper]

Not functional in the 1336 PLUS II Drive.

Parameter Number 11 Parameter Type Read and Write Factory Default “Disabled”

Units

Display Drive

“Disabled” 0 Allow bus voltage to rise above

“Enabled” 1 Limit bus voltage/decel ramp.

Parameter Number 314 Parameter Type Read and Write Factory Default “Disabled”

Units

Display Drive

“Disabled” 0

“Enabled” 1

110%.

Advanced Setup

Programming 6–15

[Motor Type]

This parameter should be set to match the type of motor connected to the drive.

[Stop Select 2]

This parameter selects the stopping mode when the drive receives a valid stop command unless [Stop Select 1] is selected.

Parameter Number 41 Parameter Type Read and Write Factory Default “Induction”

Units

Parameter Number 52 Parameter Type Read and Write Factory Default “Coast”

Units

Display Drive

“Induction” 0 Requires no additional setting.

“Sync Reluc” 1 [Slip @ F.L.A.] & [DC Hold Level]

“Sync PM” 2 [Slip @ F.L.A.] & [DC Hold Level]

Display Drive

“Coast” 0 Causes the drive to turn off

“DC Brake” 1 Drive defluxes the motor and then

“Ramp” 2 Drive decelerates to 0 Hz., then if [DC

“S Curve” 3 Drive causes S Curve Ramp to 0 Hz

“Ramp to Hold” 4 Drive decelerates to zero Hertz then

must be set to zero. [Stop Select 1 & 2] must be set to a selection other than “DC Brake.”

immediately.

injects DC braking voltage into the motor. Requires a value in both [DC Hold Time] & [DC Hold Level].

Hold Time] & [DC Hold Level] are greater than zero the holding brake is applied. If the values equal zero, then the drive turns off. Requires a value in [Decel Time 1/2].

in [Decel Time 1/2] x 2.

injects holding brake per [DC Hold Level] (limited to 70% of drive rated amps) until a) a Start command is issued or b) the Enable input is opened.

[KP Amps]

Sets the proportional gain for the current limiting function of the drive. Default values are chosen for high inertia loads. If faster accel is required, raising the gain will allow additional current to the motor. Excess gain settings may create unstable operation.

[Speed Brake En]

Enabling this feature allows faster deceleration by raising the flux in the motor and increasing the losses. Speed change braking is used in sensorless vector mode only and is effective for motors up to 20 HP.

[Common Bus]

When enabled, internal precharge is disabled, allowing common bus operation. “CB Precharge” must be selected in [TB3 Term xx Sel].

Parameter Number 193 Parameter Type Read and Write Display Units / Drive Units NA / NA Factory Default 100 Minimum Value 25 Maximum Value 400

Parameter Number 319 Parameter Type Read and Write Factory Default “Disabled”

Units

Parameter Number 58 Parameter Type Read and Write Factory Default “Disabled”

Units

Display Drive

“Disabled” 0

“Enabled” 1 DC injection braking during decel

Display Drive

“Disabled” 0

“Enabled” 1

6–16 Programming

Frequency

Set

[Freq Select 1]

This parameter controls which of the frequency sources is currently supplying the [Freq Command] to the drive unless [Freq Select 2] or [Preset Freq 1-7] is selected. Refer to the Speed Select Input table in Chapter 2.

[Freq Select 2]

This parameter controls which of the frequency sources is currently supplying the [Freq Command] to the drive unless [Freq Select 1] or [Preset Freq 1-7] is selected. Refer to the Speed Select Input table in Chapter 2.

This group of parameters contains internally stored frequency settings.

Parameter Number 5 Parameter Type Read and Write Factory Default “Adapter 1”

Units

Firmware 5.001 & later “Step Logic” 20

Parameter Number 6 Parameter Type Read and Write Factory Default “Preset 1”

Units

Firmware 5.001 & later “Step Logic” 20

Display Drive

“Use Last” 0

“Analog In 0” 1

“Analog In 1” 2

“Analog In 2” 3

“Pulse Ref” 4 Refer to [Pulse In Scale] Value

“MOP” 5

“Adapter 1-6” 6-11

“Preset 1-7” 12-18

“Encoder” 19 Refer to [Encoder PPR] Value

Display Drive

“Use Last” 0

“Analog In 0” 1

“Analog In 1” 2

“Analog In 2” 3

“Pulse Ref” 4 Refer to [Pulse In Scale] Value

“MOP” 5

“Adapter 1-6” 6-11

“Preset 1-7” 12-18

“Encoder” 19 Refer to [Encoder PPR] Value

[Jog Frequency]

This parameter sets the frequency the drive will output when it receives a valid jog command.

[Preset Freq 1] [Preset Freq 2] [Preset Freq 3] [Preset Freq 4] [Preset Freq 5] [Preset Freq 6] [Preset Freq 7]

These values set the frequencies that the drive will output when selected. Refer to Speed Select Input table in Chapter 2.

Parameter Number 24 Parameter Type Read and Write Display Units / Drive Units 0.1 Hertz / Hertz x 100 Factory Default 10.0 Hz Minimum Value 0.0 Hz Maximum Value 400.0 Hz

Parameter Number(s) 27-29 & 73-76 Parameter Type Read and Write Display Units / Drive Units 0.1 Hertz / Hertz x 100 Factory Default 0.0 Hz Minimum Value 0.0 Hz Maximum Value 400.0 Hz

Frequency Set

Programming 6–17

[Skip Freq 1] [Skip Freq 2] [Skip Freq 3]

These values, in conjunction with [Skip Freq Band], create a range of frequencies at which the drive will not continuously operate.

[Skip Freq Band]

Determines the bandwidth around a skip frequency. The actual bandwidth is 2 x [Skip Freq Band] –– one band above and one band below the skip frequency.

Example: [Skip Freq] = 20 Hz and [Skip Freq Band] = 4 Hz Bandwidth = 8 Hz (16-24 Hz)

The output frequency will remain outside the total “band.” When the actual command crosses the actual skip frequency, the output will ramp through the entire band.

Skip Frequency Band

Parameter Number(s) 32-34 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz Factory Default 400 Hz Minimum Value 0 Hz Maximum Value 400 Hz

Parameter Number 35 Parameter Type Read and Write Display Units / Drive Units 1 Hertz / Hertz Factory Default 0 Hz Minimum Value 0 Hz Maximum Value 15 Hz

Frequency

Command

Frequency

Skip + Band

Skip Frequency

Skip – Band

Actual Drive Frequency

[MOP Increment]

This value sets the rate of increase or decrease to the [Freq Command] for each input at TB3 (if programmed).

[Save MOP Ref]

If this parameter is enabled, the frequency command issued by the MOP inputs will be saved to EEPROM (in the event of power loss) and reused on power up. When disabled, no value is saved and the MOP reference is reset to zero on power up.

[Freq Ref SqRoot]

This parameter activates the square root function for 0-10V/4-20 mA inputs or signals sent through Adapters 16 when used as a frequency reference. If the input signal varies with the square of speed, the parameter should be set to “Enabled.”

Time

Parameter Number 22 Parameter Type Read and Write Disp lay Units / D rive Units 0 .1 Her tz/ Second / 255 = (78% of [Maximum Freq])/Sec Factory Default 1.1 Hz/Sec Minimum Value 0 Hz/Sec Maximum Value (78% of [Maximum Freq]) / Sec

Parameter Number 230 Parameter Type Read and Write Factory Default “Disabled”

Units

Parameter Number 229 Parameter Type Read and Write Factory Default “Disabled”

Units

Display Drive

“Disabled” 0

“Enabled” 1

Display Drive

“Disabled” 0

“Enabled” 1

6–18 Programming

Frequency Set

[Pulse In Scale]

Provides a scaling factor for the pulse input.

Scale Factor

Example: 4 Pole Motor, 60 Hz = Max. Speed. The 1336-MOD-N1 option outputs 64 Hz/Hz. At full analog reference, the pulse input to the drive will be 60 Hz x 64 Hz/Hz = 3840 pulses/sec.

Incoming Pulse Rate (Hz)

Desired Command Freq.

Scale Factor =

3840 Hz

60 Hz

= 64

[Encoder PPR]

This parameter sets the scaling for encoder feedback speed regulation. Enter the actual encoder pulses per revolution

Parameter Number 264 Parameter Type Read and Write Display Units / Drive Units Factor / Pulses per Rev Factory Default 64 PPR Minimum Value 1 Maximum Value 4096

Parameter Number 46 Parameter Type Read and Write Display Units / Drive Units Factor / Pulses per Rev Factory Default 1024 PPR Minimum Value 1 Maximum Value 4096

Rockwell Automation 1336F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

New/Updated Information The information below summarizes the changes to the 1336 PLUS II

Table of Contents

Chapter 1

Information and Precautions

Manual Objectives This publication provides planning, installation, wiring and diag-

Software Compatibility

General Precautions

Catalog Number Explanation The diagram on the following page describes the 1336 PLUS II

Nameplate Location Figure 1.1

Chapter 2

Installation/Wiring

Mounting Minimum Mounting Requirements for Proper Heat Dissipation

Installation Guidelines

AC Supply Source 1336 PLUS II drives are suitable for use on a circuit capable of deliv-

Input Power Conditioning In general, the 1336 PLUS II is suitable for direct connection to an AC

Input Devices Starting and Stopping the Motor

Electrical Interference - EMI/RFI Immunity

RFI Filtering 1336 PLUS II drives can be installed with an RFI filter, which controls

CE Conformity Refer to Appendix C.

Grounding Refer to the grounding diagram on page 2–13. The drive must be con-

Power Cabling Input and output power connections are performed through terminal

Control and Signal Wiring General Wiring Information

Digital Inputs Digital inputs are connected at TB3.

Encoder Inputs Encoders must be line driver type, quadrature (dual channel) or pulse

Pulse Input/Output Option Pulse Input

Digital Outputs The digital outputs are at terminals 10 through 18 of TB2.

Analog I/O

Standard Analog I/O Setup The 1336 PLUS II has a series of jumpers to connect the standard I/O

Output Devices Drive Output Disconnection

Cable Termination Optional Cable Terminator

Selecting/Verifying Fan Voltage 1336 PLUS II D-G Frame drives have cooling fans that utilize a trans-

Auxiliary Inputs - TB4, TB6 Terminal blocks TB4 and TB6 (B Frame drives & up) allow the drive

Auxiliary Output - TB9 The 480V or 600V (depending on the input voltage to the drive)

Adapter Definitions Serial communication devices such as the Human Interface Module

Chapter 3

Human Interface Module

HIM Description When a drive mounted “snap-in” HIM is supplied, it will be

HIM Operation When power is first applied to the drive, the HIM will cycle through a

Handheld HIM Operation If remote programming is desired, a handheld HIM can be connected

Chapter 4

Flash Memory

What is Flash Memory? The firmware (including parameter layout and operating algorithms)

Chapter 5

Start-Up

Start-Up Requirements The following procedures are written for users who have a Human

Initial Operation 1. Verify that AC line power at the disconnect device is within the

Assisted Start-Up

Advanced Start-Up This procedure is designed for complex applications requiring a

Chapter 6

Programming

Function Index The Function Index shown below provides a directory of the

Programming Flow Chart The flow chart provided on pages 6-2 and 6-3 highlight the steps

Chapter Conventions Parameter descriptions adhere to the following conventions.