Rockwell Automation 1336F User Manual

1336 PLUS II Adjustable Frequency AC Drive

with

0.37-448 kW (0.5 - 600 HP)

Firmware 1.xxx - 6.xxx

User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Rockwell Automation Sales Office or online at www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss.

Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Important: Identifies information that is especially important for successful

application and understanding of the product.

Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present.

StepLogic and SCANport are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

New/Updated Information The information below summarizes the changes to the 1336 PLUS II

User Manual since the last release.

Description of Change Page(s)

TB1 info updated - D Frame 2–15

Updated Parameters:

[Load Loss Level]

[Phase Loss Level]

[Heatsink Temp]

[Drive Type]

New Parameters:

[Motor OL Ret] 6–35

Parameter Cross References updated

Parameter Record updated A–17

, B–18

6–26

6–35

6–39

6–42

A–8

soc–2 Summary of Changes

Notes

Chapter 1

Information and Precautions Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Chapter 2

Installation/Wiring Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

Installation Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

AC Supply Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3

Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4

Input Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9

Electrical Interference - EMI/RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9

RFI Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10

CE Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11

Power Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14

Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24

Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–25

Encoder Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–30

Pulse Input/Output Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–31

Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–31

Analog I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–32

Standard Analog I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–33

Optional Analog I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–34

Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–37

Cable Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–37

Selecting/Verifying Fan Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–38

Auxiliary Inputs - TB4, TB6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–39

Auxiliary Output - TB9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–40

Control Interface Board Installation and Removal. . . . . . . . . . . . . . . . . . 2–40

Adapter Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–41

Chapter 3

Human Interface Module HIM Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

HIM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Handheld HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13

Chapter 4

Flash Memory What is Flash Memory? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

Firmware Download Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

toc–ii Table of Contents

Chapter 5

Start-Up Start-Up Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2

Assisted Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2

Advanced Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

Chapter 6

Programming Function Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

Programming Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

Chapter Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

Chapter 7

Troubleshooting Fault Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–9

Appendix A

Specifications and

Supplemental Information

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

User Supplied Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–4

Derating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–5

Parameter Cross Reference - By Number . . . . . . . . . . . . . . . . . . . . . . . . A–8

Parameter Cross Reference - By Name. . . . . . . . . . . . . . . . . . . . . . . . . . A–9

HIM Character Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–10

Communications Data Information Format . . . . . . . . . . . . . . . . . . . . . . A–11

Typical Programmable Controller Communications Configurations . . . . A–12

Typical Serial Communications Configurations . . . . . . . . . . . . . . . . . . . A–13

Encoder Interface Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–14

Read/Write Parameter Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–17

Appendix B

Dimensions

Appendix C

CE Conformity Requirements for Conforming Installation . . . . . . . . . . . . . . . . . . . . . . . . C–2

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–2

Electrical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–3

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–4

Mechanical Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C–4

Chapter 1

Information and Precautions

Chapter 1 provides information on the general intent of this manual, gives an overall description of the 1336 Frequency AC Drive and provides a listing of key drive features.

Manual Objectives This publication provides planning, installation, wiring and diag-

nostic information for the 1336 ful installation and operation, the material presented must be thoroughly read and understood before proceeding. Particular attention must be directed to the Attention and Important statements contained within.

For J Frame information, refer to publication 1336F-IN014.

PLUS II Drive. To assure success-

Software Compatibility

Three-Phase Drive Rating

0.37-0.75 kW

0.5-1 HP

1.2-1.5 kW

1.5-2 HP

2.2-3.7 kW

3-5 HP

5.5 kW

7.5 HP

5.5-11 kW

7.5-15 HP

15-22 kW

20-30 HP

30-45 kW

40-60 HP

56-93 kW

75-125 HP

– 187-336 kW

– 187-448 kW

kW and HP are constant torque.

0.37-1.2 kW

0.5-1.5 HP

1.5-2.2 kW

2-3 HP

3.7 kW

5 HP

5.5-15 kW

7.5-20 HP

11-22 kW

15-30 HP

30-45 kW

40-60 HP

45-112 kW

60-150 HP

112-187 kW

150-250 HP

250-450 HP

250-600 HP

– 1.0 & Up A1

– 1.0 & Up A2

– 1.0 & Up A3

0.75-15 kW

1-20 HP

– 1.0 & Up B1/B2

18.5-45 kW

25-60 HP

56-93 kW

75-125 HP

112-224 kW

150-300 HP

261-298 kW

350-400 HP

224-448 kW

300-600 HP

PLUS II Adjustable

Compatible with

Version . . .

1.0 & Up A4

1.0 & Up C

1.0 & Up D

1.0 & Up E

1.0 & Up F

1.0 & Up G

Frame

Reference200-240V 380-480V 500-600V

1–2 Information and Precautions

General Precautions

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only personnel familiar with the 1336

PLUS II Adjustable Frequency AC Drive and associated

machinery should plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid a hazard of electric shock, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the + & - terminals of TB1. The voltage must be

0.0V DC.

Conventions Used in this

Manual

To help differentiate parameter names and display text from other text the following conventions will be used:

• Parameter Names will appear in [brackets]

• Display Text will appear in “quotes”

Catalog Number Explanation The diagram on the following page describes the 1336 PLUS II

catalog numbering scheme.

Information and Precautions 1–3

1336F

First Position

Bulletin Number

–

Second Position

Vol ta ge

Letter Voltages

AQ 200-240V AC or

BR 380-480VAC or

CW 500-600V AC or

A 200-240V AC

B 380-480V AC

BP/BPR➃ 380-480V AC

BX Special Rating

C 500-600V AC

CP/CPR ➃ 500-600V AC

Q 310V DC

R 513-620V DC

RX Special Rating

W 775V DC

310V DC

513-620V DC

775V DC

(F Frame)

F30

Third Position

Nominal HP Rating

Refer to table below for ratings and possible voltage combinations.

Voltage and Nominal HP Rating Combinations

Code Rating AQ BR CW A B

F05 0.37 (0.5) ●● F07 0.56 (0.75) ●● F10 0.75 (1) ●● ● F15 1.2 (1.5) ●● F20 1.5 (2) ●● ● F30 2.2 (3) ●● ● F50 3.7 (5) ●● ● F75 5.5 (7.5) ●● ● F100 7.5 (10) ●● F150 11 (15) ●● F200 15 (20) ●● 007 5.5 (7.5) ●● 010 7.5 (10) ●● 015 11 (15) ●● ●● 020 15 (20) ●● ●● 025 18.5 (25) ●● ● ●● ● 030 22 (30) ●● ● ●● ● 040 30 (40) ●● ● ● ●● ● ● 050 37 (50) ●● ● ●● ● 060 45 (60) ●● ● ● ●● ● ● 075 56 (75) ●● ● ●● ● 100 75 (100) ●● ● ●● ● 125 93 (125) ●● ● ●● ● 150 112 (150) ●●● ●●● 200 149 (200) ●●●● 250 187 (250) ➁●●●●●●● 300 224 (300) ➁●●●●● 350 261 (350) ➁●●●●●● 400 298 (400) ➁●●●●●● 450 336 (450) ➁●●●●● 500 373 (500) ➁●●●● 600 448 (600) ●●●●

➀ Language must be specified to ensure shipment of appropriate User Manual.

➁ G Frame Standard Drives in enclosed construction are supplied through the Configured Drives

Program and will have an “A” suffix after the HP rating.

➂ D through G Frame drives in IP 65 (NEMA Type 4) and IP 54 (NEMA Type 12) configurations are

supplied through the Configured Drives Program.

➃ “xPR” has a “roll-in” type chassis. ➄ Not available with v5.001 & later.

BP/

BPR BX C

CP/

CPR Q R RX W

–

Fourth Position

Enclosure Type

Code Type

AA IP 20 (NEMA 1)

AE IP 20 (NEMA 1)/EMC

AF IP 65 (NEMA 4) ➂

AJ IP 54 (NEMA 12) ➂

AN IP 00 (Open)

Code Description

Human Interface Module, Snap-In, IP20 (NEMA Type 1)

HASB Snap-In Cradle/Blank Plate

HASP Programmer Only

HCSP Programmer Only & Upload/Download Capability

HAS1 Programmer/Controller w/Analog Pot

HCS1 Programmer/Controller w/Analog Pot & Upload/Download Capability

HAS2 Programmer/Controller w/Digital Pot

HCS2 Programmer/Controller w/Digital Pot & Upload/Download Capability

Human Interface Module, IP65/54 (NEMA Type 4/12)

HJP Programmer Only

HJ2 Programmer/Controller w/Digital Pot

Communication Options –- B Frame & Up (Adapter 6)

GM1 Single Point Remote I/O B Frame

GM2 RS-232/422/485, DF1 & DH485 B Frame

GM5 DeviceNet™

GM6 Enhanced DeviceNet™

Communication Options –- All Frames (Adapter 1)

GMS1 GM1 with Snap-In Cradle

GMS2 GM2 with Snap-In Cradle

GMS5 GM5 with Snap-In Cradle

GMS6 GM6 with Snap-In Cradle

Control Interface Options

L4 TTL Contact

L4E TTL Contact & Encoder Feedback

L7E TTL Contact & Encoder Fdbck. for use with Encoder Loss Detection

L5 24V AC/DC

L5E 24V AC/DC & Encoder Feedback

L8E 24V AC/DC & Encoder Feedback for use with Encoder Loss Detection

L6 115V AC

L6E 115V AC & Encoder Feedback

L9E 115V AC & Encoder Feedback for use with Encoder Loss Detection

Analog Interface Options – Slot A

• Choose No More than One – Configurable Inputs/Outputs are 10V or 20mA

LA2 Two Isolated Configurable Inputs LA6 One Isolated Bi-polar Input (±10V or ±20mA) and One Isolated

LA7 One Isolated Bi-polar Input (±10V or ±20mA) and One Isolated

Analog Interface Options – Slot B

• Choose No More than One – Configurable Inputs/Outputs are 10V or 20mA

LA1 Single-ended, Non-isolated Configurable (including Pot) Input & 2

LA3 Two Isolated Configurable Outputs

LA4 One Isolated Configurable Input & Output

LA5 Isolated Pulse Input, Non-isolated Pulse Output & Single-ended,

Common Mode Choke –- F & G Frame (must be specified for F Frame)

CM Internal Common Mode Choke (factory installed)

NCM No Common Mode Choke

Thermistor Input

Configurable Input

Single-ended, Non-isolated Outputs (1 - Configurable, 1 - 20mA)

Non-isolated Configurable Output

–

Fifth Position

Language Group➀

Code Language

EN English

FR French

DE German

IT Italian

ES Spanish

JP Japanese ➄

–

MODS

Sixth Position

Options

1–4 Information and Precautions

Nameplate Location Figure 1.1

1336

PLUS II Nameplate Location

Refer to page 1-1 for frame reference classifications.

ESC SEL

JOG

Nameplate Located on

Bottom Portion of

Chassis Behind Cover

Frames1 A1, A2, A3, A4

Nameplate Located on

Mounting Plate of

Main Control Board

Frames

B - G

Chapter 2

Installation/Wiring

Chapter 2 provides the information you need to properly mount and wire the 1336 are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins.

ATTENTION: The following information is merely a guide for proper installation. The Allen-Bradley

Company cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

PLUS II Drive. Since most start-up difficulties

Mounting Minimum Mounting Requirements for Proper Heat Dissipation

(Dimensions shown are between drives or other devices)

152.4 mm (6.0 in.)

101.6 mm (4.0 in.)

ESC SEL

JOG

152.4 mm (6.0 in.)

Important: A4 Frame drives should not be mounted on a combustible surface. However,

if the drive must be mounted on a combustible surface, 6.35 mm (0.25 in.) spacers must be provided under the mounting feet of the drive.

152.4 mm (6.0 in.)

ESC

JOG

152.4 mm (6.0 in.)

F Frame drives require a minimum of 152.4 mm (6.0 in.) between the drive back and mounting wall, if drives are mounted with sides touching another device or wall. A minimum of 76.2 mm (3.0 in.) is required on the sides if the back of the drive is mounted against a wall or other device.

2–2 Installation/Wiring

Installation Guidelines

GND

(L1)S(L2)T(L3)

CAT. NO.

FREQUENCY

POWER RATING

PRIMARY VOLTAGE

SECONDARY VOLTAGE

INSULATION CLASS

NO. OF PHASES

VENDOR PART NO.

AC Supply Source

ALLEN-BRADLEY

Input Power Conditioning

Input Fusing & Circuit Breakers

Input Devices

Input Filters

Electrical Interference

Page 2–3

Page 2–4

Page 2–5

Page 2–9

Page 2–10

Page 2–9

GND

(T1)

ESC SEL

JOG

(T2)V(T3)

Grounding

Power Cabling

Control & Signal Cabling

Output Devices

Cable Termination

Motor

Page 2–11

Page 2–14

Page 2–24

Page 2–37

Installation/Wiring 2–3

AC Supply Source 1336 PLUS II drives are suitable for use on a circuit capable of deliv-

ering up to a maximum of 200,000 rms symmetrical amperes, 600 volts. Refer to Table 2.A circuit breaker choice.

ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing, use only the

recommended line fuses specified in Tab l e 2. A

Unbalanced Distribution Systems

This drive is designed to operate on three-phase supply systems whose line voltages are symmetrical. Surge suppression devices are included to protect the drive from lightning induced overvoltages between line and ground. Where the potential exists for abnormally high phase-to-ground voltages (in excess of 125% of nominal), or where the supply ground is tied to another system or equipment that could cause the ground potential to vary with operation, suitable isolation is required for the drive. Where this potential exists, an isolation transformer is strongly recommended.

for actual interrupt ratings based on fuse or

Ungrounded Distribution Systems

All 1336 PLUS II drives are equipped with an MOV (Metal Oxide Varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.

With ungrounded distribution systems, the phase-to-ground MOV connection could become a continuous current path to ground. Energy ratings are listed below. Exceeding the published phase-tophase or phase-to-ground energy ratings may cause physical damage to the MOV. Refer to page A-1.

Joules (J)

1234

Phase-to-Phase MOV Rating

Includes 2 Phase-Phase MOVs

Phase-to-Ground MOV Rating

Includes Phase-Phase & Phase-Ground MOVs

Three-Phase

AC Input

Ground

Joules (J)

Frame Reference

Device Rating (V AC)

Phase-Phase Total Phase-Ground Total

240 480/600

160J 320J 220J 380J

B-C

240/480 600

280J 320J 360J 410J

D-G

240/480 600

280J 300J 360J 370J

2–4 Installation/Wiring

Input Power Conditioning In general, the 1336 PLUS II is suitable for direct connection to an AC

line of the correct voltage. Certain conditions can exist, however, that prompt consideration of a line reactor or isolation transformer ahead of the drive.

The basic rules to aid in determining whether a line reactor or isolation transformer should be considered are as follows:

1. If the AC source experiences frequent power outages or signifi-

cant voltage transients, users should calculate the VA mula below). If the source transformer VA exceeds the calculated

and the drive is installed close to the source, it is an indication

max

that there may be enough energy behind these voltage transients to cause nuisance input fuse blowing, overvoltage faults or drive power structure damage. In these cases, a line reactor or isolation transformer should be considered.

drive

max

(Ω/Φ) =

line-line

√3 x Input Amps

)2 x % Source Leakage (5-6% typical)

x 0.01

drive

(see for-

max

2. If the AC source does not have a neutral or one phase referenced

to ground (see Unbalanced Distribution Systems on page 2–3

), an

isolation transformer with the neutral of the secondary grounded is

highly recommended.

If the line-to-ground voltages on any phase

can exceed 125% of the nominal line-to-line voltage, an isolation transformer with the neutral of the secondary grounded, is highly

recommended.

3. If the AC line supplying the drive has power factor correction

capacitors that are switched in and out, an isolation transformer or 5% line reactor is recommended between the drive and capacitors. If the capacitors are permanently connected and not switched, the general rules above apply.

Installation/Wiring 2–5

Input Fuses and Circuit

Breakers

The 1336 PLUS II can be installed with either input fuses or an input circuit breaker. Local/national electrical codes may determine additional requirements for these installations.

The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

ATTENTION: The 1336 PLUS II does not provide input power short circuit protection. Specifications for the recom-

mended fuse or circuit breaker to provide drive input power protection against short circuits are provided.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2 2, type gG or equivalent should be used.

• UL – UL Class CC, T, RK1 or J must be used.

fuse rating that exceeds the

, EN60269-1, Parts 1 &

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting Motor Starters. If one of these is chosen as the desired protec- tion method, the following requirements apply.

• IEC and UL – Both types of devices are acceptable for IEC and UL installations

1. Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD,

DD, ED, EFS, EF, FF, FG, GF, GG, GH.

2–6 Installation/Wiring

Table 2.A 240 Volt Input Protection Devices

Drive Catalog Number 1336F- HP

Frame

Input Rating

Amps Amps Min.1Max.2Min.1Max.2Max.8Max.

Output Rating

Dual-Element Time Delay Fuse

Non-Time Delay Fuse

Circuit Breaker

A1 F05 0.5 2.8 2.3 4 5 4 6 15 3 140M-C2E-B40 140M-D8E-B40 – –

F07 0.75 3.5 3.0 4 6 4 9 15 7 140M-C2E-B40 140M-D8E-B40 – –

F10 1 5.4 4.5 6 9 6 12 15 7 140M-C2E-B63 140M-D8E-B63 – –

A2 F15 1.5 7.3 6.0 8 12.5 8 15 20 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F20 2 9.7 8.0 10 15 10 20 25 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

A3 F30 3 14.3 12.0 15 20 15 25 35 15 140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

F50 5 21.3 18.0 25 30 25 45 60 30 140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140M-CMN-2500

F75 7.5 22.6 22.0 30 45 30 60 80 50 140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140M-CMN-2500

B 007 7.5 28.0 27.0 40 45 40 60 80 50 – – 140M-F8E-C32 140M-CMN-4000

010 10 35.0 34.0 50 60 50 80 100 50 – – – 140M-CMN-4000

015 15 49.0 48.0 70 90 70 110 150 70 – – – 140M-CMN-6300

C 020 20 63.0 65.0 100 110 100 125 200 100 – – – 140M-CMN-9000

025 25 75.0 77.0 100 150 100 200 250 100 – – – 140M-CMN-9000

030 30 79.0 80.0 125 175 125 225 300 150 – – – 140M-CMN-9000

D 040 40 119.0 120.0 120 225 120 300 300 150 – – – –

050 50 149.0 150.0 200 250 200 350 350 250 – – – –

060 60 178.0 180.0 250 300 250 450 450 250 – – – –

E 075 75 238.0 240.0 300 400 300 500 500 250 – – – –

100 100 289.0 291.0 400 500 400 700 700 400 – – – –

125 125 322.0 325.0 450 700 450 800 800 600 – – – –

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection.

Circuit Breaker - inverse time breaker.

Motor Circuit Protector - instantaneous trip circuit breaker.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Motor Circuit

Protector

4,9

140M Motor Starter with Adjustable Current Range

Available Catalog Numbers

5, 6

Installation/Wiring 2–7

Table 2.A (continued) 480 Volt Input Protection Devices

CT Ratings VT Ratings

Drive Catalog Number

1336F-

Frame

Input Output

Amps Amps Amps Amps Min.

Input Output

Dual Element Time Delay Fuse

Non-Time Delay Fuse

Max.2Min.1Max.2Max.8Max.8Available Catalog Numbers - 140 . . .

A1 F05 0.5 1.3 1.1 0.5 1.4 1.2 3 2.5 3 3 15 3 M-C2E-B16 – – –

F07 0.75 2.0 1.6 0.75 2.1 1.7 3 3 3 6 15 3 M-C2E-B25 – – –

F10 1 2.6 2.1 1 2.8 2.3 3 4.5 3 8 15 3 M-C2E-B40 M-D8E-B40 – –

F15 1.5 3.3 2.8 1.5 3.5 3.0 4 6 4 12 15 7 M-C2E-B40 M-D8E-B40 – –

A2 F20 2 4.6 3.8 2 4.8 4.0 5 6 5 12 15 7 M-C2E-C63 M-D8E-C63 – –

F30 3 6.4 5.3 3 7.2 6.0 8 10 8 15 25 7 M-C2E-C10 M-D8E-C10 M-F8E-C10 –

A3 F50 5 10.0 8.4 5 10.7 9.0 12 15 12 30 35 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 –

A4 F75 7.5 13.6 13.3 10 15.7 15.4 20 30 20 50 50 30 M-C2E-C16 M-D8E-C16 M-F8E-C16 –

F100 10 16.4 16.1 15 22.4 22.0 30 40 30 80 80 30 M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

F150 15 24.5 24.0 20 24.5 24.0 35 60 35 100 100 50 M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

F200 20 28.0 27.0 20 28.0 27.0 35 60 35 100 100 50 – – M-F8E-C32 -CMN-4000

B 015 15 25.0 24.2 20 28.0 27.0 35 60 35 100 100 50 – – M-F8E-C32 -CMN-4000

020 20 32.0 31.0 25 35.0 34.0 45 70 45 125 125 50 – – M-F8E-C45 -CMN-4000

025 25 40.0 39.0 30 43.0 42.0 60 90 60 150 150 70 – – M-F8E-C45 -CMN-6300

030 30 46.0 45.0 30 49.0 48.0 70 90 70 150 150 70 – – – -CMN-6300

C X040 40 61.0 59.0 40 61.0 59.0 80 110 80 200 200 70 – – – -CMN-6300

040 40 58.0 60.0 50 63.0 65.0 80 125 80 250 250 100 – – – -CMN-6300

050 50 73.0 75.0 60 75.0 77.0 100 150 100 300 300 100 – – – -CMN-9000

X060 60 75.0 77.0 60 75.0 77.0 100 150 100 300 300 100 – – – -CMN-9000

D 060 60 82.0 85.0 75 93.0 96.0 125 200 125 350 350 150 – – – –

075 75 105.0 106.0 100 119.0 120.0 150 250 150 450 350 250 – – – –

100 100 137.0 138.0 125 149.0 150.0 200 350 200 600 450 250 – – – –

125 125 172.0 173.0 150 178.0 180.0 250 400 250 600 500 250 – – – –

X150 150 178.0 180.0 150 178.0 180.0 250 400 250 600 500 250 – – – –

E 150 150 197.0 199.0 200 238.0 240.0 300 500 300 700 700 400 – – – –

200 200 261.0 263.0 250 290.0 292.0 400 600 400 800 800 400 – – – –

250 250 322.0 325.0 250 322.0 325.0 450 600 450 800 800 400 – – – –

F P250 250 322.0 325.0 300 357.0 360.0 450 –

P300 300 357.0 360.0 350 421.0 425.0 500 –

P350 350 421.0 425.0 400 471.0 475.0 600 –

P400 400 471.0 475.0 450 527.0 532.0 600 –

Refer to the 1336 Spare Parts list (publication 1336-6.5) for replacement information.

P450 450 527.0 532.0 700 –

G X250 250 322.0 325.0 300 357.0 360.0 450 –

300 300 357.0 360.0 350 421.0 425.0 450 –

350 350 421.0 425.0 400 471.0 475.0 500 –

400 400 471.0 475.0 450 521.0 525.0 600/630 –

450 450 521.0 525.0 500 585.0 590.0 800 –

500 500 585.0 590.0 600 664.0 670.0 800 –

600 600 664.0 670.0 600 664.0 670.0 900 -

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection.

Circuit Breaker - inverse time breaker.

Motor Circuit Protector - instantaneous trip circuit breaker.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Motor

Circuit

Breaker

Protector

4,9

140M Motor Starter with Adjustable Current Range

Semiconductor fuse supplied with drive.

Bussmann Type FWP, SPP, or 170M Series

Ferraz Shawmut Type A-70Q, A-70QS or A070URD Series

2–8 Installation/Wiring

Table 2.A (continued) 575 Volt Input Protection Devices

CT Ratings

Drive Catalog Number

1336F-

Frame

A4 F10 1 2.4 2.0 3 3 3 6 15 3 140M-C2E-B25 – – –

F20 2 4.8 4.0 6 6 6 10 15 7 140M-C2E-C63 140M-D8E-C63 – –

F30 3 7.2 6.0 10 12 10 15 15 7 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F50 5 9.6 8.0 15 20 15 20 20 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F75 7.5 10.0 10.0 15 20 15 30 35 15 140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

F100 10 12.0 12.0 20 25 20 40 40 15 140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

F150 15 19.0 19.0 25 35 25 60 60 30 140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 140-CMN-2500

F200 20 25.0 24.0 30 45 30 80 80 30 140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

C 025 25 31.0 30.0 40 60 40 100 100 50 – – 140M-F8E-C32 140-CMN-4000

030 30 36.0 35.0 50 70 50 125 125 50 – – 140M-F8E-C45 140-CMN-4000

040 40 44.0 45.0 60 90 60 150 150 70 – – 140M-F8E-C45 140-CMN-6300

050 50 55.0 57.0 80 110 80 200 200 70 – – – 140M-CMN-6300

060 60 60.0 62.0 90 125 90 225 225 100 – – – 140M-CMN-6300

D 075 75 84.0 85.0 110 150 110 300 300 100 – – – 140M-CMN-9000

100 100 108.0 109.0 150 200 150 350 350 150 ––––

125 125 137.0 138.0 175 250 175 500 350 250 ––––

E 150 150 167.0 168.0 225 300 225 500 400 250 ––––

200 200 251.0 252.0 350 400 350 600 500 250 ––––

250 250 282.0 284.0 400 500 400 700 700 400 ––––

X300 300 295.0 298.0 400 600 400 800 800 400 ––––

F P350 350 347.0 350.0 450

P400 400 397.0 400.0 500

G 300 300 297.0 300.0 400

350 350 347.0 350.0 450

400 400 397.0 400.0 500

450 450 446.0 450.0 600/630

500 500 496.0 500.0 800

600 600 595.0 600.0 800

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection.

Circuit Breaker - inverse time breaker.

Motor Circuit Protector - instantaneous trip circuit breaker.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V

Input Output

Amps Amps Min.

Dual Element Time Delay Fuse

Max.2Min.1Max.2Max.8Max.8Available Catalog Numbers

Non-Time Delay Fuse

Refer to the 1336 Spare Parts list (publication 1336-6.5) for replacement information.

or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Maximum rating allowed by US NEC. Exact size must be chosen for each installtion.

The Maximum Short Circuit Rating of a Cutler-Hammer Series HMCP is 100,000A at 240 volts, 65,000A at 480 volts and 25,000A at 575 volts.

Circuit Breaker

Motor Circuit Protector

4,9

140M Motor Starter with Adjustable Current Range

Semiconductor fuse supplied with drive.

Bussmann Type FWP, SPP, or 170M Series

Ferraz Shawmut Type A-70Q, A-70QS or A070URD Series

5, 6

Table 2.B deleted

Input Devices Starting and Stopping the Motor

ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental

contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove AC line power to the drive. When AC power is removed, there will be a loss of inherent regenerative braking effect & the motor will coast to a stop. An auxiliary braking method may be required.

Repeated Application/Removal of Input Power

ATTENTION: The drive is intended to be controlled by control input signals that will start and stop the motor. A

device that routinely disconnects then reapplies line power to the drive for the purpose of starting and stopping the motor is not recommended.

Installation/Wiring 2–9

Bypass Contactors

Electrical Interference - EMI/RFI Immunity

The immunity of 1336 PLUS II drives to externally generated interfer- ence is good. Usually, no special precautions are required beyond the installation practices provided in this publication.

It is recommended that the coils of DC energized contactors associated with drives be suppressed with a diode or similar device, since they can generate severe electrical transients.

ATTENTION: An incorrectly applied or installed bypass system can result in component damage or reduction in product life. The most common causes are:

• Wiring AC line to drive output or control terminals.

• Improper bypass or output circuits not approved by Allen-Bradley.

• Output circuits which do not connect directly to the motor.

Contact Allen-Bradley for assistance with application or wiring.

2–10 Installation/Wiring

Emission

Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. The cable to the motor carries switched voltages and should be routed well away from sensitive equipment.

The ground conductor of the motor cable should be connected to the drive ground (PE) terminal directly. Connecting this ground conductor to a cabinet ground point or ground bus bar may cause high frequency current to circulate in the ground system of the enclosure. The motor end of this ground conductor must be solidly connected to the motor case ground.

Shielded or armored cable may be used to guard against radiated emissions from the motor cable. The shield or armor should be connected to the drive ground (PE) terminal and the motor ground as outlined above.

Common mode chokes at the drive output can help reduce common mode noise on installations that do not use shielded cable. Common mode chokes can also be used on analog or communication cables. Refer to page 2–37

for further information.

An RFI filter can be used and in most situations provides an effective reduction of RFI emissions that may be conducted into the main supply lines.

If the installation combines a drive with sensitive devices or circuits, it is recommended that the lowest possible drive PWM carrier frequency be programmed.

RFI Filtering 1336 PLUS II drives can be installed with an RFI filter, which controls

radio-frequency conducted emissions into the main supply lines and ground wiring.

If the cabling and installation recommendation precautions described in this manual are adhered to, it is unlikely that interference problems will occur when the drive is used with conventional industrial electronic circuits and systems. However, a filter may be required if there is a likelihood of sensitive devices or circuits being installed on the same AC supply.

Where it is essential that very low emission levels must be achieved or if conformity with standards is required the optional RFI filter must be used. Refer to Appendix C and instructions included with the filter for installation and grounding information.

CE Conformity Refer to Appendix C.

Installation/Wiring 2–11

Grounding Refer to the grounding diagram on page 2–13. The drive must be con-

nected to system ground at the power ground (PE) terminal provided on the power terminal block (TB1). Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC, VDE 0160, BSI, etc.) and should be inspected and tested at appropriate and regular intervals.

In any cabinet, a single, low-impedance ground point or ground bus bar should be used. All circuits should be grounded independently and directly. The AC supply ground conductor should also be connected directly to this ground point or bus bar.

Sensitive Circuits

It is essential to define the paths through which the high frequency ground currents flow. This will assure that sensitive circuits do not share a path with such current. Control and signal conductors should not be run near or parallel to power conductors.

Motor Cable

The ground conductor of the motor cable (drive end) must be connected directly to the drive ground (PE) terminal, not to the enclosure bus bar. Grounding directly to the drive (and filter, if installed) can provide a direct route for high frequency current returning from the motor frame and ground conductor. At the motor end, the ground conductor should also be connected to the motor case ground.

If shielded or armored cables are used, the shield/armor should also be grounded at both ends as described above.

Encoder & Communications Cabling

If encoder connections or communications cables are used, the wiring must be separated from power cabling. This can be accomplished with carefully routed, shielded cable (ground cable shield at the drive end only) or a separate steel conduit (grounded at both ends).

Discrete Control and Signal Wiring

The control and signal wiring must be grounded at a single point in the system, remote from the drive. This means the 0V or ground terminal should be grounded at the equipment end, not the drive end. If shielded control and signal wires are used, the shield must also be grounded at this point.

If the control and signal wires are short, and contained within a cabinet which has no sensitive circuits, the use of shielded control and signal wiring may not be necessary, but is always recommended.

2–12 Installation/Wiring

Shield Termination - TE (True Earth)

The TE terminal block (not available on A Frame drives) is used for all cable shields at the drive. It must be connected to an earth ground by a separate continuous lead. TE connections may exist on power and/or control terminal blocks to terminate shield cables for both power and control. Refer to Figure 2.1

for locations.

Safety Ground - PE (Potential Earth)

This is the safety ground required by code. This point must be connected to adjacent building steel (girder, joist) or a floor ground rod, provided grounding points comply with national or local electric code regulations. If a cabinet ground bus is used, refer to Grounding on page 2–11

RFI Filter

Important: Using an optional RFI filter may result in relatively high

ground leakage currents. Surge suppression devices are also incorporated in the filter. Therefore, the filter must be permanently installed and solidly grounded to the supply neutral. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. The integrity of this connection should be periodically checked.

General Grounding

Installation/Wiring 2–13

Conduit/4-Wire Cable

Nearest

Building Structure Steel

R (L1)

S (L2)

ESC SEL

T (L3)

RIO/DH+ or Analog

Common

Mode Core*

To Computer/Position Controller

(for TE shield ground, see "

Control and Signal Wiring"

Single-Point Grounding/Panel Layout

R (L1)

S (L2)

Common

Mode

U (T1)

Core*

V (T2)

JOG

W (T3)

PE/Gnd.

Shield

Motor Frame

Ground per

Motor

Local Codes

Terminator*

* Options that can be

installed as needed.

)

To Nearest Building

Structure Steel

Nearest

Building Structure Steel

T (L3)

TE – Zero Volt Potential Bus

(Isolated from Panel)

PE Ground Bus

(Grounded to Panel)

For Programmable Controller grounding recommendations, refer to publication 1770-4.1

1336 FORCE 1336 PLUS

ESC SEL

JOG

Logic

PE TE

Logic

Nearest Building

Structure Steel

Important: Grounding requirements will vary with the drives being used. Drives with True Earth (TE) terminals must have a zero potential bus, separate from potential earth (PE) ground bus. Note that buses can be tied together at one point in the control cabinet or

brought back separately to the building ground grid (tied within 3 meters

(10 feet)).

2–14 Installation/Wiring

Power Cabling Input and output power connections are performed through terminal

block, TB1 (see Figure 2.1

Important: For maintenance and setup procedures, the drive may be

operated without a motor connected.

Table 2.C

TB1 Signals

Terminal Description

PE Potential Earth Ground

TE True Earth Ground

R (L1), S (L2), T (L3) AC Line Input Terminals

+DC, -DC DC Bus Terminals

U (T1), V (T2), W (T3) Motor Connection

ATTENTION: The National Codes and standards (NEC,

VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

for location).

TB1

Power Terminal Block

TB2

Control & Signal Wiring

TB3

Control Interface Option

TB4

24V DC Auxiliary Input

TB6

High Voltage DC Auxiliary Input

TB9

480 or 600V Auxiliary Output (F Frame Only)

Control & Signal Shield Terminals

TB3

Option

Control Interface

TB1

Frames A1-A4

TB2

TB1

Control Interface

Option

TB1

Frames B, C

TB4 TB6

TB3

TB2

TB1

Figure 2.1 Terminal Block Locations

TB3

Control Interface

Option

TB1

Location

Frames D, E

TB4

TB2

TB6

TB1

TB1 Location

Frame F

R, S, T

TB9

TB3

TB2

TB1

Brake Terminals

TB1

Location

Frame G

TB3

TB2

U, V, W & Brake Terminals

PE Ground

Refer to page 1–1 for frame reference classifications and Figure 2.2 for TB1 details.

Installation/Wiring 2–15

Table 2.D TB1 Specifications

Drive Frame

Size

Max./Min. Wire Size

mm2 (AWG)

A1-A4 (page 2–21) 5.3/0.8 (10/18) 1.81 (16)

B1 (page 2–21

B2 (page 2–21

C (page 2–21

D (page 2–22

E (page 2–22)

F (page 2–23

G (page 2–23

Wire sizes given are maximum/minimum sizes that TB1 will accept - these are not recommendations.Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degree C. Do not reduce wire gauge when using higher temperature wire.

Applies to 30 kW (40 HP) 200-240V, 45 & 56 kW (60 & 75 HP) 380-480V, 56 kW (75 HP) 500-600V drives only.

These configurations of TB1 are stud type terminations and require the use of lug type connectors to terminate field installed conductors. Lug kits are available for use with these configurations. Wire size used is determined by selecting the proper lug based on the drive catalog number. Refer to Table 2.E.

One TE terminal is present – Max./Min. Wire Size is the same as other terminals.

Two TE terminals are present – Max./Min. Wire Size is the same as the D Frame terminal block.

) 8.4/0.8 (8/18) 1.81 (16)

) 13.3/0.5 (6/20) 1.70 (15)

) 26.7/0.8 (3/18) 5.65 (50)

3, 4

)

3, 5

)

120.0/2.1 (4/0 /14)

67.4/2.1 (00/14)

253.0/2.1 (500 MCM/14) 10.00 (87)

303.6/2.1 (600 MCM/14) 23.00 (200)

Maximum Torque

N-m (lb.-in.)

6.00 (52)

Lug Kits

D, E, F and G Frame drives have stud type terminals and/or bus bars/ bolts that require standard “crimp type” connectors for cable termina-

tion. Connectors such as T & B Color-Keyed lent) are recommended. The following table shows the lug selection for one possible cable choice. Connectors for each installation should be chosen based on desired cable sizes, the application requirements and all applicable national, state and local codes. See the minimum/ maximum values for wire size per Tabl e 2.D



connectors (or equiva-

2–16 Installation/Wiring

Table 2.E Lug Selection

AC Input R, S, T/Output U, V, W and PE DC+/DC–

Drive Catalog

Number

Cable (per Phase)

Qty. mm2 (AWG)

T&B Part No.

Qty. Number

1336F-A040 (1) 53.5 (1/0) (8) 54153

1336F-A050 (1) 85.0 (3/0) (8) 54163

1336F-A060 (1) 107.2 (4/0) (8) 54168

1336F-A075 (2) 53.5 (1/0) (8) 54109T

Cable (per Phase)

Qty. mm2 (AWG)

(1) 13.3 (6) (2) 54135

(1) 33.6 (2) (2) 54109 (1) 21.2 (4) (1) 54139

(8) 54109B

1336F-A100 (2) 85.0 (3/0) (8) 54111T

(1) 42.4 (1) (2) 54148 (1) 33.6 (2) (1) 54142

(8) 54111B

1336F-A125 (2) 107.2 (4/0) (8) 54112T

(1) 67.4 (2/0) (2) 54110 (1) 33.6 (2) (1) 54142

(8) 54112B

1336F-B060 (1) 42.4 (1) (8) 54147

1336F-B075 (1) 53.5 (1/0) (8) 54153

1336F-B100 (1) 85.0 (3/0) (8) 54163

1336F-B125 (1) 107.2 (4/0) (8) 54168

1336F-BX150 (1) 107.2 (4/0) (8) 54168

1336F-B150 (2) 53.5 (1/0) (8) 54109T

(1) 8.4 (8) (2) 54131

(1) 13.3 (6) (2) 54135

(1) 26.7 (3) (2) 54147

(1) 33.6 (2) (2) 54110 (1) 21.2 (4) (1) 54139

(8) 54109B

1336F-B200 (2) 85.0 (3/0) (8) 54111T

(1) 42.4 (1) (2) 54148 (1) 26.7 (3) (1) 54142

(8) 54111B

1336F-B250 (2) 107.2 (4/0) (8) 54112T

(1) 67.4 (2/0) (2) 54110 (1) 33.6 (2) (1) 54142

(8) 54112B

1336F-BX250 (3) 53.5 (1/0) (24) 54109 (1) 67.4 (2/0) (2) 54110 NA NA

1336F-BP/BPR250 (3) 53.5 (1/0) (24) 54109 (1) 67.4 (2/0) (2) 54110 NA NA

1336F-B300 (3) 67.4 (2/0) (24) 54110 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR300 (3) 67.4 (2/0) (24) 54110 (1) 42.4 (1) (2) 54148 NA NA

1336F-B350 (3) 85.0 (3/0) (24) 54111 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR350 (3) 85.0 (3/0) (24) 54111 (1) 42.4 (1) (2) 54148 NA NA

1336F-B400 (3) 107.2 (4/0) (24) 54112 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR400 (3) 107.2 (4/0) (24)54112 (1) 42.4 (1) (2) 54148 NA NA

1336F-B450 (3) 127.0 (250 MCM) (24) 54174 (1) 42.4 (1) (2) 54148 NA NA

1336F-BP/BPR450 (3) 127.0 (250 MCM) (24) 54174 (1) 42.4 (1) (2) 54148 NA NA

1336F-B500 (3) 152.0 (300 MCM) (24) 54179 (1) 53.5 (1/0) (2) 54109 NA NA

1336F-B600 (3) 152.0 (300 MCM) (24) 54179 (1) 53.5 (1/0) (2) 54109 NA NA

1336F-C075 (1) 33.6 (2) (8) 54142

1336F-C100 (1) 53.5 (1/0) (8) 54153

1336F-C125 (1) 67.4 (2/0) (8) 54158

(1) 13.3 (6) (2) 54135

(1) 26.7 (3) (2) 54147

1336F-C150 (1) 107.2 (4/0) (8) 54111 (1) 42.4 (1) (2) 54148 (1) 13.3 (6) (1) 54135

1336F-C200 (2) 67.4 (2/0) (8) 54110T

(1) 42.4 (1) (2) 54148 (1) 26.7 (3) (1) 54142

(8) 54110B

1336F-C250 (2) 85.0 (3/0) (8) 54111T

(1) 67.4 (2/0) (2) 54110 (1) 26.7 (3) (1) 54142

(8) 54111B

1336F-CX300 (3) 85.0 (3/0) (16) 54111

1336F-C300 (3) 85.0 (3/0) (16) 54111 NA NA

1336F-C350 (3) 53.5 (1/0) (24)54109 NA NA

1336F-C400 (3) 67.4 (2/0) (24) 54110 NA NA

1336F-C450 (3) 85.0 (3/0) (24) 54111 NA NA

1336F-C500 (3) 107.2 (4/0) (24)54112 NA NA

1336F-C600 (3) 127.0 (250 MCM) (24) 54174 NA NA

5/16” Stud. All other studs are 3/8”.

Lugs shown for DC+/– are based on dynamic brake sizing of 50% of (motor rating X 1.25). Select proper lugs based on required braking torque. Refer to 1336-5.64 or 1336-5.65 for additional information.

T & B COLOR-KEYED Connectors require T & B WT117 or TBM-6 Crimper tool or equivalent. Lugs should be crimped according to manufacturer’s tool instructions. If required, Rockwell Automation can supply lug kits for lugs shown above. Kits do not include crimping tools. Consult factory for kit information.

Consult Factory

T&B Part No.

Qty. Number

Cable (per Phase)

Qty. mm2 (AWG)

(1) 13.3 (6) (1) 54135

(1) 21.2 (4) (1) 54139

(1) 13.3 (6) (1) 54135

(1) 21.2 (4) (1) 54139

(1) 8.4 (8) (1) 54131

(1) 13.3 (6) (1) 54135

NA NA

T&B Part No.

Qty. Number

Installation/Wiring 2–17

Motor Cables

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 ft.) for every 10 meters (32.8 ft.) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4 mm/0.015 in.).

The cable should be 4-conductor with the ground lead being connected directly to the drive ground terminal (PE) and the motor frame ground terminal. See table below.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor (see table).

Recommended Shielded Wire

Location Rating/Type Description

Standard

(Option 1)

Standard

(Option 2)

Class I & II;

Division I & II

600V, 90° C (194°F)

XHHW2/RHW-2

Anixter B209500-

B209507, Belden 29501-

29507, or equivalent Tray rated 600V, 90° C (194° F) RHH/RHW-2

Anixter OLF-7xxxxx or

equivalent Tray rated 600V, 90° C (194° F) RHH/RHW-2

Anixter 7V-7xxxx-3G or

equivalent

• Four tinned copper conductors with XLP insulation.

• Copper braid/aluminum foil combination shield and

tinned copper drain wire.

• PVC jacket.

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.)

with three bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation

and impervious corrugated continuously welded alu-

minum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

Conduit

If metal conduit is preferred for cable distribution, the following guidelines must be followed.

• Drives are normally mounted in cabinets and ground connections are made at a common ground point in the cabinet. Normal installation of conduit provides grounded connections to both the motor frame ground (junction box) and drive cabinet ground. These ground connections help minimize interference. This is a noise reduction recommendation only, and does not affect the requirements for safety grounding (refer to pages 2–11

and 2–12).

2–18 Installation/Wiring

• No more than three sets of motor leads can be routed through a single conduit. This will minimize “cross talk” that could reduce the effectiveness of the noise reduction methods described. If more than three drive/motor connections per conduit are required, shielded cable as described above must be used. If practical, each conduit should contain only one set of motor leads.

ATTENTION: To avoid a possible shock hazard caused by

induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will eliminate the possible shock hazard from “cross coupled” drive motor leads.

Motor Lead Lengths

Installations with long cables to the motor may require the addition of output reactors or cable terminators to limit voltage reflections at the motor. Excessive cable charging current can also reduce the amount of current available to produce rated motor torque. Refer to Tables 2.F and 2.G

for the maximum cable length allowed for various installation techniques. Shaded distances are restricted by cable capacitance charging current. The figure below demonstrates how total cable length is calculated. Failure to follow these guidelines can result in poor motor performance and nuisance drive overcurrent or overload tripping. For installations that exceed the recommended maximum lengths listed, contact the factory.

Please note that the cable lengths shown are guidelines. Your application may be restricted to a shorter cable length due to wire type, wire placement, line reactor and type of motor.

How to Measure Motor Cable Lengths Limited by Capacitance

ESC SEL

JOG

91.4 (300)

All examples represent motor cable length of 189.2 meters (600 feet).

15.2 (50)

ESC SEL

JOG

167.6 (550)

ESC SEL

JOG

182.9 (600)

ESC SEL

JOG

152.4 (500)

15.2 (50) 15.2 (50)

Installation/Wiring 2–19

Table 2.F

Maximum Motor Cable Length Restrictions in meters (feet) - 380V-480V Drives

Any CableShld.

182.9 (600)

No External Devices w/1204-TFB2 Term. w/1204-TFA1 Terminator Reactor at Drive

Motor Motor Motor Motor

1600V or

A B 1329

Drive Frame

Drive kW (HP)

Motor kW (HP)

Any Cable

A1 0.37 (0.5) 0.37 (0.5) 12.2

(40)

0.75 (1) 0.75 (1) 12.2 (40)

0.37 (0.5) 12.2 (40)

1.2 (1.5) 1.2 (1.5) 12.2 (40)

0.75 (1) 12.2 (40)

0.37 (0.5) 12.2 (40)

A2 1.5 (2) 1.5 (2) 7.6

(25)

1.2 (1.5) 7.6 (25)

0.75 (1) 7.6 (25)

0.37 (0.5) 7.6 (25)

2.2 (3) 2.2 (3) 7.6 (25)

1.5 (2) 7.6 (25)

0.75 (1) 7.6 (25)

0.37 (0.5) 7.6 (25)

A3 3.7 (5) 3.7 (5) 7.6

(25)

2.2 (3) 7.6 (25)

1.5 (2) 7.6 (25)

0.75 (1) 7.6 (25)

0.37 (0.5) 7.6 (25)

A4 5.5-15

(7.5-20)

B 11-22

(15-30)

C 30-45

(X40-X60)

D 45-112

(60-X150)

E 112-187

(150-250)

F 187-336

(250-450)

G 187-448

(X250-600)

5.5-15

(7.5-20)

11-22 (15-30)

30-45 (40-60)

45-112 (60-150)

112-187 (150-250)

187-336 (250-450)

187-448 (250-600)

7.6 (25)

12.2 (40)

18.3 (60)

Any Cable

33.5 (110)

12.2 (40)

30.5 (100)

53.3 (175)

1329R/L (1850V) A or B 1329 A B 1329 A B or 1329

Any

Cable

91.4

(300)

91.4

(300)

91.4

(300)

91.4

(300)

91.4

(300)

114.3

121.9

(375)

(400)

91.4

(300)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

91.4

(300)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3

182.9

(375)

(600)

114.3 Contact factory for

(375)

advice on cable

114.3 lengths over 182.9

(375)

(600).

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

114.3

(375)

Unshld. Shld.3Unshld. Shld.3Unshld.

Use 1204-TFA1 30.5

91.4

(300)

91.4

182.9

(300)

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

Cable Type

Cable Type Cable Type

Any Cable

30.5

61.0

(100)

(200)

30.5

(100)

61.0

(100)

(200)

30.5

(100)

30.5

(100)

30.5

(100)

91.4

30.5 (100)

(300)

182.9 (600)

30.5

61.0

(100)

(200)

30.5

(100)

30.5

61.0

(100)

(200)

61.0

(200)

61.0

(200)

61.0

(200)

91.4

61.0

(300)

(200)

91.4

61.0

(300)

(200)

91.4

61.0

(300)

(200)

91.4

61.0

(300)

(200)

Use 1204-TFB2

Any Cable

91.4 (300)

121.9 (400)

91.4 (300)

182.9 (600)

Any Cable

22.9 (75)

24.4 (80)

76.2 (250)

61.0 (200)

182.9 (600)

Type A Motor Characteristics: No phase paper or misplaced phase paper, lower quality insulation systems, corona inception voltages between 850 and 1000 volts. Type B Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 and 1200 volts. 1329R/L Motors: These AC variable speed motors are “Control-Matched” for use with Allen-Bradley Drives. Each motor is designed to meet or exceed

the requirements of the Federal Energy Act of 1992. All 1329R/L motors are optimized for variable speed operation and include premium inverter grade insulation systems which meet or exceed NEMA MG1. Part 31.40.4.2.

2–20 Installation/Wiring

Table 2.G

Maximum Motor Cable Length Restrictions in meters (feet) - 500V-600V Drives

No External Devices w/1204-TFB2 Terminator w/1204-TFA1 Terminator Reactor at Drive

Motor Motor Motor Motor

1329R/L

Any

Cable

Drive Frame

Drive kW (HP)

Motor kW (HP)

Any

Cable

Motors

Any Cable

A4 0.75 (1) 0.75 (1) NR NR NA NR 182.9

(600)

0.37 (0.5) NR NR

NA NR 182.9

(600)

1.5 (2) 1.5 (2) NR NR

NA NR 182.9

(600)

1.2 (1.5) NR NR

NA NR 182.9

(600)

0.75 (1) NR NR 182.9

0.37 (0.5) NR NR 182.9

2.2 (3) 2.2 (3) NR NR

(600)

NA NR 182.9

NR 182.9

(600)

NR 182.9

(600)

1.5 (2) NR NR

NA NR 182.9

(600)

0.75 (1) NR NR 182.9

0.37 (0.5) NR NR 182.9

3.7 (5) 3.7 (5) NR NR

(600)

NA NR 182.9

NR 182.9

(600)

NR 182.9

(600)

2.2 (3) NR NR

NA NR 182.9

(600)

5.5-15 (7.5-20)

C 18.5-45

(25-60)

D 56-93

(75-125)

E 112-224

(150-X300)

F 261-298

(350-400)

G 224-448

(300-600)

1.5 (2) NR NR 182.9 (600)

0.75 (1) NR NR 182.9 (600)

0.37 (0.5) NR NR 182.9 (600)

5.5-15

(7.5-20)

18.5-45

(25-60)

56-93 (75-125)

112-224 (150-X300)

261-298 (350-400)

224-448 (300-600)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

NR 9.1

(30)

182.9 (600)

NR 182.9

(600)

NR 182.9

(600)

NR 182.9

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

1600V or 1329R/L (1850V)5AB

Any Cable

335.3

Any Cable

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

335.3

NR 61.0

(1100)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

182.9

NR 61.0

(600)

1600V or 1329R/L (1850V)5AB

Any

Cable

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

182.9

(200)

(600)

Any Cable

30.5 (100)

61.0 (200)

182.9 (600)

NR = Not Recommended NA = Not Available at time of printing

Values shown are for 480V nominal input voltage, drive carrier frequency of 2 kHz and ambient temperature at the motor of 40 degrees C. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values by 0.85 for high line conditions. For input voltages of 380, 400 or 415V AC, multiply the table values by

1.25, 1.20 or 1.15, respectively.

A 3% reactor reduces motor and cable stress but may cause a degradation of motor waveform quality. Reactors must have a turn-turn insulation rating of 2100 volts or higher.

Includes wire in conduit.

Values shown are for nominal input voltage and drive carrier frequency of 2 kHz. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values by 0.85 for high line conditions.

When used on 600V systems, 1329R/L motors have a corona inception voltage rating of approximately 1850V.

These distance restrictions are due to charging of cable capacitance and may vary from application to application.

1600V or 1329R/L (1850V)

Any

Cable

Not

Recommended

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

91.4

182.9

(300)

(600)

182.9

(600)

182.9

(600)

182.9

(600)

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