Rockwell Automation 1336E User Manual

1336 IMPACT Quick Start Guide
This Quick Start Guide summarizes the basic steps needed to install, start-up, and program the 1336 IMPACT Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only. Refer to the 1336 IMPACT User Manual (publication 1336 IMPACT-5.0) for details on other application considerations and related precautions.
Power Wiring – TB1
TE
Ground
TE
(Not on all drives) (Not on all drives)
Required
Input Fusing
Conduit/4-Wire Cable
Nearest
Building Structure Steel
AC Input
to Drive
R
S
(L1)
(L2)T(L3)
Required Branch
Circuit Disconnect
PE
Ground
Important: Verify motor insulation system peak voltage
Diagram shows connections that are common for all drives.
Drive Output
to Motor
U
(T1)V(T2)W(T3)
Common Mode Core*
Shield*
* Optional
rating. For cable lengths greater than 6.1 meters (20 feet), consult the User Manual.
Refer to User Manual for Detailed Information.
Dynamic Brake
DC
+
Motor
Terminator*
Jumper Locations
DC
BRK
Motor Frame
PE
Ground per
Local Codes
J4 (TB4)
J7 (TB7)
J10 (TB10)
Frames A1 – A4
Publication 1336 IMPACT-5.5EN – May, 1999
J5
LANGUAGE MODULE
ALLEN-BRADLEY
L Option Board
Jumpers
J2
TB10
TB11
LANGUAGE MODULE
ALLEN-BRADLEY
ESC
SEL
JOG
All Other Frames
1336 IMPACT Quick Start Guide
Wiring I/O – A-Frames
Analog Input 1
Analog Input 2
4 to 20 mA
Pulse Source
J7 (TB7)
+
Shield
+
Shield
+
Shield
+
Shield
J4 (TB4)
1
-
-
-
-
2 3
4 5
6 7
8
9
10 11 12
Analog Output 2
+10V
Com
-10V
Shield
Analog Output 1
Shield
Shield
4 to 20 mA
+
-
+
-
+
-
1
2 3
4 5
6 7
8
9
10 11 12
DC Power
Supply*
J10 (TB10)
123456789101112
Supply
Relay 1
Default: At Speed
Default: Enable
* The power supply is for drive input use only.
Relay 3
Default: Not Fault
Relay 2
Default: Not Warning
(Run)
TE
Voltage
Clearance
Relay 4 (Alarm)
Wiring I/O - All Other Frames
TB11
Relay 1
Default:
At Speed
Supply
TB10
DC Power
Supply
+10V Com -10V
1 23456789
+++++++-------
Analog Input 1
Relay 2 Default:
Enable (Run)
SH SH SH SH SH
Analog Input 2
123
10 11 12
4-20 mA Input
4
6
5
789 10
TE
Voltage Clearance
Relay 4 Default: Not Warning (Alarm)
Relay 3 Default: Not Fault
13 14 15 16 17 18 19 20 21 22
Pulse Source
Analog Output 1
Analog Output 2
4-20 mA Output
2Publication 1336 IMPACT-5.5EN – May, 1999
L Option Board
1
Status
2
Start
3
Start
4
Start
5
Start
6
Start
7
Start
8
Start
9
Start
10
Start
11
Start
12
Run Fwd
13
Run Fwd
14
Run Fwd
15
Run Fwd
16
Run Fwd
17
Start
18
Start
19
Start
20
Start
21
Start
22
Start
23
Run Fwd
24
Run Fwd
25
Run Fwd
26
Run Fwd
27
Start
28
Start
29
Start
30
Run Fwd
Spd Select
3
2
1
0
0
0 - Speed Ref 1
0
0
1 - Speed Ref 2
0
1
0 - Speed Ref 3
0
1
1 - Speed Ref 4
1
0
0 - Speed Ref 5
1
0
1 - Speed Ref 6
1
1
0 - Speed Ref 7
1
1
1 - No Change, Last State
Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt Stop/Clr Flt
19
1336 IMPACT Quick Start Guide
Status Rev/Fwd Rev/Fwd Rev/Fwd Rev/Fwd Rev/Fwd Reverse Reverse MOP Incr Reverse Accel 1 Run Rev Run Rev Run Rev Run Rev Run Rev Rev/Fwd Rev/Fwd Spd/Trq 3 Spd/Trq 3 Reverse Spd/Trq 3 Run Rev Run Rev Run Rev Run Rev Rev/Fwd MOP Incr Reverse Run Rev
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Common
Status Jog Stop Type Accel 2*/1 MOP Incr Jog Forward Forward MOP Decr Forward Accel 2 Loc/Rem Stop Type Accel 2*/1 MOP Incr Loc/Rem PTrim En Flux Enable Spd/Trq 2 Spd/Trq 2 Forward Spd/Trq 2 PTrim En Flux Enable PTrim En Jog MOP Incr MOP Decr Forward MOP Incr
Common
Status Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt Ext Flt
Common
Status Spd Sel 3 Spd Sel 3 Decel 2*/1 MOP Decr Loc/Rem Jog Spd Sel 3 Spd Sel 3 MOP Incr Decel 1 Spd Sel 3 Spd Sel 3 Decel 2*/1 MOP Decr Stop Type Ramp Dis Reset Spd/Trq 1 Spd/Trq 1 Ramp Dis Spd/Trq 1 Reset Reset Ramp Dis Spd Sel 3 MOP Decr Spd Sel 3 MOP Incr MOP Decr
Encoder B
Encoder NOT A
Status Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 MOP Decr Decel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 PTrim En Flux Enable Reset Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 Spd Sel 2 MOP Decr Spd Sel 2
Encoder A
(200mA max.)
Encoder NOT B
+12V
Status Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1 Spd Sel 1
3 0
0 0 0 1 1 1 1
Encoder Common
Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable Enable
Spd/Trq Select
2
1
0
0 - Zero Torque
0
1 - Speed Reg
1
0 - Torque Reg
1
1 - Min Trq/Spd
0
0 - Max Trq/Spd
0
1 - Sum Trq/Spd
1
0 - Zero Torque
1
1 - Zero Torque
Start-Up
This start-up procedure co vers only the most commonly adjusted values using the 1 336 IMPACT “Startup” mode. Refer to the User Manual for detailed information.
The following procedure is written for users who have a Human Interface Module (HIM) installed. For users without a HIM, respective external commands and signals must be supplied. It is also assumed that all parameters are at factory default settings.
ATTENTION: Power must be applied to the drive to perform the following. Some of the voltages present are at incoming line potential. T o avoid a shock hazard or damage to equipment, only qualified driv e service
!
!
Publication 1336 IMPACT-5.5EN – May, 19993
personnel should perfo rm the fo l lowing procedure. Thoroughly read and under sta n d th e pro cedure before beginning. If an e ven t does not occur while perfor ming this procedure, Do Not Proceed. Remo ve po wer b y opening the branch circuit disconnect device and correct the malfunction before continuing.
ATTENTION: To avoid a hazard of electric shock when wiring or servicing the drive, verify that the voltage on the bus capacitors has discharged. Measure the DC bus v oltage at the + and - terminals of TB1. The voltage must be zero.
1336 IMPACT Quick Start Guide
1. Verify that AC line power and control power match the drive rating.
2. If an L option is installed, verify that the Stop and Enable interlock inputs are present. If this option is not installed, verify
that jumpers are installed at pins 3 and 4 and 17 and 18 on J5 on A Frame drives or J2 on B Frame and up drives. Ref er to Jumper Locations.
3. If standard I/O is being used, verify that jumpers are wired correctly.
4. If Analog Option is installed, verify that parameters are properly configured (refer to the User Manual).
ATTENTION: In all of the following steps, rotation of the motor may occur. To guard against injury ,
incorrect rotation, and possible equipment damage, read each step carefully and perform with caution.
!
5. Apply AC power and control voltages to the drive. The LCD display should light and display a drive status of “Stopped”
and an output frequency of “+0.00 Hz.” If the drive detects a fault, a statement relating to the fault will be shown on the display. Record the information, remove power, and correct the fault source before proceeding.
6. From the Status Display, press the Enter key (or any key). “Choose Mode” will be displayed . Pres s the Increment (or
Decrement) key until “Startup is displayed. Press Enter.
Important: All questions can be answered Yes or No. Pressing Enter will select the default (“Y” or “N”). Pressing the Increment (or Decrement) key will change the selection. Press Enter to select. Choosing “Y” allows you to proceed through the step, and choosing “No” will advance you to th e next step . The figure below shows the steps involved.
Startup
Quick Motor Tune?
No
Configure Digital?
No
Configure Analog?
No
Done
Yes
Enter Motor Data?
Relay
Yes Yes
Output
Inputs
Yes Yes
Yes Yes Yes Yes
Encoder?
L Option
Outputs
Regen/ Brake?
Phase Rotation?
Autotune?
Important: Pleas e note the following:
The “Startup” mode can be e xit ed at an y time by pressing ESCape until the Status Display i s shown. If you wish to re-enter the “Startup” mode, simply select “Reset Sequence” to start from the beginning. Selecting “Continue” allows you to resume from the point where you left off.
Completing the last action in any step will automatically take you to th e next step.
Pressing SELect will activate line 2 of the display. This must be done for all values.
Press the Increment (or Decrement) key to adjust a value (skip if value is correct). Press Enter to store the value or retain existing value. Pressing Enter again will cause you to move to the next step (parameter)
7. Cycle power to acti v ate changes. This completes the “Assisted Startup” procedure. Depending o n your application, furt her
parameter programming and/or “Advanced Startup” may be required. Refer to the User Manual for details.
4Publication 1336 IMPACT-5.5EN – May, 1999
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