REMKO RAV 35 Operating Instructions Manual

Operating instructions
REMKO RAV 35
High-performance fans
for the construction and renovation industry
0190-2018-07 Edition 1, en_GB
Read the instructions prior to performing any task!
Read these operating instructions carefully before commis­sioning / using this device!
These instructions are an integral part of the system and must always be kept near or on the device.
Subject to modifications; No liability accepted for errors or mis­prints!
Translation of the original operating instructions

Table of contents

1 Safety and usage instructions............................................................................................................. 4
1.1 General safety notes....................................................................................................................... 4
1.2 Identification of notes...................................................................................................................... 4
1.3 Personnel qualifications.................................................................................................................. 4
1.4 Dangers of failure to observe the safety notes................................................................................ 4
1.5 Safety-conscious working............................................................................................................... 4
1.6 Safety instructions for the operator................................................................................................. 5
1.7 Safety notes for installation, maintenance and inspection work...................................................... 5
1.8 Unauthorised modification and changes......................................................................................... 6
1.9 Intended use................................................................................................................................... 6
1.10 Warranty........................................................................................................................................ 6
1.11 Transport and packaging............................................................................................................... 6
1.12 Environmental protection and recycling........................................................................................ 6
2 Technical data........................................................................................................................................ 7
2.1 Unit data.......................................................................................................................................... 7
2.2 Characteristic curves....................................................................................................................... 8
3 Unit description..................................................................................................................................... 8
4
Electrical wiring..................................................................................................................................... 9
5 Commissioning..................................................................................................................................... 9
6 Motor overload protection switch..................................................................................................... 10
7 Shutdown............................................................................................................................................. 10
8 Care and maintenance........................................................................................................................ 11
9 General view of unit and spare parts................................................................................................ 12
9.1 Exploded view of the unit.............................................................................................................. 12
9.2 Spare parts list.............................................................................................................................. 12
10 Index..................................................................................................................................................... 13
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REMKO RAV
1 Safety and
usage instructions

1.1 General safety notes

Carefully read the operating manual before com­missioning the units for the first time. It contains useful tips and notes such as hazard warnings to prevent personal injury and material damage. Failure to follow the directions in this manual not only presents a danger to people, the environment and the system itself, but will void any claims for
.
liability Keep this operating manual and the refrigerant
data sheet near to the units.

1.2 Identification of notes

This section provides an overview of all important safety aspects for proper protection of people and safe and fault-free operation.The instructions and safety notes contained within this manual must be observed in order to prevent accidents, personal injury and material damage.
Notes attached directly to the units must be observed in their entirety and be kept in a fully legible condition.
Safety notes in this manual are indicated by sym­bols. Safety notes are introduced with signal words which help to highlight the magnitude of the danger in question.
DANGER!
CAUTION!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may cause injury or mate­rial and environmental damage.
NOTICE!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may cause material and environmental damage.
This symbol highlights useful tips and recom­mendations as well as information for efficient and fault-free operation.

1.3 Personnel qualifications

Personnel responsible for commissioning, opera­tion, maintenance, inspection and installation must be able to demonstrate that they hold a qualifica­tion which proves their ability to undertake the work.
Contact with live parts poses an immediate danger of death due to electric shock. Damage to the insulation or individual components may pose a danger of death.
DANGER!
This combination of symbol and signal word warns of a situation in which there is immediate danger cause serious injury.
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may be fatal or cause serious injury
, which if not avoided may be fatal or
WARNING!
.
1.4

Dangers of failure to observe the safety notes

Failure to observe the safety notes may pose a risk to people, the environment and the units. Failure to observe the safety notes may void any claims for damages.
In particular, failure to observe the safety notes may pose the following risks:
n The failure of important unit functions. n The failure of prescribed methods of mainte-
nance and repair
n Danger to people on account of electrical and
mechanical effects.
.

1.5 Safety-conscious working

The safety notes contained in this manual, the existing national regulations concerning accident prevention as well as any internal company working, operating and safety regulations must be observed.
4
1.6 Safety instructions for the oper-
ator
The operational safety of the units and compo­nents is only assured providing they are used as intended and in a fully assembled state.
This unit can be used by children above the age of 8, as well as by people with impaired physical, sensory or mental capabilities or a lack of experi­ence and knowledge if they are supervised or have received instruction in the safe operation of the unit, and if they understand the associated poten­tial hazards. Children must never play with the unit. Cleaning and user maintenance must not be car­ried out by unsupervised children.
n Persons who use the unit must be aware of the
hazards involved with the use of such fans.
n The respective building code regulations or
other regulations must be observed as a basic rule.
n The operator is responsible for the proper unit
installation, the correct electrical supply and the safe operation of the units.
n Do not operate units or components with
obvious defects or signs of damage.
n Safety components (e.g. protection grids) must
not be removed or rendered inoperative.
n The units must always be installed and oper-
ated in a stable position
n The units may not be installed or operated in
potentially flammable or explosive environ­ments.
n The units must not be installed or operated in
atmospheres containing oil, sulphur salt.
n Protect the surroundings and the unit itself
from any objects that could be swirled up.
n The units and components must not be
exposed to any mechanical load, extreme levels of humidity or extreme temperatures.
n Never allow water to enter the inside of the
units.
n All housing parts and unit openings, e.g. air
inlets and outlets, must be free from foreign objects. An unobstructed air inlet and air outlet must be guaranteed at all times.
n Never insert foreign objects into the units. n The units may only be used as intended within
the specified output limits.
n The units must not be covered during opera-
tion.
n The units must not be transported while they
are running.
n All electrical cables on the outside of the units
must be protected against damage (e.g. by ani­mals etc.).
, chlorine or
ear hearing protection if spending a longer
n W
period of time in the vicinity of the unit.
n The units must be inspected by a service tech-
nician to ensure that they are safe to use and fully functional at least once yearly. Visual inspections and cleaning may be performed by the operator when the units are disconnected from the mains.
DANGER!
or allen Arbeiten an den Geräten muss der
V Netzstecker aus der Netzsteckdose gezogen werden.
Reparaturen bzw. Änderungen an der Elektroin­stallation sowie der Zuleitung dürfen aus sicher­heitstechnischen Gründen ausschließlich durch autorisiertes Fachpersonal ausgeführt werden.
NOTICE!
Extensions to the connection cable must only be conducted by authorised specialist electri­cians, taking into consideration the unit power consumption, cable length and local use.

1.7 Safety notes for installation, maintenance and inspection work

n Appropriate hazard prevention measures must
be taken to prevent risks to people when per­forming installation, repair cleaning work on the units.
n The setup, connection and operation of the
units and its components must be undertaken in accordance with the usage and operating conditions stipulated in this manual and comply with all applicable regional regulations.
n If the mains power supply line of this unit is
damaged, this must be replaced by the manu­facturer or their customer services department or a similarly qualified person in order to avoid any hazard.
n The units and components must not be
exposed to any mechanical load, extreme levels of humidity or extreme temperatures.
n Never allow water to enter the inside of the
units.
n Never insert foreign objects into the units. n The units must be inspected by a service tech-
nician to ensure that they are safe to use and fully functional at least once yearly. Visual inspections and cleaning may be performed by the operator when the units are disconnected from the mains.
, maintenance or
5
REMKO RAV

1.8 Unauthorised modification and changes

Modifications or changes to units and components are not permitted and may cause malfunctions. Safety devices may not be modified or bypassed. Original replacement parts and accessories authorised by the manufactured ensure safety use of other parts may invalidate liability for resulting consequences.
. The

1.9 Intended use

The units are designed and equipped exclusively for the purposes of aeration, ventilation, circulating air or for extracting dust whilst complying with the technical data and the safety instructions. The design of the mobile units allows rapid change in location and may only be operated in the design delivered from the factory. The units may not be installed or operated on muddy or flooded sur­faces.
Any different or additional use is a non-intended use. The manufacturer/supplier assumes no lia­bility for damages arising from non-intended use. The user bears the sole risk in such cases. Intended use also includes working in accordance with the operating and installation instructions and complying with the maintenance requirements.
The threshold values specified in the technical data must not be exceeded.

1.11 Transport and packaging

The devices are supplied in a sturdy shipping con­tainer
. Please check the equipment immediately upon delivery and note any damage or missing parts on the delivery and inform the shipper and your contractual partner. For later complaints can not be guaranteed.
WARNING!
Plastic films and bags etc. are dangerous toys for children!
Why:
- Leave packaging material are not around.
- Packaging material may not be accessible to children!
1.12 Environmental protection
and recycling
Disposal of packaging
All products are packed for transport in environ­mentally friendly materials. Make a valuable contri­bution to reducing waste and sustaining raw mate­rials. Only dispose of packaging at approved collection points.

1.10 Warranty

For warranty claims to be considered, it is essential that the ordering party or its representative com­plete and return the "certificate of warranty" to REMKO GmbH & Co. KG at the time when the units are purchased and commissioned.
The warranty conditions are detailed in the "Gen­eral business and delivery conditions". Further­more, only the parties to a contract can conclude special agreements beyond these conditions. In this case, contact your contractual partner in the first instance.
Disposal of equipment and components
Only recyclable materials are used in the manufac­ture of the devices and components. Help protect the environment by ensuring that the devices or components (for example batteries) are not dis­posed in household waste, but only in accordance with local regulations and in an environmentally safe manner cling specialists or at collection points.
, e.g. using certified firms and recy-
6

2 Technical data

2.1 Unit data

Unit type RAV 35
Configuration Axial fan
2-speed air flow rate
Pressure, max. Pa 500
Electrical wiring V/~/Hz 230/1~/50
Max. power consumption W 750
Customer-provided electrical protection A 10
Max. current consumption A 3.2
Sound pressure level 5 m *) dB(A) 68
Max. temperature of conveyed medium °C 40
Hose connection Ø mm 300
Max. hose length m 38
Dimensions H/W/D mm 440/380/420
Weight kg 17
EDP no.: 1610635
*) Calculated for solid ball. Measurement per DIN EN ISO 9614-2 W
e reserve the right to modify the dimensions and design as part of the ongoing technical development
process.
m3/h
1350/2900
7
0
100
200
300
400
500
600
0 500 1000 1500 2000 2500 3000 3500
2
1
A
B
REMKO RAV

2.2 Characteristic curves

Fig. 1: Characteristic curves
1: Pressure build-up [Pa] 2:
Medium flow rate [m3/h] A: Characteristic curve for the smaller stage B: Characteristic curve for the higher stage
Measurement carried out per DIN EN ISO 5801 – Test set-up category B.

3 Unit description

The combination of powerful axial fan and well thought out accessories for connecting air distribu­tion hoses make the unit a particularly versatile sol­ution for aeration and ventilation, air circulation and also for transporting warming air or cooling air over longer distances.
The unit is also ideally suited to provide ef support for dehumidifiers when drying buildings.
The rapid air movement breaks up the high humidity layer on the material and increases the evaporation rate. This results in walls, ceilings and floors drying faster! The higher the flow rate on the damp surface of the material, the faster the drying process. Thus, the drying time can be drastically shortened through the combination of dehumidi­fiers and this powerful fan, depending on the respective environment and temperature. The use of additional fans accelerates the evaporation whereby the drying process can be shortened by up to 50%.
The unit has hose connection ports on both sides allowing very versatile use.
The unit is equipped with a 2-speed high-perform­ance axial fan, operating hours counter, motor overload protection switch and mains cable with 230 V CEE connector.
fective
The unit conforms to the fundamental health and safety requirements of the appropriate EU stipula­tions and is simple to operate.
8
A
B
Reset
MS

4 Electrical wiring

n The 230V electrical connection is made using a
built-in mains cable with earthed safety plug.
n Connect the power plug to a properly installed
and appropriately safeguarded mains socket.
n All cable extensions must only be used in fully
un-reeled or reeled of
WARNING!
The electrical connection for the units must be made at a separate feed point with a residual current device in accordance with VDE 0100, Section 55.
f condition.

5 Commissioning

Before the initial commissioning
n Check that the unit and any accessories being
used are installed correctly
A: Example 1 - Optional dust bag # 1009540 B: Example 2 - Optional WL hose # 1009512
.
NOTICE!
Always fasten hoses and dust bag with suitable lashing straps or clamps.
Commissioning
Connect unit
n Switch unit to desired power stage using the 2-
stage operating switch.
n If required, read of
hours on the operating hours counter.
f and record the operating
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REMKO RAV
6 Motor overload protec-
tion switch
The unit is equipped with a motor overload protec­tion switch (MS), which interrupts the power supply in the event of the electrical motor being over­loaded and electrically interlocks the unit. The MS is unlocked (reset) manually button on the MS.
NOTICE!
If the motor overload protection switch has been triggered, the cause of the malfunction must be identified and rectified before a reset is performed.
. To do so, press in the

7 Shutdown

n Move the operating switch to the “0” position. n Read of
required.
With longer breaks in operation:
n Disconnect the unit from the power supply n Clean the unit if required and store in a location
protected from dust and direct sunlight.
The units can be stacked to save space if required.
f the operating hours counter if
.
Fig. 2: Stacking with max. 2 units
NOTICE!
The units must be protected against falling down and unauthorised access after stacking.
10

8 Care and maintenance

General notes
Regular care and maintenance is fundamental to a long service life and fault-free operation of the unit.
In normal operation, the units are almost mainte­nance-free. However uous fault-free operation, they should be checked at regular intervals and cleaned or repaired when necessary and in accordance with the respective operating conditions.
, in order to guarantee contin-
DANGER!
Before undertaking any work on the units, the mains plug must be removed from the mains socket.
Cleaning the units
n The units should be disconnected from the
electrical power supply and secured to prevent unauthorised reactivation.
n Clean the intake grill at regular intervals and
replace it if damaged.
n Clean all intake openings and discharge fins.
o clean the fan blades, it is necessary to
n T
remove the protection grid beforehand.
n Clean severe soiling on the fan and the fan
housing with soap solution.
n Clean the units dry or with a moistened cloth
and some soap solution if necessary.
n High pressure cleaners or steam cleaners shall
not be used under any circumstances.
n Never use abrasive or solvent-based cleaners. n Ensure that the unit is not damaged if using
compressed air.
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REMKO RAV

9 General view of unit and spare parts

9.1 Exploded view of the unit

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

Spare parts list

9.2
No. Designation EDP no.
1 Mains cable with plug 1113049
2 Cable gland 1122990
3 Metal grill 1122991
4 Hose connection ports 1122992
5 Fan housing 1113039
6 Control panel 1122995
7 Operating hours counter 1113048
8 Reset button 1122997
9 12 µF capacitor 1122998
10 5 µF capacitor 1122999
11 Operating switch 1122996
12 Electric motor 1122993
13 Fan blade 1122994
To assure the correct delivery of spare parts, please always provide the unit type with its corresponding serial number (see name plate).
12

10 Index

C
Care ................................. 1
Care and maintenance ................... 11
Commissioning .......................... 9
1
D
Disposal of equipment .....................6
E
Electrical wiring .......................... 9
Environmental protection ...................6
Exploded view drawing ................... 12
Exploded view of the unit ................. 12
M
Maintenance ........................... 11
Motor overload protection switch ............10
O
Ordering spare parts ..................... 12
S
Safety
Dangers of failure to observe the safety
notes ............................... 4
General ............................. 4
Identification of notes ................... 4
Instructions for the operator .............. 5
Note for inspection work .................5
Note for installation work ................ 5
Note for maintenance work .............. 5
Personnel qualifications ................. 4
Safety-conscious working ................4
Unauthorised modification ...............6
Unauthorised replacement part manufacture . 6
Shutdown ............................. 10
Spare parts list ......................... 12
W
Warranty ............................... 6
13
REMKO RAV
14
Consulting
Thanks to intensive training, our consultants are always completely up-to-date in terms of technical knowledge. This has given us the reputation of being more than just an excellent, reliable supplier: REMKO, a partner helping you find solutions to your problems.
Distribution
REMKO offers not just a well established sales network both nationally and internationally, but also has exceptionally highly­qualified sales specialists. REMKO field staff are more than just sales representatives: above all, they must act as advisers to our customers in air conditioning and heating technology.
SFlbCustomer Service
Our equipment operates precisely and reliably. However, in the event of a fault, REMKO customer service is quickly at the scene. Our comprehensive network of experienced dealers always guarantees quick and reliable service.
REMKO INTERNATIONAL
… and also right in your neighbourhood! Make use of our experience and advice
We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!
REMKO GmbH & Co. KG Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage Postfach 1827 D-32777 Lage Telephone +49 5232 6 06-0 Telefax +49 5232 606-2 60 E-mail info@remko.de Website www.remko.de
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