REMKO PWW 6000
Warm Water Vario Heating Units
Operation
Technology
Spare Parts
Edition GB – P08
REMKO – powerful like a bear.
Operating Instructions
Read these instructions carefully before setting up/operating the unit!
Our guarantee becomes null and void if the unit is used, set up or maintained improperly,
or if modifications are made to the supplied unit without our prior consent.
Subject to alterations!
Warm Water
Wall-Mounted Heating Units
REMKO PWW 6000
Contents Page
Safety Instructions 4
Assembly Instructions 4
Unit Assembly 5
Sample Assemblies 6
Electrical Connection 7
Initial Operation 7
Shutting Down the Unit 8
Always keep these operating instructions near or on the unit!
*
Contents Page
Service and Care 8
Maintenance 8
Technical Data 9
Customer Service and Guarantee 9
Accessories 10
Switching Units 12
*
3
Safety Instructions
Extensive tests have been conducted on the material,
functionality and quality of the units.
Hazards may nevertheless arise if the unit is used by
persons not familiar with its operation or if the unit is not
used for its intended purpose.
Please make sure to always comply with these safety
instructions:
◊ The relevant local building codes must be observed!
◊ The operator is responsible for proper unit assembly,
correct electrical installation and safe operation of the
units.
◊ The units must be set up, mounted and operated in
such a way that employees are not bothered by or
put at risk of radiant heat.
◊ The units may only be attached to sturdy construc-
tions or ceilings made of materials with adequate
bearing capacity.
◊ The units must be attached with sturdy wall mounts
that are fastened to the unit.
◊ Assembly, connection of the heating medium, con-
nection of the electrical system and maintenance
may only be performed by trained and authorised
personnel.
◊ The units may not be set up, assembled or operated
in surroundings susceptible to fire or explosions.
◊ The units must be set up outside of high-traffic
zones, e.g. also cranes.
A safety zone of 1 m must be maintained.
◊ The units may only be operated when mounted.
◊ Safety components such as, for example, protective
grilles, may not be disassembled or taken out of operation.
◊ The units may only be used for their intended pur-
pose within the specified operating ranges and with
approved transport media.
See type plate.
◊ The air intake grille must always be kept free of dirt
and loose objects; the unit outlets may not be
blocked.
◊ Never insert foreign objects into the unit.
◊ The units may not be exposed to a direct stream of
water.
◊ Never let water get inside the units.
◊ All of the unit‘s electrical lines must be protected
from damage, e.g. by animals.
Assembly Instructions
Follow these instructions to ensure that the units are assembled safely and effectively:
◊ The units are to be placed in such a way that areas
where people work and spend time are not in the direct air current.
◊ The units may only be mounted on ceilings or roof
constructions with adequate bearing capacity.
◊ The heat-exchanger must be connected in such a
way that vibrations from the unit may not be transferred to the piping systems or vice-versa.
◊ For wall-mounting, a minimum height of 2.5 m to the
lower edge of the unit must be observed.
◊ For wall assembly above 4 m, air should be circu-
lated from the floor to ensure that heat is distributed
evenly.
◊ For wall assembly below 4 m, the unit should be
equipped with an air outlet hood HG 4.
◊ For wall assembly above 4 m, the unit should be
equipped with a ceiling air outlet nozzle AD.
◊ Before connecting the unit to an existing warm water
heating system, the boiler and pump must be
checked for adequate capacity.
◊ For maintenance and repairs, we recommend at-
taching a repair switch close to the unit.
◊ After all attachment screws have been tightened
evenly, the fan is to be checked to ensure that it is
running smoothly.
◊ Units that operate with fresh air must be outfitted
with frost protection monitors.
Electrical installation
The electrical connections of the units must be installed
by authorised personnel in line with the relevant regulations and with the wiring diagrams.
Connection to the heating system
Before connecting to the customer heating system, the
heating and pump capacity must be checked to ensure
that they meet the technical requirements of the respective unit.
The REMKO PWW unit should be connected via shutoff valve, automatic dehumidifier and screw attachments in the supply and return lines.
The units are only ensured to function properly if
the initial temperature in the unit supply lines and
*
the pump capacity are adequate for the selected
class of unit.
4
When connecting the screw attachments of the
heating medium connection, a suitable tool should
*
be used to apply counter-pressure to prevent damage caused by turning the connection lines.
Unit Assembly
Brackets
Brackets for wall and ceiling assembly (2 per unit) are
inserted into the openings at the back of the unit and attached with the supplied screws.
Components that are attached directly to the units,
such as mixed-air boxes or filter boxes, are equipped
with a bracket adapter.
When using customer-installed bracket constructions,
the minimum distance to the wall (dimension "e") must
be observed!
KO bracket
For wall and ceiling assembly
e
c
Connection to the heating system
◊ The REMKO PWW is to be connected by the cus-
tomer via the shut-off valve, automatic dehumidifier
and screws in the supply and return lines.
Use compensators if necessary.
◊ It does not matter which side is connected.
Right or left.
◊ The units operate on the principle of counter-current.
◊ The water (supply line) usually comes in at the bot-
tom. The water usually goes out (return line) at the
top.
Incoming air
Outgoing air
Outgoing water
Incoming water
Ø12.5
d
b
d
KO
Dimension
PWW
6030-3 / 4 562 432 512 155 270
6050-3 / 4 642 507 592 192 270
6080-3 / 4 802 622 752 250 270
6100-3 / 4 882 732 832 305 340
The brackets must be current-free and screwed on
*
to the unit and the wall/ceiling.
Cu / Al heat-exchangers
The heat-exchangers are made of copper pipes with aluminium plate fins pressed onto the outside. The plate fin
package is surrounded by a galvanized, zinc-plated steel
frame.
The collector and the distributor are made of steel.
Please observe the following for the heat-exchangers:
◊ The heating medium connection is made via
threaded connectors.
◊ The maximum operating temperature is 130 °C.
◊ The maximum operating pressure is 16 bar.
◊ The heat-exchangers are not suitable for operation
with steam or thermal oil.
a b c d
a
e
◊ After assembly, the heat-exchanger must be care-
fully dehumidified.
Air pockets in the register reduce the unit performance.
◊ You can find the thread sizes of the heat register in
the technical data.
When the fan is idle, the heating medium supply
*
must be interrupted.
Draining in case of frost
It is not possible to statically drain the heat-exchanger
completely. The heat-exchanger can only be completely drained when compressed air is used.
Dehumidification Frost protection thermostat
Screws
Drainage
Important information about frost protection!
To prevent frost damage, a frost protection mechanism
must be attached for temperatures below 0 °C.
There may not be any water in the heat-exchanger for
systems taken out of operation in rooms susceptible to
frost. The remaining water must be blown out with compressed air.
If this is not possible, the heating medium (water) must
be mixed with a suitable anti-freeze.
No guarantee claims can be made for frost damage
*
on the heat-exchanger!
5
Sample Assemblies
Circulation / Fresh air mode via the outside wall
Circulation / Fresh air mode via the roof
ALH
Customerinstalled
PWW FK MLK
SG
KA
UA
Wall lead-through in
accordance with the size
of the air intake grille
AG
The mixed-air box is attached to the outer wall
by means of the wall
mounts.
The air intake circulation duct and the air intake part are attached
to the outer wall by the
customer
AG = Outside air intake grille KA = Duct separator
SG = Elastic lines MLK = Mixed-air box
KA
RK
KA
Customer-installed
PWW
FK
KA
UA
Customer-installed
frame
SG
MLK
SG
The vertical part of
this system layout is
to be attached by
the customer to the
wall in such a way
that the elastic lines
are not placed under
strain.
FK = Filter box for mixed-air
box
UA = Air intake piece for cir-
culation
Ceiling assembly
In circulation mode with FK filter and KO bracket
KO
FK
AG = Outside air intake grille KA = Duct separator
SG = Elastic lines MLK = Mixed-air box
RK = Rain cover with duct part ALH = Air intake cover for the
outside air
FK = Filter box for mixed-air
box
UA = Air intake part for cir-
culation
Wall assembly
In circulation mode with FK filter and KO bracket
6
PWW
PWW FK KO
Electric Connection
The requirements of the local energy supply company
as well as installation requirements specific for each
unit must be observed.
The electrical connection may only be made by
*
trained and authorised personnel.
Restriction of guarantee!
Non-compliance with the relative legal requirements,
operating instructions and unit-specific wiring diagrams
can lead to malfunctions that cause damage.
In cases of non-compliance, the guarantee becomes null
and void
Connecting the units
Standard REMKO PWW models are equipped with axial fans that have external rotary current motors for a
voltage of 400 V / 3~ / 50 Hz.
Switching the two speeds of the rotary current motor is
done with a Y / ∆ switch.
Integrated thermal contacts protect the motor.
They switch off the fan motor at a winding temperature
of 130 °C in connection with a suitable switching device
(accessory).
The rotary current motors are connected to the corresponding switching units in accordance with the respective electrical wiring diagrams.
Connecting several units
!
Initial Operation
Prior to initial operation
1. Check that assembly is mechanically sound.
2. Check that the connection to the customer-installed
heating system is correct.
3. Make sure that hot surfaces are protected against
unintentional contact.
4. Ensure that the unit’s electrical wiring has been
made in accordance with the relevant guidelines
and standards and complies with the enclosed wiring diagrams.
5. Check the fan area as well as the air intake and
outlet area for foreign objects.
6. Make sure that all air outlet openings are opened.
7. Ensure that the distance between the fan wheel and
housing is the same all the way around.
8. Activate the power supply to the switching unit and
switch the unit on via the control switch.
9. Check to make sure that the fan is rotating in the direction of the arrow.
The rotational direction can be changed by reversing the 2 phases.
10. Remember that when using speed control, the capacity of the regulating unit must be adjusted to the
capacity of the motor.
11. Initial operation is prohibited until it is ensured that
the proper assembly and electrical installation corresponds to the provisions of the EU guidelines
89/392/EWG and 73/23/EWG.
If necessary, several units (even of different sizes) can
be operated at the same time via a switching unit
(accessory).
The overall capacity of the connected units may not,
however, exceed the maximum electrical capacity of the
corresponding switching unit.
For thermal motor protection, the thermal contacts of all
motors are to be connected in a row. Follow the separate wiring diagrams.
There can never be more than one external regulating
mechanism per switching unit (thermostat, day/night
regulator, etc.) connected at a single time!
Terminal boxes on the unit
The corresponding power fuse
in the power supply line to the
switching unit must comply
with the valid requirements.
The connections in the terminal box are to be connected
with the corresponding switching unit (accessory).
During initial operation
All regulating, control and safety mechanisms must be
checked to ensure that they are functioning properly
and set correctly during initial operation.
1. Measure the power consumption of the fan.
The rated current may not exceed the value specified on the type plate in each switching phase.
2. Check the control/regulating function of the fan.
3. Check the motor protection function of the fan.
4. Check the function of the frost protection mechanism and the room thermostat
If mounted.
5. Check that the fan is running quietly.
6. Check the entire system for any vibrations.
7. Check that the heating medium supply lines have
been properly connected and are impermeable.
The control switch must always be reset to “0” to
restart the unit after the switching unit is sepa-
*
rated from the power supply, following a power
outage or a malfunction.
7
Shutting Down the Unit
Prior to longer periods of non-operation
◊ Switch all poles of the electrical connections off.
◊ If there is a danger of frost, drain the system if the
heating medium (water) has not been mixed with a
suitable anti-freeze.
It is only possible to completely drain the heat-
*
exchanger with compressed air.
Cleaning the unit
1. Clean the air intake openings and the air outlet plate
fins.
2. Clean the fan blades.
If necessary, dismantle the motor or protective grille
beforehand.
3. Clean the fins of the heat-exchanger either by blowing air out or in, or with a soft brush.
4. Remove extreme dirt on the fan and plate fins with a
soap solution.
Service and Care
REMKO PWW units require virtually no maintenance
when operated normally. They should, however, be
checked regularly and, if necessary, cleaned, to ensure
proper operation.
Important precautions prior to maintenance work
Perform the following steps prior to all service work:
1. Separate all poles of the unit from the power supply
and secure it from being switched on by unauthorised persons.
It is not adequate to switch the unit off via the control
switch on the switching unit!
2. Wait until the fan stops.
3. Turn off the flow of water and secure it from being
opened by unauthorised persons.
4. Wait until the heat-exchanger has cooled down.
Do not flood the motor and the housing. Do not
*
damage or bend the fan blades or plate fins.
Cleaning materials
◊ Only clean the unit when dry or with a slightly moist
towel and a soap solution.
◊ Never use high-pressure or steam cleaners.
◊ Do not use abrasive cleaners or cleaners that con-
tain solvent.
◊ Even when the unit is extremely dirty, only use suit-
able cleaning materials.
General care
◊ Keep the inside and outside of the unit free of dust
and other deposits.
◊ Keep the air intake and outlet openings from being
blocked.
◊ Check the protection grilles and the heat-exchanger
at regular intervals for dirt.
◊ Inspect any mounted filters.
Clean or exchange if necessary.
Maintenance
Replacing the fan
1. Disconnect the electrical connection of the motor.
2. Remove the protective grille with the fan from the
unit housing.
3. Remove the fan from the protective grille.
4. Mount the new fan on the protective grille.
5. Reattach the protective grill with the fan to the unit
housing.
6. Reconnect the motor.
Replacing the heat-exchanger
1. Disconnect the electrical connection of the motor.
2. Drain the heat-exchanger and disconnect the heating medium connections.
3. Remove the accessories on the air intake and outlet
sides and take the unit out of the bracket (mount).
4. Remove the rear wall with the fan.
5. Loosen the attachment screws of the heatexchanger and take out the heat-exchanger on the
air intake side.
6. Insert the new heat-exchanger and reassemble the
unit in the reverse order.
7. Reconnect the motor.
Inspection following maintenance:
◊ The fan wheel must be able to rotate freely in the fan
housing.
◊ The distance between the fan blades and the fan
housing must be the same.
◊ The motor must rotate in the direction of the arrow.
◊ After service and maintenance is complete, an elec-
trical safety test must be conducted in accordance
with VDE 0701.
8
Technical Data
Type
Electrical connection V 400/3N~ 400/3N~ 400/3N~ 400/3N~ 400/3N~ 400/3N~
Frequency Hz 50 50 50 50 50 50
Power consumption kW 0.13/0.10 0.13/0.10 0.13/0.10 0.26/0.18 0.26/0.18 0.26/0.18
Rated current A 0.26/0.16 0.26/0.16 0.26/0.16 0.52/0.29 0.52/0.29 0.52/0.29
Speed U/min 1340/1040 1340/1040 1340/1040 1360/1020 1360/1020 1360/1020
Air capacity m³/h 2250/1850 2050/1640 1850/1500 3800/3180 3400/2870 3150/2770
Sound pressure level 1) dB(A) 52/46 53/48 55/49 55/50 55/51 58/54
Heating medium connection inch R¾" R1" R1¼" R¾" R1" R1¼"
Heating medium Pump warm water or pump hot water up to max. 130 °C
Operating pressure bar 16 16 16 16 16 16
Weight kg 24 26 27 31 34 36
Type
Electrical connection V 400/3N~ 400/3N~ 400/3N~ 400/3N~ 400/3N~ 400/3N~
Frequency Hz 50 50 50 50 50 50
Power consumption kW 0.42/0.28 0.42/0.28 0.42/0.28 0.76/0.47 0.76/0.47 0.76/0.47
BG 30 - 2 BG 30 - 3 BG 30 - 4 BG 50 - 2 BG 50 - 3 BG 50 - 4
BG 80 - 2 BG 80 - 3 BG 80 - 4 BG 100 - 2 BG 100 - 3 BG 100 - 4
Rated current A 0.76/0.46 0.76/0.46 0.76/0.46 1.50/0.81 1.50/0.81 1.50/0.81
Speed U/min 880/670 880/670 880/670 870/650 870/650 870/650
Air capacity m³/h 5800/4400 5400/4300 4730/3700 9050/7400 8250/6620 7670/6180
Sound pressure level 1) dB(A) 55/49 55/49 55/49 58/54 58/54 59/55
Heating medium connection inch R1" R1¼" R1¼" R1¼" R1½" R1½"
Heating medium Pump warm water or pump hot water up to max. 130 °C
Operating pressure bar 16 16 16 16 16 16
Weight kg 44 47 51 58 60 68
1) Measurement at intervals of 5 m, measuring room volume 800 m³, average reverberation time 1.4 s
Customer Service and
Guarantee
For the guarantee to be valid, the purchaser or his customer must completely fill out the "guarantee certificate"
enclosed with all units and send it back to REMKO GmbH
& Co. KG.
The units are repeatedly tested at the production site to
ensure that they are working properly. If a malfunction
occurs that cannot be eliminated by the operating personnel, please contact your dealer or contract partner.
Proper use
The units are designed exclusively for industrial and commercial heating and insulation purposes on the basis of
their design and equipment.
The manufacturer assumes no liability for damage resulting from non-compliance with manufacturer specifications and legal requirements, or if modifications are
made to the units.
Operation/handling which does not comply with
these instructions is prohibited!
In cases of non-compliance, we assume no liability
*
and the guarantee becomes null and void.
9
Accessories
Air intake accessories
The units are outfitted at the factory
with horizontal air outlet flaps.
The individually adjustable fins allow
the flow of warm air to be aimed in two
directions.
Air outlet accessories
Air outlet flap B (horizontal/vertical)
Installing the flap allows air to be directed across longer
distances. The vertical and horizontal arrangement of
the fins make it possible to direct the air in up to 4 directions
When retrofitting, the fins of the existing air outlet flap
must be removed.
HG 4 air outlet cover
This air outlet cover makes it possible for air to be distributed evenly in 4 directions when the unit is mounted
at a low level.
The air outlet cover may not be used at mounting
heights of more than 5.0 m.
When retrofitting, the fins of the existing air outlet flap
must be removed.
PWW
HG 4
AD ceiling air outlet nozzle
FK filter box
The filter box with pocket filter is designed for direct attachment to the unit.
The pocket filter is pulled out on the side.
The filter medium of the pocket filter can be regenerated and corresponds to the filter class EU 3.
Maintenance of the pocket filter
Depending on the operating conditions, the pocket filter
must be checked at regular intervals and, if necessary,
cleaned or replaced.
EF replacement pocket filters for the units:
PWW 4030 Ref. No. 1686253
PWW 4050 Ref. No. 1686254
PWW 4080 Ref. No. 1686255
PWW 4100 Ref. No. 1686256
Information about the FK filter box
How dirty the pocket filter is can be monitored via a differential pressure switch (special accessory).
When the final pressure differential is reached, the
pocket filters must be replaced by new filters in the
same class.
MLK mixed-air box
The MLK mixed-air box is designed to be mounted on
the wall or the ceiling.
The ratio of outside air to circulation air can be set
manually with the mixed-air flaps in gradual stages or
with a flap adjustment motor (accessory).
Maintenance of the mixed-air box
When operating the mixed-air box with a flap adjustment motor, the mixed-air flaps must be checked at
regular intervals for dirt and to ensure that they are
functioning properly.
The ceiling air outlet nozzle makes it possible to concentrate the warm air flow and is used at higher assembly heights and in larger halls.
When retrofitting, the fins of the existing air outlet flap
must be removed.
PWW
AD
10
Frost protection mechanism
The frost protection thermostat is a precise water
temperature regulator that can also be retrofitted to the
surface of the pipe connections.
The supplied tension strap with clamps makes it
possible to assemble it at a later time without having
the drain the heating system.
The thermostat is equipped with a precision snap-action
switch.
Installation
Prior to assembly, the pipe insulation in the area where
the sensor is to be installed must be removed. The
parts necessary for assembly such as tension strap,
clamps, etc., are supplied with the unit.
Wiring diagram
C
ϑ
Contact 1
Opens when the temperature rises.
Contact 2
2 1
Closes when the temperature rises.
Technical data:
Adjustment range 25 to 95 °C, switching differential
adjustable.
Maximum ambient temperature 70° C.
Adjustment motor open / closed
The adjustment motor is mounted directly on the flat
axis. It is equipped with a universal terminal block and
is fastened into place with a locking piston supplied with
the unit.
The drive has a mechanism protecting it from
overloading and requires no final switch. For manual
operation, the transmission can be automatically
disengaged using the automatic reset knob.
Wiring diagram
KSH
Technical data:
Adjustment motor Type KSH protected against
overloading.
Capacity 10 W, 230 volt, 50 Hz.
Protection type IP 54, running time approx. 180
seconds
Maximum ambient temperature 55° C.
Adjustable adjustment motor
The adjustment motor is supplied directly with 230 volts
of power. The transformer converts the power into extra
low voltage of 24 volts. The motor is controlled
depending on the input current and the position of the
return potentiometers.
With the switch A /B, the polarity to the motor and at the
same time to the return potentiometer is reversed. The
rotational direction of the motor changes when the
polarity is reversed.
A rotational spooling instrument can be connected
between clamps (1) + and (4) to display the flap
position.
Data of the instrument 0 to 100 µA, Ri max. 2500
A voltage of 9.0 V at a max. current of 10 mA can be
connected between clamps (1) + and (3).
Wiring diagram
Manual remote adjustment
Ω
.
a = open open
b = open closed
Wire labelling
Type KSP
Technical data:
Adjustment motor Type KSP protected against
overloading.
Capacity 5 W, 230 volt, 50 Hz.
Protection type IP 54, running time approx. 180
seconds.
Maximum ambient temperature 55° C.
11
SW 2 - 380 DI switching unit
Rotary current 400 volt, fan 2-speed
maximum electrical capacity 4 kW
Wall-mounted, motor protected by integrated thermal
contacts in the fan motor.
Design
Plastic housing, protection type IP 41,
Protective insulation in accordance with VDE, front
plate with symbols for switching positions, power input
and protective conductor terminals, main contactor,
control switch with the functions "Off / Speed 1 / Speed
2", control fuse, operating light (goes out when there is
a fan malfunction and/or power interruption to the
switching unit), reset button, terminals for the motor
output, connection terminals for the thermal contacts
and room thermostat.
Switching on again after a problem
Each time the power supply is interrupted or the fan
malfunctions, the fan reset button has to be pressed
once!
Group switching
The switching unit is suitable for group switching. Several motors wired the same way can be connected to
one switching unit.
The total capacity of the connected motors may not exceed the permissible switch capacity of the switching
unit. The thermal contacts of all motors are to be connected in a row.
Important information about safe operation
Grounding and earthing or protective wiring and fuse
protection must be done by the customer in accordance
with the requirements of the VDE as well as the responsible EVU.
The electrical unit connections must be performed by
authorised personnel in the line with the valid requirements in compliance with local laws and in accordance
with the wiring diagrams.
Switching and wiring diagram
Thermal protection
for 2 units
Thermal protection
for 3 units
Thermal protection
for 4 units
Luster
terminal
Additional thermal contacts
connected in a row
Thermal contact Power connection
Room ther-
mostat
or
bridge
Star Delta Switch
Fan motor
S1 Fan reset button K2A Auxiliary relay F1 Control fuse
S2 Control switch K1M Contactor to fan motor H1 Operating light
12
SW 1.1 W switching unit
Rotary current 230 volt, fan 2-speed
maximum electrical capacity 4 kW
Wall-mounted, full motor protection through integrated
thermal contacts, room thermostats and frost protection
thermostat.
Design
Plastic housing, protection type IP 65.
Protective insulation in accordance with VDE, front
plate with symbols for switching positions and operating
modes, power input and protective conductor terminals,
main contactor, speed selector with the functions “0 /
1”, control fuse, operating and malfunction lights, operating mode switch with the functions “Off / Release /
Thermostat / Continuous Operation”, control relay, terminals for the motor output, connection terminals for
thermal contacts, room thermostats and frost protection
thermostat.
Functionality
The frost protection thermostat switches the fan off.
Switching on again after a problem
Each time the power supply is interrupted or the fan
malfunctions, the operating mode switch has to be reset
to “0/Release”!
Group switching
The switching unit is suitable for group switching. Several motors wired the same way can be connected to
one switching unit.
The total capacity of the connected motors may not exceed the permissible switch capacity of the switching
unit. The thermal contacts of all motors are to be connected in a row.
Important information about safe operation
Grounding and earthing or protective wiring and fuse
protection must be done by the customer in accordance
with the requirements of the VDE as well as the responsible EVU.
The electrical unit connections must be performed by
authorised personnel in the line with the valid requirements in compliance with local laws and in accordance
with the wiring diagrams.
Wiring diagram
Power supply
230V / max.16 A
If several fans are operated simulta-
neously up to a total capacity of max.
4 kW, the connection is made via an
Fan motor
1-speed / 230V
external terminal distributor!
Wiring diagrams of the thermal contacts
Thermal
protection for 2
units
Thermal
protection for 3
units
thermostat
Thermal
protection for 4
units
Night
Day
thermostat
Thermal
contact
motor
Frost protection
thermostat
If several fans are operated
simultaneously, connect all
thermal contacts in a row!
13
SW 2.1 D switching unit
Rotary current 400 volt, fan 2-speed
maximum electrical capacity 4 kW
Wall-mounted, full motor protection through integrated
connections for thermal contact, connection terminals
for thermal contacts, room thermostats and frost protection thermostat.
Design
Plastic housing, protection type IP 65.
Protective insulation in accordance with VDE, front
plate with symbols for switching positions and operating
modes, power input and protective conductor terminals,
main contactor, speed selector with the functions
“Speed 1 / Speed 2“, control fuse, operating and malfunction lights, operating mode switch with the functions
“Off / Release / Thermostat / Continuous Operation”,
control relay, terminals for the motor output, connection
terminals for thermal contacts, room thermostats and
frost protection thermostats.
Functionality
The frost protection thermostat switches the fan off.
Switching on again after a problem
Each time the power supply is interrupted or the fan
malfunctions, the operating mode switch has to be reset
to “0/Release”!
Group switching
The switching unit is suitable for group switching. Several motors wired the same way can be connected to
one switching unit.
The total capacity of the connected motors may not exceed the permissible switch capacity of the switching
unit. The thermal contacts of all motors are to be connected in a row.
Important information about safe operation
Grounding and earthing or protective wiring and fuse
protection must be done by the customer in accordance
with the requirements of the VDE as well as the responsible EVU.
The electrical unit connections must be performed by
authorised personnel in the line with the valid requirements in compliance with local laws and in accordance
with the wiring diagrams.
Wiring diagram
Power supply
400V / max.16A
up to a total capacity of max. 4 kW , the connection
If several fans are operated simultaneously
is made via an external terminal distributor!
Fan motor
2-speed / 400V
Wiring diagrams of the thermal contacts
Thermal
protection for 2
units
Thermal
protection for 3
units
thermostat
Thermal
protection for 4
units
Night
Day
thermostat
If several fans are operated simultane-
ously, connect all thermal contacts in a
Thermal
contact
motor
row!
Frost protection
thermostat
14
SW 2.2 DSK switching unit
Rotary current 400 volt, fan 2-speed
maximum electrical capacity 4 kW
Wall-mounted, full motor protection through integrated
connections for thermal contacts, connection terminals
for thermal contacts, room thermostats, frost protection
thermostat and mixed-air box adjustment motor.
Design
Plastic housing, protection type IP 65.
Protective insulation in accordance with VDE, front
plate with symbols for switching positions and operating
modes, power input and protective conductor terminals,
main contactor, speed selector with the functions
“Speed 1 / Speed 2“, control fuse, operating and malfunction lights, operating mode switch with the functions
“Off / Release / Thermostat / Continuous Operation”,
control relay, terminals for the motor output, connection
terminals for thermal contacts, room thermostats, frost
protection thermostats, mixed-air adjustment motor and
flap positioning switch.
Functionality
The mixed-air box can be controlled by means of a flap
positioning switch. If the ventilation is shut off, the flaps
are automatically set to “Closed”.
The frost protection thermostat closes the flaps
switches the fan off.
Switching on again after a problem
Each time the power supply is interrupted or the fan
malfunctions, the operating mode switch has to be reset
to “0/Release”!
Group switching
The switching unit is suitable for group switching. Several motors wired the same way can be connected to
one switching unit.
The total capacity of the connected motors may not exceed the permissible switch capacity of the switching
unit. The thermal contacts of all motors are to be connected in a row.
Important information about safe operation
Grounding and earthing or protective wiring and fuse
protection must be done by the customer in accordance
with the requirements of the VDE as well as the responsible EVU.
The electrical unit connections must be performed by
authorised personnel in the line with the valid requirements in compliance with local laws and in accordance
with the wiring diagrams.
Wiring diagram
Power supply
400V / max.16A
up to a total capacity of max. 4 kW , the connection
If several fans are operated simultaneously
is made via an external terminal distributor!
Fan motor
2-speed / 400V
Wiring diagrams of the thermal contacts
Thermal
protection for 2
units
Thermal
protection for 3
units
Air supply flap
~ 230 V
thermostat
Thermal
protection for 4
units
Night
Day
thermostat
If several fans are operated simultaneously, connect all thermal contacts in a
Thermal
motor
row!
Frost protection
thermostat
15
SW 2.2 DPP switching unit
Rotary current 400 volt, fan 2-speed
maximum electrical capacity 4 kW
Wall-mounted, full motor protection through integrated
connections for thermal contacts, connection terminals
for thermo contacts, frost protection thermostat and
mixed-air box adjustment motor.
Design
Plastic housing, protection type IP 65.
Protective insulation in accordance with VDE, front
plate with symbols for switching positions and operating
modes, power input and protective conductor terminals,
main contactor, speed selector with the functions
“Speed 1 / Speed 2“, control fuse, operating and malfunction lights, operating mode switch with the functions
“Off / Release / Thermostat / Continuous Operation”,
control relay, terminals for the motor output, connection
terminals for thermal contacts, room thermostats,, frost
protection thermostats and mixed-air adjustment motor
as well as gradual control of the mixed-air box motor via
remote potentiometer.
Functionality
The reverse flaps in the mixed-air box can be controlled
gradually by means of a remote potentiometer. If the
ventilation is shut off, the flaps are automatically set to
“Closed”.
The frost protection thermostat closes the flaps and
switches the fan off.
Switching on again after a problem
Each time the power supply is interrupted or the fan
malfunctions, the operating mode switch has to be reset
to “0/Release”!
Group switching
The switching unit is suitable for group switching. Several motors wired the same way can be connected to
one switching unit.
The total capacity of the connected motors may not exceed the permissible switch capacity of the switching
unit. The thermal contacts of all motors are to be connected in a row.
Important information about safe operation
Grounding and earthing or protective wiring and fuse
protection must be done by the customer in accordance
with the requirements of the VDE as well as the responsible EVU.
The electrical unit connections must be performed by
authorised personnel in the line with the valid requirements in compliance with local laws and in accordance
with the wiring diagrams.
Wiring diagram
Power supply
400V / max.16A
up to a total capacity of max. 4 kW , the connection
If several fans are operated simultaneously
is made via an external terminal distributor!
Fan motor
2-speed / 400V
Wiring diagrams of the thermal contacts
Thermal
protection for 2
units
Thermal
protection for 3
units
Air supply flap
~ 230 V
thermostat
Thermal
protection for 4
units
Night
motor
row!
Frost protection
thermostat
Day
thermostat
If several fans are operated simultaneously, connect all thermal contacts in a
Thermal
contact
16
Motor control units, 5-speed
5-speed control unit for alternating and rotary current
with operating light. The motor is protected by connecting thermal contacts.
Should a problem occur (when the thermal contacts are
activated), the internal main contactor lapses and interrupts the power supply to the motor. After the cause of
the problem has been removed, the speed selector can
be reset.
It is possible to connect the control units to a room thermostat that switches the unit on and off.
Fan motor wiring diagrams
Motor with 2 speeds, ∆ / Y switch
and thermal contacts
High-speed
∆ - switching
Low-speed
Y - switching
Switching
unit
RTRE 3.5 230 3.2 54 3.5
RTRE 7 230 7.5 54 7.5
RTRD 2.5 400 2.5 54 10.5
RTRD 4.5 400 4.5 54 15.1
Voltage
V
Power
A
Protection
type
IP
Weight
kg
Terminal panel wiring diagram 5-speed switching unit
RTRE
Input current : 230V/1~ /50 Hz
RTRE
Room thermostat
Motor with one speed and thermal contacts
∆ - switching
Single phase alternating current motor with
operating condenser and thermal contacts
Y - switching
Motor with
thermal contacts
Terminal panel wiring diagram 5-speed switching unit
RTRD
Input current : 400V/3N~ /50 Hz
RTRD
3~ motor with
thermal contacts
Room thermostat
Rotating
to the left
Rotating to
the right
17
REMKO GmbH & Co. KG
Klima- und Wärmetechnik
32791 Lage, Im Seelenkamp 12
32777 Lage, PO Box 1827
Phone +49 5232 606-0
Fax +49 5232 606-260
E-mail info@remko.de
Internet www.remko.de
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