Quadra-Fire QV32-A, QV36-A User Manual

Models: QV32-A QV36-A
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­STALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
1. This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Aladdin Hearth Products 1445 N. Hwy. 395 Colville, WA 99114
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Printed in U.S.A. Copyright 2002
Please contact your Aladdin Hearth Products dealer with any questions or concerns. For the number of your nearest Aladdin Hearth Products dealer, please call 1-800-234-2508.
291-982E 9/02
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible household objects within 36 inches of the fireplace
!
front.
2

TABLE OF CONTENTS

Safety and Warning Information ..........................................................2
Service Parts Lists ..................................................................................4
u
Section 1: Approvals and Codes ...........................................................8
Appliance Certification...............................................................................8
Installation Codes ......................................................................................8
High Altitude Installations ..........................................................................8
Section 2: Getting Started .....................................................................9
Introducing the Village Collection Gas Fireplaces .....................................9
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Pre-installation Preparation .......................................................................9
Section 3: Installing the Fireplace......................................................12
Constructing the Fireplace Chase ...........................................................12
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Step 1 Locating the Fireplace ............................................................12
Step 2 Framing the Fireplace ............................................................13
Step 3 Installing the Vent System .....................................................16
A. Vent System Approvals ....................................................16
B. Installing Vent Components ..............................................26
C. Vent Termination ...............................................................29
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Step 4 Positioning, Leveling, and
Securing the Fireplace ...........................................................32
Step 5 The Gas Control Systems ......................................................32
Step 6 The Gas Supply Line.............................................................. 33
Step 7 Gas Pressure Requirements ..................................................33
Step 8 Wiring the Fireplace ...............................................................34
Step 9 Finishing.................................................................................35
Refractory Kit Placement ....................................................... 35
Step 10 Installing Trim, Logs, and Ember Material.............................. 36
Installing the Trim ...................................................................36
Shutter Settings .....................................................................36
Placing the Ember Material.................................................... 36
Step 11 Before Lighting the Fireplace..................................................37
Step 12 Lighting the Appliance ............................................................38
After the Installation.................................................................................38
Section 4: Maintaining and Servicing Your Fireplace.....................39
Section 5: Troubleshooting.................................................................40
Limited Lifetime Warranty........................................................................42
u = Contains updated information.
3
Service Parts
u
QV32-A (NG, LP) Exploded Parts Diagram / Vue éclatée des pièces
4
1
5
2
7
16
6
8 Log Set Assembly
3
12
9
Part number list on following page.
*
La liste des numéros de pièce se trouve
* à la page suivante.
13
10
15
4
11
14
QV32-A (NG, LP) Service Parts List / Liste des pièces de rechange
IMPORTANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM / PIÈCE
STANDING PILOT IGNITION / D’ALLUMAGE PAR VEILLEUSE
On/Off Rock Switch / Interupter a bascule marche/arret 060-511 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A Piezo Ignitor / Allumage Piézo 291-513 Burner Tube / Tube de brûleur 567-301A
Burner Orifice NG (#38C) / Orifice de brûleur GN (#38C) 582-838 Burner Orifice LP (1.55mmC) / Orifice de brûleur PL (1.55mmC) 582-8155
1 Andirons, Cast / Andirons, le Moule 80784 2 Burner NG / Brûleur GN 544-142A 2 Burner LP / Brûleur PL 557-132A 3 Glass Door Assembly / Porte en verre GLA-550TRS
4 Log Grate / Grille de Bûche 293-360A 5 Base Refractory NG, LP / Réfractaire Base NG, PL 296-124
6 Refractory Kit (Sold as set only) / Réfractaire Kit (A vendu comme régler seulement) BRICK-293 7 Junction Box / Boîtier de raccordement 100-250A 8 Log Set Assembly / Module de Jeu de Bûches LOGS-296 9 Log 1 / Bûche 1 SRV545-710
10 Log 2 / Bûche 2 SRV536-705
11 Log 3 / Bûche 3 SRV536-706 12 Log 4 / Bûche 4 SRV536-704 13 Log 5 / Bûche 5 SRV536-718 14 Log 6 / Bûche 6 SRV446-715 15 Log 7 / Bûche 7 SRV484-705 16
Valve Assembly NG / Module de valve GN
16
Valve Assembly LP / Module de valve PL Valve NG / Valve GN 060-522
Valve LP / Valve PL 060-523 Pilot Assembly NG / Module de veilleuse GN 485-510A Pilot Assembly LP / Module de veilleuse PL 485-511A Pilot Orifice NG / Orifice de veilleuse GN 446-505 Pilot Orifice LP / Orifice de veilleuse PL 446-517
Thermocouple / Thermocouple 446-511 Thermopile / Thermopile 060-512
Pilot Control Knob / Piloter le Bouton de Contrôle 291-530 Flame Control Knob / Flamber le Bouton de Contrôle 291-531
ACCESSORIES / ACCESSOIRES
Fan Kit / Module de ventilateur GFK-160A Wall Switch Kit, Off-white / Module d'interrupteur mural, Blanc Cassé WSK-21-HTI Wall Switch Kit, White / Module d'interrupteur mural, Blanc WSK-21-W-HTI Conversion Kit NG / Module de conversion GN NGK-293 Conversion Kit LP / Module de conversion PL LPK-293 Door Front - Remington Ave. DF-32RA-BK Door Front - Remington Ave. DF-32RA-HP Door Front - Sun Prairie DF-32SP-BK Door Front - Sun Prairie DF-32SP-HP Door Front - Town Square DF-32TS-BK Door Front - Town Square DF-32TS-HP
Hood, Black / Hotte, Noir SRV550-175 Hood, Hammered Pewter / Hotte, Pewter SRV550-175-HP
PART NUMBER
/ N° DE PIÈCE
291-106A 291-105A
5
Service Parts
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QV36-A (NG, LP) Exploded Parts Diagram / (GN, PL) Vue éclatée des pièces
4
1
2
5
7
3
Part number list on following page.
*
La liste des numéros de pièce se trouve à la
* page suivante.
6
8 Log Set Assembly
15
14
11
16
9
12
13
10
6
QV36-A (NG, LP) Service Parts List / Liste des pièces de rechange
IMPORTANT: THIS IS DA TED INFORMATION. The most current information is located on your dealers VIP site. When order-
ing, supply serial and model numbers to ensure correct service parts. / IMPORTANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM / PIÈCE
STANDING PILOT IGNITION / D’ALLUMAGE PAR VEILLEUSE
PART NUMBER
/ N° DE PIÈCE
On/Off Rocker Switch / Interrupteur a bascule marche/arret 060-511 Flex Ball Valve Assembly / Fléchir l'Assemblée de Soupape de Balle 302-320A Piezo Ignitor / Allumage Piézo 291-513 Burner Tube / Tube de brûleur 567-301A Burner Orifice NG (#36C) / Orifice de brûleur GN (#36C) 582-836 Burner Orifice LP (#52C) / Orifice de brûleur PL (#52C) 582-852
1 Andirons, Cast / Andirons, le Moule 80784 2 Burner NG / Brûleur GN 537-142A 2 Burner LP / Brûleur PL 537-132A 3 Glass Door Assembly / Porte en verre GLA-750TRS 4 Log Grate / Grille de Bûche 293-360A 5 Base Refractory NG, LP / Réfractaire Base NG, PL 294-124 6 Refractory Kit (Sold as set only) / Réfractaire Kit (A vendu comme régler seulement) BRICK-291 7 Valve Assembly NG / Module de valve GN 291-106A 7 Valve Assembly LP / Module de valve PL 291-105A 8 Log Set Assembly / Module de Jeu de Bûches LOGS-291 9 Log 1 / Bûche 1 SRV537-134
10 Log 2 / Bûche 2 SRV537-135
11 Log 3 / Bûche 3 SRV544-707 12 Log 4 / Bûche 4 SRV544-704 13 Log 5 / Bûche 5 SRV446-715 14 Log 6 / Bûche 6 SRV537-718 15 Log 7 / Bûche 7 SRV537-705 16 Junction Box / Boîtier de raccordement 100-250A
Valve NG / Valve GN 060-522
Valve LP / Valve PL 060-523 Pilot Assembly NG / Module de veilleuse GN 485-510A Pilot Assembly LP / Module de veilleuse PL 485-511A Pilot Control Knob / Piloter le Bouton de Contrôle 291-530 Flame Control Knob / Flamber le Bouton de Contrôle 291-531 Pilot Orifice NG / Orifice de veilleuse GN 446-505 Pilot Orifice LP / Orifice de veilleuse PL 446-517
Thermocouple / Thermocouple 446-511
Thermopile / Thermopile 060-512
ACCESSORIES / ACCESSOIRES
Fan Kit / Module de ventilateur GFK-160A
Wall Switch Kit, Off-white / Module d'interrupteur mural, Blanc Cassé WSK-21-HTI
Wall Switch Kit, White / Module d'interrupteur mural, Blanc WSK-21-W-HTI
Conversion Kit NG / Module de conversion GN NGK-291
Conversion Kit LP / Module de conversion PL LPK-291 Door Front - Town Square DF-36TS-BK Door Front - Town Square DF-36TS-HP Door Front - Sun Prairie DF-36SP-BK Door Front - Sun Prairie DF-36SP-HP Door Front - Remington Avenue DF-36RA-BK Door Front - Remington Avenue DF-36RA-HP Door Front - Remington Place DF-36RP-BK Door Front - Remington Place DF-36RP-HP Door Front - Chapel Hill DF-36CH-BK Door Front - Chapel Hill DF-36CH-HP Hood, Black / Hotte, Noir SRV60-143-BK Hood, Hammered Pewter / Hotte, Pewter SRV60-143-HP
7
Approvals and Codes
Appliance Certification
The Village Collection fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: QV32-A, QV36-A LABORATORY: Underwriters Laboratories TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88•CSA2.33•UL307B
NOTE: THESE MODELS ARE UL LISTED TO UL307B, THE STANDARD FOR GAS-BURNING HEATING APPLI­ANCES FOR MANUFACTURED HOMES AND RECRE-
ATIONAL VEHICLES.
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000 feet in the U.S.A. and from 0 to 4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for your location.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
8
Getting Started
Introducing the Village Collection Gas Fireplaces
The Village Collection direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Aladdin Hearth Products Warranty will be voided by, and Aladdin Hearth Products disclaims any responsibility for, the following actions:
Installation of any damaged fireplace or vent system component.
Modification of the fireplace or direct vent system.
Installation other than as instructed by Aladdin Hearth Products.
Improper positioning of the gas logs or the glass door.
Installation and/or use of any component part not manu­factured and approved by Aladdin Hearth Products, not withstanding any independent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
9
GAS
ACCESS
22
(560mm)
34 1/2
(876mm)
3 1/2
(90mm)
8 (203mm)
26 7/8
(683mm)
8 5/8
(219mm)
COLLARS
DIAMETER
ELECTRICAL
15 3/8 (390mm)
30 3/4 (781mm)
16 1/4 (413mm)
GAS
LINE
ACCESS
2 1/4 (56mm)
5 3/8 (138mm)
6 5/8 (168mm)
VENT COLLARS
37 3/4
(960mm)
DIAMETER
36
(913mm)
41 (1040mm)
8 3/4 (222mm)
VENT
ACCESS
TOP
STANDOFFS
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GAS
RATING PLATE/
LABELS
Figure 1. Diagram of the QV36-A
CONTROLS
ELECTRICAL
ACCESS
10
8
(203mm)
23 3/8
(594mm)
(219mm)
COLLARS
DIAMETER
ELECTRICAL
(913mm)
(788mm)
(468mm)
(786mm)
(826mm)
12 7/8
GAS
ELECTRICAL
(327mm)
25 3/4 (653mm)
16 1/4 (413mm)
GAS LINE
ACCESS
2 1/4
(56mm)
5 3/8
(138mm)
6 5/8 (168mm)
32 1/2
DIAMETER
VENT COLLARS
31
36
8 3/4 (222mm)
TOP
STANDOFFS
18 3/8
8 5/8
VENT
ACCESS
31
3 1/2
(90mm)
u
GAS
ACCESS
RATING PLATE/
LABELS
Figure 2. Diagram of the QV-32-A
CONTROLS
ACCESS
11
Installing the Fireplace
C
3” MIN. (76mm)
BDE
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREA TMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MA Y VARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
A
1/2 “ MIN. (13mm)
A B C D E
QV36-A 42” 16 1/4” 31 7/8” 45” 63 3/4” QV32-A 37” 16 1/4” 29 3/8” 41 1/2” 58 3/4”
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltra­tion barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Aladdin Hearth Products recommends that the inside surfaces be sheet­rocked and taped for maximum air tightness.
To further prevent drafts, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being in­stalled on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.
THE CHASE SHOULD BE CONSTRUCTED SO THA T ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top and back of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is 3 inches (76mm). The back of the fireplace may be recessed 16 1/4 inches (413mm) into combustible construction.
Figure 4. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front ......................................36 ........ 914
Floor ..................................................0........... 0
Rear ................................................. 1/2 ........ 13
Sides ............................................... 1/2 ........ 13
Top (QV-36)....................................3 1/4....... 83
(QV-32) ...................................1 1/2....... 38
Ceiling* .............................................31 ........ 787
* The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 38).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the com­bustible construction, NOT from the screw heads that se­cure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections...............1................. 25
Horizontal Sections
Top ......................................3................. 75
Bottom................................ 1................. 25
Sides .................................. 1................. 25
At Wall Firestops
Top ...................................2 1/2.............63.7
Bottom.............................. 1/2 ............... 13
Sides .................................. 1................. 25
For minimum clearances, see the direct vent termination clearance in Figures 30 and 31.
12
ABC
Step 2. Framing the Fireplace
NON-COMBUSTIBLE ZONE
3
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo­date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
IS DEFINED BY 3” ABOVE THE
ELBOW FOR THE ENTIRE
WIDTH AND DEPTH (BEHIND THE
FRONT HEADER) OF THE FIREBOX.
WALL STUD
3 1/2”
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.
WARNING:
To ensure proper clearances the front framing header must be installed on its narrow edge and to the front of the frame.
VENT
Framing should be constructed of 2 X 4 lumber or heavier.
The framing headers may rest on the fireplace stand-offs.
*The center of the framing hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
Model A B C D E *
QV36-A 42” 38 1/4” 16 1/4” 41” 27 7/8” QV32-A 37” 33” 16 1/4” 36 1/2” 24 3/8”
FRAMING
HOLE
E
D
Figure 5. Framing Dimensions
u
13
5 3/4”
(146mm)
(222mm)
11 3/4”
(298mm)
6 5/32”
6 7/16”
(164mm)
DV-12/17D
(305-432mm)
17-24
(432-610mm)
DV17/24D
DV-12D
DV-09D
120”
(3048mm)
(1524mm)
DV-FLEX-10
(156mm)
8 1/2”
(216mm)
7 3/8”
(187mm)
(149mm)
8 5/8”
(220mm)
DV-48D
5 7/8”
47 3/4” (1.2m)
DV-90D
8 1/2”
(216mm)
11 15/16”
(303mm)
DV-36D
11 5/8”
(295mm)
35 3/4”
(908mm)
11 1/16”
(281mm)
6 1/2”
(165mm)
(220mm)
8 5/8”
D
V-45D
5 1/16”
(129mm)
12-17
8 3/4”
DV-06D
DV-FLEX-5
DV-FLEX-3
36”
(914mm)
60”
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm) AT EACH JOINT.
DV-FLEX-2
24”
(610mm)
Figure 6. D-Series Direct Vent Component Specifications (5-inch inner pipe / 8 5/8-inch outer pipe)
14
120”
(3048mm)
(1524mm)
6 3/8
6 1/2
9 5/8
9 5/8
6 5/8
6 3/8
8 3/4
SL-12/17D (SL12-17D)
SL-24D
SL-36D
SL-48D
47 3/4
35 3/4
23 3/4
SL-90D
(SL17-24D)
SL-06D
SL-12D
11 3/4
SL-FLEX-2
6 1/2
9 1/4
6 5/8
SL-45D
SL-09D
12-17
17-24
SL-17/24D
SL-FLEX-10
SL-FLEX-5
SL-FLEX-3
36”
(914mm)
60”
6 1/2
5 3/4
6 5/8
24”
(610mm)
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm) AT EACH JOINT.
Figure 7. SL D-Series Direct Vent Component Specifications (4-inch inner pipe / 6 5/8-inch outer pipe)
15
Step 3. Installing the Vent System
TERMINATION
ROOF FLASHING
HORIZONTAL PIPE
A. Vent System Approvals
These models have vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collar NOT used.
These models use SL-D-series, direct vent components when using the TOP vent collars and D-series direct vent components when using the REAR vent collars.
The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.
WARNING: YOU MUST NOT MIX D-SERIES
!
AND SL D-SERIES COMPONENTS IN ANY VENT SYSTEM CONFIGURA TION.
Identifying Vent Components
Approved vent system components are labeled for identifica­tion. This pipe is tested and listed as an approved compo­nent of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection open­ings at each joint within the wall. There is no required pitch for horizontal vent runs. NO OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Installers Guide. Fig- ure 7 shows vent system components and terminations.
The vent systems installed on this gas fireplace may in­clude one, two, or three 90° elbow assemblies. The rela­tionships of vertical rise to horizontal run in vent configura­tions using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.
NOTE: Two 45° elbows may be used in place of one 90° elbow. Maximum and minimum rise to run ratios must always be maintained in the vent system when using 45° elbows.
D-SERIES
DVK-01D
DVK-TVCD
Vent System
Termination Kits
DVK-01TRD DVK-01TRF*
WALL FIRESTOP
SL D-SERIES
DV-FLEX2-01TRF
HORIZONTAL
VERTICAL TERMINATION
90 DEGREE ELBOW
Vent System Components
STORM COLLAR
SUPPORT
PIPE LENGTH
WALL BRACKET
CEILING FIRESTOP
Figure 8. Vent System Components and Termination Kits
SLK-991DA
SLK-01TRD SLK-01TRF*
* For use with flex vent only.
SLK-01D
SL-FLEX2-01TRF
16
Flex Vent
1”
CLEARANCE
90-DEGREE
The flex vent must be supported with the spacing between support intervals not exceeding 4 feet, with no more than ½ inch sag between supports.
A support is required at each change in venting direction, and in any location where it is necessary to maintain the necessary clearance to combustibles. A simple “up and out” installation (Figure 9) requires only enough support to main­tain the necessary clearance to combustibles. However, the vent attachment point and the firestop location are consid­ered to be supports.
TERMINATION
3” CLEARANCE
FLEX-VENT
CAP
STRAIGHT UP
VERTICAL VENTING
V (FT .)
45' MAX. (13.7m)
NOTE: For vertical venting over 20 feet a restrictor plate is recommended for improved flame appearance.
Use SL D-Series
components only.
Figure 9.
STRAIGHT OUT HORIZONTAL VENTING
H
Max. Run
36" (914 mm)
Note: Use two 90o elbows for corner installations.
Use D-Series
components
only.
H
Figure 10. Straight up Vertical Venting
ELBOWS
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Figure 11. Straight Out Horizontal Venting
17
V H
H
H
V
1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.4m) V+H=40' MAX. (12.4m) H = 8' MAX. (2.4m)
Use D-Series components only.
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Figure 12. Venting with One 90° Elbow
Use SL D-Series
components only.
V
VENTING WITH ONE (1) 90o ELBOW NA TURAL GAS
V (MIN.)
90o Elbow on Top 1 FT (305mm) 2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 5 FT (1.52m)
H (MAX.)
2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 6 FT (1.86m) 8 FT (2.48m) 16 FT (4.8m)
H MAX. = 16 FT (4.8m) V + H MAX. = 40 FT (12.2m)
VENTING WITH ONE (1) 90o ELBOW PROP ANE
V (MIN.) H (MAX.)
90o Elbow on Top NOT ALLOWED 1 FT (305mm) 2 FT (610mm) 2 FT (610mm) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m) 4 FT (1.22m) 8 FT (2.48m) 5 FT (1.52m) 16 FT (4.8m)
H MAX. = 16 FT (4.8m) V + H MAX. = 40 FT (12.2m)
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Figure 13. Venting with One 90° Elbow
18
V H H + H
VHH
1
1' MIN. (305 mm) 2' MAX. (610 mm) 4' MAX. (1.22m) 2' MIN. (610 mm) 4' MAX. (1.22 m) 8' MAX. (2.4m) 3' MIN. (914 mm) 6' MAX. (1.86 m) 12' MAX. (3.6m) 4' MIN. (1.22 m) 8' MAX. (2.48 m) 16' MAX. (4.8m)
V+H+H1 = 40' MAX. (12.4 m) H = 8' MAX. (2.48 m) H+H1 = 16' MAX. (4.8m)
Use D-Series
components only.
1
Note: There MUST be a 25% reduction
V (FT) H + H1 (FT)
1' MIN. (305 mm) 2' MAX. (610 mm) 2' MIN. (610 mm) 4' MAX. (1.22 m)
in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
3' MIN. (914 mm) 6' MAX. (1.86 m) 4' MIN. (1.22 m) 8' MAX. (2.48 m) H + H1= 8' MAX. (2.48 m) V + H + H1= 40' (12.2m) MAX.
V
H
1
H
Figure 14. Venting with Two 90° Elbows
19
VENTING WITH TWO (2) 90o ELBOWS NA TURAL GAS
H1H
V
V (MIN.)
90o Elbow on Top 1 FT (305mm) 2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 5 FT (1.52m)
H + H1 (MAX.)
2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 6 FT (1.86m) 8 FT (2.48m) 16 FT (4.8m)
H + H1 MAX. = 16 FT (4.8m) V + H + H1 MAX. = 40 FT (12.2m)
VENTING WITH TWO (2) 90o ELBOWS PROP ANE
V (MIN.) H + H1 (MAX.)
90o Elbow on Top NOT ALLOWED 1 FT (305mm) 2 FT (610mm) 2 FT (610mm) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m) 4 FT (1.22m) 8 FT (2.48m) 5 FT (1.52m) 16 FT (4.8m)
H + H1 MAX. = 16 FT (4.8m) V + H + H1 MAX. = 40 FT (12.2m)
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Use SL D-Series components only.
Figure 15. Venting with Two 90° Elbows
20
VENTING WITH TWO (2) 90o ELBOWS NA TURAL GAS
H
V
V (MIN.)
90o Elbow on Top 1 FT (305mm) 2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 5 FT (1.52m)
H (MAX.)
2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 6 FT (1.86m) 8 FT (2.48m) 16 FT (4.8m)
H MAX. = 16 FT (4.8m) V + V1 + H MAX. = 40 FT (12.2m)
VENTING WITH TWO (2) 90o ELBOWS PROP ANE
V (MIN.) H (MAX.)
90o Elbow on Top NOT ALLOWED 1 FT (305mm) 2 FT (610mm) 2 FT (610mm) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m) 4 FT (1.22m) 8 FT (2.48m) 5 FT (1.52m) 16 FT (4.8m)
H MAX. = 16 FT (4.8m) V + V1 + H MAX. = 40 FT (12.2m)
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Use SL D-Series
components only.
Figure 16. Venting with Two 90° Elbows
V
1
21
V H H + H
HVH
1
1' MIN. (305 mm) 2' MAX. (610mm) 4' MAX. (1.22m) 2' MIN. (610 mm) 4' MAX. (1.22m) 8' MAX. (2.48m) 3' MIN. (914 mm) 6' MAX. (1.86m) 12' MAX. (3.72m) 4' MIN. (1.22 m) 8' MAX. (2.48m) 16' MAX. (4.8m)
V1+V+H+H1 = 40' MAX. (12.4m) H = 8' MAX. (2.48m) H+H1 =16' MAX. (4.8m)
V
1
V
H
1
H
1
H
2
Use D-Series
components only.
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
V H H + H1 + H
1' MIN. (305 mm) 2' MAX. (610 mm) 4' MAX. (1.22m) 2' MIN. (610 mm) 4' MAX. (1.22 m) 8' MAX. (2.48m) 3' MIN. (914 mm) 6' MAX. (1.86 m) 12' MAX. (3.72m) 4' MIN. (1.22 m) 8' MAX. (2.48 m) 16' MAX. (4.8m)
V+H+H1+H2 = 40' MAX. (12.4 m) H = 8' MAX. (2.48m) H + H1 + H2 = 16' MAX. (4.8m)
2
Figure 17. Venting with Three 90° elbows
22
VENTING WITH THREE (3) 90o ELBOWS NA TURAL GAS
H
V1V
V (MIN.) H (MAX.) H + H1 (MAX.)
90o Elbow on Top 2 FT (610mm) 4 FT (1.22m) 1 FT (305mm) 3 FT (914mm) 6 FT (1.86m) 2 FT (610mm) 4 FT (1.22m) 8 FT (2.48m) 3 FT (914mm) 6 FT (1.86m) 12 FT (3.72m) 4 FT (1.22m) 8 FT (2.48m) 16 FT (4.8m) 5 FT (1.52m) 16 FT (4.8m) 16 FT (4.8m)
V + H + V1 + H1 MAX. = 40 FT (12.2m)
VENTING WITH THREE (3) 90o ELBOWS PROP ANE
V (MIN.) H (MAX.) H + H1 (MAX.)
90o Elbow on Top NOT ALLOWED NOT ALLOWED 1 FT (305mm) 2 FT (610mm) 4 FT (1.22m) 2 FT (610mm) 4 FT (1.22m) 8 FT (2.48m) 3 FT (914mm) 6 FT (1.86m) 12 FT (3.72m) 4 FT (1.22m) 8 FT (2.48m) 16 FT (4.8m) 5 FT (1.52m) 16 FT (4.8m) 16 FT (4.8m)
V + H + V1 + H1 MAX. = 40 FT (12.2m)
H
1
Use SL D-Series
components only.
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Figure 18. Venting with three 90° elbows
23
VENTING WITH THREE (3) 90o ELBOWS NA TURAL GAS
1H1
H
V
MODEL QV32-A
V (MIN.) H + H1 (MAX.)
90o Elbow on Top 2 FT (610mm) 1 FT (305mm) 3 FT (914mm) 2 FT (610mm) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m) 4 FT (1.22m) 8 FT (2.48m) 5 FT (1.52m) 16 FT (4.8m)
MODEL QV36-A H + H1 (MAX.)
2 FT (610mm) 3 FT (914mm) 4 FT (1.22m) 6 FT (1.86m) 8 FT (2.48m) 16 FT (4.8m)
H + H1 MAX. = 16 FT (4.8m) V + V1 + H + H1 MAX. = 40 FT (12.2m)
VENTING WITH THREE (3) 90o ELBOWS PROP ANE
MODEL QV32-A
V (MIN.) H + H1 (MAX.)
90o Elbow on Top NOT ALLOWED 1 FT (305mm) 2 FT (610mm) 2 FT (610mm) 4 FT (1.22m) 3 FT (914mm) 6 FT (1.86m) 4 FT (1.22m) 8 FT (2.48m) 5 FT (1.52m) 16 FT (4.8m)
MODEL QV36-A H + H1 (MAX.)
NOT ALLOWED 2 FT (610mm) 4 FT (1.22m) 6 FT (1.86m) 8 FT (2.48m) 16 FT (4.8m)
H + H1 MAX. = 16 FT (4.8m) V + V1 + H + H1 MAX. = 40 FT (12.2m)
V
Use SL D-Series
components only.
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
Figure 19. Venting with three 90° elbows
24
VENTING WITH FOUR (4) 90° ELBOWS
H
V1H
1
NA TURAL AND PROP ANE GAS
V (MIN.) H (MAX.)
2' (609mm) 5' (1.52m)
V1 (MIN.) H1 (MAX.) V2 (MIN.)
5' (1.52m) 5' (1.52m) 4.5' (1.37m)
V + V1 + V2 + H + H1 MAX. = 40' (12.2m)
Note: There MUST be a 25% reduction in total H when using flex vent, except when using the simple up and out installation (see Figure 9).
V
2
V
Figure 20. Venting with Four 90° elbows
25
STARTING
(25.4mm)
SEAL
HEAT
SHIELD
INSULATION,
B. Installing Vent Components
After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly.
Venting Out the Rear Vent (See Figure 21) Remove the installed rear seal cap from the rear starting collars
by cutting the strap at each end. Remove the insulation inside the 5” collar. Follow the vent configuration tables accordingly.
Remove the 5” diameter heat shield from the 5” diameter collar by sliding it out.
WARNING: THE TOP HEAT SHIELD (INSIDE
!
THE FIREBOX) MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 21.
Venting Out the Top Vent
Remove the top vent collar seal cap by removing the two screws from the upper heat shield. Remove the insulation inside BOTH the 4” diameter and 6 5/8” diameter collars. (See Figure 21).
Remove the 4” diameter heat shield from the 4” diameter collar by sliding it out.
You have to take the glass off for positioning the logs when the unit is finally installed in place and finished around it. Attach vent system to the top starting collars.
1. Attach the First Vent Component to the
Starting Collars
To attach the first vent component to the starting collars of the fireplace:
• Apply a 3/8 inch (9.5mm) bead of stove cement around the fireplace inner vent starting collar.
• Lock the vent components into place by sliding the con­centric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed com­ponent end with four (4) equally spaced indented sections.
• When the internal beads of each outer pipe line up, ro­tate the pipe section clockwise about one-quarter (1/4) turn. The vent pipe is now locked together.
• Slide the ceramic fiber pad over the first vent section and place it flush to the fireplace. Continue to add vent com­ponents.
COLLAR
WARNING: THE REAR VENT COLLAR SEAL
!
CAP MUST REMAIN ATTACHED TO THE REAR VENT COLLARS IF THE VENT SYSTEM IS ATTACHED TO THE TOP STARTING COLLARS. SEE FIGURE 21.
WARNING: FAILURE TO REMOVE INSULA TION
!
IN THE SET OF COLLARS YOU ARE USING
COULD CAUSE A FIRE.
WARNING: YOU MUST LEAVE THE INSULA-
!
TION IN PLACE IN THE SET OF COLLARS YOU
ARE NOT USING .
Insert screwdriver
or similar object
here to remove cap.
CUT HERE
Venting
Out Rear
HEAT
SHIELD
DISCARD
INSULATION
SEAL
CAP
CAP
Venting
Out Top
DISCARD
BOTH
PIECES
Figure 21
3/8”
(9.5mm)
STOVE
SEALANT
BEAD
FIRST VENT
COMPONENT
1 INCH
Figure 22. Attaching the First Vent Component to the Starting Collars
WARNING: A 3/8 INCH (9.5 MM) BEAD OF
!
STOVE CEMENT MUST BE PLACED AROUND THE FIREPLACE INNER VENT STARTING COLLAR BEFORE ATTACHING THE FIRST VENT COMPO­NENT. FAILURE TO SEAL THIS JOINT MAY CAUSE THE FIREPLACE TO OPERATE IMPROPERL Y. SEE THE DIAGRAM .
If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and Vent Termination.
26
TRIM HEAT
SHIELD IF TOO
LONG, ADD TO
SHIELD IF TOO
2. Continue Adding Vent Components
VENT PIPE
(305mm or 254mm)
WALL BRACKET
8 FT. (2.4m)
• Continue adding vent components, locking each succeed­ing component into place.
• Ensure that each succeeding vent component is secure­ly fitted and locked into the preceding component.
• 90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an el­bow does not end up in a locked position with the pre­ceding component, attach with a minimum of two (2) sheet metal screws.
4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both
sides of a combustible wall through which the vent passes.
NOTE: Model DVK-01TRD or SLK-01TRD does not need an exterior firestop on an exterior combustible wall.
To install firestops for horizontal runs that pass through either interior or exterior walls:
Cut a 12-inch by 12-inch (305 mm X 305 mm) hole through the wall for D-series or a 10-inch by 10-inch (254 mm X 254 mm) hole for SL-D-series pipe. The center of the framing hole is one (1) inch (25.4mm) above the center of the hori­zontal vent pipe.
• Position the firestops on both sides of the hole previ­ously cut and secure the firestops with nails or screws.
• The heat shields of the firestops MUST BE placed to­wards the top of the hole.
• Continue the vent run through the firestops.
Figure 23. Adding Venting Components
3. Install Support Brackets For Horizontal Runs - The vent system must be supported
every five (5) feet of horizontal run by a horizontal pipe support. To install support brackets for horizontal runs:
• Place the pipe supports around the vent pipe.
• Nail the pipe supports to the framing members. For Vertical Runs - The vent system must be supported
every eight (8) feet (2.4m) above the fireplace flue outlet by wall brackets. To install support brackets for vertical runs:
• Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws.
WALL STUD
NOTE: There must be NO INSULATION or other combus­tibles inside the framed firestop opening.
12" or 10"
1" (25.4 mm)
12" or 10"
(305mm or
254mm)
Figure 25. Hole and Vent Pipe
HEAT SHIELD
Figure 24. Installing Support Brackets
FLUE
OUTLET
1 INCH MIN.
(25.4mm)
SHORT
INTERIOR
FIRESTOP
Figure 26. Heat Shield, Interior & Exterior Firestops
27
EXTERIOR FIRESTOP
For Vertical Runs - One ceiling firestop is REQUIRED at
JOIST
CEILING FIRESTOP
CEILING FIRESTOP
NAILS (4 REQUIRED)
MEMBERS
EXISTING CEILING
the hole in each ceiling through which the vent passes. To install firestops for vertical runs that pass through ceilings:
• Position a plumb bob directly over the center of the verti­cal vent component.
• Mark the ceiling to establish the centerpoint of the vent.
• Drill a hole or drive a nail through this centerpoint.
• Check the floor above for any obstructions, such as wir­ing or plumbing runs.
• Reposition the fireplace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
• Cut an 11-inch X 11-inch (280mm X 280mm) for D-Series or a 10-inch X 10-inch (254mm X 254mm) hole through the ceiling, using the centerpoint previously marked.
• Frame the hole with framing lumber the same size as the ceiling joists.
11" (280 mm) or 10" (254 mm)
CEILING
NEW FRAMING
11" (280mm) or 10" (254mm)
JOISTS
CHIMNEY HOLE
Figure 27. Hole & New Framing Members
CEILING
NAILS (4 REQUIRED)
Figure 28. Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).
NOTE: There must be NO INSULATION or other combus­tibles inside the framed firestop opening.
RAFTER
CEILING
Figure 29. Attic Firestop
28
C. Vent Termination
ROUND CAP TERMINATION
PERFORATION CANNOT BE
7 1/2"
TRAPEZOID CAP TERMINATION
7 1/4"
(184mm)
For Horizontal Terminations - To attach and secure the
termination to the last section of horizontal vent:
• Rotate and interlock the ends as described at the begin-
ning of the Installing Vent Components section.
• The termination kit should pass through the wall firestops
from the exterior of the building.
• Adjust the termination cap to its final exterior position on
the building.
WARNING: THE TERMINA TION CAP MUST BE POSITIONED SO THAT THE ARROW IS
!
POINTING UP.
INSIDE THE WALL
For roundcap termination kits:
• Use the exterior pipelock hole on the round flange of the
wall firestop to secure the vent pipe in place.
For trapezoidal cap termination kits:
• Using screws secure the cap to the exterior wall through
the flanges in the cap.
WARNING: THE BOTTOM OF THE VENT
!
TERMINATION CAP MUST BE A MINIMUM OF 12 INCHES (305 MM) ABOVE GROUND LEVEL (GRADE). THE TOP OF THE CAP MUST BE A MIN­IMUM OF 18 INCHES (457 MM) BELOW COMBUS­TIBLE MATERIAL, SUCH AS A DECK. THE SIDE OF THE CAP MUST BE A MINIMUM OF 6 INCHES (152 MM) AWAY FROM A PARALLEL OUTSIDE WALL. VENTING TERMINALS SHALL NOT BE RE­CESSED INTO A WALL OR SIDING . SEE THE DIA­GRAM FOR VENT TERMINA TION CLEARANCES.
(191mm)
MINIMUM
Figure 30. Round & Trapezoid Termination Caps
29
v
AHM
X
J or K
I
A
G
U.S.
(3 FT)
B
O
Q
N
v
D
E
v
L
V
B
v
F
= VENT TERMINAL
B
v
v
v
v
X
= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED
A = 12" ....................... clearances above grade, veran-
(See Note 1)
da, porch, deck or balcony
B = 12" ....................... clearances to window or door
that may be opened, or to per­manently closed window.
D* = 18" .......................vertical clearance to ventilated
soffit located above the terminal within a horizontal distance of 2 feet (60 cm) from the center-line
of the terminal
E* = 18" .......................clearance to unventilated soffit
F = 9"......................... clearance to outside corner
G = 6"..........................clearance to inside corner
H = 3 ft. (Canada) ......not to be installed above a gas
meter/regulator assembly within
3 feet (90cm) horizontally from the
center-line of the regulator I = 3 ft. (U.S.A.)
6 ft. (Canada)....... clearance to service regulator
vent outlet and electric service
* 30” minimum for vinyl clad soffits.
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor.
NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested.
NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.
Figure 31. Vent Termination Minimum Clearances
R
P
(See Note 2)
B
J = 9" (U.S.A.)
12" (Canada) .........clearance to non-mechani-
cal air supply inlet to build­ing or the combustion air in­let to any other appliance
K = 3 ft. (U.S.A.)
6 ft. (Canada) .........clearance to a mechanical
air supply inlet
L** = 7 ft. .........................clearance above paved
(See Note 1)
sidewalk or a paved driveway located on public property
M*** = 18" ......................... clearance under veranda,
porch, deck or balcony
N = 6” ........................... non-vinyl sidewalls
12” .........................vinyl sidewalls
O = 18 .........................non-vinyl soffit and overhang
42” .........................vinyl soffit and overhang
P = 8 ft.
Q
______________________________________________________________________
1 cap 3 feet 2 x Q
______________________________________________________________________
2 caps 6 feet 1 x Q
______________________________________________________________________
3 caps 9 feet 2/3 x Q
______________________________________________________________________
MIN
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
NOTE 3: Local codes or regulations may require different
clearances. NOTE 4: Termination caps may be hot. Consider their proximity to
doors or other traffic areas. WARNING: In the U.S: Vent system termination is NOT permitted
in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.
Aladdin Hearth Products assumes no responsibility for the im­proper performance of the fireplace when the venting system does not meet these requirements.
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT TO THE TOP OF THE EXTERIOR FIRESTOP (FOR ALL ROUND TERMINATION CAPS). IT IS STRONGLY RECOMMENDED WHENEVER POSSIBLE TO USE THE VINYL PROTECTOR KIT.
30
For Vertical Terminations - To locate the vent and install
HORIZONTAL
VERTICAL
12
the vent sections:
• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint nail.
• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25.4mm) clear­ance from the vertical vent pipe to combustible materials.
• Mark the roof hole accordingly.
To seal the roof hole, and to divert rain and snow from the vent system:
• Attach a flashing to the roof using nails, and use a non­hardening mastic around the edges of the flashing base where it meets the roof.
• Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
• Slide the termination cap over the end of the vent pipe and rotate the pipe clockwise 1/4 turn.
• Cover the opening of the installed vent pipes.
• Cut and frame the roof hole.
• Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to the frame must withstand heavy winds.
• Continue to install concentric vent sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof.
WARNING: MAJOR U.S. BUILDING CODES
!
SPECIFY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP. THESE MIN­IMUM HEIGHTS ARE NECESSARY IN THE INTER­EST OF SAFETY . SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMI­NATION CAP IS AT LEAST TWO (2) FEET FROM A VERTICAL WALL AND 2-FEET BELOW A HORIZON­TAL OVERHANG .
NOTE: This also pertains to vertical vent systems in­stalled on the outside of the building.
2 FT.
MIN.
TERMINATION
CAP
2 FT. MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
Roof Pitch H (min.) ft.
flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 11/12 3.25 over 11/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
OVERHANG
WALL
X
ROOF PITCH
IS X/ 12
Figure 32. Minimum Height from Roof to Lowest Discharge Opening
31
Step 4. Positioning, Leveling, and
NAILING TABS
(BOTH SIDES)
Securing the Fireplace
The diagram below shows how to properly position, level, and secure the fireplace.
WARNING:
To ensure proper clearances the front framing header must be installed on its narrow edge and to the front of the frame.
Step 5. The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE WITH
!
SOLID FUEL.
The type of gas control system used with this model is Standing Pilot Ignition.
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor.
WARNING: 110-120 VAC MUST NEVER BE
!
CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.
STANDING PILOT
Figure 33. Proper Positioning, Leveling, and Securing of a Fireplace
• Place the fireplace into position.
• Level the fireplace from side to side and from front to back.
• Shim the fireplace with non-combustible material, such as sheet metal, as necessary.
• Secure the fireplace to the framing using nails or screws through the nailing tabs.
Figure 34. Gas Control System
32
Step 6. The Gas Supply Line
USE WRENCH ON SHUT-OFF
VALVE WHEN TIGHTENING GAS LINE
NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality. (In the state of Massachusetts installation must be performed by a licensed plumber).
NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13mm) hook-up at the unit.
MANUAL
SHUT-OFF VALVE
FLEX CONNECTOR
This gas fireplace is designed to accept a 1/2 inch (13mm) gas supply line. To install the gas supply line:
• A listed (and State of Massachusetts approved) 1/2 inch (13mm) tee-handle manual shut-off valve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve. NOTE: If substituting for these components, please consult local codes for compliance.
• Locate the gas line access hole in the outer casing of the fireplace.
• The gas line may be run from either side of the fireplace provided the hole in the outer wrap does not exceed 2” in diameter and it does not penetrate the actual firebox.
• Open the fireplace lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-off valve.
• When attaching the pipe, support the control so that the lines are not bent or torn.
• After the gas line installation is complete, use a soap solution to carefully check all gas connections for leaks.
WARNING: DO NOT USE AN OPEN FLAME
!
TO CHECK FOR GAS LEAKS.
• Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing.
• At the gas line access hole the gap between the supply piping and gas access hole can be plugged with non­combustible insulation to prevent cold air infiltration.
GAS VALVE
Figure 35. Gas Supply Line
Step 7. Gas Pressure Requirements
Pressure requirements for these gas fireplaces are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).
33
3/16” PIGGYBACK CONNECTOR
OPTIONAL WALL SWITCH,
THERMOSTAT OR REMOTE
TH
FAN
TEMPERATURE
SENSOR SWITCH
SPEED CONTROL
NOTE: IF ANY OF THE ORIGINAL WIRE
REPLACED WITH TYPE 105 C RATED WIRE.
110-120 VAC
BLOWER
TP
GAS VALVE
THERMOCOUPLE
WHITE T2
RED T1
THERMOPILE
Figure 36. Standing Pilot Ignition Wiring Diagram
Step 8. Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB­SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE­VENT ACCIDENTAL FIREPLACE OPERA TION.
For Standing Pilot Ignition Wiring Appliance Requirements
This appliance DOES NOT require 110-120 VAC to operate.
REMOTE SWITCH
BLACK S2
ON
OFF
BLACK S1
ON/OFF
SWITCH
PIGTAIL
Optional Accessories
Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.
WARNING: DO NOT CONNECT 110-120 VAC TO
!
THE GAS CONTROL VALVE OR WALL SWITCH OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.
VARIABLE SPEED CONTROL
BLK
BLK
BLK
TEMPERATURE
SENSOR SWITCH
BLK
JUNCTION BOX
BLK
BLK
BLK
BLK
GROUND
GRN
WHT
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION. VERIFY PROPER OPERATION AFTER SERVICING.
AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE
BLOWER RECEPTACLE
BLK
WHT
WHT
O
JUNCTION BOX
Figure 37. Fan Wiring Diagram
(RHEOSTAT)
34
Step 9. Finishing
4"5”6”7”8”
9”
5"
TOP FRONT EDGE
11”
12”
31”
CEILING
1/4”
Figure 38 shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 3 and 4 for other fireplace clearances.
Only non-combustible materials may be used to cover the black fireplace front.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
12"
11"
10"
9"
8"
7"
6"
4"
3"
2"
3”
2”
1”
1”
OF FIREPLACE
Figure 38. Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace
10”
Hearth Extensions
A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing standards do not require hearth extensions for gas fireplace appliances.
Refractory Kit Placement (BRICK-291, BRICK-293)
CAUTION: REFRACTORY IS FRAGILE! CAREFULL Y RE­MOVE THE REFRACTORY FROM THE P ACKAGING.
Remove the logs from the fireplace. Place the back wall refractory centered against the back of the fireplace on the grate assembly (see Figure 40).
Figure 40
When positioning the left wall use care in not knocking the back wall down. Position the left wall all the way back against the back wall. Using the retaining clip and screw included, secure the side wall refractory as shown (see Figures 41 and 42).
CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATE­RIAL MUST BE USED. THESE JOINTS ARE NOT RE­QUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIRE­PLACE SURROUND (SEE FIGURE 39).
TOP SEAL
JOINT
SIDE SEAL
JOINT
0”
FINISH MATERIAL
MAY BE COMBUSTIBLE
- TOP AND SIDES OF UNIT
Figure 41
Figure 42
Figure 39. Sealant Material
Position upper back refractory by placing on left wall then sliding in right wall (see Figure 43).
35
EMBER MATERIALS
LATCHES
Figure 43
Position the right wall all the way to back wall. Secure in position as was done in Step 2 (see Figure 44).
Shutter Settings
Model NG LP
___________________________________________
QV32-A 3/16” SET
___________________________________________
QV36-A 1/4” SET
Placing the Ember Material
Ember material is shipped with this gas fireplace. The bag labeled Mystic Embers is standard glowing ember material. To place the ember material:
Remove the top louver by lifting it up and away from the unit.
Unlatch the latches at the top and bottom of the glass door.
Remove the glass door from the unit (see Figure 45).
Place dime size pieces of ember material about 1/2 inch apart near port holes in burner top. Do NOT press em­bers into burner ports. Cover the top of the burner with a single layer of ember material (see Figure 46).
Save the remaining ember materials for use during fire­place servicing. The bag of embers provided is sufficient for 3 to 5 applications.
Reinstall and latch the glass door and top louver on the unit.
CAUTION: THE GLASS DOOR MUST BE SECURELY LATCHED BEFORE OPERATING THE UNIT .
Figure 44
Replace the logs referring to your manual and log instruc­tions.
Step 10. Installing Trim, Logs and Ember Material
Installing the Trim
Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F. (149° C) minimum sealant.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR INLET/ OUTLET GRILLES IN ANY MANNER.
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock and the fireplace.
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be opened and the trim door removed.
(BOTH TOP
AND BOTTOM)
GLASS
ASSEMBLY
Figure 45. Glass Assembly
GLASS SPECIFICA TIONS:
QV36-A 24 5/8 x 35 3/8 CERAMIC QV32-A 21 1/8 x 30 3/8 CERAMIC
Positioning the Logs
If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the instructions that accompany the logs. Save the log instructions with this manual.
If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.
Figure 46. Placement of the Ember Material
36
Step 11. Before Lighting the Fireplace
Before lighting the fireplace, be sure to do the following: Remove all paperwork from underneath the fireplace. Review safety warnings and cautions
• Read the Safety and Warning Information section at the beginning of this Installers Guide.
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit for possible gas leaks.
Double-check vent terminations and front grilles for obstructions.
• Before lighting the fireplace, double-check the unit for possible obstructions that could be blocking the vent ter­minations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE re­placed with an approved component. Tampering with the fireplace components is DANGEROUS and voids all war- ranties.
A small amount of air will be in the gas supply lines. When
first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally.
Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
NOTE: The fireplace should be run for 3 to 4 hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the chemicals used in the paint and logs.
WARNING: PLEASE REFER TO THE USER’S
!
MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE.
37
Step 12. Lighting the Appliance
You’ve reviewed all safety warnings, you’ve checked the appliance for gas leaks, you know the vent system is
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
STANDING PILOT IGNITION
A.This appliance (standing pilot version) has a pilot
that must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B.BEFORE LIGHTING smell all around the appli-
ance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instruc­tions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempt­ed repair may result in a fire or explosion.
D. Do not use this appliance if any part has been
under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas con­trol which has been under water.
unobstructed, and you’ve checked for faulty components. Now you’re ready to light the appliance.
LIGHTING INSTRUCTIONS
STANDING PILOT CONTROLS
1. To access controls, open the lower grille.
2. Turn the gas control valve knob to the OFF position. To do this, you must turn the knob clockwise to the PILOT position, and then press in and continue turning clockwise to the OFF position. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
3. WAIT AT LEAST FIVE (5) MINUTES TO CLEAR OUT ANY GAS. If you have unsuccessfully tried to light the fireplace, wait longer, espe­cially if you are using LP gas. Then smell for gas, including near the floor. If you then smell gas, STOP! Follow "B" in the safety informa­tion on previous page. If you don't smell gas, go to the next step.
4. The pilot should not require accessing for lighting purposes. The pilot is located inside the combustion chamber. If it is necessary to access the pilot, remove the trim door and glass door.
THERMOCOUPLE
PILOT
THERMOPILE
5. To put the control in the PILOT position, turn the control knob counter­clockwise to the PILOT position.
6. To light the pilot press the control knob and then press the red or black piezo button once every second. The piezo makes a clicking sound. It may be necessary to repeat this step. If the pilot does not light after 10 seconds, go back to step 2. The control knob should be held down for a MINUTE after pilot ignition.
• If the control knob does not pop out when released, STOP! Shut off
the gas supply to the fireplace control valve, and IMMEDIATELY call your service technician or gas supplier.
• If the pilot will not stay lit after two tries, turn the control knob to the
“OFF” position and call your service technician or gas supplier.
7. After the pilot has been lit, the burner can be turned on by turning the knob counter-clockwise to the “ON” position.
8. Set the ON/OFF switch to the “ON” position.
9. Close the lower grille.
TO TURN OFF
GAS APPLIANCE
1. Open the lower grille.
2. Set ON/OFF switch to “OFF”.
3. Turn the valve control knob clockwise to the “Pilot” position, then depress knob and continue turning to “OFF” position.
4. Close the lower grille.
When you light your fireplace, you may notice: This gas appliance produces heat which does have an associ-
ated odor or smell. If you feel this odor is excessive it may require the initial 3-4 hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Addi­tionally, for the first few minutes after each lighting, vapor may condense and fog the glass and flames may be blue. After a few minutes this moisture will disappear and within 15-30 min­utes the flames should become yellow.
Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
After the Installation
LEAVE THIS INSTALLA TION MANUAL WITH THE
!
APPLIANCE FOR FUTURE REFERENCE.
38
Maintaining and Servicing Your Fireplace
Fireplace Maintenance
Although the frequency of your fireplace servicing and main­tenance will depend on use and the type of installation, you should have a qualified service technician perform an appli­ance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.
IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.
Replacing old ember material Frequency: Once annually, during the checkup. By: Qualified service technician. Task: Brush away loose ember material near the burner.
Replace old ember material with pieces of Mystic Ember following the directions in Placing Ember Material. New ember material should be placed on top of the burner. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing
Ember Material.
Checking Vent System Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner. Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.
Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As necessary
after initial cleaning.
By: Home owner. Task: Remove and clean glass after the first 3 to 4 hours of
use. After the initial cleaning, clean as necessary, particularly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner. NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
Cleaning Burner and Controls Frequency: Once annually. By: Qualified service technician. Task: Brush or vacuum the control compartment, fireplace
logs and burner areas surrounding the logs.
Checking Flame Patterns, Flame Height Frequency: Periodically.
By: Qualified service technician/Home owner. Task: Make a visual check of your fireplace’s flame patterns.
Make sure the flames are steady - not lifting or floating. See Figure 47. The thermopile/thermocouple tips should be covered with flame. See Figure 34.
MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING.
Figure 47. Burner Flame Patterns
39
With proper installation, operation, and maintenance your gas fireplace will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting
Troubleshooting
Symptom Possible Cause Corrective Action
1. After repeated
triggering of the red or black piezo button, the spark ignitor will
not light the pilot.
2. The pilot will not stay lit after carefully following the lighting
instructions.
a. Defective ignitor. Check the spark at the electrode and pilot. If no spark and electrode wire is
b. Defective pilot or misaligned electrode (spark at electrode).
c. No gas or low gas pressure.
d. No LP in tank. Check the LP (propane) tank. You may be out of fuel. a. Defective
thermocouple.
guide can only be used by a qualified service technician.
properly connected, replace the ignitor. Using match, light the pilot. If the pilot lights, turn off the pilot and trigger the red or
black piezo button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recommended. If the pilot will not light,
ensure the the gap at the electrode and pilot is one-eighth (1/8) inch to have a strong spark. If the gap is OK, replace the pilot.
Check the remote shut-off valvess from the fireplace. Usually, there is a valve near the gas main. There can be more than one (1) valve between the fireplace and the
main.
Check that the pilot flame impinges on the thermocouple. Clean and/or adjust the
pilot for maximum flame impingement. Ensure that the thermocouple connection at the gas valve is fully inserted and tight
(hand tighten plus 1/4 turn).
3. The pilot is
burning, there is no
gas burner, the valve knob is in the ON position, and the
ON/OFF switch is in
the ON position.
Disconnect the thermocouple from the valve, place one millivolt meter lead wire on
the tip of the thermcouple and the other meter lead wire on the thermocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less
than 15mV, replace the thermocouple. b. Defective valve. If the thermocouple is producing more than 15 millivolts, replace faulty valve. a. ON/OFF switch or
wires defective.
b. Thermopile may not be generating sufficient millivoltage.
c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON
d. Plugged burner orifice.
e. Wall switch or wires are defective.
Check the ON/OFF switch and wires for proper connections. Place the jumper
wires across the terminals at the switch. If the burner comes on, replace the
defective switch. If the switch is OK, place the jumper wires across the switch wires
at the gas valve. If the burner comes on, the wires are faulty or connections are
bad.
If the pilot flame is not close enough physically to the thermopile, adjust the pilot
flame.
Be sure the wire connections from the thermopile at the gas valve terminals are
tight and that the thermopile is fully inserted into the pilot bracket.
Check the thermopile with a millvolt meter. Take the reading at TH-TP&TP
terminals of the gas valve. The meter should read 325 millivolts minimum, while
holding the valve knob depressed in the pilot position, with the pilot lit, and the
ON/OFF switch in the OFF position. Replace the faulty thermopile if the reading is
below the specified minimum.
With the pilot in the ON position, disconnect the thermopile leads from the valve.
Take a reading at the thermopile leads. The reading should be 325 millivolts
minimum. Replace the thermopile if the reading is below the minimum.
position. Check the millivolt meter a the thermopile terminals. The millivolt meter
should read greater than 125mV. If the reading is acceptable, and if the burner
does not come on, replace the gas valve.
Check the burner orifice for stoppage. Remove stoppage.
Follow the corrective action in Symptom and Possible Cause 1.a above. Check
the switch and wiring. Replace where defective.
40
Troubleshooting (continued)
Symptom Possible Cause Corrective Action
3. (Continued) f. High limit switch is defective or
has reached its maximum temperature.
4. Frequent pilot
outage problem.
5. The pilot and main
burner extinguish
while in operation.
6. Glass soots. a. Flame impingement. Adjust the log set so that the flame does not excessively impinge on it.
7. Flame burns blue
and lifts off burner.
a. Pilot flame may be too high or too low, or blowing (high), causing pilot safety to drop out.
a. No LP in tank. Check the LP (propane) tank. Refill the fuel tank. b. Inner vent pipe leaking exhaust
gases back into the system. c. Horizontal vent improperly
pitched. d. Glass too loose and air tight
packet leaks in corners after usage.
e. Bad thermopile or thermocouple.
f. Improper vent cap installation. Check for proper installation and freedom from debris or blockage.
b. Improper venturi setting. Adjust the air shutter at the base of the burner. c. Debris around venturi. Inspect the opening at the base of the burner. NO MATERIAL SHOULD
a. Insufficient oxygen being supplied.
Allow the unit to cool. If the burner remains lit after the fireplace warms up, the switch is good.
Clean and adjust the pilot flame for maximum flame impingement on thermocouple. Follow lighting instructions carefully.
Check for gas leaks.
The horizontal vent cap should slope down only enough to prevent any water from entering the unit. The maximum downwards lope is 1/4 inch.
Tighten the corner.
Replace if necessary.
BE PLACED IN THIS OPENING. Ensure that the vent cap is installed properly and free of debris. Ensure
that the vent system joints are tight and have no leaks. Ensure that no debris has been placed at the base of, or in the area of
the air holes in the center of the base pan beneath the burner. Ensure that the glass is tightened properly on the unit, particularly on top
corners.
41
The Aladdin Hearth Products limited Lifetime Warranty guarantees that the following components will work as de-
Lifetime Warranty
signed for the lifetime of the stove or Aladdin Hearth Products will repair or replace them. These items include, but are not limited to, steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel firebox components, gold plating, doors, glass damaged by thermal breakage, baffles and manifold tubes. Labor is covered for the first five years.
THREE-YEAR WARRANTY
Our EZ Clean firepots are covered under Aladdin Hearth Products three-year warranty program. Labor is covered for 3 years.
ONE-YEAR WARRANTY
All electrical components such as, but not limited to, blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assemblies, gas valves, thermostats and remotes are covered under Aladdin Hearth Products one-year warranty program. Carburetors, burner rings and catalysts are covered under Aladdin's one-year warranty program. Porcelain finishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year and reimbursed per our warranty service fee schedule. The igniter is not covered by any warranty, expressed or implied.
CONDITIONS
This warranty is nontransferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Aladdin Hearth Products. It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of five years after Aladdin Hearth Products discontinues the model. Adjust­ments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.
This limited Lifetime Warranty does not extend to or include surface finish on the appliance, logs for oil or pellet stoves, door gasketing, glass gasketing, thermocouple covers, firebrick, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as the use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.
Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Aladdin Hearth Products assume responsibility for them. Further, Aladdin Hearth Products will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Aladdin Hearth Products.
This warranty is void if the stove has been overfired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals; the stove is subjected to prolonged periods of dampness or condensation; or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Aladdin Hearth Products may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).
This limited Lifetime Warranty is effective on all Dovre and Affinity appliances sold after July 1, 1998 and all Quadra-Fire appliances sold after September 1, 1996, and supersedes any and all warranties currently in existence.
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