Quadra-Fire QV36DC-A User Manual

Model:
QV36DC-A
R
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
Important operating and
maintenance instruc­tions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
Read, understand and follow
••
these instructions for safe installation and operation.
DO NOT
DISCARD
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See T able of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result in
a possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED qualifi ed service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
by a
These units MUST use one of the vent systems
!
described in the Installing the Fireplace section of the Owner’s Manual. NO OTHER vent systems or components MAY BE USED.
This gas fi replace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis
!
to make sure that no debris is interfering with the air ow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fi replace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualifi ed service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should
!
be LOCATED out of traffi c areas and away from furniture and draperies. Clothing or fl ammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to
!
the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be replaced
!
as a complete unit, as supplied by the gas fi replace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualifi ed service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fi replace front.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/092
TABLE OF CONTENTS
Safety and Warning Information .................................................2
Service Parts Lists .......................................................................4
Section 1: Approvals and Codes ................................................7
Appliance Certifi cation ....................................................................7
Installation Codes ...........................................................................7
High Altitude Installations ...............................................................7
Electrical Codes..............................................................................7
Requirements for the Commonwealth of Massachusetts ...............8
Section 2: Getting Started ...........................................................9
Introducing the Quadra-Fire Gas Fireplaces ..................................9
Pre-installation Preparation ............................................................9
Section 3: Installing the Fireplace ............................................1 1
Constructing the Fireplace Chase ................................................11
Step 1 Locating the Fireplace ...................................................11
Step 2 Framing the Fireplace ...................................................12
Step 3 Installing the Vent System .............................................14
A. Vent System Approvals ............................................14
B. Installing Vent Components .....................................21
C. Vent Termination ......................................................24
Step 4 Positioning, Leveling, and
Securing the Fireplace ..................................................27
Step 5 The Gas Control System ...............................................27
Step 6 The Gas Supply Line ....................................................28
Step 7 Gas Pressure Requirements .........................................28
Step 8 Wiring the Fireplace ......................................................29
Step 9 Finishing ........................................................................30
Step 10 Installing Trim, Logs, and Ember Material .....................31
Installing the Trim ..........................................................31
Refractory Kit Placement ..............................................31
Positioning the Logs ......................................................32
Shutter Settings ............................................................32
Placing the Ember Material ...........................................32
Glass Specifi cations ......................................................32
Step 11 Before Lighting the Fireplace ........................................32
Step 12 Lighting the Appliance ...................................................33
Step 13 Climate Control .............................................................34
After the Installation .....................................................................34
Section 4: Maintaining and Servicing Your Fireplace. ...........34
Section 5: Troubleshooting. .....................................................35
Limited Lifetime Warranty. ........................................................37
Î
Contact Information .....................................................................39
Î
Î = Contains updated information.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
3
1
Approvals and Codes
Appliance Certifi cation
The fi replace model discussed in this Owner’s Manual has been tested to certifi cation standards and listed by the applicable laboratories.
Certifi cation
MODELS: QV36DC-A LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heaters STANDARD: ANSI Z21.88a-2007 • CSA 2.33a-2007
Installation Codes
The fi replace installation must conform to local codes. Before installing the fi replace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fi replace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
This model may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
7
Note: The following requirements reference various Massachuset ts and national codes not contained in this document.
Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/098
• The referenced “special venting system” instructions shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
2
Getting Started
Introducing Quadra-Fire Gas Fireplaces
Quadra-Fire direct vent gas fi replaces are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control sys­tems. Gas fi replace diagrams, including the dimensions, are shown in this section.
Pre-installation Preparation
This gas fi replace and its components are tested and safe when installed in accordance with this Owner’s Manual. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be fi eld installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Fail- ure to follow these instructions will void the owner’s warranty and may present a fi re hazard.
The Hearth & Home Technologies Warranty will be voided by, and Hearth & Home Technologies disclaims any responsibility for, the following actions:
• Installation of any damaged fi replace or vent system component.
• Modifi cation of the fi replace or direct vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Hearth & Home T echnologies, not withstanding any independent testing laboratory or other party approval of such component part or acces­sory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fi replace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system con guration to be used.
Gas supply piping.
Electrical wiring.
Framing and nishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fi replace is to be installed on carpeting or tile, or on any combustible material other than wood fl ooring, the replace should be installed on a metal or wood panel that extends the full width and depth of the fi replace.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
9
14 1/4
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
ACCESS
2 1/8
[55mm]
6 7/8 [174mm]
8 5/8 [219mm]
VENT COLLARS
38
[965mm]
41 1/8
[1044mm]
11 5/8 [297mm]
TOP
STANDOFFS
25 1/4
[642mm]
36 1/8
[916mm]
34 5/8
[879mm]
3 1/2
[90mm]
ELECTRICAL
ACCESS
12 3/4
[323mm]
8 5/8
[219mm]
VENT
COLLARS
26 7/8
[682mm]
GAS LINE
ACCESS
GAS
CONTROLS
Figure 1. Diagram of the QV36DC-A
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0910
RATING
PLATE AND
LABELS
HOOD
ELECTRICAL
ACCESS
3
Installing the Fireplace
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fi replace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
1” MIN. (25mm)
A
B
E
D
CAUTION: TREA TMENT OF FIRESTOP SP ACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fi replace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantile­ver fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, we recommend that the inside surfaces be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the fi restops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being installed on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAIN­TAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fi replace within a room.
Clearance Requirements
The top, back, and sides of the fi replace are defi ned by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fi replace is one inch (25 mm). The back of the fi replace may be recessed 21 1/2 inches (546 mm) into combustible construction.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
C
1/2” MIN. (13mm)
A B C D E
42” 22” 36” 51” 72”
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front .........................36 ....................914
Floor ....................................0 ........................ 0
Rear ...................................1/2 ......................13
Sides..................................1/2 ......................13
Surround Sides* ..................0 ........................0
Top ....................................3 1/2 .................... 89
Ceiling** ..............................31 .....................787
* See Figure 3. ** The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 36).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances from the Vent Pipe to Combustible Materials Inches mm
Vertical Sections. ..............1 ................25
Horizontal Sections
Top ......................................3 .................75
Bottom ................................1 .................25
Sides...................................1 .................25
At Wall Firestops
Top ...................................2 1/2 ............63.7
Bottom .............................. 1/2 ................13
Sides...................................1 .................25
11
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fi replace is set in place. Framing should be positioned to accommodate wall coverings and fi replace facing material. The diagram below shows framing reference dimensions.
B
C
A
A. ..............42”*
B. ..........38 1/2”
C. ................22”
D. ..........42 3/4”
E. ..........27 7/8”
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.
Noncombustible zone is defined by 3” above the elbow for the entire width and depth (behind the front header) of the firebox.
WALL STUD
31/2”
3
Shows center of 10”x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
E D
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0912
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
TO COMBUSTIBLE
FRAMING
MEMBER
Framing should be constructedof2X4 lumber or heavier.
1/2” CLEARANCE FROM BACK OF FIREPLACE TOCOMBUSTIBLE
0” CLEARANCE
0” CLEARANCE TO FRAMING MEMBER
12-3/16
MAX.
DVP12
12
2
MIN.
6
4
DVP4
DVP6
14-1/4
24
9-7/8
DVP12A
10-1/4
DVP45
45.0
DVP24
7-1/4
11-1/4
1-1/4 TYP
36
48
DVP36
DVP48
8-9/16
12-9/16
DVP90ST
1/2 TYP
NOTE: PIPES OVERLAP 1-1/4 INCHES AT EACH JOINT.
Figure 4. DVP-Series Direct Vent Component Specifi cations (5-inch inner pipe / 8-inch outer pipe)
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
13
Step 3. Installing the Vent System
Identifying Vent Components
A. Vent System Approvals
This model is approved to use DVP-series direct vent pipe components and terminations (see Figures 4 and 5). Approved vent system components are labeled for identifi - cation. This pipe is tested and listed as an approved com­ponent of the fi replace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs. NO OTHER VENTING SYS- TEMS OR COMPONENTS MAY BE USED.
Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Owner’s Manual. The fl ame and ember appearance may vary based on the type of fuel burned and the venting confi guration used.
VERTICAL TERMINATION
The vent systems installed on this gas fi replace may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in vent confi gurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.
NOTE: Two 45° elbows may be used in place of one 90° elbow. Rise to run ratios in the vent system must be fol­lowed if 45° elbows are used.
This model has vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collar NOT used.
STORM COLLAR
ROOF FLASHING
Terminations Kits
DVP-TRAP SERIES
DVP-TVHW
HORIZONTAL TERMINATION
WALL FIRESTOP
DVP-TB1
90 DEGREE ELBOW
(Required to have a minimum of 3 feet of vertical in the vent system)
PIPE LENGTH
CEILING FIRESTOP
Figure 5. Vent System Components and Termination Kits
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0914
STRAIGHT UP
VERTICAL VENTING
V (FT.)
40’ MAX. (12.4 M)
CAP
NOTE: On vertical vent­ing confi gurations over 20 feet install the fl ue re- strictor (2027-102). See ue restrictor installation instructions.
Figure 6. Straight Up Vertical Venting
V
ADJUSTABLE FLUE
Figure 7.
Vertical Top Vent NGTop Vent LPRear Vent NGRear Vent
4’ 2-2 2-3 No
8’ 3-3 2-3 2-2 No
15’ 3-4 3-4 3-3 2-3 20’ 4-4 3-4 3-4 3-4 25’ 4-4 3-4 3-4 3-4 30’ 4-4 4-4 4-4 3-4 35’ 4-4 4-4 4-4 3-4 40’ 4-5 4-4 4-4 4-4
RESTRICTORS (2)
- CHART -
Restrictor
LP
No
Restrictor
Restrictor
Flue Restrictor Instructions
1. Remove screws with a 1/4 nut driver. Adjust to
desired position per table. See Flue Restricting chart.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
Adjustable Flue Restrictor (see Figure 8).
5 4 3 2 1
1 2 3 4
Figure 8
5
15
HORIZONTAL VENTING
Kit No. H Max. Run
DVP-TRAP 24” (610 mm)
H
Figure 9. Horizontal Installation
90-DEGREE ELBOWS
45-DEGREE ELBOW
NOTE: This model is tested and approved to use 45° elbows in corner installations. However, 90° elbows will result in better performance.
Figure 10. Corner Installation
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0916
VENTING WITH ONE (1) 90° ELBOW
V H
1’ MIN. (305mm) 2’ MAX. (610mm) 2’ MIN. (610mm) 4’ MAX. (1.22m) 3’ MIN. (914mm) 6’ MAX. (1.86m) 4’ MIN. (1.22m) 8’ MAX. (2.4m)
V+H=40’ MAX. (12.4m) H = 8’ MAX. (2.4m)
NOTE: On vertical venting configurations where the vertical component is over 10 feet install the vertical baffl e included in the manual bag assembly to improve fl ame appearance.
Figure 11. Venting with One 90° Elbow
V
H
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.) 1’ MIN. (305mm) 5’ MAX. (1.52m)
2’ MIN. (610mm) 10’ MAX. (3.1m) 3’ MIN. (914mm) 15’ MAX. (4.65m) 4’ MIN. (1.22m) 20’ MAX. (6.2m)
V+H= 40’ MAX. (12.4MM) H = 20’ MAX. (6.2m)
H
V
NOTE: If a 90o elbow is
rst attached to the unit, the maximum horizontal run is 3-feet (914mm).
H
V
NOTE: For corner installations: A 6-inch (152mm) section of straight pipe may need to be attached to the fi replace before a 90o elbow, to allow the vent pipe to clear the top standoffs.
Figure 12. Venting with One 90° Elbow
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
17
VENTING WITH TWO (2)
90° ELBOWS
H
1
V H H + H
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2m)
V+H+H1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H1 = 20´ MAX. (6.2m)
Figure 13. Venting with Two 90° Elbows
1
V
H
VENTING WITH TWO (2) 90o ELBOWS
V FT. H + H
1’ MIN. (305mm) 5´ MAX. (1.52m) 2’ MIN. (610mm) 10´ MAX. (3.1m) 3’ MIN. (914mm) 15´ MAX. (4.65m) 4’ MIN. (1.22m) 20´ MAX. (6.2m)
V+H+H1= 40’ MAX.(12.4m) V+V1+H = 40’ MAX.(12.4m)
H
1
H+H1 = 20´ MAX. (6.2m)
(FT.)
1
H
V
1
V
H
V
Figure 14. Venting with Two 90° Elbows
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0918
VENTING WITH THREE (3) 90° ELBOWS
V H H + H
1´MIN. (305mm) 2´MAX. (610mm) 5´MAX. (1.52m)
1
2´MIN. (610mm) 4´MAX. (1.22m) 10´MAX. (3.1m) 3´MIN. (914mm) 6´MAX. (1.86m) 15´MAX. (4.65m) 4´MIN. (1.22m) 8´MAX. (2.48m) 20´MAX. (6.2m)
V1+V+H+H1 = 40´ MAX.(12.4 m) H = 8´MAX.(2.48 m) H+H1 = 20´MAX.(6.2 m)
V
1
V
H
1
H
V H H + H1 + H
2
1´MIN. (305mm) 2´MAX. (610mm) 5´MAX. (1.52m) 2´MIN. (610mm) 4´MAX. (1.22m) 10´MAX. (3.1m) 3´MIN. (914mm) 6´MAX. (1.86m) 15´MAX. (4.65m) 4´MIN. (1.22m) 8´MAX. (2.48m) 20´MAX. (6.2m)
V+H+H1+H2 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H1+H2 = 20´ MAX. (6.2 m)
V
H
2
H
1
Figure 15. Venting with three 90° elbows
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
H
19
VENTING WITH THREE (3) 90° ELBOWS
H
1
V
1
V
H
V (FT.) H
(FT.) 1’ MIN. (305mm) 5’ MAX. (1.52m) 2’ MIN. (610mm) 10’ MAX. (3.1m) 3’ MIN. (914mm) 15’ MAX. (4.65m) 4’ MIN. (1.22m) 20’ MAX. (6.2m)
NOTE: H + H1 = 20’ MAX. (6.2m) V + V1 + H + H1= 40’ MAX. (12.4m)
V
1
H
1
V (FT.) H + H1 (FT.) 1’ MIN. (305mm) 5’ MAX. (1.52m) 2’ MIN. (610mm) 10’ MAX. (3.1m) 3’ MIN. (914mm) 15’ MAX. (4.65m) 4’ MIN. (1.22m) 20’ MAX. (6.2m)
H +H
= 20’ MAX. (6.2m)
1
NOTE: V+V
+H +H
1
= 40’ MAX. (12.4m)
1
Figure 16. Venting with three 90° elbows
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0920
H
V
B. Installing Vent Components
After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly.
Venting Out the Rear Vent
Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (see Figure 17). Follow the vent confi guration tables accordingly.
Remove the insulation from the REAR fi ve inch fl ue, pull the heat shield out from outside of the fi rebox.
WARNING: THE T OP HEA T SHIELD (INSIDE THE
!
FIREBOX) MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 17.
Venting Out the Top Vent
Remove the two screws in the top vent collar seal cap and remove the top vent collar seal cap and the two pieces of insulation inside the top two starting collars (See Figure
17). Remove the heat shield from inside the TOP fi ve inch fl ue
from outside of the fi rebox. You have to take the glass off again for positioning the
logs when the unit is fi nally installed in place and fi nished around it. Re-install the glass door. Attach vent system to the top starting collars.
WARNING: YOU MUST LEAVE THE INSULA-
!
TION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING.
If your vertical vent component is over 10 feet, you may want to install the included vertical baffl e to improve fl ame appearance. Vertical baffl e is located in the bag containing the instruction manual. Center the vertical baffl e on the fi ve inch fl ue being used, and with self tapping screws secure the baffl e to the inside of the fi rebox.
1. Attach the First Vent Component to the Starting Collars
To attach the fi rst vent component to the starting collars of the fi replace:
• Make sure that the fi berglass gasket supplied in the manual bag seals between the fi rst 8 inch (203mm) vent component and the outer fi replace wrap. Using 2 self-tapping screws from the manual bag secure that gasket to the outer wrap (see Figure 18).
OUTER
WRAP
FIRST VENT
COMPONENT
FIBERGLASS
GASKET
WARNING: THE REAR VENT COLLAR SEAL
!
CAP MUST REMAIN ATTACHED TO THE REAR VENT COLLARS IF THE VENT SYSTEM IS ATTACHED TO THE TOP STARTING COL­LARS. SEE FIGURE 18.
WARNING: FAILURE TO REMOVE INSULA-
!
TION IN THE SET OF COLLARS YOU ARE USING COULD CAUSE A FIRE.
HEAT
SHIELD
DISCARD
and
HEAT SHIELD
Cut the seal cap strap and remove white gasket material.
Figure 17.
SEAL
CAP
SEAL
CAP
INSULATION
DISCARD BOTH
PIECES and
HEAT SHIELD
HEAT
SHIELD
CUT HERE
CUT
HERE
Figure 18. Fiberglass Gasket
DVP PIPE:
1. Attaching the Venting to the Fireplace
Refer to Cinch Pipe and Termination Cap installation instructions.
2. Assembling Vent Sections
Refer to Cinch Pipe and Termination Cap installation in­structions.
WARNING: ENSURE THAT THE FIBERGLASS
!
GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT AND THE OUTER FIREPLACE WRAP.
If the installation is for a termination cap attached directly to the fi replace, skip to the sections, Install Firestops and
Vent Termination.
3. Continue Adding Vent Components
WARNING: INSTALLATION OF THIS FIRE-
!
PLACE REQUIRES THE USE OF A HEAT SHIELD ABOVE THE FIRST 90
THE VENTING SYSTEM.
0
ELBOW IN
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
21
To Install the Heat Shield:
1. Determine if the heat shield is required. Do so by mea­suring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If the distance is more than 4 inches, the heat shield is
NOT required. If it is 4 inches or less, the heat shield IS REQUIRED. Install per the following steps. See Figure
19.
• If the combustible materials are not in place at the time of install the elbow heat shield may be screwed to the exhaust pipe (see Figure 21). Cut the tabs as shown and bend down. Secure the heat shield to the pipe maintain­ing 3” to 4” between the pipe and shield.
SCREW
Figure 19.
HEAT
SHIELD
COMBUSTIBLE
SURFACE
3” MIN. (76 mm)
2. Fasten the shield in place using the pilot holes provided in the part. The shield should be oriented such that the 13 1/8 inch dimension (longest dimension) is running in the same direction the elbow is pointing. The shield should be centered directly above the elbow, and positioned so that it creates a 1/2 inch airspace between the shield and the combustible surface. See Figure 20.
CORRECT INCORRECT
COMBUSTIBLE SURFACE
DIRECTION
UP
3 in.
(76mm)
Figure 21.
Refer to Cinch Pipe and Termination Cap installation in­structions.
• Continue adding vent components, locking each suc­ceeding component into place.
• Ensure that each succeeding vent component is securely tted and locked into the preceding component in the vent system.
• 90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an elbow does not end up in a locked position with the preceding component, attach with a minimum of two (2) sheet metal screws.
4. Install Support Brackets
Refer to Cinch Pipe and Termination Cap installation in­structions.
Figure 20.
HEAT SHIELD
°
ELBOW
90
Figure 22. Adding Venting Components
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0922
5. Install Firestops For Horizontal Runs - Firestops are REQUIRED on
both sides of a combustible wall through which the vent passes.
NOTE: Model DVP-TRAP does not need an exterior restop on an exterior combustible wall.
To install fi restops for horizontal runs that pass through either interior or exterior walls:
• Cut a 10-inch by 12-inch (254mm X 305mm) hole through the wall.
NOTE: The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
INTERIOR
WALL SHIELD
10 in.
12 in.
• Position the fi restops on both sides of the hole previously
cut and secure the fi restops with nails or screws.
• The heat shields of the fi restops MUST BE placed to-
wards the top of the hole.
• Continue the vent run through the fi restops.
NOTE: There must be NO INSULATION or other combustibles inside the framed fi restop opening.
Figure 23. 10” x 12” Hole and Vent Pipe
HEAT SHIELD
INTERIOR
FIRESTOP
Figure 24. Heat Shield, Interior & Exterior Firestops
TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT
EXTERIOR FIRESTOP
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
23
For Vertical Runs - One ceiling fi restop is REQUIRED at the hole in each ceiling through which the vent passes.
To install fi restops for vertical runs that pass through ceilings:
• Position a plumb bob directly over the center of the verti­cal vent component.
• Mark the ceiling to establish the centerpoint of the vent.
• Drill a hole or drive a nail through this centerpoint.
• Check the fl oor above for any obstructions, such as wir- ing or plumbing runs.
• Reposition the fi replace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.
• Cut an 10-inch X 10-inch (254mm X 254mm) hole through the ceiling, using the centerpoint previously marked.
• Frame the hole with framing lumber the same size as the ceiling joists.
10" (254mm)
CEILING
NEW FRAMING MEMBERS
EXISTING CEILING JOISTS
)mm452("01
CHIMNEY HOLE
If the area above the ceiling IS an attic, position and secure the fi restop on top of the previously framed hole.
NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).
NAILS (4 REQUIRED)
RAFTER
CEILING
CEILING FIRESTOP
Figure 27. Attic Firestop
C. Vent Termination
Refer to Cinch Pipe and Termination Cap installation in­structions.
Horizontal Termination
• The termination kit should pass through the wall fi restops from the exterior of the building and interlock the fl ue sections.
• Adjust the termination cap to its fi nal exterior position on the building and interlock the fl ue sections.
Figure 25. 10” x 10” Hole & New Framing Members
If the area above the ceiling is NOT an attic, position and secure the ceiling fi restop on the ceiling side of the previously cut and framed hole.
NOTE: There must be NO INSULATION or other combustibles inside the framed fi restop opening.
JOIST
CEILING
NAILS (4 REQUIRED)
CEILING FIRESTOP
Figure 26. Ceiling Firestop (Ceiling Side)
WARNING: THE TERMINATION CAP MUST BE PO-
!
SITIONED SO THAT THE ARROW IS POINTING UP.
WARNING: VENTING TERMINALS
!
SHALL NOT BE RECESSED INTO A WALL OR SIDING. VENT TERMINATION CLEARANCES MUST BE FOLLOWED TO AVOID FIRE DANGER. SEE VENT TERMINATION MINIMUM CLEARANCES DIAGRAM ON FOLLOWING PAGE.
Figure 28.
71/4”
(184mm)
Trapezoid Termination Cap
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0924
V
R
M
N
P
Q
(See Note 2)
T
S
Electrical
V
Service
V
S
V
D*
= VENT TERMINAL
V
A = 12 inches.................clearances above grade, veranda,
(See Note 1)
X
= AIR SUPPLY INLET
porch, deck or balcony
B = 12 inches.................clearances to window or door
that may be opened, or to perma­nently closed window. (Glass)
D* = 18 inches.................vertical clearance to unventilated
soffi t or to ventilated soffi t located above the terminal
*30 inches ................for vinyl clad soffi ts and below
electrical service
F = 9 inches..................clearance to outside corner
G = 6 inches...................clearance to inside corner
H = 3 ft. (Canada) ..........not to be installed above a gas
meter/regulator assembly within 3
feet (90 cm) horizontally from the
center-line of the regulator
I = 3 ft ...........................clearance to gas service regulator
vent outlet J = 9 inches (U.S.A.)
12 inches (Canada) clearance to non-mechanical
air supply inlet to building or the
combustion air inlet to any other
appliance K = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (pow-
ered) air supply inlet
= AREA WHERE TERMINAL IS NOT PERMITTED
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway located on public property
M*** = 18 inches................ cl earance under veranda, porch,
deck, balcony or overhang
42 inches ............... vinyl soffi t and overhang
S = 6 inches................. clearance from sides of electri-
(See Note 5)
cal service
T = 12 inches................ clearance above electrical
(See Note 5)
service
Alcove Applications
N = 6 inches ..................non-vinyl sidewalls
12 inches ................vinyl sidewalls
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
** a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the fl oor, or meets Note 2.
Note 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested.
Note 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specifi ed for vinyl or non-vinyl siding and soffi ts. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.
Note 3: Local codes or regulations may require different clearances.
Note 4: Termination caps may be hot. Consider their proximity to doors or other traffi c areas.
Note 5: Location of the vent termination must not interfere with access to the electrical service.
WARNING: In the U.S: V ent system termination is NOT permitted in screened porches. Y ou must follow side wall, overhang and ground clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these
Figure 4.4 Minimum Clearances for Termination
requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
25
For Vertical Terminations - To locate the vent and install the vent sections:
• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint nail.
• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25.4mm) clearance from the vertical vent pipe to combustible materials.
• Mark the roof hole accordingly.
• Cover the opening of the installed vent pipes.
To seal the roof hole, and to divert rain and snow from the vent system:
• Attach a fl ashing to the roof using nails, and use a non- hardening mastic around the edges of the fl ashing base where it meets the roof.
• Attach a storm collar over the fl ashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
• Slide the termination cap over the end of the vent pipe and snap into place.
HORIZONTAL
OVERHANG
• Cut and frame the roof hole.
• Use framing lumber the same size as the roof rafters and install the frame securely . Flashing anchored to the frame must withstand heavy winds.
• Continue to install concentric vent sections up through the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).
WARNING: MAJOR U.S. BUILDING CODES
!
SPECIFY MINIMUM CHIMNEY AND/OR
VENT HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY . SEE FIGURE 30 FOR MINIMUM HEIGHTS, PROVIDED THE TERMINA­TION CAP IS AT LEAST TWENTY INCHES FROM A VERTICAL WALL AND 2-FEET BELOW A HORI­ZONTAL OVERHANG.
NOTE: This also pertains to vertical vent systems installed on the outside of the building.
2 FT.
MIN.
TERMINATION
CAP
20 INCH MIN.
LOWEST
DISCHARGE
OPENING
X
12
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
Roof Pitch H (min.) ft. fl at to 6/12 1.0
6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 11/12 3.25 over 11/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
VERTICAL
WALL
Figure 30. Minimum Height from Roof to Lowest Discharge Opening
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0926
Step 4. Positioning, Leveling, and Securing the Fireplace
The diagram below shows how to properly position, level, and secure the fi replace.
ILING TABS
OTH SIDES)
Figure 31. Proper Positioning, Leveling, and Securing of a Fireplace
Step 5. The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE
!
WITH SOLID FUEL.
The type of gas control system used with this model is Standing Pilot Ignition.
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple fl ame sensor, and piezo ignitor.
WARNING: 110-120 VAC MUST NEVER BE
!
CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM.
STANDING PILOT
• Place the fi replace into position.
• Level the fi replace from side to side and from front to back.
• Shim the fi replace with non-combustible material, such as sheet metal, as necessary.
• Secure the fi replace to the framing by nailing or screw- ing.
Figure 32. Gas Control System
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
27
Step 6. The Gas Supply Line
NOTE: Have the gas supply line installed by a quali ed
service technician in accordance with all building codes. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).
NOTE: Before the fi rst fi ring of the fi replace, the gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch
(13 mm) hook-up at the unit. This gas fireplace is designed to accept a 1/2 inch
(13 mm) gas supply line. To install the gas supply line:
• A listed (and Commonwealth of Massachusetts ap­proved) 1/2 inch (13 mm) tee-handle manual shut-off valve and a listed fl exible gas connector are connected to the 1/2 inch (13 mm) inlet of the control valve. NOTE: If substituting for these components please consult local codes for compliance.
• Locate the gas line access hole in the outer casing of the fi replace.
• The gas line may be run from either side of the fi replace provided the hole in the outer wrap does not exceed 2” in diameter and it does not penetrate the actual fi rebox.
• Open the fi replace lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-off valve.
• When attaching the pipe, support the control so that the lines are not bent or torn.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a com­mercially available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
USE A WRENCH
CONTROL
VALVE
GAS LINE
ACCESS HOLE
ON SHUT-OFF VALVE
WHEN TIGHTENING
GAS LINE. MANUAL
SHUT-OFF VALVE
GAS VALVE
CONNECTOR
FLEX
Figure 33. Gas Supply Line
Step 7. Gas Pressure Requirements
Pressure requirements for gas fi replaces are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
WARNING: DO NOT USE AN OPEN FLAME
!
TO CHECK FOR GAS LEAKS.
• Insert insulation from the outside of the fi replace and pack the insulation tightly to totally seal between the pipe and the outer casing.
• At the gas line access hole the gap between the supply piping and gas access hole can be plugged with non­combustible insulation to prevent cold air infi ltration.
A connection is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small phillips screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
The fi replace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fi replace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0928
3/16” PIGGYBACK CONNECTOR
BLACK S2
ON
OFF
REMOTE SWITCH
PIGTAIL
WHITE T2
GAS VALVE
THERMOCOUPLE
Figure 34. Standing Pilot Ignition Wiring Diagram
RED T1
THERMOPILE
Step 8. Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION.
Appliance Requirements
This appliance DOES NOT require 110-120 VAC to
operate.
• A 110-120 V AC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compli­ance with the applicable electrical codes, when it is in-
stalled in locations such as in bathrooms or near sinks.
WARNING: DO NOT CONNECT 110-120
!
VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED.
ON/OFF SWITCH
BLACK S1
OPTIONAL WALL SWITCH,
THERMOSTAT OR REMOTE
Optional Accessories
Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before
the fi replace is permanently installed.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fi replace ON/ OFF switch pigtails
WARNING: DO NOT CONNECT 110-120
!
V AC TO THE W ALL SWITCH OR THE CON­TROL VALVE WILL BE DESTROYED.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA­TION. VERIFY PROPER OPERATION AFTER SERVICING.
BLK
BLK
BLK
TEMPERATURE
SENSOR SWITCH
VARIABLE SPEED CONTROL
BLK
JUNCTION BOX
BLK
BLK
BLK
BLK
110-120 VAC
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
GROUND
GRN
WHT
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105
BLOWER RECEPTACLE
BLK
WHT
WHT
° C RATED WIRE.
BLOWER
BLOWER
SENSOR
SWITCH
“FAN”
RECEPTACLE
SPEED
CONTROL
29
Step 9. Finishing
Figure 36 shows the minimum vertical and corresponding maximum horizontal dimensions of fi replace mantels or other combustible projections above the top front edge of the fi replace. See Figures 2 and 3 for other fi replace clearances.
Only non-combustible materials may be used to cover the black fi replace front.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
FINISH WALL MATERIAL MAY BE
COMBUSTIBLE - TOP AND SIDES
NON-COMBUSTIBLE
BOARD
0
12”
11”
10”
9”
8”
7”
6”
5”
4”
3”
13”
12”
2-1/2”
1”
Figure 36. Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace
11”
10”
9”
4”
1”
TOP FRONT EDGEOF FIREPLACE
14”
15”
16”
17”
TO CEILING
18”
31”
NOTE: There are 3 metal tabs holding the non-combustible board in place for shipping. These tabs are to be cut off or bent back before fi nishing around the fi replace front.
0
HIGH TEMPERATURE (300°F/ 149°CMIN.)
TOP &SIDESEAL JOINT
Figure 37. Sealant Material
0
CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F . MINIMUM SEALANT MA TERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONL Y NON-COMBUSTIBLE MA TERIAL (USING 300° F . MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SUR­ROUND (SEE FIGURE 39).
Hearth Extensions
A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing standards do not require hearth extensions for gas fi replace appliances.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0930
Step 10. Installing Trim, Refractory, Logs, and Ember Material
Installing the Trim
Combustible materials may be brought up to the specifi ed clearances on the side and top front edges of the fi replace, but MUST NEVER overlap onto the front face. The joints between the fi nished wall and the fi replace top and sides can only be sealed with a 300° F. (149° C) minimum sealant.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock and the fi replace.
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed.
Figure 39.
Refractory Kit Placement (BRICK-292)
CAUTION: REFRACTORY IS FRAGILE! CAREFULLY REMOVE THE REFRACTORY FROM THE PACKAG­ING.
Remove the logs and log grate from the fi replace. Place the back wall refractory centered against the back of the
replace on the back refractory ledge (see Figure 38).
Figure 38.
Figure 40.
Figure 39.
Position the right wall all the way to back wall. Secure in po­sition same as was done for the left wall (see Figure 42).
When positioning the left wall use care in not knocking the back wall down. Position the left wall all the way back against the back wall. Using the retaining clip and screw included, secure the side wall refractory as shown (see
Figures 39 and 40).
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
Figure 42.
31
Positioning the Logs
Refer to the included log instructions.
Shutter Settings
NG LP
Burner Full Open Full Open
Placing the Ember Material
• Release the four glass latches on the glass frame. Re-
move glass door from the unit.
Glowing Ember material can be placed without remov-
ing logs. Place a single layer of dime size and thickness pieces on exposed area of burner front and burner center. Starting in front of two center logs place one row at a time, completely surrounding all ports in front of middle logs including those that extend under front logs. DO NOT press ember material down into ports or place more than a single layer on burner. Do not place embers on or near ports behind front logs.
CAUTION: DO NOT COVER BURNER PORTS WITH EMBER MATERIAL.
• Save the remaining ember materials for use during
replace servicing.
• Replace the glass door.
• Pull out and latch the glass clips into the glass frame.
• Install a decorative front.
Step 11. Before Lighting the Fireplace
Before lighting the replace, be sure to do the following: Remove all paperwork from underneath the fi replace. Check that log retaining rubber bands have been
removed! Review safety warnings and cautions
• Read the Safety and Warning Information section at the beginning of this Owner’s Manual.
Double-check for gas leaks
• Before lighting the fi replace, double-check the unit for possible gas leaks.
Double-check vent terminations and front grilles for
obstructions.
• Before lighting the fi replace, double-check the unit for possible obstructions that could be blocking the vent terminations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE replaced with an approved component. Tampering with the fi replace components is DANGEROUS and voids all warranties.
A small amount of air will be in the gas supply lines. When fi rst lighting the fi replace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fi replace will light and will operate normally.
Glass Specifi cations: CERAMIC
Subsequent lightings of the fi replace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
NOTE: The fi replace should be run 3 to 4 hours on the initial start-up. Turn it of f and let it cool completely. Remove and clean the glass. Replace the glass and run the fi replace for an additional 8 hours. This will help to cure the product used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the fi replace’s initial burning.
Step 12. Lighting the Appliance
You’ve reviewed all safety warnings, you’ve checked the appliance for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the appliance.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0932
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exact ly, a fi re or explosion may result causing proper t y damage, personal injury or loss of life.
A. This appliance has a pilot which
must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproduc­tive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
• If you cannot reach your gas sup­plier, call the fi re department.
C. Use only your hand to push in or
turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualifi ed service technician. Force or attempted repair may result in a fi re or explo- sion.
D. Do not use this appliance if any
part has been under water. Im­mediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS
1. Turn off all electric power to the appliance.
2. Push in gas control knob
slightly and turn clockwise
NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not force.
3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Informa­tion located on the left side of this label. If you don’t smell gas, go to next step.
4. Find the pilot. The pilot is inside combustion chamber next to the main burner.
5. Turn knob on gas control counter clockwise to “PILOT”.
6. Push in control knob all the way and hold in. Im­mediately depress red or black piezo button. It may require several depressions of the red or black piezo button until PILOT lights. If PILOT light does not light after 10 seconds, return to step 3. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 3 through 6.
If knob does not pop up when released, stop and im­mediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.
7. Turn gas control knob counterclockwise to “ON”.
8. To light Burner, fl ip the on/off switch to the “ON” position, and close access grille.
9. Turn on all electric power to the appliance.
to “OFF”.
TO TURN OFF
GAS TO APPLIANCE
1. Turn off all electric power to the appliance if
service is to be performed.
2. Open control access panel.
3. Move switch to “OFF” position.
4. Push in gas control knob slightly and turn clock-
wise to OFF”. Do not force.
5. Close control access panel.
464-903G
When you light your fi replace, you may notice: This gas appliance produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial 3-4 hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the fi replace’s initial burning.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
Additionally, for the fi rst few minutes after each lighting, vapor may condense and fog the glass and fl ames may be
blue. After a few minutes this moisture will disappear and within 15-30 minutes the fl ames should become yellow.
Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the
operation or longevity of your fi replace.
33
Step 13 Climate Control
This model is equipped with a baffl e which will allow you to control the usable heat output. The baffl e control lever is located at the lower left corner of the unit behind the lower grille.
TOP VENTED: More Heat: Pull handle down and push back to close the damper. Less Heat: Pull handle forward and push up to open the damper.
REAR VENTED: More Heat: Pull handle forward and push up to close the damper. Less Heat: Pull handle down and
push back to open the damper.
4
Maintaining and Servicing Your Fireplace
Fireplace Maintenance
Although the frequency of your fi replace servicing and maintenance will depend on use and the type of installation, you should have a qualifi ed service technician perform an appliance check-up at the beginning of each heating sea­son. See the table below for specifi c guidelines regarding each fi replace maintenance task.
BAFFLE
CONTROL
LEVER
Figure 43.
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
!
THE APPLIANCE FOR FUTURE REFERENCE.
Checking Vent System Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Quali ed service technician/Home owner. Task: Inspect the external vent cap on a regular basis
to ensure that no debris is interfering with the fl ow of air. Inspect entire vent system for proper function.
IMPORT ANT : TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.
Replacing old ember material Frequency: Once annually, during the checkup. By: Quali ed service technician. Task: Brush away loose ember material near the burner.
Replace old ember material with new dime-size and shape pieces. New ember material should be placed on top of the burner. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing Ember Material.
Cleaning Burner and Controls Frequency: Once annually. By: Quali ed service technician. Task: Brush or vacuum the control compartment, replace
logs and burner areas surrounding the logs.
Checking Flame Patterns, Flame Height Frequency: Periodically.
By: Quali ed service technician/Home owner. Task: Make a visual check of your fireplace’s flame
patterns. Make sure the ames are steady - not lifting or oating. See Figure 44. The thermopile/thermocouple tips
should be covered with fl ame (See Figure 32).
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0934
Cleaning Glass Door Frequency: After the rst 3 to 4 hours of use. As neces-
sary after initial cleaning.
By: Home owner. Task: Remove and clean glass after the rst 3 to 4 hours
of use. After the initial cleaning, clean as necessary, par­ticularly after adding new ember (fl ame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner. NOTE: DO
NOT handle or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
MAKESURE THE FLAMESARE STEADY— NOTLIFTING OR FLOATING.
Figure 44. Burner Flame Patterns
Troubleshooting
5
A. Standing Pilot Ignition System
Symptom Possible Causes Corrective Action
With proper installation, operation, and maintenance your gas fi replace will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting
guide can only be used by a qualifi ed service technician.
1. After repeated triggering of the red or black piezo ignitor button, the spark ignitor will not light the pilot.
2. The pilot will not stay lit after carefully following the lighting instructions.
a. Defective ignitor. Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor.
b. Defective pilot or misaligned electrode (spark at electrode).
c. No gas or low gas pressure. Check the remote shut-off valves from the fi replace. Usually, there
d. No LP in tank. Check the LP (propane) tank. You may be out of fuel. a. Defective thermocouple. Check that the pilot fl ame impinges on the thermocouple. Clean
b. Defective valve. If the thermocouple is producing more than 15 millivolts, replace
Using match, light the pilot. If the pilot lights, turn off the pilot and trigger the red piezo ignitor button again. If the pilot lights, an im­proper gas/air mixture caused the bad lighting and a longer purge period is recommended. If the pilot will not light, ensure the gap at the electrode and pilot is one-eighth (1/8) inch to have a strong spark. If the gap is OK, replace the pilot.
is a valve near the gas main. There can be more than one (1) valve between the fi replace and the main.
and/or adjust the pilot for maximum fl ame impingement. Ensure that the thermocouple connection at the gas valve is fully
inserted and tight (hand tighten plus 1/4 turn). Disconnect the thermocouple from the valve, place one millivolt
meter lead wire on the tip of the thermcouple and the other meter lead wire on the thermocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15mV, replace the thermocouple.
faulty valve.
3. The pilot is burning, there is no burner fl ame, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.
a. ON/OFF switch or wires defective.
b. Thermopile may not be gener­ating suffi cient millivoltage.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
Check the ON/OFF switch and wires for proper connections. Place the jumper wires across the terminals at the switch. If the burner comes on, replace the defective switch. If the switch is OK, place the jumper wires across the switch wires at the gas valve. If the burner comes on, the wires are faulty or connections are bad.
If the pilot fl ame is not close enough physically to the thermopile, adjust the pilot fl ame.
Be sure the wire connections from the thermopile at the gas valve terminals are tight and that the thermopile is fully inserted into the pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at TH-TP&TP terminals of the gas valve. The meter should read 325 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the ON/OFF switch in the OFF position. Replace the faulty thermopile if the reading is below the specifi ed minimum.
With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The read­ing should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum.
35
Troubleshooting (continued)
Symptom Possible Cause Corrective Action
3. Continued c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than 125mV. If the reading is ac­ceptable, and if the burner does not come on, replace the gas valve.
d. Plugged burner orifi ce. Check the burner orifi ce for stoppage. Remove stop-
page.
e. Wall switch or wires are defective. Follow the corrective action in Symptom and Pos-
sible Cause 1.a above. Check the switch and wiring. Replace where defective.
f. High limit switch is defective or has reached its maximum temperature.
4. Frequent pilot outage
problem.
5. The pilot and main
burner extinguish while in operation.
6. Glass soots. a. Flame impingement. Adjust the log set so that the fl ame does not exces-
a. Pilot fl ame may be too high or too low, or blow- ing out (high pressure), causing pilot safety to drop out.
a. No LP in tank. Check the LP (propane) tank. Refi ll the fuel tank. b. Inner vent pipe leaking exhaust gases back into
the system. c. Horizontal vent improperly pitched. the horizontal vent cap should slope down only
d. Glass too loose and air tight packet leaks in corners after usage.
e. Bad thermopile or thermocouple. Replace if necessary. f. Improper vent cap installation. Check for proper installation and freedom from debris
b. Improper air shutter setting. Adjust the air shutter located on the control panel. c. Debris around air shutter. Inspect the opening at the base of the burner. NO MA-
Allow the unit to cool. If the burner remains lit after the fi replace warms up, the switch is good.
Clean thermocouple and adjust the pilot fl ame for maximum fl ame impingement. Follow lighting instruc- tions carefully.
Check venting system for damage. Replace/repair improperly assembled pipe sections.
enough to prevent any water from entering the unit. The maximum downward slope is 1/4 inch.
Replace glass panel assembly.
or blockage.
sively impinge on it.
TERIAL SHOULD BE PLACED IN THIS OPENING.
7. Flame burns blue
and lifts off burner.
a. Insuffi cient oxygen being supplied. Ensure that the vent cap is installed properly and free
of debris. Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.
Ensure that the glass is tightened properly on the unit, particularly on top corners.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0936
Î
Limited Lifetime Warranty
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
37
Î
Limited Lifetime Warranty
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0938
Contact Information
R
Î
Quadra-Fire, a brand of Hearth & Home Technologies Inc.
7571 215th Street West, Lakeville, MN 55044
www.quadrafi re.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the location of your nearest Quadra-Fire dealer,
please visit www.quadrafi re.com.
- NOTES -
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CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
Printed in U.S.A. - Copyright 2009
39
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