Quadra-Fire QV36DC-A User Manual

Model:
QV36DC-A
R
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
Important operating and
maintenance instruc­tions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
Read, understand and follow
••
these instructions for safe installation and operation.
DO NOT
DISCARD
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
See T able of Contents for location of additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
1
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result in
a possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED qualifi ed service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
by a
These units MUST use one of the vent systems
!
described in the Installing the Fireplace section of the Owner’s Manual. NO OTHER vent systems or components MAY BE USED.
This gas fi replace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis
!
to make sure that no debris is interfering with the air ow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fi replace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualifi ed service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should
!
be LOCATED out of traffi c areas and away from furniture and draperies. Clothing or fl ammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to
!
the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be replaced
!
as a complete unit, as supplied by the gas fi replace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualifi ed service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fi replace front.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/092
TABLE OF CONTENTS
Safety and Warning Information .................................................2
Service Parts Lists .......................................................................4
Section 1: Approvals and Codes ................................................7
Appliance Certifi cation ....................................................................7
Installation Codes ...........................................................................7
High Altitude Installations ...............................................................7
Electrical Codes..............................................................................7
Requirements for the Commonwealth of Massachusetts ...............8
Section 2: Getting Started ...........................................................9
Introducing the Quadra-Fire Gas Fireplaces ..................................9
Pre-installation Preparation ............................................................9
Section 3: Installing the Fireplace ............................................1 1
Constructing the Fireplace Chase ................................................11
Step 1 Locating the Fireplace ...................................................11
Step 2 Framing the Fireplace ...................................................12
Step 3 Installing the Vent System .............................................14
A. Vent System Approvals ............................................14
B. Installing Vent Components .....................................21
C. Vent Termination ......................................................24
Step 4 Positioning, Leveling, and
Securing the Fireplace ..................................................27
Step 5 The Gas Control System ...............................................27
Step 6 The Gas Supply Line ....................................................28
Step 7 Gas Pressure Requirements .........................................28
Step 8 Wiring the Fireplace ......................................................29
Step 9 Finishing ........................................................................30
Step 10 Installing Trim, Logs, and Ember Material .....................31
Installing the Trim ..........................................................31
Refractory Kit Placement ..............................................31
Positioning the Logs ......................................................32
Shutter Settings ............................................................32
Placing the Ember Material ...........................................32
Glass Specifi cations ......................................................32
Step 11 Before Lighting the Fireplace ........................................32
Step 12 Lighting the Appliance ...................................................33
Step 13 Climate Control .............................................................34
After the Installation .....................................................................34
Section 4: Maintaining and Servicing Your Fireplace. ...........34
Section 5: Troubleshooting. .....................................................35
Limited Lifetime Warranty. ........................................................37
Î
Contact Information .....................................................................39
Î
Î = Contains updated information.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
3
1
Approvals and Codes
Appliance Certifi cation
The fi replace model discussed in this Owner’s Manual has been tested to certifi cation standards and listed by the applicable laboratories.
Certifi cation
MODELS: QV36DC-A LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heaters STANDARD: ANSI Z21.88a-2007 • CSA 2.33a-2007
Installation Codes
The fi replace installation must conform to local codes. Before installing the fi replace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fi replace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
This model may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
7
Note: The following requirements reference various Massachuset ts and national codes not contained in this document.
Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/098
• The referenced “special venting system” instructions shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap­proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
2
Getting Started
Introducing Quadra-Fire Gas Fireplaces
Quadra-Fire direct vent gas fi replaces are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control sys­tems. Gas fi replace diagrams, including the dimensions, are shown in this section.
Pre-installation Preparation
This gas fi replace and its components are tested and safe when installed in accordance with this Owner’s Manual. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be fi eld installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Fail- ure to follow these instructions will void the owner’s warranty and may present a fi re hazard.
The Hearth & Home Technologies Warranty will be voided by, and Hearth & Home Technologies disclaims any responsibility for, the following actions:
• Installation of any damaged fi replace or vent system component.
• Modifi cation of the fi replace or direct vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Hearth & Home T echnologies, not withstanding any independent testing laboratory or other party approval of such component part or acces­sory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fi replace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system con guration to be used.
Gas supply piping.
Electrical wiring.
Framing and nishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fi replace is to be installed on carpeting or tile, or on any combustible material other than wood fl ooring, the replace should be installed on a metal or wood panel that extends the full width and depth of the fi replace.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
9
14 1/4
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
ACCESS
2 1/8
[55mm]
6 7/8 [174mm]
8 5/8 [219mm]
VENT COLLARS
38
[965mm]
41 1/8
[1044mm]
11 5/8 [297mm]
TOP
STANDOFFS
25 1/4
[642mm]
36 1/8
[916mm]
34 5/8
[879mm]
3 1/2
[90mm]
ELECTRICAL
ACCESS
12 3/4
[323mm]
8 5/8
[219mm]
VENT
COLLARS
26 7/8
[682mm]
GAS LINE
ACCESS
GAS
CONTROLS
Figure 1. Diagram of the QV36DC-A
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0910
RATING
PLATE AND
LABELS
HOOD
ELECTRICAL
ACCESS
3
Installing the Fireplace
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fi replace and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
1” MIN. (25mm)
A
B
E
D
CAUTION: TREA TMENT OF FIRESTOP SP ACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fi replace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantile­ver fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, we recommend that the inside surfaces be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the fi restops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being installed on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAIN­TAINED AS SPECIFIED WITHIN THIS INSTALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fi replace within a room.
Clearance Requirements
The top, back, and sides of the fi replace are defi ned by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fi replace is one inch (25 mm). The back of the fi replace may be recessed 21 1/2 inches (546 mm) into combustible construction.
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
C
1/2” MIN. (13mm)
A B C D E
42” 22” 36” 51” 72”
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front .........................36 ....................914
Floor ....................................0 ........................ 0
Rear ...................................1/2 ......................13
Sides..................................1/2 ......................13
Surround Sides* ..................0 ........................0
Top ....................................3 1/2 .................... 89
Ceiling** ..............................31 .....................787
* See Figure 3. ** The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 36).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances from the Vent Pipe to Combustible Materials Inches mm
Vertical Sections. ..............1 ................25
Horizontal Sections
Top ......................................3 .................75
Bottom ................................1 .................25
Sides...................................1 .................25
At Wall Firestops
Top ...................................2 1/2 ............63.7
Bottom .............................. 1/2 ................13
Sides...................................1 .................25
11
Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fi replace is set in place. Framing should be positioned to accommodate wall coverings and fi replace facing material. The diagram below shows framing reference dimensions.
B
C
A
A. ..............42”*
B. ..........38 1/2”
C. ................22”
D. ..........42 3/4”
E. ..........27 7/8”
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING.
Noncombustible zone is defined by 3” above the elbow for the entire width and depth (behind the front header) of the firebox.
WALL STUD
31/2”
3
Shows center of 10”x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
E D
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0912
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
TO COMBUSTIBLE
FRAMING
MEMBER
Framing should be constructedof2X4 lumber or heavier.
1/2” CLEARANCE FROM BACK OF FIREPLACE TOCOMBUSTIBLE
0” CLEARANCE
0” CLEARANCE TO FRAMING MEMBER
12-3/16
MAX.
DVP12
12
2
MIN.
6
4
DVP4
DVP6
14-1/4
24
9-7/8
DVP12A
10-1/4
DVP45
45.0
DVP24
7-1/4
11-1/4
1-1/4 TYP
36
48
DVP36
DVP48
8-9/16
12-9/16
DVP90ST
1/2 TYP
NOTE: PIPES OVERLAP 1-1/4 INCHES AT EACH JOINT.
Figure 4. DVP-Series Direct Vent Component Specifi cations (5-inch inner pipe / 8-inch outer pipe)
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/09
13
Step 3. Installing the Vent System
Identifying Vent Components
A. Vent System Approvals
This model is approved to use DVP-series direct vent pipe components and terminations (see Figures 4 and 5). Approved vent system components are labeled for identifi - cation. This pipe is tested and listed as an approved com­ponent of the fi replace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs. NO OTHER VENTING SYS- TEMS OR COMPONENTS MAY BE USED.
Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Owner’s Manual. The fl ame and ember appearance may vary based on the type of fuel burned and the venting confi guration used.
VERTICAL TERMINATION
The vent systems installed on this gas fi replace may include one, two, or three 90° elbow assemblies. The relationships of vertical rise to horizontal run in vent confi gurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.
NOTE: Two 45° elbows may be used in place of one 90° elbow. Rise to run ratios in the vent system must be fol­lowed if 45° elbows are used.
This model has vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collar NOT used.
STORM COLLAR
ROOF FLASHING
Terminations Kits
DVP-TRAP SERIES
DVP-TVHW
HORIZONTAL TERMINATION
WALL FIRESTOP
DVP-TB1
90 DEGREE ELBOW
(Required to have a minimum of 3 feet of vertical in the vent system)
PIPE LENGTH
CEILING FIRESTOP
Figure 5. Vent System Components and Termination Kits
Quadra-Fire • QV36DC-A • 2161-900 Rev. C • 6/0914
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