Quadra-Fire QV-PIER, QV-ST User Manual

Models: QV-Pier QV-ST Series: HV-IPI
Owner’s Manual
Installation and Operation
CAUTION
Important operating
••
and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly , a fire or explosion may result causing prop­erty damage, personal injury , or death.
• Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed by a qualified installer , service agency, or the gas supplier.
Quadra-Fire, a brand of Hearth & Home Technologies Inc. 1445 North Highway, Colville, WA 99114
Read, understand and follow these instructions for safe installation and operation.
Printed in U.S.A. Copyright 2006
DO NODO NO
DO NO
DO NODO NO
DISCARDDISCARD
DISCARD
DISCARDDISCARD
TT
T
Leave this manual with party responsible for use and operation.
TT
WARNING: IMPROPER INSTALLATION, ADJUSTMENT , AL TERA TION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITION­AL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certi­fied kit is used.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fitter;
• a CO detector shall be installed in the room where the appliance is installed.
Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer,
please call 1-800-926-4356.
Î
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
1
Safety and Warning Information
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
2
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06

Table of Contents

Safety and Warning Information.................................................. 2
Î
Service Parts List ......................................................................... 4
Approvals and Codes .................................................................. 9
Appliance Certification ................................................................................... 9
Installation Codes .......................................................................................... 9
Getting Started............................................................................ 10
Introducing the Quadra-Fire Gas Fireplaces ................................................. 10
Pre-install Preparation ................................................................................. 10
Installing the Fireplace............................................................... 13
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Step 1. Locating the Fireplace .................................................................... 13
Step 2. Framing the Fireplace..................................................................... 14
Step 3. Inst alling the Vent System.............................................................. 17
A. Vent System Approvals ......................................................... 17
B. Installing V ent Components ................................................... 24
C. Vent Termination.................................................................... 26
Step 4. Positioning, Leveling, and Securing the Fireplace ........................... 29
Step 5. The Gas Control System ................................................................ 29
Step 6. The Gas Supply Line ...................................................................... 30
Step 7. Gas Pressure Requirement s........................................................... 30
Step 8. W iring the Fireplace........................................................................ 31
Step 9. Finishing......................................................................................... 33
Step 10. Inst alling T rim, Logs & Ember Material........................................... 34
Installing the Trim........................................................................ 34
Positioning the Logs ................................................................... 34
Shutter Settings.......................................................................... 34
Glass Specifications ................................................................... 34
Preparing Electric Ember Bed and Lava Rock ............................. 34
Placing the Ember Material ......................................................... 36
Ember Light Replacement........................................................... 37
Step 11. Before Lighting the Fireplace........................................................ 37
Step 12. Lighting the Fireplace ................................................................... 37
After the Installation..................................................................................... 37
Maintaining and Servicing Your Fireplace ................................ 38
Troubleshooting ......................................................................... 39
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Warranty...................................................................................... 41
Î = Contains updated information.
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
3

Service Parts List

QV-Pier-HV-IPI
(NG, LP) Exploded Parts Diagram
3
Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______
1
4
2
6 Log Assembly
5
7
12
7
Part number list on following page.
11
10
13
9
8
4
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
SERVICE PARTS LIST
QV-PIER-HV-IPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM COMMON PART SERIAL # PART NUMBER
Burner Orifice NG (#33DMS) 582-833 Burner Orifice LP (#50DMS) 582-850
1 End Glass Assembly GLA-MS 2 Glass Door Assembly GLA-6TROC 3 Burner Assembly 2005-006 4Log Grate 2005-012
5 Side Refractory SRV2005-730 6 Log Set Assembly LOGS-MSR 7Log 1 SRV2005-701
8Log 2 SRV2005-700 9Log 3 SRV2005-702
10 Log 4 SRV2005-703
11 Log 5 SRV2005-704 12 Log 6 SRV2005-705 13 Log 7 SRV703-703
Andirons 80784
Lav a Rock Bag 2005-790 Flu e R estrictor 385-128
Teco-S il, 5 lb. bag 700-790 Mineral Wool 050-721
Fiberglass Rope 060-455 Bracket, Andiron 2005-149
Kapton , Lens 2005-165 Gl as s Latch Support Assembly 386-122A
Insullation Boar d (side) 2006-136 Insullation Boar d (end) 2006-137 Ember Mesh Assembly 2006-008
Junction Box 4021-013 3V Plug 593-593A Conversion Kit NG NGK-MS Conversion Kit LP LPK-MS Pilot Tube SRV485-301 Battery Pack 593-594A
ACCESSORIES
Fan Kit GFK-160A Remote Control Kit RC-SMART -H NG Remote Control Kit SMART-STAT-HNG Remote Control - Multi-functional RCT-MLT-HNG Wall Switch, Multi-functional WSK-MLT Plug Adapator Kit (f or WSK-MLT PLUG-ADP
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Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
5
Service Parts
QV-ST-HV -IPI
(NG , LP) Exploded Parts Diagram
4
2
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
5 Log Assembly
6
1
6
11
3
7
12
10
8
7
9
Part number list on following page.
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
SERVICE PARTS LIST
QV-ST-HV-IPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts.
ITEM COMMON PART SERIAL # PART NUMBER
Burner Orifice NG (#32DMS) 582-832 Burner Orifice LP (#50DMS) 582-850
1 Glass Door Assembly GLA-6TROC 2 Bur ner Assembly 2005-006 3Log Grate 2005-012
4Side Refractory SRV2005-730 5 Log Set Assembly LOGS-MSR 6Log 1 SRV2005-701
7Log 2 SRV2005-700 8Log 3 SRV2005-702 9 Log 4 SRV2005-703
10 Log 5 SRV2005-704
11 Log 6 SRV2005-705
12 Log 7 SRV703-703
Andirons 80784
Lava Rock Bag 2005-790 Flue Restrictor 385-128
Teco-Sil, 5 lb. bag 700-790 Hood, Black SRV60-143-BK Glass Latch Support Assembly 386-122A
Mineral Wool 050-721 Fiberglass Rope 060-455
Bracket, Andiron 2005-149 Kapton, Lens 2005-165 Non-Combustible board 2005-172
Ember Mesh Assembly 2005-008
Junction Box 4021-013 3V Plug 593-593A Conversion Kit NG NGK-MS Conversion Kit LP LPK-MS Pilot Tube SRV485-301 Battery Pack 593-594A
ACCESSORIES
Fan Kit GFK-160A Remote C o ntrol K i t RC-SMART-HN G Remote C o ntrol K i t SMART-STAT-HNG Remote Control - Multi-functional RCT-MLT-HNG Wall Switch, Multi-functional WSK-MLT Plug Adapator Kit (for WSK-ML PLUG-ADP
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Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
7
Service Parts
QV -PIER-HV-IPI
QV -ST-HV-IPI
Î
11
(NG , LP) Exploded Parts Diagram
13
9
10
Beginning Manufacturing Date: 6-03 Ending Manufacturing Date: ______
14
8
7
12
6
1
2
Î
ITEM DESCRIPTION SERIAL # PART NUMBER
1 ON/OFF Rocker Switch 060-511
2 ON/OFF Wire Assembly 060-521A 3Valve NG 750-500
3Valve LP 750-501 4 Flexible Gas Connector 2005-009 5 Module 593-592 6 Wi re Assembly 593-590A 7 Emb er Bo x Assemb ly 2005-114
8Pilot Assembly NG 385 -510A 8Pilot Assembly LP 385-511A 9 Pilot Bracket 2005-118
10 Gasket Orifice 2005-166
11 Valve Bracket 2005-120 12 F le x Ba ll V a lve As s embly 302-320A 13 Pilot Assembly Support 385-120 14 Ground Strap 385-512
Reg ulato r, NG NGK-DXV Regulator, LP LPK-DXV Pilot Tube 446-301 Orifice Spud NG 446-505 Orifice Spud LP 446-517
3
4
5
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NOTE: Replacement bulbs to be supplied by homeowner. Recommended replacements: Sylvania Mini Candelabra 75 watts.
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Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
1
Approvals and Codes
Appliance Certification
The Quadra-Fire fireplace models discussed in this Installers Guide have been tested to certification standards and listed
by the applicable laboratories.
Certification
MODELS: QV-PIER-HV-IPI, QV-S T- HV -IPI LABORATORY: Underwriters Laboratories TYPE: V ented Gas Fireplace Heater STANDARD: ANSI Z21.88•CGA2.22•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United St ates), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
9
2
Getting Started
Introducing the Quadra-Fire Gas Fireplaces
Quadra-Fire direct vent gas fireplaces are designed to op­erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components are shipped in separate pack­ages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the instal­lation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the own­er’s warranty and may present a fire hazard.
The Quadra-Fire Warranty will be voided by , and Quadra­Fire disclaims any responsibility for, the following actions:
Installation of any damaged fireplace or vent system component.
Modification of the fireplace or direct vent system.
Installation other than as instructed by Quadra-Fire.
Improper positioning of the gas logs or the glass door.
Installation and/or use of any component part not manu­factured and approved by Quadra-Fire, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
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Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
5-1/4
(133mm)
(13mm)
12
(306mm)
Ø8
(205mm)
1/2
34-3/4
(883mm)
4-1/16
(102mm)
4-1/2
(114mm)
(305mm)
TOP VENT
COLLARS
12
Ø8
(205mm)
ELECTRICAL
ACCESS
(121mm)
GAS LINE
ACCESS
2-5/16
(58mm)
4-3/4
42
(1067mm)
TOP STANDOFFS
42-5/8
(1082mm)
32-5/16
(820mm)
37-7/16
(950mm)
21-9/16
(547mm)
(610mm)
REAR VENT
COLLARS
17-15/16 (455mm)
24
21-9/16
(547mm)
GAS CONTRO LS
& LABELS
Figure 1. Diagram of the QV-PIER-HV -IPI
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
SIDE GLASS
DOOR
ELECTRICAL
ACCESS
GAS LINE ACCESS
11
34-3/4
(882mm)
12
(305mm)
Ø8
(205mm)
ELECTRICAL
ACCESS
GAS LINE
ACCESS
12
(306mm)
Ø8
(205mm)
(1067mm)
5-14
(133mm)
46-5/8
(1183mm)
32-5/16
42
(821mm)
21-9/16
(548mm)
8-1/2
(216mm)
1/2
(13mm)
(4)
4-1/2
(114mm)
4-1/16
(102mm)
4-1/2
(114mm)
2-5/16
(58mm)
4-3/4
(121mm)
Figure 2. Dimensions of the QV-ST-HV-IPI
TOP VENT
COLLARS
TOP STANDOFFS
36-3/16
(919mm)
24
(610mm)
REAR VENT
COLLARS
2-9/16
(64mm)
GAS CONTROLS
& LABELS
Figure 3. Diagram of the QV -ST-HV-IPI
12
Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
SIDE GLASS
DOOR
ELECTRICAL
ACCESS
GAS LINE ACCESS
3
Installing the Fireplace
Step 1. Locating the Fireplace
The diagram below shows space and clearance require­ments for locating a fireplace within a room.
Note: Refer to Figure 4B for dimensions and appliance
Î
locations if installing a QV-PIER-HV unit with a Catalina shelf and/or marble package.
GLASS
36"
QV-PIER-HV-IPI
TOP VIEW
GLASS
36"
GLASS
36"
Note: This location diagram MUST be followed when in­stalling a QV-Pier-HV with a Cat alina shelf/marble package since the fireplace is installed further from finished wall.
FINISHED
WALL
45 -1/4 in. (1149mm)
50-1/2 in.
34-1/2 in.
36"
QV-ST-HV-IPI
TOP VIEW
36"
Figure 4A. Fireplace Dimensions and Locations
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Note: Refer to the Catalina installation instruction included with kit for assembly and installation.
GLASS
GLASS
7 in.
47-1/ 2 in .
13/16 in.
45-1/4 in.
Marble sizes (inches):
Header.................................. 26 x 8
Side headers .................. 45-1/2 x 8
Legs ................................ 33-1/2 x 7
Figure 4B.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The metal ends of the fireplace may NOT be recessed into combustible construction.
Fireplace Locations/Dimensions with
Catalina Shelf/Marble Package ONL Y
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Quadra-Fire • QV-PIER, QV-ST Series: HV-IPI • 2005-901 Rev. G • 2/06
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