PURE ED6100-LED Installation & Maintenance Instructions Manual

INSTALLATION & MAINTENANCE INSTRUCTIONS

01-2016

ED

6100-LED

1

SAFETY AND PROPER USAGE

To ensure safe and enduring performance of this product, you must comply strictly with the instructions enclosed herein.
Non-compliance with instructions or improper handling of the product will void your warranty! Usage of this product in
conditions not specified in this manual or in contrary to the instructions hereby provided is considered IMPROPER. The
manufacturer will not be held liable for any damages resulting from improper use of the product.

SAFETY & WARNING INSTRUCTIONS

- Observe valid and generally accepted safety rules when planning, installing and using this product.

- Take proper measures to prevent unintentional operation of the product or damage to it.

- Do not attempt to disassemble this product or lines in the system while they are under pressure.

- Always depressurise the compressed air system before working on the system.

It is important that personnel use safe working practices and observe all regulations and legal requirements for safety
when operating this product. When handling, operating or carrying out maintenance on this product, personnel must
employ safe engineering practices and observe all local health & safety requirements & regulations. International users
refer to regulations that prevail within the country of installation. Most accidents, which occur during the operation and
maintenance of machinery, are the result of failure to observe basic safety rules or precautions. An accident can often be
avoided by recognising a situation that is potentially dangerous. Improper operation or maintenance of this product could
be dangerous and result in an accident causing injury or death. The manufacturer cannot anticipate every possible
circumstance, which may represent a potential hazard. The WARNINGS in this manual cover the most common potential
hazards and are therefore not all-inclusive. If the user employs an operating procedure, an item of equipment or a method
of working which is not specifically recommended by the manufacturer he must ensure that the product will not be
damaged or made unsafe and that there is no risk to persons or property.

NEVER REPLACE ORIGINAL COMPONENTS WITH ALTERNATIVES

2

INSTALLATION INSTRUCTIONS

Before installing this product, make sure it complies with your request and that it suits your application!

1.1 Unpack the unit and visually inspect for any transport damage incurred after leaving our factory.

1.2 Depressurise the system before installation or maintenance is carried out!

1.3a Top inlet connection: If you choose to use the top inlet, locate a suitable condensate draining point in your
compressed air system and connect your drain as illustrated. The use of a ball valve is advisable.

1.3b Top inlet connection: Connect the outlet to an Oil/Water-Separator. We advise to use the nipple supplied with your
drain. If it is necessary to use an alternative nipple, make sure it is of the correct thread (1/4” BSP). Do not over tighten!

1.4a Side inlet connection: If you choose to use the side inlet, locate a suitable condensate draining point in your
compressed air system and connect your drain as illustrated.
The use of a ball valve is advisable. The use of a venting line may be required.

1.4b Side inlet connection: Connect the outlet to an Oil/Water separator. We advise to use the nipple supplied with your

drain. If it is necessary to use an alternative nipple, make sure it is of the correct thread (1/4” BSP). Do not over tighten!

1.5 Power cable connection: Unscrew the connector screw and remove the cap from the connector to connect your
power cable as illustrated. Replace the power connector, tighten the connector screw (Max. torque 1Nm) and turn on
the power supply.
Make sure the gasket is secured properly to ensure IP65 rating.

1.6 Slowly open the ball valve to restore normal system pressure.

1.7 Press and hold down the TEST button to check the valve function.
A purging sound must be heard.

1.8 Your drain is ready for operation! See page 8-10 for programming instructions.

Note: We advise to check this product at least once a year and replace serviceable parts when necessary.
Note: Clean the strainer periodically to avoid possible blocking causes by rust and/or debris.
Note: Check the valve function periodically. A purging sound must be heard.

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1.1 1.2 1.3a 1.3b

1.4a 1.4b 1.5

1.6 1.7 1.8

L N

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Valve shaft

Valve spring small

Screw

Valve spring large

Electronics compartment gasket

Valve plunger

Housing bottom part

Outlet nipple

Connector screw (2x)

Screw gasket (2x)

Connector (2x)

Connector gasket (2x)

Electronics compartment

(with attached Earth cable)

Sensor module screw (4x)

Sensor module

Sensor module O-ring small

Sensor module O-ring large
Sensor module O-ring middle

Housing bolt (4x)

Housing bolt Washer (4x)

Housing top part

Housing gasket

Inlet plug (2x)

Strainer

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