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PLX30 Series Ethernet and Serial Gateways User Manual
September 19, 2012
ProSoft Technology ®, ProLinx®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft
Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products
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ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed DVD-ROM in
Adobe® Acrobat Reader file format (.PDFs). These product documentation files may also be freely downloaded from
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Literature Content Disclaimer
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of
these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate
and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or
use thereof. Neither ProSoft Technology nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. Information in this document including illustrations, specifications and
dimensions may contain technical inaccuracies or typographical errors. ProSoft Technology makes no warranty or
representation as to its accuracy and assumes no liability for and reserves the right to correct such inaccuracies or
errors at any time without notice. If you have any suggestions for improvements or amendments or have found errors
in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express written permission of ProSoft Technology. All pertinent state, regional, and local safety
regulations must be observed when installing and using this product. For reasons of safety and to help ensure
compliance with documented system data, only the manufacturer should perform repairs to components. When
devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use ProSoft Technology software or approved software with our hardware products may result in injury,
harm, or improper operating results. Failure to observe this information can result in injury or equipment damage.
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b)
of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian
Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following
warnings must be heeded:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS
I, DIV. 2;
WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING GATEWAYS
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
THIS DEVICE SHALL BE POWERED BY CLASS 2 OUTPUTS ONLY.
PLX30 Product Warnings
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT – RISQUE D'EXPLOSION – AVANT DE DÉCONNECTER L'EQUIPMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.
Agency Approvals and Certifications
PLX30 Series Contents
Ethernet and Serial Gateways User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
1.3 Mounting the Gateway on a DIN-rail .............................. 12
1.4 Connecting Power to the PLX30 Gateway ..................... 13
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User Manual Ethernet and Serial Gateways
1.1 System Requirements
The ProSoft Configuration Builder configuration software for the gateway
requires the following minimum hardware and software components:
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 768 recommended)
DVD-ROM drive
Supported operating systems:
Microsoft Windows 7(32 bit)
Microsoft Windows XP Professional with Service Pack 1 or 2
Page 10 of 200 ProSoft Technology, Inc.
September 19, 2012
PLX30 Series Start Here
Qty.
Part Name
Part Number
Part Description
1
Gateway
PLX-####
PLX30-series communication gateway
1
Ethernet cable
RL-CBL025
5’ straight-through cable
1
Mini screwdriver
HRD250
Tool for wiring and securing the power connector
1
Power connector
J180
PLX30 gateway power connector
1
ProSoft Solutions
DVD
DVD-001
Contains sample programs, utilities,
documentation and videos for the gateway
Qty.
Part Name
Part Number
Part Description
1
Gateway
PLX-####
PLX30-series communication gateway
1
Ethernet cable
RL-CBL025
5’ straight-through cable
1
DB9 to Screw
Terminal Adaptor
1454-9F
DB9 to screw terminal adapter
1
RJ45-DB9M Serial
Adapter Cable
CABLE14
RJ45 to DB9 male serial adapter cable
1
Power Connector
J180
PLX30 gateway power connector
1
Mini screwdriver
HRD250
Tool for wiring and securing the power connector
1
ProSoft Solutions
DVD
DVD-001
Contains sample programs, utilities,
documentation and videos for the gateway
Qty.
Part Name
Part Number
Part Description
1
Gateway
PLX-####
PLX30-series communication gateway
1
Ethernet cable
RL-CBL025
5’ straight-through cable
4
DB9 to Screw
Terminal Adaptor
1454-9F
DB9 to screw terminal adapter
4
RJ45-DB9M Serial
Adapter Cable
CABLE14
RJ45 to DB9 male serial adapter cable
1
Power Connector
J180
PLX30 gateway power connector
1
Mini screwdriver
HRD250
Tool for wiring and securing the power connector
1
ProSoft Solutions
DVD
DVD-001
Contains sample programs, utilities,
documentation and videos for the gateway
Ethernet and Serial Gateways User Manual
1.2 Package Contents
The following components are included with your gateway, and are all required
for installation and configuration. The quantity of cables provided depends on the
specific protocol combination being used.
Important: Before beginning the installation, please verify that all of the following items are
present.
Gateway with Ethernet Port
Gateway with Ethernet Port and Single Serial Port
Gateway with Ethernet Port and Four Serial Ports
If any of these components are missing, please contact ProSoft Technology
Support for replacements.
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User Manual Ethernet and Serial Gateways
1.3 Mounting the Gateway on a DIN-rail
PLX30 Series of Gateways
Page 12 of 200 ProSoft Technology, Inc.
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PLX30 Series Start Here
Ethernet and Serial Gateways User Manual
1.4 Connecting Power to the PLX30 Gateway
WARNING: Ensure that polarity is not reversed when applying power to the gateway. This will
cause damage to the gateway’s power supply.
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User Manual Ethernet and Serial Gateways
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
2.5 Configuring the Drivers ................................................... 24
2.6 Using the CommonNet Data Map ................................... 27
2.7 Configuring an IP Address .............................................. 29
2.8 Downloading the Project to the Gateway ....................... 30
2.9 Printing a Configuration File ........................................... 32
ProSoft Configuration Builder (PCB) is a convenient and powerful software tool
for managing your gateway configuration. Use PCB to configure a new project, or
to transfer an existing project to a new device. You can also to use PCB to
retrieve a configuration from a working gateway by uploading the configuration
from the gateway.
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Configuring Your Gateway PLX30 Series
User Manual Ethernet and Serial Gateways
You must install the ProSoft Configuration Builder (PCB) software to configure
the gateway. You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology website.
To install ProSoft Configuration Builder from the ProSoft Technology website
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the link at the Current Release Version section to download the latest
version of ProSoft Configuration Builder.
3 Choose SAVE or SAVE FILE when prompted.
4 Save the file to your Windows Desktop, so that you can find it easily when
you have finished downloading.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration Builder from the ProSoft Solutions DVD-ROM, included in the package with your
gateway.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
To Install ProSoft Configuration Builder from the Product DVD-ROM
1 Insert the ProSoft Solutions DVD-ROM into the DVD-ROM drive of your PC.
Wait for the DVD menu to appear.
Note: It may be necessary to manually open the DVD menu as not all DVD-ROM drives AutoRun.
Double-click My Computer and navigate to your DVD-ROM drive in the list of connected drives.
Double-click the DVD-Rom drive icon to open the DVD menu.
2 On the DVD menu, click PROSOFT CONFIGURATION BUILDER. This
action automatically begins the installation process.
3 Click Browse Product Folder to open the PRODUCT folder. This folder
contains all of the documentation, videos and files you will need to set up and
configure your gateway. There are also links directly to the Datasheet and
User Manual.
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Configuring Your Gateway PLX30 Series
User Manual Ethernet and Serial Gateways
Note: On the Main DVD menu screen the correct platform and product number must be selected
through the dark drop down menus on the top right to be linked to the correct product information.
This is not important for installing Prosoft Configuration Builder.
Page 18 of 200 ProSoft Technology, Inc.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
2.2 Using the Online Help
Most of the information needed to help you use ProSoft Configuration Builder is
provided in a Help System that is always available whenever you are running
ProSoft Configuration Builder. The Help System does not require an Internet
connection.
To view the help pages, start ProSoft Configuration Builder, open the HELP
menu, and then choose CONTENTS.
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User Manual Ethernet and Serial Gateways
2.3 Setting Up the Project
To begin, start ProSoft Configuration Builder (PCB). If you have used other
Windows configuration tools before, you will find the screen layout familiar.
ProSoft Configuration Builder’s (PCB's) window consists of a tree view on the
left, and an information pane on the upper right side, and a configuration pane on
the lower right side of the window. When you first start PCB, the tree view
consists of folders for Default Project and Default Location, with a Default
Gateway in the Default Location folder. The following screen shows the PCB
window with a new project.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
To add the gateway to the project
1 Use the mouse to select DEFAULT MODULE in the tree view, and then click
the right mouse button to open a shortcut menu.
2 On the shortcut menu, select CHOOSE MODULE TYPE. This action opens
the Choose Module Type dialog box.
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Configuring Your Gateway PLX30 Series
User Manual Ethernet and Serial Gateways
3 In the Product Line Filter area of the dialog box, select the PLX30 radio
button.
4 In the STEP 1: Select Module Type drop-down list, select the model number
that matches your gateway, and then click OK to save your settings and
return to the PCB Main window.
Page 22 of 200 ProSoft Technology, Inc.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
2.4 Renaming PCB Objects
The Default Project and Default Location folders may be renamed in the tree
view. Select the object, and then click the right mouse button to open a shortcut
menu. From the shortcut menu, choose RENAME.
1 Type the name to assign to the object.
2 Click away from the object to save the new name.
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Configuring Your Gateway PLX30 Series
User Manual Ethernet and Serial Gateways
2.5 Configuring the Drivers
1 Click the [+] sign next to the Gateway icon to expand gateway information.
2 Click the [+] sign next to any icon to view gateway information and
configuration options.
3 Double-click any icon to open an Edit dialog box.
To edit a parameter, select the parameter name in the left hand pane, then
edit its corresponding field in the right hand pane.
Note: Depending on the parameter, the editable field will accept typed input in the form of text or a
valid numerical value, or it will have a dropdown list with options to choose from.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
4 Double-clicking any icon will open an Edit dialog box with a table.
To add a row to the table, click the Add Row button.
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User Manual Ethernet and Serial Gateways
To edit the row, click the Edit Row button. This will open an Edit dialog box
where you can edit the row parameters.
5 When configuration is complete, download the configuration to the gateway.
For protocol-specific configuration information, see the Configuration section in
Page 26 of 200 ProSoft Technology, Inc.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
2.6 Using the CommonNet Data Map
Note: This is an advanced configuration feature and is not required for the basic operation of the
gateway.
The Data Map section allows data to be copied between areas in the gateway's
internal database.
The Data Map is especially useful for copying protocol-specific error and status
data from the gateway’s upper memory registers (address 4000 and up) to the
user-accessible memory registers (addresses 0 to 3999). The error and status
data copied into the user memory area can then be accessed by a remote
device, such as an HMI or processor.
Information about upper memory addresses where the gateway places protocolspecific error and status data can be found in the Diagnostics section in the
appropriate protocol chapter of this manual:
The Data Map can also be used to condense widely dispersed data into one
contiguous data block, for simplified access.
A maximum of 100 registers per Data Map command can be copied, and a
maximum of 200 separate copy commands can be configured.
The byte and/or word order can be rearranged during the copy process. For
example, by rearranging byte or word order, floating-point values can be
converted to the correct format for a different protocol.
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Configuring Your Gateway PLX30 Series
Parameter
Value
Description
From Address
0 to highest
Status Data
address
This parameter specifies the beginning internal database
register address for the copy operation. This address can be
any valid address in the User Data Area or the Status Data Area of the gateway.
To Address
0 to 3999
This parameter specifies the beginning destination register
address for the copy operation. This address must always be
within the User Data registers area. A destination address
must be specified that will not overwrite data that has been
stored in memory by one of the communication protocols
running on the gateway.
Register Count
1 to 100
This parameter specifies the number of registers to copy.
Swap Code
No Change
Word Swap
Word and Byte
Swap
Byte Swap
The order of the bytes in the registers may need to be
swapped during the copy process in order to change the
alignment of bytes between dissimilar protocols. This
parameter is helpful when dealing with floating-point or other
multi-register values, as there is no standard method of
storage of these data types in slave devices.
No change: No change is made in the byte ordering (1234 =
1234)
Word Swap: The words are swapped (1234=3412)
Word and Byte Swap: The words are swapped, then the
bytes in each word are swapped (1234=4321)
Byte Swap: The bytes in each word are swapped
(1234=2143)
Delay Preset
This parameter sets an interval for each Data Map copy
operation. The value that is specified for the Delay Preset is
not a fixed amount of time. It is the number of firmware scans
that must transpire between copy operations.
User Manual Ethernet and Serial Gateways
The following illustration shows an example Data Map.
The following table describes the parameters for configuring the Data Map.
Page 28 of 200 ProSoft Technology, Inc.
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PLX30 Series Configuring Your Gateway
Ethernet and Serial Gateways User Manual
2.7 Configuring an IP Address
Use this procedure to configure the Ethernet settings for your Gateway. You
must assign an IP address, subnet mask and gateway address. After you
complete this step, you can connect to the Gateway with an Ethernet cable.
1 Determine the network settings for your Gateway, with the help of your
network administrator if necessary. You will need the following information:
o IP address (fixed IP required) _____ . _____ . _____ . _____
o Subnet mask _____ . _____ . _____ . _____
o Gateway address _____ . _____ . _____ . _____
Note: The gateway address is optional, and is not required for networks that do not use a default
gateway.
2 Double-click the ETHERNET CONFIGURATION icon. This action opens the
Edit dialog box. The IP address shown is the gateway default IP address.
3 Edit the values for my_ip, netmask (subnet mask) and gateway (default
gateway).
4 When you are finished editing, click OK to save your changes and return to
the ProSoft Configuration Builder window.
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Configuring Your Gateway PLX30 Series
User Manual Ethernet and Serial Gateways
2.8 Downloading the Project to the Gateway
For the gateway to use the settings you configured, you must download (copy)
the updated Project file from your PC to the gateway.
To download the project file
1 In the tree view in ProSoft Configuration Builder, click once to select the
gateway.
2 Right-click the Gateway icon to open a shortcut menu. From the shortcut
menu, choose DOWNLOAD FROM PC TO DEVICE.
3 Click the BROWSE DEVICE(S) button to launch the ProSoft Discovery
Service window, which displays the ProSoft devices on the network and their
IP addresses.
Page 30 of 200 ProSoft Technology, Inc.
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