ProSoft Technology PLX30 Series User Manual

Ethernet and Serial Gateways
September 19, 2012
USER MANUAL

Your Feedback Please

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ProSoft Technology
5201 Truxtun Ave., 3rd Floor Bakersfield, CA 93309 +1 (661) 716-5100 +1 (661) 716-5101 (Fax) www.prosoft-technology.com support@prosoft-technology.com
Copyright © 2012 ProSoft Technology, Inc., all rights reserved.
PLX30 Series Ethernet and Serial Gateways User Manual
September 19, 2012
ProSoft Technology ®, ProLinx®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.

ProSoft Technology® Product Documentation

In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed DVD-ROM in Adobe® Acrobat Reader file format (.PDFs). These product documentation files may also be freely downloaded from our web site: Error! Hyperlink reference not valid.

Literature Content Disclaimer

This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither ProSoft Technology nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Information in this document including illustrations, specifications and dimensions may contain technical inaccuracies or typographical errors. ProSoft Technology makes no warranty or representation as to its accuracy and assumes no liability for and reserves the right to correct such inaccuracies or errors at any time without notice. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of ProSoft Technology. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use ProSoft Technology software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage.
© 2012 ProSoft Technology. All rights reserved.
CE Mark
UL/cUL Class I Div II
ATEX Zone 2
CB Safety
RoHS

Important Installation Instructions

Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b) of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following warnings must be heeded:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIV. 2; WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING GATEWAYS WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. THIS DEVICE SHALL BE POWERED BY CLASS 2 OUTPUTS ONLY.

PLX30 Product Warnings

WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT RISQUE D'EXPLOSION AVANT DE DÉCONNECTER L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.

Agency Approvals and Certifications

PLX30 Series Contents Ethernet and Serial Gateways User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
ProSoft Technology® Product Documentation .................................................................................... 2
Literature Content Disclaimer ............................................................................................................. 2
Important Installation Instructions ....................................................................................................... 3
PLX30 Product Warnings .................................................................................................................... 3
Agency Approvals and Certifications .................................................................................................. 3
1 Start Here 9
1.1 System Requirements ............................................................................................. 10
1.2 Package Contents ................................................................................................... 11
1.3 Mounting the Gateway on a DIN-rail ....................................................................... 12
1.4 Connecting Power to the PLX30 Gateway .............................................................. 13
2 Configuring Your Gateway 15
2.1 Installing ProSoft Configuration Builder Software ................................................... 16
2.2 Using the Online Help ............................................................................................. 19
2.3 Setting Up the Project ............................................................................................. 20
2.4 Renaming PCB Objects .......................................................................................... 23
2.5 Configuring the Drivers ............................................................................................ 24
2.6 Using the CommonNet Data Map ........................................................................... 27
2.7 Configuring an IP Address ...................................................................................... 29
2.8 Downloading the Project to the Gateway ................................................................ 30
2.9 Printing a Configuration File .................................................................................... 32
3 Diagnostics and Troubleshooting 33
3.1 LED Indicators ......................................................................................................... 33
3.1.1 Main Gateway LEDs ................................................................................................ 34
3.1.2 Ethernet Port LEDs ................................................................................................. 34
3.1.3 Serial Port LEDs (for Gateways with Serial Ports) .................................................. 35
3.2 Using Diagnostics in ProSoft Configuration Builder ................................................ 36
3.2.1 Diagnostics Menu .................................................................................................... 39
3.2.2 Capturing a Diagnostic Session to a Log File ......................................................... 41
3.2.3 Using the Data Analyzer (Serial Protocols Only) .................................................... 42
3.3 Gateway Status Data in Upper Memory .................................................................. 44
3.3.1 General Gateway Status Data in Upper Memory .................................................... 44
3.3.2 Protocol-Specific Status Data in Upper Memory ..................................................... 44
4 Hardware Information 45
4.1 Hardware Specifications.......................................................................................... 46
4.1.1 Serial Port Specifications ........................................................................................ 47
4.2 Serial Port Cables (for Gateways with Serial Ports) ............................................... 48
4.2.1 RS-232 - Null Modem (DTE with Hardware Handshaking) ..................................... 48
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4.2.2 RS-232 - Null Modem (DTE without Hardware Handshaking) ............................... 49
4.2.3 RS-232 - DTE to DCE Modem Connection ............................................................ 49
4.2.4 RS-422 Interface Connections ................................................................................ 50
4.2.5 RS-485 Interface Connections ................................................................................ 50
5 EIP Protocol 51
5.1 EIP Functional Overview ........................................................................................ 52
5.1.1 EtherNet/IP™ Client ............................................................................................... 53
5.2 EIP Configuration .................................................................................................... 54
5.2.1 EIP Class 3 Server Connection .............................................................................. 54
5.2.2 EIP Class 1 Connection .......................................................................................... 56
5.2.3 EIP Class 3 Client/UClient [x] Connection .............................................................. 58
5.3 EIP Diagnostics....................................................................................................... 70
5.3.1 PCB Diagnostics Menu ........................................................................................... 70
5.3.2 EIP Status Data in Upper Memory.......................................................................... 70
5.3.3 EIP Error Codes ...................................................................................................... 73
5.4 EIP Reference......................................................................................................... 77
5.4.1 SLC and MicroLogix Specifics ................................................................................ 77
5.4.2 PLC5 Processor Specifics ...................................................................................... 81
5.4.3 ControlLogix and CompactLogix Processor Specifics ............................................ 85
5.4.4 EIP Command Entry Form ...................................................................................... 92
6 MBTCP Protocol 93
6.1 MBTCP Functional Overview .................................................................................. 94
6.1.1 General Specifications - Modbus TCP/IP ............................................................... 94
6.1.2 Internal Database ................................................................................................... 95
6.2 MBTCP Configuration ............................................................................................. 98
6.2.1 MBTCP Servers ...................................................................................................... 98
6.2.2 MBTCP Client[x] ................................................................................................... 100
6.2.3 MBTCP Client[x] Commands ................................................................................ 102
6.3 MBTCP Diagnostics .............................................................................................. 106
6.3.1 PCB Diagnostics ................................................................................................... 106
6.3.2 MBTCP Status Data in Upper Memory ................................................................. 106
6.3.3 MBTCP Error Codes ............................................................................................. 109
6.4 MBTCP Reference ................................................................................................ 110
6.4.1 Modbus Protocol Specification ............................................................................. 110
7 MBS Protocol 123
7.1 MBS Functional Overview .................................................................................... 124
7.1.1 Modbus Serial Specifications ................................................................................ 124
7.1.2 Modbus Master/Slave Port Specifications ............................................................ 125
7.1.3 Gateway Internal Database .................................................................................. 126
7.2 MBS Configuration ................................................................................................ 127
7.2.1 MBS Port [x] .......................................................................................................... 127
7.2.2 MBS Port [x] Commands ...................................................................................... 131
7.3 MBS Diagnostics .................................................................................................. 134
7.3.1 PCB Diagnostics ................................................................................................... 134
7.3.2 MBS Status Data in Upper Memory ..................................................................... 134
7.3.3 Error/Status Codes ............................................................................................... 140
7.4 MBS Reference..................................................................................................... 141
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7.4.1 Modbus Protocol Specification .............................................................................. 141
8 ASCII Protocol 153
8.1 ASCII Functional Overview ................................................................................... 154
8.1.1 General Specifications .......................................................................................... 154
8.1.2 Data Flow .............................................................................................................. 155
8.1.3 Modes of Operation ............................................................................................... 158
8.2 ASCII Configuration ............................................................................................... 163
8.2.1 ASCII Port [x] ......................................................................................................... 163
8.3 ASCII Diagnostics ................................................................................................. 165
8.3.1 PCB Diagnostics ................................................................................................... 165
8.3.2 ASCII Status Data in Upper Memory .................................................................... 165
9 SIE Protocol 167
9.1 SIE Functional Overview ....................................................................................... 168
9.1.1 General Specifications .......................................................................................... 168
9.1.2 Gateway Internal Database ................................................................................... 168
9.2 SIE Configuration .................................................................................................. 169
9.2.1 SIE Client x ............................................................................................................ 169
9.2.2 SIE Client x Commands ........................................................................................ 169
9.3 SIE Diagnostics ..................................................................................................... 183
9.3.1 Client Command Errors ......................................................................................... 183
9.3.2 SIE Error Codes .................................................................................................... 184
9.4 SIE Reference ....................................................................................................... 187
9.4.1 Maximum Register Counts .................................................................................... 187
10 Support, Service and Warranty 195
10.1 Contacting Technical Support ............................................................................... 196
10.2 Warranty Information ............................................................................................. 198
Index 199
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PLX30 Series Start Here Ethernet and Serial Gateways User Manual

1 Start Here

In This Chapter
1.1 System Requirements .................................................... 10
1.2 Package Contents .......................................................... 11
1.3 Mounting the Gateway on a DIN-rail .............................. 12
1.4 Connecting Power to the PLX30 Gateway ..................... 13
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1.1 System Requirements

The ProSoft Configuration Builder configuration software for the gateway requires the following minimum hardware and software components:
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended 100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024  768 recommended)
DVD-ROM drive Supported operating systems:
Microsoft Windows 7(32 bit) Microsoft Windows XP Professional with Service Pack 1 or 2
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PLX30 Series Start Here
Qty.
Part Name
Part Number
Part Description
1
Gateway
PLX-####
PLX30-series communication gateway
1
Ethernet cable
RL-CBL025
5’ straight-through cable
1
Mini screwdriver
HRD250
Tool for wiring and securing the power connector
1
Power connector
J180
PLX30 gateway power connector
1
ProSoft Solutions DVD
DVD-001
Contains sample programs, utilities, documentation and videos for the gateway
Qty.
Part Name
Part Number
Part Description
1
Gateway
PLX-####
PLX30-series communication gateway
1
Ethernet cable
RL-CBL025
5’ straight-through cable
1
DB9 to Screw Terminal Adaptor
1454-9F
DB9 to screw terminal adapter
1
RJ45-DB9M Serial Adapter Cable
CABLE14
RJ45 to DB9 male serial adapter cable 1
Power Connector
J180
PLX30 gateway power connector
1
Mini screwdriver
HRD250
Tool for wiring and securing the power connector
1
ProSoft Solutions DVD
DVD-001
Contains sample programs, utilities, documentation and videos for the gateway
Qty.
Part Name
Part Number
Part Description
1
Gateway
PLX-####
PLX30-series communication gateway
1
Ethernet cable
RL-CBL025
5’ straight-through cable
4
DB9 to Screw Terminal Adaptor
1454-9F
DB9 to screw terminal adapter
4
RJ45-DB9M Serial Adapter Cable
CABLE14
RJ45 to DB9 male serial adapter cable 1
Power Connector
J180
PLX30 gateway power connector
1
Mini screwdriver
HRD250
Tool for wiring and securing the power connector
1
ProSoft Solutions DVD
DVD-001
Contains sample programs, utilities, documentation and videos for the gateway
Ethernet and Serial Gateways User Manual

1.2 Package Contents

The following components are included with your gateway, and are all required for installation and configuration. The quantity of cables provided depends on the specific protocol combination being used.
Important: Before beginning the installation, please verify that all of the following items are present.

Gateway with Ethernet Port

Gateway with Ethernet Port and Single Serial Port

Gateway with Ethernet Port and Four Serial Ports

If any of these components are missing, please contact ProSoft Technology Support for replacements.
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1.3 Mounting the Gateway on a DIN-rail

PLX30 Series of Gateways
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1.4 Connecting Power to the PLX30 Gateway

WARNING: Ensure that polarity is not reversed when applying power to the gateway. This will
cause damage to the gateway’s power supply.
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PLX30 Series Configuring Your Gateway Ethernet and Serial Gateways User Manual

2 Configuring Your Gateway

In This Chapter
2.1 Installing ProSoft Configuration Builder Software .......... 16
2.2 Using the Online Help ..................................................... 19
2.3 Setting Up the Project ..................................................... 20
2.4 Renaming PCB Objects .................................................. 23
2.5 Configuring the Drivers ................................................... 24
2.6 Using the CommonNet Data Map ................................... 27
2.7 Configuring an IP Address .............................................. 29
2.8 Downloading the Project to the Gateway ....................... 30
2.9 Printing a Configuration File ........................................... 32
ProSoft Configuration Builder (PCB) is a convenient and powerful software tool for managing your gateway configuration. Use PCB to configure a new project, or to transfer an existing project to a new device. You can also to use PCB to retrieve a configuration from a working gateway by uploading the configuration from the gateway.
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2.1 Installing ProSoft Configuration Builder Software

You must install the ProSoft Configuration Builder (PCB) software to configure the gateway. You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology website.
To install ProSoft Configuration Builder from the ProSoft Technology website
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the link at the Current Release Version section to download the latest
version of ProSoft Configuration Builder.
3 Choose SAVE or SAVE FILE when prompted. 4 Save the file to your Windows Desktop, so that you can find it easily when
you have finished downloading.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration Builder from the ProSoft Solutions DVD-ROM, included in the package with your gateway.
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To Install ProSoft Configuration Builder from the Product DVD-ROM
1 Insert the ProSoft Solutions DVD-ROM into the DVD-ROM drive of your PC.
Wait for the DVD menu to appear.
Note: It may be necessary to manually open the DVD menu as not all DVD-ROM drives AutoRun. Double-click My Computer and navigate to your DVD-ROM drive in the list of connected drives. Double-click the DVD-Rom drive icon to open the DVD menu.
2 On the DVD menu, click PROSOFT CONFIGURATION BUILDER. This
action automatically begins the installation process.
3 Click Browse Product Folder to open the PRODUCT folder. This folder
contains all of the documentation, videos and files you will need to set up and configure your gateway. There are also links directly to the Datasheet and User Manual.
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Note: On the Main DVD menu screen the correct platform and product number must be selected through the dark drop down menus on the top right to be linked to the correct product information. This is not important for installing Prosoft Configuration Builder.
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2.2 Using the Online Help

Most of the information needed to help you use ProSoft Configuration Builder is provided in a Help System that is always available whenever you are running ProSoft Configuration Builder. The Help System does not require an Internet connection.
To view the help pages, start ProSoft Configuration Builder, open the HELP menu, and then choose CONTENTS.
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2.3 Setting Up the Project

To begin, start ProSoft Configuration Builder (PCB). If you have used other Windows configuration tools before, you will find the screen layout familiar. ProSoft Configuration Builder’s (PCB's) window consists of a tree view on the left, and an information pane on the upper right side, and a configuration pane on the lower right side of the window. When you first start PCB, the tree view consists of folders for Default Project and Default Location, with a Default Gateway in the Default Location folder. The following screen shows the PCB window with a new project.
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To add the gateway to the project
1 Use the mouse to select DEFAULT MODULE in the tree view, and then click
the right mouse button to open a shortcut menu.
2 On the shortcut menu, select CHOOSE MODULE TYPE. This action opens
the Choose Module Type dialog box.
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3 In the Product Line Filter area of the dialog box, select the PLX30 radio
button.
4 In the STEP 1: Select Module Type drop-down list, select the model number
that matches your gateway, and then click OK to save your settings and return to the PCB Main window.
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2.4 Renaming PCB Objects

The Default Project and Default Location folders may be renamed in the tree view. Select the object, and then click the right mouse button to open a shortcut menu. From the shortcut menu, choose RENAME.
1 Type the name to assign to the object. 2 Click away from the object to save the new name.
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2.5 Configuring the Drivers

1 Click the [+] sign next to the Gateway icon to expand gateway information. 2 Click the [+] sign next to any icon to view gateway information and
configuration options.
3 Double-click any icon to open an Edit dialog box.
To edit a parameter, select the parameter name in the left hand pane, then edit its corresponding field in the right hand pane.
Note: Depending on the parameter, the editable field will accept typed input in the form of text or a valid numerical value, or it will have a dropdown list with options to choose from.
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4 Double-clicking any icon will open an Edit dialog box with a table.
To add a row to the table, click the Add Row button.
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To edit the row, click the Edit Row button. This will open an Edit dialog box where you can edit the row parameters.
5 When configuration is complete, download the configuration to the gateway. For protocol-specific configuration information, see the Configuration section in
the appropriate protocol chapter of this manual:
EIP configuration (page 54) MBTCP configuration (page 98) MBS configuration(page 127) ASCII configuration (page 163) SIE configuration (page 169)
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2.6 Using the CommonNet Data Map

Note: This is an advanced configuration feature and is not required for the basic operation of the gateway.
The Data Map section allows data to be copied between areas in the gateway's internal database.
The Data Map is especially useful for copying protocol-specific error and status
data from the gateway’s upper memory registers (address 4000 and up) to the
user-accessible memory registers (addresses 0 to 3999). The error and status data copied into the user memory area can then be accessed by a remote device, such as an HMI or processor.
Information about upper memory addresses where the gateway places protocol­specific error and status data can be found in the Diagnostics section in the appropriate protocol chapter of this manual:
EIP diagnostics (page 70) MBTCP diagnostics (page 106) MBS diagnostics (page 134) ASCII diagnostics (page 165) SIE diagnostics (page 183)
The Data Map can also be used to condense widely dispersed data into one contiguous data block, for simplified access.
A maximum of 100 registers per Data Map command can be copied, and a maximum of 200 separate copy commands can be configured.
The byte and/or word order can be rearranged during the copy process. For example, by rearranging byte or word order, floating-point values can be converted to the correct format for a different protocol.
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Configuring Your Gateway PLX30 Series
Parameter
Value
Description
From Address
0 to highest Status Data address
This parameter specifies the beginning internal database register address for the copy operation. This address can be any valid address in the User Data Area or the Status Data Area of the gateway.
To Address
0 to 3999
This parameter specifies the beginning destination register address for the copy operation. This address must always be within the User Data registers area. A destination address must be specified that will not overwrite data that has been stored in memory by one of the communication protocols running on the gateway.
Register Count
1 to 100
This parameter specifies the number of registers to copy.
Swap Code
No Change Word Swap Word and Byte Swap Byte Swap
The order of the bytes in the registers may need to be swapped during the copy process in order to change the alignment of bytes between dissimilar protocols. This parameter is helpful when dealing with floating-point or other multi-register values, as there is no standard method of storage of these data types in slave devices.
No change: No change is made in the byte ordering (1234 =
1234)
Word Swap: The words are swapped (1234=3412) Word and Byte Swap: The words are swapped, then the
bytes in each word are swapped (1234=4321) Byte Swap: The bytes in each word are swapped (1234=2143)
Delay Preset
This parameter sets an interval for each Data Map copy operation. The value that is specified for the Delay Preset is not a fixed amount of time. It is the number of firmware scans that must transpire between copy operations.
User Manual Ethernet and Serial Gateways
The following illustration shows an example Data Map.
The following table describes the parameters for configuring the Data Map.
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2.7 Configuring an IP Address

Use this procedure to configure the Ethernet settings for your Gateway. You must assign an IP address, subnet mask and gateway address. After you complete this step, you can connect to the Gateway with an Ethernet cable.
1 Determine the network settings for your Gateway, with the help of your
network administrator if necessary. You will need the following information:
o IP address (fixed IP required) _____ . _____ . _____ . _____ o Subnet mask _____ . _____ . _____ . _____ o Gateway address _____ . _____ . _____ . _____
Note: The gateway address is optional, and is not required for networks that do not use a default gateway.
2 Double-click the ETHERNET CONFIGURATION icon. This action opens the
Edit dialog box. The IP address shown is the gateway default IP address.
3 Edit the values for my_ip, netmask (subnet mask) and gateway (default
gateway).
4 When you are finished editing, click OK to save your changes and return to
the ProSoft Configuration Builder window.
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2.8 Downloading the Project to the Gateway

For the gateway to use the settings you configured, you must download (copy) the updated Project file from your PC to the gateway.
To download the project file
1 In the tree view in ProSoft Configuration Builder, click once to select the
gateway.
2 Right-click the Gateway icon to open a shortcut menu. From the shortcut
menu, choose DOWNLOAD FROM PC TO DEVICE.
3 Click the BROWSE DEVICE(S) button to launch the ProSoft Discovery
Service window, which displays the ProSoft devices on the network and their
IP addresses.
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