ProSoft Technology PC56-OPC User Manual

PC56

ControlLogix Platform

In-Rack Industrial PC

November 18, 2009

USER MANUAL

PC56 Modules

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.

Temp Code T5 II 3 G Ex nA IIC T5 X 0° C <= Ta <= 60° C II - Equipment intended for above ground use (not for use in mines). 3 - Category 3 equipment, investigated for normal operation only. G - Equipment protected against explosive gasses.

Warnings

ATEX Warnings and Conditions of Safe Usage:

Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction

A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules. B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is

known to be non-hazardous.

C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to

prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used only with ATEX certified backplanes.

D DO NOT OPEN WHEN ENERGIZED.

Electrical Ratings

 Backplane Current Load on PC56: 1A @ 5 V DC  Backplane Current Load on IDE: 1A @ 5 V DC  Operating Temperature: 0 to 60°C (32 to 140°F)  Storage Temperature: -40 to 85°C (-40 to 185°F)  Shock: 30g Operational; 50g non-operational; Vibration: 5 g from 10 to 150 Hz  Relative Humidity 5% to 95% (non-condensing)  All phase conductor sizes must be at least 1.3 mm(squared) and all earth ground conductors must be at least

4mm(squared).

Markings:

CSA/cUL C22.2 No. 213-1987 CSA CB Certified IEC61010 ATEX EN60079-0 Category 3, Zone 2

243333

EN60079-15

PC56™ Battery Warning

PC56 CMOS BIOS settings are protected by a rechargeable battery during power-down situations. The battery must be fully charged before you change BIOS settings. You must keep the unit powered up for a full 20 hours in order to obtain full charge capacity. If the battery is not fully charged, changes to BIOS settings may be lost when the PC56 is removed from its power source. In this situation, the PC56 reverts to its default BIOS settings when power is reapplied.

If the battery is discharged, or the battery enable jumper is removed, the BAT LED will be illuminated red. A fully charged battery should maintain the BIOS settings for 15 days without power.

Your Feedback Please

We always want you to feel that you made the right decision to use our products. If you have suggestions, comments, compliments or complaints about the product, documentation, or support, please write or call us.

ProSoft Technology 5201 Truxtun Ave., 3rd Floor Bakersfield, CA 93309 +1 (661) 716-5100 +1 (661) 716-5101 (Fax) www.prosoft-technology.com support@prosoft-technology.com

November 18, 2009 ProSoft Technology

Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.

, ProLinx ®, inRAx ®, ProTalk®, and RadioLinx ® are Registered Trademarks of ProSoft

ProSoft Technology® Product Documentation

In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provide d on the enclosed CD-ROM, and are available at no charge from our web site: www.prosoft-technology.com

Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability. North America: +1.661.716.5100 Asia Pacific: +603.7724.2080 Europe, Middle East, Africa: +33 (0) 5.3436.87.20 Latin America: +1.281.298.9109

Contents PC56 ♦ ControlLogix Platform User Manual In-Rack Industrial PC

Contents

PC56 Modules.....................................................................................................................................2

Warnings.............................................................................................................................................2

PC56™ Battery Warning.....................................................................................................................3

Your Feedback Please........................................................................................................................3

ProSoft Technology® Product Documentation....................................................................................3

1 Using This Manual 7

1.1 Who Should Use This Manual...................................................................................7

1.2 Reference Material....................................................................................................8

1.3 Product Specifications...............................................................................................8

2 Introducing PC56 11

2.1 PC56 Overview .......................................................................................................11

3 Installing PC56 15

3.1 Setting Jumpers ......................................................................................................15

3.2 Inserting The Module...............................................................................................16

4 Reset, Auxiliary Timers and PCI Information 17

4.1 Overview .................................................................................................................17

4.2 Using the USB Ports ...............................................................................................18

5 Troubleshooting 19

5.1 FAQ.........................................................................................................................19

6 Reference 21

6.1 Memory Map ...........................................................................................................21

6.2 Cable Connections..................................................................................................21

7 Support, Service & Warranty 27

7.1 How to Contact Us: Technical Support...................................................................27

7.2 Return Material Authorization (RMA) Policies and Conditions................................28

7.3 LIMITED WARRANTY.............................................................................................29

Index 33

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PC56 ♦ ControlLogix Platform Contents In-Rack Industrial PC User Manual

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Using This Manual PC56 ♦ ControlLogix Platform User Manual In-Rack Industrial PC

1 Using This Manual

In This Chapter

 Who Should Use This Manual.................................................................7



Reference Material..................................................................................8

 Product Specifications.............................................................................8

1.1 Who Should Use This Manual

Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use the ProSoft Technology ControlLogix PC56 module.

This manual is a guide for using the PC56. How you program PC56 or how your application functions depends on the software applications you install on PC56.

Because of the variety of uses for the products, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in the product literature are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, ProSoft Technology does not assume responsibility or liability (to include intellectual property liability) for actual use.

1.1.1 Additional Documentation

In addition to this manual there is a PC56 "Getting Started Guide". There are also API manuals for the various operating systems. The "Windows API Users Manual" comes on a CD packaged with each PC56.

Each PC56 component ships with installation instructions. The user manuals and installation instructions are also available from the ProSoft Technology web site at www.prosoft-technology.com.

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PC56 ♦ ControlLogix Platform Using This Manual In-Rack Industrial PC User Manual

1.2 Reference Material

This Document By: Has this ISBN #

PC Systems Architecture Series MindShare, Inc. ISBN: 0-201-40993-3 PCI Systems Architecture Addison-Wesley Publishing Co. PC Systems Architecture Series MindShare, Inc. ISBN: 0-201-40996-8 ISA Systems Architecture Addison-Wesley Publis hing Co. PCI Hardware and Software

Architecture and Design

1.3 Product Specifications

1.3.1 Hardware Specifications

Specification Description

CPU Processor Embedded 500 MHz Processor Memory 512 MB SDRAM System Memory, upgradeable to 1 GB

512 KB SRAM (Battery Backed) Compact Flash Compact Flash Type I or II socket Ethernet Port 10/100T IEEE 802.3 Ethernet

1500 V rms at 50 Hz to 60 Hz for 60 s, applied as specified in section 5.3.2

of IEC 60950: 1991

Ethernet Broadcast Storm Resiliency = less than or equal to 5000 [ARP]

frames-per-second and less than or equal to 5 minutes duration Serial Port Isolated Serial RS-232 / RS-422 / RS-485 USB Port Two USB 2.0 / 1.1 High Speed Host Connectors VGA, 2 Ethernet, 2 USB Battery Rechargeable Lithium Vanadium Pentoxide

Edward Solari and George Willse ISBN: 0-929392-28-0

Jumpers COM 1 Mode Selection

Battery Enable/Clear CMOS

Boot to SAFE STATE (default settings)

Hardware Debugger Support Switches Recessed Reset Switch LED/Display 4-digit alphanumeric status display

3 Status LEDs

1 User LED

Red, Green, Off Real-Time Clock Precision RTC accurate to +/- 4 minutes per year Timers 82C54 Timer Clock 14 MHz - Interrupt Interval 1.67619 US Video VGA

1920 x 1440

1280 x 1024 256

1024 x 768 56K

800 x 600 16 M

43 Hz Interlaced 56 through 85 Hz Refresh Rates

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Using This Manual PC56 ♦ ControlLogix Platform User Manual In-Rack Industrial PC

1.3.2 Environmental Specifications

Item Specification

Temperature Non-Operating: 0 to 80°C

Operating: 0 to 60°C

Note: Storage media may limit operating Form Factor Single-slot ControlLogix module Power Ratings 10 W Max power consumption (Backplane powered)

1.3.3 Operating System

The PC56 modules are ordered and shipped with the selected operating system pre-installed on the module. Operating system versions are as follows:

 Windows XP  Windows CE 5.0

1.3.4 Engineering Support

ProSoft Technology. can provide additional technical support to ease and expedite the development and implementation of applications on the PC56. This support is available by ordering the PC56 Developer’s Support Kit. Contact ProSoft Technology for additional information.

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Introducing PC56 PC56 ♦ ControlLogix Platform User Manual In-Rack Industrial PC

2 Introducing PC56

In This Chapter

 PC56 Overview .....................................................................................11

2.1 PC56 Overview

The PC56 enables you to easily integrate PLC (Programmable Logic Controller) and PC (Personal Computer) programs in a single platform. Think of PC56 as a PC or industrial computer that fits into the Rockwell Automation ControlLogix

chassis.

The differences between PC56 and a normal PC are the added functions to better address the needs of the industrial controls user. One of these is the PC56’s ability to directly communicate with the Rockwell Automation@ 1756 ControlLogix

back plane.

1756

Included with each PC56 are the APIs necessary to develop application code for a variety of Operating Systems. Currently supported Operating Systems include Windows CE and XP.

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