We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,
compliments or complaints about our products, documentation, or support, please write or call us.
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft
Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products
and services of, their respective owners.
ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed CD-ROM,
and are available at no charge from our web site: www.prosoft-technology.com
Important Installation Instructions
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b)
of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian
Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following
warnings must be heeded:
A WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS I, DIV. 2;
B WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES
C WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
D THIS DEVICE SHALL BE POWERED BY CLASS 2 OUTPUTS ONLY.
MVI (Multi Vendor Interface) Modules
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'ÉQUIPEMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.
Warnings
North America Warnings
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.
B Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or rewiring modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C Suitable for use in Class I, Division 2 Groups A, B, C and D Hazardous Locations or Non-Hazardous Locations.
ATEX Warnings and Conditions of Safe Usage
Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction.
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.
Warning: This module is not hot-swappable! Always remove power from the rack before inserting or removing this
module, or damage may result to the module, the processor, or other connected devices.
Battery Life Advisory
The MVI46, MVI56, MVI56E, MVI69, and MVI71 modules use a rechargeable Lithium Vanadium Pentoxide battery to
backup the real-time clock and CMOS. The battery should last for the life of the module. The module must be
powered for approximately twenty hours before the battery becomes fully charged. After it is fully charged, the battery
provides backup power for the CMOS setup and the real-time clock for approximately 21 days. When the battery is
fully discharged, the module will revert to the default BIOS and clock settings.
Note: The battery is not user replaceable.
Markings
Electrical Ratings
Backplane Current Load: 800 mA @ 5.1 Vdc
Power Supply Distance Rating: 2
Operating Temperature: 0°C to 60°C (32°F to 140°F)
Storage Temperature: -40°C to 85°C (-40°F to 185°F)
Relative Humidity: 5% to 95% (without condensation)
All phase conductor sizes must be at least 1.3 mm(squared) and all earth ground conductors must be at least
4mm(squared).
Label Markings
Class I, Division 2 Groups A, B, C, D
II 3 G
Ex nA IIC X
0°C <= Ta <= +60°C
II - Equipment intended for above ground use (not for use in mines).
3 - Category 3 equipment, investigated for normal operation only.
G - Equipment protected against explosive gasses.
Agency Approvals and Certifications
Agency Applicable Standard(s)
ATEX EN 60079-0:2006, EN 60079-15:2005
DNV DET NORSKE VERITAS Test 2.4
CE EMC-EN61326-1:2006; EN61000-6-4:2007
CB Safety CA/10533/CSA, IEC 61010-1 Ed. 2, CB 243333-2056722
(2090408)
GOST-R EN 61010
ME06
MVI69-MCM ♦ CompactLogix or MicroLogix Platform Contents
Modbus Communication Module User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
Install the Module in the Rack ............................................................... 16
To get the most benefit from this User Manual, you should have the following
skills:
Rockwell Automation® RSLogix™ software: launch the program, configure
ladder logic, and transfer the ladder logic to the processor
Microsoft Windows: install and launch programs, execute menu commands,
navigate dialog boxes, and enter data
Hardware installation and wiring: install the module, and safely connect
MODBUS and CompactLogix or MicroLogix devices to a power source and to
the MVI69-MCM module’s application port(s)
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User Manual Modbus Communication Module
1.1 System Requirements
The MVI69-MCM module requires the following minimum hardware and software
components:
Rockwell Automation CompactLogix or MicroLogix processor, with
compatible power supply and one free slot in the rack, for the MVI69-MCM
module. The module requires 800 mA of available power.
Important: The MVI69-MCM module has a power supply distance rating of 2 (L43 and L45
installations on first 2 slots of 1769 bus).
Important: For 1769-L23x processors, please make note of the following limitations.
1769-L23-QBFC1B = 800 mA at 5 Vdc (One MVI69-MCM will use all 800 mA of available
power. No other modules can be used with an MVI69 module connected to this processor.)
1769-L23E-QB1B = 1000 mA at 5 Vdc (One MVI69-MCM will use 800 mA of available power.
One other module can be used on this rack provided it consumes less than 200 mA at 5 Vdc.)
1769-L23E-QBFC1B = 450 mA at 5 Vdc (No MVI69 module can be used with this processor.)
Rockwell Automation RSLogix 5000 (CompactLogix) or RSLogix 500
(MicroLogix) programming software
Rockwell Automation RSLinx communication software
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o
Microsoft Windows XP Professional with Service Pack 1 or 2
o
Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
o
Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 × 768 recommended)
CD-ROM drive
HyperTerminal or other terminal emulator program capable of file transfers
using Ymodem protocol.
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Modbus Communication Module User Manual
1.2 Package Contents
The following components are included with your MVI69-MCM module, and are
all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are
present.
You must install the ProSoft Configuration Builder (PCB) software to configure
the module. You can always get the newest version of ProSoft Configuration Builder from the ProSoft Technology website.
Installing ProSoft Configuration Builder from the ProSoft website
1 Open your web browser and navigate to http://www.prosoft-
technology.com/pcb
2 Click the D
Configuration Builder.
3 Choose S
4 Save the file to your Windows Desktop, so that you can find it easily when
you have finished downloading.
5 When the download is complete, locate and open the file, and then follow the
instructions on your screen to install the program.
If you do not have access to the Internet, you can install ProSoft Configuration Builder from the ProSoft Solutions Product CD-ROM, included in the package
with your module.
Installing ProSoft Configuration Builder from the Product CD-ROM
1 Insert the ProSoft Solutions Product CD-ROM into the CD-ROM drive of your
PC. Wait for the startup screen to appear.
2 On the startup screen, click P
Windows Explorer file tree window.
3 Click to open the U
and files you will need to set up and configure your module.
4 Double-click the S
PCB_*.
software on your PC. The information represented by the "*" character in the
file name is the PCB version number and, therefore, subject to change as
new versions of PCB are released.
OWNLOAD HERE
AVE
or S
AVE FILE
TILITIES
ETUP CONFIGURATION TOOL
EXE
file and follow the instructions on your screen to install the
link to download the latest version of ProSoft
when prompted.
RODUCT DOCUMENTATION
folder. This folder contains all of the applications
folder, double-click the
. This action opens a
Note: Many of the configuration and maintenance procedures use files and other utilities on the
CD-ROM. You may wish to copy the files from the Utilities folder on the CD-ROM to a convenient
location on your hard drive.
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Modbus Communication Module User Manual
1.4 Setting Jumpers
When the module is manufactured, the port selection jumpers are set to RS-232.
To use RS-422 or RS-485, you must set the jumpers to the correct position. The
following diagram describes the jumper settings.
The Setup Jumper acts as "write protection" for the module’s flash memory. In
"write protected" mode, the Setup pins are not connected, and the module’s
firmware cannot be overwritten. Do not jumper the Setup pins together unless
you are directed to do so by ProSoft Technical Support.
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User Manual Modbus Communication Module
1.5 Install the Module in the Rack
This section describes how to install the module into a CompactLogix or
MicroLogix rack
Before you attempt to install the module, make sure that the bus lever of the
adjacent module is in the unlocked (fully right) position.
Warning: This module is not hot-swappable! Always remove power from the rack before
inserting or removing this module, or damage may result to the module, the processor, or other
connected devices.
1 Align the module using the upper and lower tongue-and-groove slots with the
adjacent module and slide forward in the direction of the arrow.
2 Move the module back along the tongue-and-groove slots until the bus
connectors on the MVI69 module and the adjacent module line up with each
other.
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Modbus Communication Module User Manual
3 Push the module’s bus lever back slightly to clear the positioning tab and
move it firmly to the left until it clicks. Ensure that it is locked firmly in place.
4 Close all DIN-rail latches.
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User Manual Modbus Communication Module
5 Press the DIN-rail mounting area of the controller against the DIN-rail. The
latches will momentarily open and lock into place.
Page 18 of 167 ProSoft Technology, Inc.
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MVI69-MCM ♦ CompactLogix or MicroLogix Platform Configuring the MVI69-MCM Module
Modbus Communication Module User Manual
Note: this section only applies if you are using RSLogix 5000 version 16 or higher. If you are
configuring the MVI69-MCM module with an earlier version of RSLogix 5000, please refer to
Installing and Configuring the Module with a CompactLogix Processor (page 75).
The following file is required before you start this procedure. Copy the file from
the ProSoft Solutions CD-ROM, or download it from
www.prosoft-technology.com.
File Name Description
MVI69MCM_AddOn_Rung_v1_4.L
5x
L5X file contains the Add-On instruction, the user defined data
types, data objects and ladder logic required to set up the
MVI69-MCM module
2.1.1 Create a new RSLogix5000 project
1 Open the F
ILE
menu, and then choose NEW…
2 Select R
EVISION
16
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Modbus Communication Module User Manual
2.1.2 Create the Module
1 Right-click I/O C
ONFIGURATION
2 Select 1769-MODULE
and choose N
EW MODULE
…
3 Set the Module Properties values as follows:
Parameter Value
Name Enter a module identification string. Example: MVI69MCM
Description Enter a description for the module. Example: ProSoft
communication module for Serial Modbus communications.
Comm Format Select Data-INT
Slot Enter the slot number in the rack where the MV69-MCM
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User Manual Modbus Communication Module
The following illustration shows an example where the module was
configured for a block transfer size of 60 words (input block size = 62 words,
output block size = 61 words):
The following options are available:
Block Transfer Size Input Block Size Output Block Size
60 62 61
120 122 121
240 242 241
4 On the Connection tab, set the RPI value for your project. Click OK to
confirm.
Now the MVI69-MCM module will be visible at the I/O Configuration section.
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Modbus Communication Module User Manual
2.1.3 Import the Ladder Rung
1 Open your application in RSLogix 5000.
2 To create a new routine, expand the T
T
ASK
folder.
3 On the M
AIN PROGRAM
folder, click the right mouse button to open a shortcut
menu. On the shortcut menu, choose N
4 In the N
EW ROUTINE
dialog box, enter the name and description of your
routine, and then click OK. In this example we are demonstrating the
importing of the ladder rung using the default MainRoutine. In the case where
you create a routine by an other name for placing the Add-On instruction,
then in your original routine where your other ladder logic is located you need
to add a rung with a jump instruction to the new routine holding the Add-On
instruction.
5 Select an empty rung in the new routine, and then click the right mouse
button to open a shortcut menu. On the shortcut menu, choose "I
R
UNG
…".
ASKS
folder, and then expand the M
EW ROUTINE
.
AIN
MPORT
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User Manual Modbus Communication Module
6 Select the MVI69MCM_ADDON_R
UNG_V
1_4.L5X file
7 The following window will be displayed showing the controller tags to be
created during the import procedure: If desired, the description, "MVI69-MCM
Interface AOI" may be typed into the description field for
MVI69MCM_AddOn_Rung_v1_4.L5x file.
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Modbus Communication Module User Manual
8 If you are using the module in a different slot (or remote rack) select the
correct connection input and output variables associated to the module. If
your module is located in slot 1 of the local rack this step is not required.
9 Click OK to confirm the import. RSLogix will indicate that the import is under
progress:
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User Manual Modbus Communication Module
When the import is completed, the new rung with the Add-On instruction will
be visible as shown in the following illustration.
The procedure has also imported new user defined data types, data objects
and the Add-On instruction to be used at your project.
Page 26 of 167 ProSoft Technology, Inc.
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Modbus Communication Module User Manual
10 The imported rung will contain the Add-On instruction with two CPS
instructions as follows below. The CPS instructions are set by default for a
length of 62/61 words as follows:
Edit the above CPS instructions Length field values according to the following
table.
"Block Transfer Size Parameter" –
60/120/240 options)
Connection Parameters: CPS instructions Length field values:
Input Size: Output Size:
62 61 62 61
122 121 122 121
242 241 242 241
Ladder Routine window:
2.1.4 Set the Read/Write Data Lengths
1 The imported rung contains the MCMDATA object Tag arrays R
W
RITEDATA
o READDATA
o
W
RITEDATA
set to the factory default values of 480. These tags will contain:
- data area copied from the module to the processor
- data area copied from the processor to the module
EADDATA
and
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User Manual Modbus Communication Module
2 If you have changed the R
values in the [B
ACKPLANE
EAD REGISTER COUNT
and W
RITE REGISTER COUNT
69] section of the module’s configuration file, you
must adjust these array sizes to match those values.
Example: If in the configuration file section [Backplane 69] the parameter
setting is "Read Register Count : 1440" then set ReadData tag array size to
INT[1440].
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Modbus Communication Module User Manual
Example: If in the configuration file section [Backplane 69] the parameter
setting is "Write Register Count : 1880" then set WriteData tag array size to
INT[1880].
You will be prompted to confirm the changes. Click Yes to continue.
2.1.5 Set the Block Transfer Parameter Size
The MCM.B
Instruction. If you have configured a different block transfer size in the module’s
configuration file, you must change this value to match.
LOCKTRANSFERSIZE
controller tag is set to 60 in the Add-On
Edit the tag values according to the following table.
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User Manual Modbus Communication Module