Prology DVD-300 Service manual
MODEL
SERVICE MANUAL
DVD-300
CAUTION : Before servicing this chassis, read the "PRODUCT SAFETY SERVICE FOR VIDEO PRODUCTS" section
on page 2 of this manual.
CONTENTS
SERVICE PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . 2,3
BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL TROUBLE SHOOTING GUIDE. . . . . . . . . . 5,15
PRINTED CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,20
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 21,24
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
CAUTION: DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY AND
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT
MANUFACTURER'S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT
ONLY VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR
ANY RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS
AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE RISK OF
POTENTIAL HAZARDS AND INJURY TO THE USER.
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION
FROM A.C. LINE SHOCK.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED, A CHECK
SHOULD BE MADE OF THE FOLLOWING.
SUBJECT: FIRE & SHOCK HAZARD
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AS
TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. THIS IS
ESPECIALLY IMPORTANT ON THOSE MODULES WITCH ARE
TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH AS
INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER
SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REINSTALLED PER
ORIGINAL DESIGN. BE SURE THAT THE SAFETY PURPOSE OF THE
POLARIZED LINE PLUG HAS NOT BEEN DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. BE
CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE DF DAMAGE OR DETERIORATION TO
PARTS AND COMPONENTS, FOR FRAYED LEADS AND DAMAGED
INSULATION (INCLUDING A.C. CORD), AND REPLACE IF NECESSARY
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECEIVING TUBE OR A
RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND
PROTRUDING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES. FLAMEPROOF RESISTORS,
CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FACTORY TYPES,
DO NOT USE REPLACEMENT COMPONENTS OTHER THAN THOSE
SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE SET, ALWAYS PERFORM AN A.C. LEAKAGE
TEST ON ALL EXPOSED METALLIC PARTS OF THE CABINET, (THE
CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HANDLE AND
SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITHOUT DANGER
OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER
DURING THIS TEST, MAKE SURE TO USE AN A.C. VOLTMETER. HAVING
5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE FOLLOWING
MANNER; CONNECT A 1500 OHMS 10 WATT RESISTOR, PARALLELED BY
A.15 MFD. 150V A.C. TYPE CAPACITOR BETWEEN A KNOWN GOOD EARTH
GROUND (WATER PIPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC
PARTS, ONE AT A TIME. MEASURE THE A.C. VOLTAGE ACROSS THE
COMBINATION OF 1500 OHM RESISTOR AND 15 MFD CAPACITOR.
REVERSE THE A.C. PLUG AND REPEAT A.C. ANY VOLTAGE
MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE
MEASURED MUST NOT EXCEED 75 VOLTS R.M.S. THIS CORRESPONDS
TO 0.5 MILLIAMP A.C. ANY VALUE EXCEEDING THIS LIMIT CONSTITUTES A
POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED IMMEDIATELY.
SUBJECT: X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL
COVER THE SUBJECT OF
X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER,
THIS TUBE DOES NOT EMIT X-RYS WHEN THE HIGH VOLTAGE IS AT THE
FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE
APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A
FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER
CERTAIN CIRCUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF
DESIRABLE LEVELS.
2. ONLY FACTORY SPECIFIED C.R.T ANODE CONNECTORS MUST BE USED.
DEGAUSSING SHIELDS ALSO SERVE AS AN X-RAY SHIELD IN COLOR SETS,
ALWAYS RE-INSTALL THEM.
3. IT IS ESSENTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRATION OF
THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A
REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE AT YOUR
DISTRIBUTOR.
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY, THERE IS
NO POSSIBILITY OF AN
CHASSIS IS SERVICED, THE BRIGHTNESS SHOULD BE RUN UP AND DOWN
WHILE MONITORING THE HIGH VOLTAGE WITH A METER TO BE CERTAIN
THAT THE HIGH VOLTAGE DOES NOT EXCEED THE SPECIFIED VALUE AND
THAT IT IS REGULATING CORRECTLY. WE SUGGEST THAT YOU AND YOUR
SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE
REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING
PROCEDURE AND THAT THE HIGH VOLTAGE READING BE RECORDED ON
EACH CUSTOMER'S INVOICE.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN A
PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE AVOID BEING
UNNECESSARILY CLOSE TO THE PICTURE TUBE AND THE HIGH VOLTAGE
SUPPLY DO NOT OPERATE THE PRODUCT LONGER THAN IT IS NECESSARY
TO LOCATE THE CAUSE OF EXCESSIVE VOLTAGE.
6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS(WHERE
USED).
X-RADIATION. THE ONLY POTENTIAL SOURCE OF
X-RADIATION PROBLEM. EVERY TIME A COLOR
SUBJECT: IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTEGRAL
IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE TAKEN TO
AVOID DAMAGE DURING INSTALLATION, AVOID SCRATCHING THE TUBE. IF
SCRATCHED REPLACE IT.
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT: TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS. CUBBYHOLE OR
CLOSELY FITTING SHELF SPACE, OVER OR CLOSE TO HEAT DUCT, OR IN
THE PATH OF HEATED AIR FLOW.
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS
WHERE STEAM LEAKAGE IS A FACTOR, ETC.
3. AVOID PLACEMENT WHERE DRAPERIES MAY OBSTRUCT REAR VENTING.
THE CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE
SCARVES OR OTHER COVERINGS WHICH MIGHT OBSTRUCT VENTILATION.
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL
MOUNTING KIT, MUST FOLLOW THE FACTORY APPROVED MOUNTING
INSTRUCTIONS. A PRODUCT MOUNTED TO A SHELF OR PLATFORM MUST
RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT THICKNESS IN SPACERS)
TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM. BOLTS OR
SCREWS USED FOR FASTENERS MUST NOT TOUCH ANY PARTS OR
WIRING. PERFORM LEAKAGE TEST ON CUSTOMIZED INSTALLATIONS.
GOOD EARTH GROUND
SUCH AS THE WATER
PIPE, CONDUIT, ETC.
SUBJECT GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN
EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE
PERSONNEL TO THE PRESENCE OF UNINSULATED "DANGEROUS
VOLTAGE" THAT MAY BE OF SUFFICIENT MAGNITUDE TO
CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE
PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
MOUNTING TO THE CART CAUTION THE CUSTOMER ON THE HAZARDS OF
TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS THRESHOLDS
OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND WHICH
HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE
WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR
GENERICALLY APPROVED FOR USE WITH TV'S OF THE SAME OR LARGER
SCREEN SIZE.
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS. EXPLAIN
THAT A FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET
CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME AND FAMILY.
2
SERVICING PRECAUTIONS
CAUTION : Before servicing the DVD covered by this
service data and its supplements and ADDENDUMS, read
and follow the SAFETY PRECAUTIONS NOTE : if
unforeseen circumstances create conflict between the
following servicing precautions and any of the safety
precautions in this publications, always follow the safety
precautions.
Remember Safety First:
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an
electrolytic capacitor
Caution : A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may
result in an explosion hazard.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of
typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor
component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a
known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device,
which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface
such as aluminum toil, to prevent electrostatic charge
buildup or exposure of the assembly.
2. Do not spray chemicals on or near this DVD or any of its
assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner,
cotton-tipped swab, or comparable soft applicator.
Unless specified otherwise in this service data,
lubrication of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
witch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this DVD and/or any of its
electrical assemblies unless all solid-state device heat
sinks are correctly installed.
3. Use only a GROUNDED-tip soldering iron to solder or
unsolder ES devices.
4. Use only an anti-static solder removal device. Some
solder removal devices not classified a "anti-static" can
generate electrical charges sufficient to damage ES
devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its
protective package until immediately before you are
ready to install it. (Most replacement ES devices are
packaged with leads electrically shorted together by
conductive foam, aluminum foil, or comparable
conductive material.)
6. Always connect test instrument ground lead to the
appropriate ground before connection the test
instrument positive lead. Always remove the test
instrument ground lead last.
Insulation Checking Procedure
Disconnect the attachment plug trom the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation
resistance between each blade of the attachment plug and
accessible conductive parts (Note 1) should be more than
1M ohm.
Note 1 : Accessible Conductive Parts including Metal
panels, input terminals, Earphone jacks, etc.
3
7. Immediately before removing the protective material
from the leads of a replacement ES device, touch the
protective material to the chassis or circuit assembly
into which the device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion
such as the brushing together of your clothes fabric or the
lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ES device.)
4
OVERALL BLOCK DIAGRAM
XS100
XS103
SPSP+
LIM
GND
SLED+
SLED-
XS102
GND
CLOSE
GND
OPEN
UNLOD
LOAD
TO PICK UP
MECHANISM
CHASSIS
SERVO
& TRAY
DRIVER
BA5954
& CD6208
CONTROL
BUS
RF AMP
D1890
SERVO &
DVD
PROCESSOR
D1870
TO PICK UP
MECHANISM
CHASSIS
HCU04
33.868MHz
ATAPI
INTERFACE
F-F+T+T-NCBAEGNDVCVCCFDCCD/DVD
NC
(CD-LD)
27MHz
16M SDRAM* 2
27MHz
MPEG-2
DECODER
VS2811
VR-CD
VR-DVDMDLD-CD
AVC C
LD-DVD
GND
AUDIO DATA
VIDEO
ENCODER
CS4955
AUDIO DAC
PCM1723
CHROMA
RED/AGND
LUMA
BLUE/AGND
CVBS2
VGND
G/CVBS1
VGND
12V
GND
SPDIF
5V
ZERO
AGD
CEN
AGD
R-S
AGND
WOOF
AGD
L-S
AGD
L
AGD
R
XS109
TO OUTPUT
BOARD
XS107
RMC
FDATA
FCS
FCLK
GND
3.5V
3.5V
24V
VCC
12V
POWER
NC
NC
TO KEY BOARD
CPU
D1850
12V
POWER5V12V8VVcc
64M DRAM
3.6V
GND
GND
GND
24V
3.5V
3.5V
XS106
EEPROM
24C01
TO POWER
SUPPLY BOARD
4M ROM
29F040
Bus of Data
Control signals
Electrical Trouble Shooting Guide
Connection of the unit is correct.
Setting of the unit is correct
Is power normal?
Yes
Is fluoresce display correct?
Yes
Is open/close normal?
Yes
Can disc be read?
Yes
Is video normal?
Yes
No
No
No
No
No
Refer to power guide.
Refer to display .guide
Refer to open/close .guide
Refer to read disc .guide
Refer to video .guide
Is audio normal?
Yes
Normal operation.
No
Refer to audio .guide
5
A Power Circuit abnormal
Start
Yes
12V AC input
Yes
No
12V out of output
Board normal
L401 is open
XS402 is open
XP002 is open
No
C301 or R301 is open.
Is the 7 pin of D301
Voltage output?
Check logic circuit N304.
Check drive circuit N306.
No No
Check commuting circuit
L305,C323,L204,C322
Is there pulse
wave in V302?
Yes Yes
Is 5 pin of XP201
8V output?
Yes
Is there pulse
wave in V301?
Are 3 6 pin of
XP201 5V output?
Yes
Check if transformer is damaged.
L302 is open.
C318 is open.
C319 is open.
No
C301 or R301 is open.
Is the 10 pin of D301
Voltage output?
Check logic circuit N302.
Check drive circuit N305.
Normal
6
B Display abnormal
START
Does the screen
appear?
Yes
Is display normal?
Yes
Normal
No
No
Check if voltage of screen F1 and F2 is 3.3V.
Check if voltage of 34 pin of UPD16311 is -24V.
Check grounded negative voltage of screen F1 and F2.
Replace UPD16311.
Check if connection cord between screen and
main board is broken?
Check if UPD16311 pin is connected.
Check if pin of screen is connected.
7
C Open/close abnormal
Is "OPEN" showed on the screen?
The door isn't open.
Is there voltage difference
in XP102UNLOAD pin and
No
Replace connection cord.
Yes
LOAD pin?
No
Yes
Does drive motor
have voltage?
Yes Yes
No
Does XS107 power
have voltage?
No
Check if RMC pin of
XS107 has a waveform.
Yes
No
Replace key-circuit board.
Replace motor.
END
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