Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic", and the double-D
symbol are trademarks of Dolby Laboratories.
/XN/RE
/XN/EW5
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
K-ZZA. APR. 2007 Printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
B
Follow the adjustment steps in the service manual when servicing this unit. When check ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer .
2. The triangular label is attached to the mechanism
unit frame.
C
On the top of the player.
D
E
F
2
1234
DVH-P5900MP/XN/EW5
5678
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
W
ave length:
DVD:660 nm to 670 nm
CD:780 nm to 800 nm
Maximum Output
DVD : 1.27 mW(Emitting period :9 sec.)
CD : 6.26 mW(Emitting period : unlimited)
Additional Laser Caution
A
B
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
C
D
E
56
DVH-P5900MP/XN/EW5
F
7
8
3
1234
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
B
C
D
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
E
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F
4
1234
DVH-P5900MP/XN/EW5
5678
CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS.........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................6
5.4 CONNECTOR FUNCTION DESCRIPTION .............................................................................................50
6. SERVICE MODE.............................................................................................................................................51
6.1 DVD TEST MODE ....................................................................................................................................51
10.2 KEYBOARD UNIT ..................................................................................................................................80
10.3 DVD CORE UNIT(1/2)(GUIDE PAGE) ...................................................................................................82
10.4 DVD CORE UNIT(2/2)............................................................................................................................88
10.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B)...............................................................................90
11.1 TUNER AMP UNIT .................................................................................................................................94
11.3 DVD CORE UNIT..................................................................................................................................100
11.4 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................104
12. ELECTRICAL PARTS LIST.........................................................................................................................105
A
B
C
D
56
DVH-P5900MP/XN/EW5
E
F
7
8
5
1234
1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A
- Service Precaution
1. You should conform to the regulations govering the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by
electrostatic induction.
3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may
ICs inside the unit.
4. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to “the DISASSEMBLY”.
5. After replacing the pickup unit, be sure to skew adjustment.
B
6. During disassembly, be sure to turn the power off since an internal IC might be destroyed when aconnector
is plugged or unplugged.
7. : Hot area. Be careful not to burn yourself.
C
D
1.2 NOTES ON SOLDERING
NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
E
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
F
6
1234
DVH-P5900MP/XN/EW5
5678
2. SPECIFICATIONS
2.1 SPECIFICATIONS
A
B
C
D
E
56
DVH-P5900MP/XN/EW5
F
7
8
7
1234
A
B
C
D
E
F
8
1234
DVH-P5900MP/XN/EW5
5678
2.2 DISC/CONTENT FORMAT
A
is a trademark of DVD Format/Logo Licensing Corporation.
B
C
D
56
DVH-P5900MP/XN/EW5
E
F
7
8
9
1234
2.3 PANEL FACILITIES
A
B
C
D
E
F
10
1234
DVH-P5900MP/XN/EW5
5678
A
B
C
D
E
56
DVH-P5900MP/XN/EW5
F
7
8
11
1234
A
B
C
D
E
F
12
1234
DVH-P5900MP/XN/EW5
5678
A
B
C
D
E
56
DVH-P5900MP/XN/EW5
F
7
8
13
1234
A
B
BPZ20P080FTC
C
D
E
F
14
1234
DVH-P5900MP/XN/EW5
5678
2.4 CONNECTION DIAGRAM
A
B
C
D
E
56
DVH-P5900MP/XN/EW5
F
7
8
15
1234
test disc (GGV1025)
(
)
(
)
j
g
g
g
g
g
g
g
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
To keep the product quality after servicing, please confirm followingcheck points.
1Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
ifi
m
i
ifr
h
2 Flap-mechaCheck the operation of the flap mechanism.The flap mechanism operation must be
3 DVDMeasure playback error rates at the
B
4 DVDPlay back a DVD.
5 CDPlay back a CD.
6 FM/AM tunerCheck FM/AM tuner action.
7Check whether no disc is inside the product. The media used for the operating check must
C
For check items concernin
D
innermost and outermost tracks by using the
test mode with the following disc.
DVD
Menu operation;Title/chapter search
Track search
(Seek, Preset)
Switch band to check both FM and AM.
Unit Number : CWN2384(EW5)
Unit Number : CWN2373(RE)
Unit Name : Tuner Amp Unit
Unit Number : (EW5)
Unit Name : Keyboard Unit
Unit Number : (RE)
Unit Name : Keyboard Unit
Unit Number : YWX5005
Unit Name : DVD Core Unit
Unit Number : CWX3154
Unit Name : Compound Unit(A)
Unit Number : CWX3394
Unit Name : Compound Unit(B)
Compound Unit (B)
E
C
D
E
56
DVH-P5900MP/XN/EW5
F
7
8
17
1234
3.3 JIGS LIST
A
NameJig No.Remarks
Disc GGV1018 Skew adjustment
TORX driver(T2) GGK1095 Skew adjustment
Bond GEM1033 Skew adjustment
DVD test disc GGV1025 Check points after servicing
B
- Grease List
Name
Grease
Grease
Grease
Grease
Locking agents
Jig No.
GEM1024
GEM1043
GEM1045
GEM1050
1401M
Remarks
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
C
3.4 CLEANING
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
1 AMANTIAM antenna inputAM antenna input high impedance AMANT pin is connected with
2 RFGNDRF groundGround of antenna block
3 FMANTIFM antenna inputInput of FM antenna 75 Ω Surge absorber
4 VCCpower supplyThe power supply for analog block. D.C 8.4 V ± 0.3 V
5 SLO signal levelOutput of FM/AM signals level
6 CE2Ichip enable-2Chip enable for EEPROM ”Low” active
7 NCnon connectionNot used
8 CE1Ichip enable-1Chip enable for AF•RF ”High” active
9 CKIclockClock
D
10 DIIdata in Data input
11 LDETO lock detector“Low” active
12 OSCGNDosc ground Ground of oscillator block
13 ROM_VDDpower supplyPower supply for EEPROM pin 13 is connected with a power supply of
14 DOO data outData output
15 DGNDdigital groundGround of digital block
16 NCnon connectionNot used
17 VDD_3.3power supplyThe power supply for digital block. 3.3 V ± 0.2 V
18 RDS_CKO RDS clockOutput of RDS clock(2.5 V)
19 RDS_DATAO RDS dataOutput of RDS data(2.5 V)
E
20 RDS_LOCK O RDS lockOutput unit “High” active(2.5 V) (RDS_LOCK turns over by the
21 RDS_HSLKO RDS high speedOutput unit “High” active(2.5 V)(RDS_HSLK turns over by the
22 AUDIOGNDaudio groundGround of audio block
23 L chO L channel outputFM stereo “L-ch” signal output or AM audio output
24 R chO R channel outputFM stereo “R-ch” signal output or AM audio output
3.3V
IC 5
t
5V
3.3V
IC 4
t
3.3V 2.5V
FMRF
FMRF
RF adj
IC 3 EEPROM
5.0V
OSC
LPF
IC 1
3.3V
MIXER, IF AM P
T51
CF52
RFGND
OSCGND
DGND
212 1522 16 4 17
AUDIOGNDNCVCC
VDD_3.3
an all antenna by way of 4.7 µH. (LAU type inductor) A series circuit
including an inductor and a resistor is connected with RF ground for
the countermeasure against the hum of power transmission line.
micro computer.
external transistor . “Low” active)
lockexternal transistor. “Low” active)
2.5V
Rch
IC 2
2.5V
DET, FM MPX,
RDS DECODER
24
Lch
23
(DSP-201M-S00B)is necessary.
F
24
1234
DVH-P5900MP/XN/EW5
5678
- LCD(CAW1947)
COM 0
COM 1
COM 2
COM 3
SEG 0
SEG 1
SEG 2
SEG 3
SEG 4
SEG 5
SEG 6
SEG 7
SEG 8
SEG 9
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
SEG21
SEG22
SEG23
SEG24
SEG25
SEG26
SEG27
SEG28
SEG29
SEG30
SEG31
SEG32
SEG33
SEG34
SEG35
SEG36
SEG37
SEG38
SEG39
SEG40
SEG41
SEG42
SEG43
SEG44
SEG45
SEG46
SEG47
SEG48
SEG49
SEG50
SEG51
SEG52
SEG53
SEG54
SEG55
SEG56
SEG57
SEG58
SEG59
SEG60
SEG61
SEG62
SEG63
SEG64
SEGMENT
COM 0
A
COM 1
COM 2
COM 3
B
C
D
E
COMMON
56
DVH-P5900MP/XN/EW5
F
7
8
25
1234
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
A
Power ON
Vcc = 5 V
14, 60 pin
B
BSENS
17 pin
BSENS = L (B.UP ON)
ASENS
18 pin
ASENS = L (ACC ON)
DSENS
C
16 pin
DSENS = L (ACC ON)
ASENBO ← H
38 pin
Starts communication with Grille microcomputer.
D
300 ms
SWVDD ← L
5 pin
300 ms
In case of the above signal, the communication
with Grille microcomputer may fail.
Source keys
operative
E
If the time interval is not 300 msec, the oscillator
may be defective.
Source ON
SYSPW ← H
46 pin
F
Completes power-on operation.
(After that, proceed to each source operation.)
26
1234
DVH-P5900MP/XN/EW5
5678
5.2 DIAGNOSIS FLOWCHART
BACK END
START
Can the
playback
start?
YES
NO
Standby OK?
Execute check 1.
YES
NO
Is VDD5
(VCC33, VCC12)
power supply
voltage OK?
Execute
check 2.
YES
A
NO
NO
Does the
operation
take time?
Is the life of flash
memory OK?
Conduct check item 12.
NO
YES
YES
NO
Is the image
in error?
Is AVCC5
NO
voltage OK?
Execute check 8.
Is the video
NO
circuit OK?
Execute check 11.
YES
YES
YES
NO
NO
NO
NO
Is the sound
in error?
YES
Is AVCC5
voltage OK?
Execute check 8.
YES
Is DACCLK
normal?
Execute check 9.
YES
Is the audio
circuit OK?
Execute check 10.
YES
Go to FE
section check.
Repair the
defective part.
NO
NO
Is SDRAM
IF OK?
Execute check 6.
YES
Is VD8, VCC5
power supply
voltage OK?
Execute check 7.
Go to FE
section check.
YES
NO
Reset OK?
Execute check 3.
NO
NO
Is VSENS
Execute check 4.
Is 27 MHz
Execute check 5.
Replace the unit.
B
YES
OK?
YES
OK?
C
YES
D
Go to FE
section check.
NO
Normal?
YES
END
DVH-P5900MP/XN/EW5
56
FE section check.
Is FE section
normal?
Replace the unit.
NO
Normal?
END
7
YES
YES
NO
Go to FE related
repair process.
8
E
F
27
1234
DGND1
STANBY
Check 1: Standby OK?
A
<Check> Check the voltage at the “STANBY” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.
1
STANBY-DGND1ALL
Specification value
VCC33 V-
Unit
V
0.6 V or more
B
C
Side A
D
Fig 1.1: STANBY check point
E
F
28
DVH-P5900MP/XN/EW5
1234
5678
DGND1
VCC 12_1
VCC 33
VDD 5_3
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
A
VDD5
F.E. driver control system
IC1401 FLASH power supply (Data)
IC1402 FLASH power supply (Program)
IC1481 SDRAM power supply
VDD5
IC1007
3.3 V output regulator
IC1008
VCC33 (= 3.3 V )
VCC12 (= 1.2 V )
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
DC/DC converter
1.2 V output
Fig 2.1: Power supply configuration
<Check> Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.
VDD5_3 - DGND1
1
VCC33_3 - DGND1
2
VCC12_1 - DGND1
3
ALL
ALL
ALL
Specification value
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
Unit
V
V
V
Side A
B
C
Fig 2.2: VDD5, VCC33, VCC12 voltage check points
D
E
F
56
DVH-P5900MP/XN/EW5
7
8
29
1234
DGND1
XRES
Check 3: Reset OK?
A
<Check> Check the voltage at the “XRES” test point while the power is on.
Use the “DGND1” test point at the reference.
NO.Check pointModule No.Specification valueUnit
1 XRES-DGND1ALL
VCC33 ×
0.7 or more
Side A
B
V
C
D
E
Fig 3.1: RESET check point
F
30
DVH-P5900MP/XN/EW5
1234
Loading...
+ 84 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.