Pioneer DVHP-950-MP Service manual

ORDER NO.
CRT3931
DVH-P5900MP/XN/EW5
DVH-P5900MP
DVH-P590MP
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3212 CRT3896 MS5 DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic", and the double-D
symbol are trademarks of Dolby Laboratories.
/XN/RE
/XN/EW5
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
K-ZZA. APR. 2007 Printed in Japan
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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
B
Follow the adjustment steps in the service manual when servicing this unit. When check ­ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer .
2. The triangular label is attached to the mechanism unit frame.
C
On the top of the player.
D
E
F
2
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
W
ave length:
DVD:660 nm to 670 nm CD:780 nm to 800 nm
Maximum Output DVD : 1.27 mW(Emitting period :9 sec.)
CD : 6.26 mW(Emitting period : unlimited)
Additional Laser Caution
A
B
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD respectively. When Q1103 or Q1104 is shorted between their terminals, the laser diodes for DVD or CD will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.
C
D
E
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
A
B
C
D
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
E
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS

SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS.........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................6
2. SPECIFICATIONS.............................................................................................................................................7
2.1 SPECIFICATIONS ......................................................................................................................................7
2.2 DISC/CONTENT FORMAT.........................................................................................................................9
2.3 PANEL FACILITIES ..................................................................................................................................10
2.4 CONNECTION DIAGRAM........................................................................................................................15
3. BASIC ITEMS FOR SERVICE........................................................................................................................16
3.1 CHECK POINTS AFTER SERVICING.....................................................................................................16
3.2 PCB LOCATIONS.....................................................................................................................................17
3.3 JIGS LIST.................................................................................................................................................18
3.4 CLEANING ...............................................................................................................................................18
4. BLOCK DIAGRAM ..........................................................................................................................................20
4.1 BLOCK DIAGRAM....................................................................................................................................20
5. DIAGNOSIS ....................................................................................................................................................26
5.1 OPERATIONAL FLOWCHART.................................................................................................................26
5.2 DIAGNOSIS FLOWCHART......................................................................................................................27
5.3 ERROR CODE LIST.................................................................................................................................49
5.4 CONNECTOR FUNCTION DESCRIPTION .............................................................................................50
6. SERVICE MODE.............................................................................................................................................51
6.1 DVD TEST MODE ....................................................................................................................................51
7. DISASSEMBLY...............................................................................................................................................54
8. EACH SETTING AND ADJUSTMENT............................................................................................................58
8.1 DVD ADJUSTMENT.................................................................................................................................58
8.2 TUNER AMP UNIT ADJUSTMENT..........................................................................................................63
8.3 SYSTEM MICROCOMPUTER TEST PROGRAM....................................................................................65
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................66
9.1 PACKING..................................................................................................................................................66
9.2 EXTERIOR(1)...........................................................................................................................................68
9.3 EXTERIOR(2)...........................................................................................................................................70
9.4 DVD MECHANISM MODULE...................................................................................................................72
10. SCHEMATIC DIAGRAM................................................................................................................................74
10.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)............................................................................74
10.2 KEYBOARD UNIT ..................................................................................................................................80
10.3 DVD CORE UNIT(1/2)(GUIDE PAGE) ...................................................................................................82
10.4 DVD CORE UNIT(2/2)............................................................................................................................88
10.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B)...............................................................................90
10.6 WAVEFORMS.........................................................................................................................................91
11. PCB CONNECTION DIAGRAM ....................................................................................................................94
11.1 TUNER AMP UNIT .................................................................................................................................94
11.2 KEYBOARD UNIT...................................................................................................................................98
11.3 DVD CORE UNIT..................................................................................................................................100
11.4 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................104
12. ELECTRICAL PARTS LIST.........................................................................................................................105
A
B
C
D
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1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

A
- Service Precaution
1. You should conform to the regulations govering the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.
3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may ICs inside the unit.
4. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to “the DISASSEMBLY”.
5. After replacing the pickup unit, be sure to skew adjustment.
B
6. During disassembly, be sure to turn the power off since an internal IC might be destroyed when aconnector is plugged or unplugged.
7. : Hot area. Be careful not to burn yourself.
C
D

1.2 NOTES ON SOLDERING

NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
E
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
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2. SPECIFICATIONS

2.1 SPECIFICATIONS

A
B
C
D
E
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A
B
C
D
E
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2.2 DISC/CONTENT FORMAT

A
is a trademark of DVD Format/Logo Licensing Corporation.
B
C
D
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F
7
8
9
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2.3 PANEL FACILITIES

A
B
C
D
E
F
10
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A
B
C
D
E
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8
11
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A
B
C
D
E
F
12
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A
B
C
D
E
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8
13
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A
B
BPZ20P080FTC
C
D
E
F
14
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2.4 CONNECTION DIAGRAM

A
B
C
D
E
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test disc (GGV1025)
(
)
(
)
j
g
g
g
g
g
g
g

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

A
To keep the product quality after servicing, please confirm followingcheck points.
1 Confirm whether the customer complain has
been solved. If the customer complain occurs with the
ifi
m
i
ifr
h
2 Flap-mecha Check the operation of the flap mechanism. The flap mechanism operation must be
3 DVD Measure playback error rates at the
B
4 DVD Play back a DVD.
5 CD Play back a CD.
6 FM/AM tuner Check FM/AM tuner action.
7 Check whether no disc is inside the product. The media used for the operating check must
C
For check items concernin
D
innermost and outermost tracks by using the test mode with the following disc. DVD
Menu operation;Title/chapter search
Track search
(Seek, Preset) Switch band to check both FM and AM.
image and voice, please refer to the followings:
Check items concerning image Check items concerning voice
Distorted ima Low bri Too bri Color fadin Partial discoloration
e(Image skip) High volume
rinhk.
The customer complain must not be reappeared. Display, video, audio and operations must be
rm
l.
n
smooth without makin scratches.
Deterioration of mecha-drive can be checked. The error rates must be less than 2.5e-4
Display, video, audio and operations must be normal. Display, audio and operations must be normal. Display, audio and operations must be normal.
ected.
be e
receivin
noitrotsiDesion-kcolB
esioNesiontucssorC
nahCssenth
es in level
it for service.
emulovwoLesiontoD
g the noise and
.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA8
dnuosfoesuaPth
krameRdemrifnocebotmetIserudecorP.oN
When flap-mecha exists
E
F
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3.2 PCB LOCATIONS

Keyboard Unit
B
DVD Core Unit
C
Tuner Amp Unit
A
A
B
Compound Unit (A)
D
Unit Number : CWN2384(EW5) Unit Number : CWN2373(RE) Unit Name : Tuner Amp Unit Unit Number : (EW5) Unit Name : Keyboard Unit Unit Number : (RE) Unit Name : Keyboard Unit Unit Number : YWX5005 Unit Name : DVD Core Unit Unit Number : CWX3154 Unit Name : Compound Unit(A) Unit Number : CWX3394 Unit Name : Compound Unit(B)
Compound Unit (B)
E
C
D
E
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3.3 JIGS LIST

A
Name Jig No. Remarks
Disc GGV1018 Skew adjustment TORX driver(T2) GGK1095 Skew adjustment Bond GEM1033 Skew adjustment DVD test disc GGV1025 Check points after servicing
B
- Grease List
Name
Grease Grease Grease Grease Locking agents
Jig No.
GEM1024 GEM1043 GEM1045 GEM1050 1401M
Remarks
DVD Mechanism Module DVD Mechanism Module DVD Mechanism Module DVD Mechanism Module DVD Mechanism Module (1401M:produced by THREE BOND)
C

3.4 CLEANING

Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools DVD pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
D
Fans Cleaning paper : GED-008
E
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A
B
C
D
E
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3
D
F

4. BLOCK DIAGRAM

4.1 BLOCK DIAGRAM

A
B
C
D
E
F
ANTENNA
C
CN1852
C
CN1901
TUNER AMP UNIT
A
CN402
1
2,3
1
3
AM ANT
FM ANT
CN301
1
CN281 (1/3)
VIDEO IN
4
CN101
COMPOSIT
9
LOUT
12
SYS+B
AMUTE
21
MS4 SRX
17
STANBY
16
XRES
20
IRQPWR
19
S MS4TX
18
WAKEUP
1
40
VD
|
38
VDD5
27
MSVDD5
|
24
FM/AM TUNER UNIT
FMRF
ATT
ATT
FMRF
RF adj
ANT adj
VIDEO IN ISO
IC152
NJM2505AF
VIN VOUT
MINIJACK VIDEO ISO
IC171
NJM2505AF
A
MS5L
Q101
Q102
TUN33
MSVDD5
VD
VIN VOUT
3V 5V
TC74VHCT08AFTS1
1 4
12
5V 3V
TC74VHC08FTS1
11
8 3
2,10,13,14
TUNER3V REG.
3
IC1021
NJM2885DL1-33
Q1105
FU1103
Q1104 Q1102
FU1102
VDD5V
CE2
76 13 5 1098 11 14 18192021
NC
CE2
IC 3 EEPROM
5.0V
OSC
IC 1
3.3V
MIXER, IF AMP
T51
RFGND
OSCGND
DGND
212 1522 16 4 17
AUDIO GNDNCVCC
VIDEO SELECTOR
IC191
BA7611AF
14
1
IN1 VOUT
14
6
IN3
4
IN2
CTLA
CTLB
SL
CE1
TUNPDO
TUNPCK
DI
SL
CK
CE1
ROM_VDD
IC 5
5V 3.3V
LPF
CF52
IC 4
3.3V 2.5V
V33
2.5V
TUN33
SYS+B
IC503
TC7SU04FU
X502
14.31818MHz
24
5
3.3V
VDD_3.3
8
2
3
IC101
3 6 11
IC102
12 9 1
3.3V REG.
3
IC103
S-812C33AMC-C2N
1
SYS+B
Q1103
2
D/D CONVERTER
IC1101
AN8011S
7
ON/OFF
OUT2
10
OUT1
VDD5V
CT
RT
FU1101
3 1
2
Q1101
VR1101
BUP
LDET
LDET
TUNPDI
DO
68
69
39 30 42
40 41 29
43
44
75
RDS_CK
RDS_DATA
RDS_CK
RDS_DATA
VSEL1
VSEL2
AMUTE RXMS5 STANDBY
XRESET IRQPW TXMS5
WAKEUP
CONTROLLER
VDCONT
DDCONF
RDS_HSLK
RDS_LOCK
RDS_LOCK
SYSTEM
IC601(2/2) PEG324A
RDS_HSLK
DET, FM MPX,
RDS DECODER
OSDMUTE
SYNCJDG
OSDCS
OSDD
OSDCLK
SACLK
SAIN
MUTE
VMUTE
XOUT
SYSPW
BEEP
COOLCONT
OSDPW
SWVDD
DPDT KYDT
DSENS
ROT1
ROT0
RESET
ILMPW
IC 2
2.5V
Lch
65
23
IC401
NJM2794RB2
TC7WT125
256
IC301
OSD
IC504
Q551
OSDMUTE
59
SYNCJDG
77
OSDCS
4
OSDDT
99
OSDCLK
100
51 90
48
70
13
XIN
X601
11
15.000MHz
46
24
26
BUP
55
5
33 34
16
1
2
1
10
BD4835G
3
30 32 29 31
2
7
9
14 15
16
BZ601
BUZZER
VIDEO5V REG.
Q1032
SWDVDD REG.
Q1061
RESET
2
IC651
PDC150A
CVcr
CVout SYNin CVin HFTin
XTALin
MUTE
SYNCJDG/Rout
CS SIN
SCLK
Q1031
SWVDD5VDD5V
VDD5V
27
FU1031
VIDEO3V REG.
IC1041
S-812C33AMC-C2N
VIN VOUT
Q572VR571Q571
VI
32
V3
20
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A
REMOTE
IP BUS
WIRED
1 2 3
CN331
KEYAD
KEYD
CN131
92
KEYAD
32
KEYD
28
TX
27
RX
25
RX2
47
IPPW
SYSTEM
CONTROLLER
IC601(1/2) PEG324A
IP-BUS DRIVER
IC131
5 1 8
IPBUSL+
7
IPBUSL-
11
5
BUS-
6
BUS+
Q131
HA12241FP
STBY
1
DIN1
2
ROUT
8
BUP
SWL
RL
FL
BUP
Q284
Q281
Q283
Q282
SWL
CN281
RL
FL
(2/3)
CN282
1
8
4
S/W L
REAR L
FRONT L
01
94RB2
5
IC301
TC7WT125FU
2563
VIDEO OUT ISO
Q572VR571Q571
IC592
NJM2505AF
VIN VOUT
14
BUP
6dB AMP
IC591
TK15405BMI
IN OUT
VMUTE
Q285
Q132
CE2
CE1
TUNPDO
TUNPDI
TUNPCK SL
RDS_LOCK
RDS_HSLK
RDS_DATA
RDS_CK
LDET
IPBUSL+ IPBUSL­TUNL MS5L
24
38
ASENBO
63
CE2
64
CE1
84
TUNPDO
66
TUNPDI
65
TUNPCK
95
SL
Q401
79
RDS-LOCK
81
RDS-HSLK
Q402
80
RDS-DATA
72
RCK
73
LDET
ELECTRONIC VOLUME/
SOURCE SELECTOR
7
IN4L+
6
IN4L-
8
IC201
IN3L
9
PML017A
IN2L
10MINIL
IN1L
13
VDD5V
ACC5V REG.
ACC5V
Q1071
45
ACCPW
17
BSENS
18
ASENS
21
BGENS
36
TELIN
49
AMPPW
40
OutPreL
38
OutFL
39
OutRL
SAOut
SAClk
12
BACKUP SENSE
Q710
ACC SENSE
Q741
12
15
TELIN
4
FLIN
RLIN
STBY
MUTE
22
VDD5V REG.
Q1033
B.GEAR SENSE
Q731
POWER AMP
IC251
PAL007C
Q1034
VCC1/2,3/4
B.REMOTE
B
CN751
BUP
B.U
1
ACC
5
B.G.SENS
3
TELM
7
POWER CONNECTOR
GND
2
BUP
6,20
5
FL+
3
FL-
17
RL+
19
RL-
25
BREM
CN281
(3/3)
VIDEO OUT
FL+
RL+
FL-
RL-
12
10
11
9
4
5
VIDEO OUT
C
CN302
4
OPT-OUT
Q286
VST,VCK,VDT
SYS+B
Q1001
SYS+B REG.
SYSPW
MUTE
Q251
Q253
Q252
Q1002FU1001
BUP
Q1003
BUP
FAN REG.
BUP
Q1083
Q1081
CN1081
FAN
2 1
D
VIDEO3V REG.
IC1041
S-812C33AMC-C2N
VIN VOUT
Q1082
VIDEO5
B
32
V33
MINIJACK
AUDIO ISO
5MINIL
IC231
NJM2794RB2
A
ILM+B REG.
BUP
SWVDD5
Q1091
Q1092
6
SY_2_KY KY_2_SY
CN701
AUXL
AUXV
SWVDD
DSENS
ROT1
ROT0
11
12
3
5 6
14
4
7
ILM
9
KEYBOARD UNIT
CN1801
AUXL
11
AUXV
12
3
5 6
14
4
7
9
SYS_KY KY_SYS
DSENS
ROT1
ROT0 ILM
SWVDD
1
2
ILLUMI NATION
S1827
CN1802
4
KEY/LCD CONTROL
IC1801
PD6569A
50
RXD
49
TXD
55
X1801
X1
5MHz
5
54
4
3
X0
KEY MATRIX
S1801,S1802,S1804-S1807, S1809-S1815,S1817-S1822,
S1824,S1825,S1828,S1829
REM
57
REMOTE CONTROL
SENSOR
IC1802
1
GP1UX51RK
3
LCD
LCD1801
SWVDD
1
OPT IN
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8
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21
1234
O
5
A
DVD CORE UNIT
C
NRES
VIDEO+AUDIO
IC1501
MN2DS0016AAUB
101
LATCH IC1352
TC74LCX16373FT
1LE 2LE
CE WE
CE
WE
AD0-15
48 25
AD0-15
A16-19
XCSSR26 XWR111
XCSFM26
IC1403
TC7SZ32FU
11 XWR2
XRDNRES 28 50
OE
A0-15
B
A0-15
12
FLASH 16M
CWW1434
CWW1435
RESET
IC1401
IC1402
AD0-15
A16-19
1
4
2
IC1351
TC7SZ08FU
1
4
2
XCSSR
XCSFM
C
SDRAM
IC1481
EDS1232AATA-75
NRST
77
XCSSR
51
NEXCE
62
NEXWE
NEXOE
PHOTOSNS
MA0-11
MDQ0-31
DQM0-3
232
189 192 191 190
188
187 186 185 184 183
8
88
BA0 BA1 NWE NCAS NRAS NCSM MCK MCKI
VSENCE
P0 EXTRG1 SCLOCK SDATA EXTRG0 TRCCLK TRCDATA0 TRCDATA1 TRCDATA2 TRCDATA3 TRCST
22
BA0
23 10
BA1
WE CAS RAS
20
CS
68
D
CN1951
PR_A20 92
11
EXTRG1_SPD_SW
10
SCLOCK
9
SDATA
8
EXTRG0
7
TRCCLK
6
TRCD0
5
TRCD1
4
TRCD2
DEBUG
3
TRCD3
2
TRCST
1
12
E
VCC33
|
13
VD8
CLK
VOLTAGE DETECT
IC1003
S-80859CNNB-B9K
2 1 VSENS
OUTVDD
XWE17 3 XCAS18 4 XRAS19 5 XCSM 6
MCK 234
SRCK
ADOUT3
LRCK SDODAC SCKDAC
LTDAC
DACCK
OSCO
OSCI
Comp
STANDBY
SLVSTS
HOSTCMD
IRQPWR
AMUTE
DSCSNS
IECOUT
CONT2 CONT1
DRV3
DRV2
LOADIN
CLAMP
HOME
TEMP
VIN2RF
VIN2
VIN1RF
VIN1
VIN3RF
VIN3
VIN4RF
VIN4 VIN5 VIN6
CDMPD
DVDMPD
RFINN F+H_G+H E+G_E+F
LPCO2 LPCO1
174 175 173 91 90 74 172 DACCLK
169
170
152
Cr
153
Cb
154
Y
161 78 79 80 89 87 147 144 179
85 84 95 96 97
MD
93 99
FG
150
FD
149
TD
94
98 145 122 142 123 143 121 140 120 141 136 137 130 128 116 134 135 131 129
X1501
(CR) (CB)
(COMPOSIT)
LDIN
B
A
C
D
FE1 FE2
RF
(Y)
COMPOSIT
STANBY
STSCOMN
CMDCOMN
CR CB
Y
SRCK ADOUT3 LRCK SDODAC SCKDAC LTDAC DACCLK
AUDI
1 2
3 13 14 15 16
VDD
F
22
1234
DVH-P5900MP/XN/EW5
5678
A
SRCK ADOUT3 LRCK SDODAC SCKDAC LTDAC DACCLK
AUDIO 2CH ANALOG OUT
IC1801
PCM1753DBQ
1
BCK
2
DATA
3
LRCK
13
MD
14
MC
15
ML
16
SCK
VDD5 VCC33
7
VOUTL
3.3V REG. IC1007
NJM2885DL1-33
OUTIN
1.2V REG. IC1008
R1232D121B
2
VIN
VDD
LX
3
31
8
CONT2 CONT1 DRV3 DRV2 MD
FD TD
VCC12
VCC5
S-L2980A50MC-C7J
AVCC5
MOTOR DRIVER
IC1201
BD7996EFV
20 18
CTL2 SLO2-
21
CTL1
25
SLIN2
26
SLIN1
29
SPIN
10
LDIN
13
FG
51
ACTIN1
50
ACTIN2
VCC5 REG.
IC1004
NJM2880U1-05
4
5
VIN
VOUT
CONT
AVCC5 REG.
IC1005
VIN
VOUT
ON/OFF
16
SLO1-
17
SLO2+
15
SLO1+
42
V
39
W
44
U
36
HB
30
HW-
31
HW+
32
HV-
33
HV+
34
HU-
35
HU+
2
ACO1-
1
ACO1+
3
ACO2+
4
ACO2-
FOM
FOP
TOM
TOP
CN1901
XRESETNRES
COMPOSIT
STANBY
SLVSTS
HSTCMD
IRQPWR
AMUTE
VD5
VD8
WAKE UP
CN1301
DiscDetect
1
2
8cm 8cm
12cm
PhotoPHOTOSNS
CN1852
IECOUT
CLAMP1
21 29
CR
38
CB
36
Y
34 32 25 24
23
CN101
A
22 20
14
|
17
3 2
|
1
40
3
2 4 5 1
COMPOUND UNIT(A)
D
S1203
DISC SENS
4
3
2 5
6
8cm 12cm 8cm
S1202
Q1299
S1204
S1201
S1205
B
C
1
CN301
A
CLAMP
S1206
TP1
LOUT
STSCOMN CMDCOMN
5 1
1 3
VDD5
VD8
DISC DET
TC7SZ125FU
ANALOG LOUT
FU1901
IC1301
4DSCSNS
CN1201
B-
1
A-
COILV
COILW
COILU
HBM HWM HWP HVM
HVP HUM HUP
VDD5
COIL_V
COIL_W
COIL_U
HALL_BIAS-
HALL_W-
HALL_W+
HALL_V-
HALL_V+
HALL_U-
HALL_U+
HALL_BIAS+
SWITCHHOME
2
B+
3
A+
4 5 6 7 8
9 10 11 12 13
14 15 16 17 18 20
COMPOUND UNIT(B)
E
D
CN1101
F-
FOM
1
F+
FOP
2
T-
TOM
3
T+
TOP
4
THTEMP
5
B
7
LPCO2
LPCO1
Q1104Q1102
Q1103Q1101
VREF VCC5
78MDCDMPD 65MDDVDMPD
F+H/G+HF+H_G+H
E+G/E+FE+G_E+F
LD(CD)
LD(DVD)
FE1 FE2
VCC
RF
A C D
8
9
10 11 12 14 15
PU (DP8)
17 21 22
24
25
19 20
E
F
56
DVH-P5900MP/XN/EW5
7
8
23
1234
- FM/AM Tuner Unit
A
7 6 13 5 10 9 8 11 14 18 19 20 21
NC
CE2
ROM_VDD
DI
SL
CK
CE1
LDET
DO
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
AM ANT
1
AT T
FM ANT
3
AT T
B
ANT adj
No. Symbol I/O Explain
C
1 AMANT I AM antenna input AM antenna input high impedance AMANT pin is connected with
2 RFGND RF ground Ground of antenna block 3 FMANT I FM antenna input Input of FM antenna 75 Ω Surge absorber 4 VCC power supply The power supply for analog block. D.C 8.4 V ± 0.3 V 5 SL O signal level Output of FM/AM signals level 6 CE2 I chip enable-2 Chip enable for EEPROM ”Low” active 7 NC non connection Not used 8 CE1 I chip enable-1 Chip enable for AF•RF ”High” active 9 CK I clock Clock
D
10 DI I data in Data input 11 LDET O lock detector “Low” active 12 OSCGND osc ground Ground of oscillator block 13 ROM_VDD power supply Power supply for EEPROM pin 13 is connected with a power supply of
14 DO O data out Data output 15 DGND digital ground Ground of digital block 16 NC non connection Not used 17 VDD_3.3 power supply The power supply for digital block. 3.3 V ± 0.2 V 18 RDS_CK O RDS clock Output of RDS clock(2.5 V) 19 RDS_DATA O RDS data Output of RDS data(2.5 V)
E
20 RDS_LOCK O RDS lock Output unit “High” active(2.5 V) (RDS_LOCK turns over by the
21 RDS_HSLK O RDS high speed Output unit “High” active(2.5 V)(RDS_HSLK turns over by the
22 AUDIOGND audio ground Ground of audio block 23 L ch O L channel output FM stereo “L-ch” signal output or AM audio output
24 R ch O R channel output FM stereo “R-ch” signal output or AM audio output
3.3V
IC 5
t
5V
3.3V
IC 4
t
3.3V 2.5V
FMRF
FMRF
RF adj
IC 3 EEPROM
5.0V
OSC
LPF
IC 1
3.3V
MIXER, IF AM P
T51
CF52
RFGND
OSCGND
DGND
212 1522 16 4 17
AUDIOGNDNCVCC
VDD_3.3
an all antenna by way of 4.7 µH. (LAU type inductor) A series circuit including an inductor and a resistor is connected with RF ground for the countermeasure against the hum of power transmission line.
micro computer.
external transistor . “Low” active)
lock external transistor. “Low” active)
2.5V
Rch
IC 2
2.5V
DET, FM MPX,
RDS DECODER
24
Lch
23
(DSP-201M-S00B)is necessary.
F
24
1234
DVH-P5900MP/XN/EW5
5678
- LCD(CAW1947)
COM 0 COM 1 COM 2 COM 3 SEG 0 SEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6 SEG 7 SEG 8 SEG 9 SEG10 SEG11 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21 SEG22 SEG23 SEG24 SEG25 SEG26 SEG27 SEG28 SEG29 SEG30 SEG31 SEG32 SEG33 SEG34 SEG35 SEG36 SEG37 SEG38 SEG39 SEG40 SEG41 SEG42 SEG43 SEG44 SEG45 SEG46 SEG47 SEG48 SEG49 SEG50 SEG51 SEG52 SEG53 SEG54 SEG55 SEG56 SEG57 SEG58 SEG59 SEG60 SEG61 SEG62 SEG63 SEG64
SEGMENT
COM 0
A
COM 1 COM 2 COM 3
B
C
D
E
COMMON
56
DVH-P5900MP/XN/EW5
F
7
8
25
1234

5. DIAGNOSIS

5.1 OPERATIONAL FLOWCHART

A
Power ON
Vcc = 5 V
14, 60 pin
B
BSENS
17 pin
BSENS = L (B.UP ON)
ASENS
18 pin
ASENS = L (ACC ON)
DSENS
C
16 pin
DSENS = L (ACC ON)
ASENBO H
38 pin
Starts communication with Grille microcomputer.
D
300 ms
SWVDD L
5 pin
300 ms
In case of the above signal, the communication with Grille microcomputer may fail.
Source keys
operative
E
If the time interval is not 300 msec, the oscillator may be defective.
Source ON
SYSPW H
46 pin
F
Completes power-on operation.
(After that, proceed to each source operation.)
26
1234
DVH-P5900MP/XN/EW5
5678

5.2 DIAGNOSIS FLOWCHART

BACK END
START
Can the
playback
start?
YES
NO
Standby OK?
Execute check 1.
YES
NO
Is VDD5
(VCC33, VCC12)
power supply
voltage OK?
Execute check 2.
YES
A
NO
NO
Does the operation
take time?
Is the life of flash
memory OK?
Conduct check item 12.
NO
YES
YES
NO
Is the image
in error?
Is AVCC5
NO
voltage OK?
Execute check 8.
Is the video
NO
circuit OK?
Execute check 11.
YES
YES
YES
NO
NO
NO
NO
Is the sound
in error?
YES
Is AVCC5
voltage OK?
Execute check 8.
YES
Is DACCLK
normal?
Execute check 9.
YES
Is the audio circuit OK?
Execute check 10.
YES
Go to FE
section check.
Repair the
defective part.
NO
NO
Is SDRAM
IF OK?
Execute check 6.
YES
Is VD8, VCC5
power supply
voltage OK?
Execute check 7.
Go to FE
section check.
YES
NO
Reset OK?
Execute check 3.
NO
NO
Is VSENS
Execute check 4.
Is 27 MHz
Execute check 5.
Replace the unit.
B
YES
OK?
YES
OK?
C
YES
D
Go to FE
section check.
NO
Normal?
YES
END
DVH-P5900MP/XN/EW5
56
FE section check.
Is FE section
normal?
Replace the unit.
NO
Normal?
END
7
YES
YES
NO
Go to FE related
repair process.
8
E
F
27
1234
DGND1
STANBY
Check 1: Standby OK?
A
<Check> Check the voltage at the “STANBY” test point while the power is on. Use the “DGND1” test point at the reference.
NO. Check point Module No.
1
STANBY-DGND1 ALL
Specification value
VCC33 V-
Unit
V
0.6 V or more
B
C
Side A
D
Fig 1.1: STANBY check point
E
F
28
DVH-P5900MP/XN/EW5
1234
5678
DGND1
VCC 12_1
VCC 33
VDD 5_3
Check 2: Is VDD5 (VCC33, VCC12) power supply voltage OK?
A
VDD5
F.E. driver control system
IC1401 FLASH power supply (Data) IC1402 FLASH power supply (Program) IC1481 SDRAM power supply
VDD5
IC1007
3.3 V output regulator
IC1008
VCC33 (= 3.3 V )
VCC12 (= 1.2 V )
IC1501 DVD-LSI power supply
IC1501 DVD-LSI power supply
DC/DC converter
1.2 V output
Fig 2.1: Power supply configuration
<Check> Check the voltage at the “VDD5_3, VCC33_3 and VCC12_1” test point while the power is on. Use the “DGND1” test point at the reference.
NO. Check point Module No.
VDD5_3 - DGND1
1
VCC33_3 - DGND1
2
VCC12_1 - DGND1
3
ALL ALL ALL
Specification value
5.0 ± 0.4
3.3 ± 0.15
1.2 ± 0.12
Unit
V V V
Side A
B
C
Fig 2.2: VDD5, VCC33, VCC12 voltage check points
D
E
F
56
DVH-P5900MP/XN/EW5
7
8
29
1234
DGND1
XRES
Check 3: Reset OK?
A
<Check> Check the voltage at the “XRES” test point while the power is on. Use the “DGND1” test point at the reference.
NO. Check point Module No. Specification value Unit
1 XRES-DGND1 ALL
VCC33 ×
0.7 or more
Side A
B
V
C
D
E
Fig 3.1: RESET check point
F
30
DVH-P5900MP/XN/EW5
1234
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