Page 1
PNOZ m1p (ETH)
Operating Manual-20878-EN-16
} Configurable safety systems PNOZmulti
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Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documentation will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital
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Contents
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Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Using the documentation 5
1.3 Definition of symbols 5
Section 2 Overview 7
2.1 Range 7
2.2 Unit features 7
2.3 Chip card 8
2.4 Front view 9
Section 3 Safety 11
3.1 Intended use 11
3.2 System requirements 11
3.3 Safety regulations 11
3.3.1 Safety assessment 11
3.3.2 Use of qualified personnel 12
3.3.3 Warranty and liability 12
3.3.4 Disposal 12
3.3.5 For your safety 12
Section 4 Function description 13
4.1 Integrated protection mechanisms 13
4.2 Functions 13
4.3 Block diagram 13
4.4 Diagnostics 14
4.5 Cascading 14
4.6 Safety mat, muting 14
4.7 Interfaces 14
Section 5 Installation 15
5.1 Control cabinet installation 15
5.2 Dimensions 16
5.3 Install base unit without expansion module 16
5.4 Connecting the base unit and expansion modules 17
Section 6 Commissioning 18
6.1 General wiring guidelines 18
6.2 Ethernet interfaces (ETH version only) 19
6.2.1 RJ45 interfaces ("Ethernet") 19
6.2.2 Requirements of the connection cable and connector 19
6.2.3 Interface configuration 19
6.2.4 RJ45 connection cable 20
6.2.5 Process data exchange 21
6.3 Function test during commissioning 21
6.4 Commissioning the PNOZmulti control system for the first time 22
6.4.1 Load project from chip card 22
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Contents
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6.4.2 Load project via integrated interface 22
6.5 Download modified project to the PNOZmulti system 23
6.5.1 Load modified project from chip card 23
6.5.2 Load modified project via integrated interface 23
6.6 Connection 23
6.7 Connection example 26
Section 7 Operation 27
7.1 LED indicators 27
7.1.1 Indicators for the Ethernet connection (ETH version only) 28
7.2 Function test of the relay outputs 28
7.3 Reset Ethernet connection settings 29
Section 8 Technical Details 30
8.1 Safety characteristic data 38
Section 9 Supplementary data 40
9.1 Service life graph for the relay contacts 40
Section 10 Order reference 42
10.1 Product 42
10.2 Accessories 42
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Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ m1p. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future reference.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be damaged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular importance.
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Introduction
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INFORMATION
This gives advice on applications and provides information on special features.
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Overview
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2 Overview
2.1 Range
} Base unit PNOZ m1p
} Terminator
} Documentation on data medium
2.2 Unit features
Application of the product PNOZ m1p:
Base unit from the configurable control system PNOZmulti
The product has the following features:
} Can be configured in the PNOZmulti Configurator
} Positive-guided relay outputs:
– 2 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of
EN IEC 62061
} Semiconductor outputs:
– 4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of
EN IEC 62061
– 1 output for standard applications
} 4 test pulse outputs
} 1 cascading input and output;
can also be used as a standard output
} 20 inputs for connecting, for example:
– E-STOP pushbuttons
– Two-hand pushbuttons
– Safety gate limit switches
– Start buttons
– Light beam devices
– Scanners
– Enabling switches
– PSEN
– Operating mode selector switches
– Safety mats
} Muting function
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} LED indicator for:
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits
} Test pulse outputs used to monitor shorts across the inputs
} Monitoring of shorts between the safety outputs
} Expansion modules can be connected
(please refer to the document "PNOZmulti System Expansion" for details of the type
and number that can be connected)
} Integrated interfaces:
– PNOZ m1p: Serial interface RS232
– PNOZ m1pETH: 2 Ethernet interfaces
} Plug-in connection terminals:
Either spring-loaded terminal or screw terminal available as an accessory (see order
reference)
} Coated version:
Increased environmental requirements (see Technical details [ 30])
2.3 Chip card
To be able to use the product you will need a chip card.
Chip cards are available with memories of 8 kByte and 32 kByte. For large-scale projects
we recommend the 32 kByte chip card (see Technical Catalogue: Accessories chapter).
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Overview
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2.4 Front view
PNOZ m1p
CHIP-Card
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Overview
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PNOZ m1p ETH
CHIP-Card
TRF
LNK
TRF
LNK
MAC ADD_00-02-47-MAC-VAR
Legend:
CHIP card Chipkarte interface
X1 Cascading inputs and outputs CI and CO,
Test pulse outputs T0 ... T3
X2 Semiconductor outputs O0 ... O3,
Auxiliary output OA0,
Supply connections
X3 Relay outputs O4 and O5
X4 RS232 interface / Ethernet interface
X5, X6 Inputs I0 ... I19
X7 Power supply
LEDs: PWR
RUN
DIAG
FAULT
I FAULT
O FAULT
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Safety
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3 Safety
3.1 Intended use
The configurable small control systems PNOZmulti are used for the safety-related interruption of safety circuits and are designed for use in:
} E-STOP equipment
} Safety circuits in accordance with VDE0113 Part 1 and EN60204-1
CAUTION!
Inputs and outputs for standard functions must not be used for safety-related applications.
The coated version of the product PNOZ m1p is suitable for use where there are increased
environmental requirements (see Technical details [ 30]).
The following is deemed improper use in particular
} Any component, technical or electrical modification to the product,
} Use of the product outside the areas described in this manual,
} Use of the product outside the technical details (see Technical details [ 30]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to interference.
3.2 System requirements
Please refer to the "Product Modifications" document in the "Version overview" section for
details of which versions of the PNOZmulti Configurator can be used for this product.
3.3 Safety regulations
3.3.1 Safety assessment
Before using a device it is necessary to perform a safety assessment in accordance with
the Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the required safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organisational standpoint.
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Safety
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3.3.2 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their training, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
} Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
} Have read and understood the information provided in the section entitled Safety
} Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.
3.3.3 Warranty and liability
All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended,
} Damage can be attributed to not having followed the guidelines in the manual,
} Operating personnel are not suitably qualified,
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.3.4 Disposal
} In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3.5 For your safety
The device meets all the necessary conditions for safe operation. However, you should always ensure that the following safety requirements are met:
} This operating manual only describes the basic functions of the device. Advanced func-
tions are described in the online help for the PNOZmulti Configurator, in the
"PNOZmulti Communication Interfaces" document and in "PNOZmulti Special Applications". Only use these functions once you have read and understood the documentation.
} You must note the information stated in the PNOZmulti Safety Manual.
} Adequate protection must be provided for all inductive consumers.
} Do not open the housing or make any unauthorised modifications.
} Please make sure you shut down the supply voltage when performing maintenance
work (e.g. exchanging contactors).
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Function description
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4 Function description
4.1 Integrated protection mechanisms
The relay meets the following safety requirements:
} The circuit is redundant with built-in self-monitoring.
} The safety device remains effective in the case of a component failure.
} The relay contacts meet the requirements for protective separation through increased
insulation compared with all other circuits in the safety system.
} The safety outputs are tested periodically using a disconnection test.
4.2 Functions
The function of the inputs and outputs on the control system depends on the safety circuit
created using the PNOZmulti Configurator. A chip card is used to download the safety circuit to the base unit. The base unit has 2 microcontrollers that monitor each other. They
evaluate the input circuits on the base unit and expansion modules and switch the outputs
on the base unit and expansion modules accordingly.
The LEDs on the base unit and expansion modules indicate the status of the configurable
control system PNOZmulti.
The online help on the PNOZmulti Configurator contains descriptions of the operating
modes and all the functions of the control system, plus connection examples.
4.3 Block diagram
Interface
fieldbus,
expansion
module
Interface
chip card
Ethernet/
RS 232
Interface
expansion
module
O4 O5
A1 A2 I0 I14I6
I11I9
I10 I13I8I7 I16I12 I18I15I2
I4
I5I1 I3 I17 I19
Input
Power
Cascading
Test pulse
output
24 V 0 V
24 V
0 V
1323
CI+ CI- CO+ CO-
T0 T1 T2 T3 O0 O1 O2 O3 OA0
14
24
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Function description
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4.4 Diagnostics
The status and error messages displayed by the LEDs are saved in an error stack. This error stack can be read from the PNOZmulti Configurator via the interfaces (RS232 or Ethernet). More comprehensive diagnostics are possible via the interfaces or one of the fieldbus
modules, e.g. the PROFIBUS module.
4.5 Cascading
The cascading inputs and outputs enable several PNOZmulti and PNOZelog units to be
connected in series or as a tree structure.
INFORMATION
Detailed information on these functions and connection examples can be
found in the online help for the PNOZmulti Configurator and in the
PNOZmulti Installation Manual.
4.6 Safety mat, muting
INFORMATION
Detailed information on these functions and connection examples can be
found in the online help for the PNOZmulti Configurator and in the document entitled "PNOZmulti - Special Applications".
4.7 Interfaces
The product PNOZ m1p ETH has two Ethernet interfaces, the product PNOZ m1p has one
serial interface to
} Project download
} Read the diagnostic data
} Set virtual inputs for standard functions
} Read virtual outputs for standard functions.
Information on diagnostics via the interfaces can be found in the document "PNOZmulti
communication interfaces".
The connection to Ethernet is made via the two 8-pin RJ45 sockets.
The Ethernet interface is configured in the PNOZmulti Configurator and is described in the
online help for the PNOZmulti Configurator.
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5 Installation
5.1 Control cabinet installation
} The control system should be installed in a control cabinet with a protection type of at
least IP54. Fit the control system to a horizontal mounting rail. The venting slots must
face upward and downward. Other mounting positions could destroy the control system.
} Use the locking elements on the rear of the unit to attach it to a mounting rail. Connect
the control system to the mounting rail in an upright position, so that the earthing
springs on the control system are pressed on to the mounting rail.
} The ambient temperature of the devices in the control cabinet must not exceed the fig-
ure stated in the technical details. Air conditioning may otherwise be required.
} To comply with EMC requirements, the mounting rail must have a low impedance con-
nection to the control cabinet housing.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive surface or by wearing an earthed armband.
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5.2 Dimensions
94 (3.70")
121 (4.76")
135 (5.31")
5.3 Install base unit without expansion module
} The terminator must be fitted to the side of the base unit marked “Termination/Link”.
} Do not fit a terminator on the left hand side of the base unit.
Terminator
Termination/Link
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5.4 Connecting the base unit and expansion modules
The position of the expansion modules is defined in the PNOZmulti Configurator. The expansion modules are connected to the left or right of the base unit, depending on the type.
Please refer to the document "PNOZmulti System Expansion" for details of the number of
modules that can be connected to the base unit and the module types.
The modules are linked via jumpers.
There are 2 pin connectors on the rear of the base unit.
A max. of 12 expansion modules plus one fieldbus module may be connected to one base
unit.
} Ensure that no terminator is connected.
} Connect the base unit, the expansion modules and the fieldbus module using the jump-
ers supplied.
} The terminator must be fitted to the last expansion module to the right of the base unit.
} A terminator must not be fitted to the last expansion module to the left of the base unit.
Expansion module 1 ... 8
Jumpers
Terminator
Fieldbus module
Base unit
Expansion module 1 ... 4
Power supply
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6 Commissioning
6.1 General wiring guidelines
The wiring is defined in the circuit diagram in the Configurator. There you can select the inputs that are to perform a safety function and the outputs that are to switch this safety function.
Please note:
CAUTION!
The plug-in connection terminals on the relay outputs carry mains voltage
and should only be connected and disconnected when the voltage is
switched off.
} Information given in the Technical details [ 30] must be followed.
} Outputs:
– O0 to O5 are safety outputs
– O4 and O5 are relay outputs
– O0 to O3 are semiconductor outputs
– OA0 is an output to delete a project from the base unit (see online help for the
PNOZmutli Configurator).
} To prevent contact welding, a fuse should be connected before the output contacts (see
technical details).
} Use copper wiring with a temperature stability of 75°C.
} Sufficient fuse protection must be provided on all output contacts with inductive loads.
} The control system and input circuits must always be supplied by a single power sup-
ply. The power supply must meet the regulations for extra low voltages with protective
separation.
} Two connection terminals are available for each of the supply connections 24 V and 0 V
(semiconductor outputs), plus A1 and A2 (power supply). This means that the supply
voltage can be looped through several connections. When the supply voltage is looped,
the current at each terminal may not exceed 3A.
} Test pulse outputs must exclusively be used to test the inputs. They must not be used
to drive loads.
Do not route the test pulse lines together with actuator cables within an unprotected
multicore cable.
} Test pulse outputs are also used to supply safety mats that trigger a short circuit.
Test pulses that are used for the safety mat may not be reused for other purposes.
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6.2 Ethernet interfaces (ETH version only)
6.2.1 RJ45 interfaces ("Ethernet")
Two free switch ports are provided as Ethernet interfaces via an internal autosensing
switch. The autosensing switch automatically detects whether data transfer is occurring at
10 Mbit/s or 100 Mbit/s.
INFORMATION
The connected subscribers must support the autosensing/autonegotiation
function. If not, the communication partner must be set permanently to "10
Mbit/s, half duplex".
The switch's automatic crossover function means there is no need to distinguish on the
connection cable between patch cable (uncrossed data line connection) and crossover
cable (crossover data line connection). The switch automatically creates the correct data
line connection internally. Patch cable can therefore be used as the connection cable for
end devices as well as cascading.
Both Ethernet interfaces use RJ45 technology.
6.2.2 Requirements of the connection cable and connector
The following minimum requirements must be met:
} Ethernet standards (min. Category 5) 10BaseT or 100BaseTX
} Double-shielded twisted pair cable for industrial Ethernet use
} Shielded RJ45 connectors (industrial connectors)
6.2.3 Interface configuration
RJ45 socket
8-pin PIN Standard Crossover
8 1
1 TD+ (Transmit+) RD+ (Receive+)
2 TD- (Transmit-) RD- (Receive-)
3 RD+ (Receive+) TD+ (Transmit+)
4 n.c. n.c.
5 n.c. n.c.
6 RD- (Receive-) TD- (Transmit-)
7 n.c. n.c.
8 n.c. n.c.
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6.2.4 RJ45 connection cable
RJ45 connector
8-pin
8
1
10BaseT cable or 100BaseTX cable
max. 100 m
NOTICE
With the plug-in connection please note that the data cable and connector
have a limited mechanical load capacity. Appropriate design measures
should be used to ensure that the plug-in connection is insensitive to increased mechanical stress (e.g. through shock, vibration). Such measures
include fixed routing with strain relief, for example.
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6.2.5 Process data exchange
The RJ45 interfaces on the internal autosensing switch enable process data to be exchanged with other Ethernet subscribers within a network.
The product PNOZ m1p can also be connected to Ethernet via a hub (hub or switch).
Ethernet
Hub/Switch Hub/Switch
Ethernet subscriber
Ethernet subscriber
PNOZmulti base unit
with Ethernet interface
PNOZmulti base unit
with Ethernet interface
PC with PNOZmulti
Configurator
Fig.: PNOZmulti as Ethernet subscriber - possible topologies
6.3 Function test during commissioning
CAUTION!
It is essential to check that the safety devices operate correctly
– after the chip card has been exchanged
– after a project has been downloaded
– when the project has been deleted from the base unit's memory ("Re-
set Project" menu)
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6.4 Commissioning the PNOZmulti control system for the first
time
Procedure:
} Wire the inputs and outputs on the base unit and expansion modules in accordance
with the circuit diagram.
} Cascading output as auxiliary output: Connect the load to CO+ and A2, see connection
example.
} Connect the supply voltage:
– Supply voltage for the units (connector X7):
– Terminal A1: + 24VDC
– Terminal A2: 0 V
– Supply voltage for the semiconductor outputs (connector X2):
– 24 V terminal: + 24VDC
– 0V terminal: 0 V
Please note: Supply voltage must always be applied to X2 and X7, even if you are not using the semiconductor outputs.
6.4.1 Load project from chip card
NOTICE
Chip contacting is only guaranteed if the contact surface is clean and undamaged. The chip's contact surface should therefore be protected from
contamination, contact and mechanical impact such as scratches.
Procedure:
} Insert the chip card containing the current project into the card slot on the base unit.
} Switch on the supply voltage.
6.4.2 Load project via integrated interface
Procedure:
} Insert a chip card into the chip card slot on the base unit.
} Connect the computer containing the PNOZmulti Configurator to the base unit via the
interface.
} Switch on the supply voltage.
} Download the project (see PNOZmulti Configurator's online help).
INFORMATION
You will need a PC with an Ethernet card in order to establish an Ethernet
connection.
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6.5 Download modified project to the PNOZmulti system
6.5.1 Load modified project from chip card
To download data via chip card, the existing configuration data must first be deleted (general reset of device).
Procedure:
} Switch off the supply voltage.
} Disconnect all the output terminals.
} Jumper OA0-I19 on the base unit.
} Switch on the supply voltage.
When the "DIAG" LED on the base unit flashes, the memory has been cleared. The project
data can now be downloaded:
} Switch off the supply voltage.
} Remove the old chip card from the chip card slot on the base unit.
} Remove the jumper from OA0-I19 on the base unit.
} Insert the chip card containing the current project into the card slot.
} Switch on the supply voltage.
6.5.2 Load modified project via integrated interface
Proceed as described for the initial commissioning
6.6 Connection
Supply voltage AC DC
For the safety system
(connector X7)
A1
+ 24 V DC
A2
0 V
For the semiconductor outputs
(connector X2)
Must always be present, even if
the semiconductor outputs are not
used
24 V
+ 24 V DC
0 V
0 V
Supply voltage
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Input circuit Single-channel Dual-channel
E-STOP
without detection of shorts across
contacts
S1
I0
L+
S1
I1
I0
L+
L+
E-STOP
with detection of shorts across
contacts
I0
T0
S1
S1
T1
I1
T0
I0
Connection examples for the input circuit
Start circuit Input circuit without detection of
shorts across contacts
Input circuit with detection of
shorts across contacts
I5
S3
L+
I5
T0
S3
Connection examples for start circuit
Redundant output
K2
L-
O0 (O2)
O1 (O3)
K1
L-
Single output
K3
L-
K4
O0 (O2)
O1 ( O3)
K1
L-
K2
Connection examples for semiconductor outputs
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Redundant output
O5
K1
L1
N
K2
14
13
23
24
O4
Single output
O5
K1
L1
N
K2
14
13
23
24
O4
Connection examples for relay outputs
Feedback loop Redundant output
Contacts from external contactors
K1
L+
L-
K2
O0 (O2, O4)
O1 (O3, O5)
I0
L-
Connection examples for feedback loop
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6.7 Connection example
Dual-channel E-STOP and safety gate wiring, monitored start (I17), feedback loop (I14),
cascading output as auxiliary output (CO+/A2)
I0I1I2I3I4I5I6I7I8I9I10
I11
I12
I13
I14
I15
I16
I17
I18
I19A1A1A2A2
CI+
CI-
CO-
CO+T0T1T2T3O0O1O2O3
OA0
24V
24V0V0V13142324
K1
K2
S1
K2
K1
S2
S3
L+
L-
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7 Operation
When the supply voltage is switched on, the PNOZmulti safety system copies the configuration from the chip card.
The LEDs “POWER”, “DIAG”, “FAULT”, “IFAULT” and “OFAULT” will light up on the base
unit.
The PNOZmulti control system is ready for operation when the "POWER" and "RUN" LEDs
on the base unit are lit continuously.
7.1 LED indicators
Legend
LED on
LED flashes
LED off
Basis Exp.
Error
Input Ix
Run
Diag
Fault
IFAULT
OFAULT
CICOFault
IN/OUT
The existing user program has been deleted.
External error on the base unit, leading to a safe
condition, e.g. terminator not connected
External error leading to a safe condition, e.g.
short across the contacts or error at safety mat
input.
External error on the base unit outputs, e.g. short
across the contacts, leading to a safe condition.
External error, leading to a safe condition, e.g.
short across the contacts
External error on the output
Internal error on the base unit
Internal error on the base unit
Internal error on the base unit
Internal error on the expansion module
Base unit in a STOP condition
External error on the base unit inputs, which
does not lead to a safe condition, e.g. partially
operated
External error on the base unit outputs, which
does not lead to a safe condition, e.g. feedback
input defective
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Basis Exp.
Error
Input Ix
Run
Diag
Fault
IFAULT
OFAULT
CICOFault
IN/OUT
External error on the inputs, which does not lead
to a safe condition, e.g. partially operated; feedback input defective
The fieldbus module has not been recognised.
Or
The base unit has been identified via the
PNOZmulti Configurator.
Error on cascading input; unit remains in a RUN
condition
Error on cascading output; unit remains in a
RUN condition
7.1.1 Indicators for the Ethernet connection (ETH version only)
The operating and fault states of the Ethernet connection are displayed via the LNK (Link)
and TRF (Traffic) LEDs on the Ethernet interfaces.
LED Signal Meaning
LNK
(green)
No network connection
Network connection present
TRF (yellow)
No data traffic
Data traffic present
7.2 Function test of the relay outputs
When the relay outputs are switched on, the mechanical contact on the relay cannot be
tested automatically. Depending on the operational environment, measures to detect the
non-opening of switching elements may be required under some circumstances.
When the product is used in accordance with the European Machinery Directive, a check
must be carried out to ensure that the safety contacts on the relay outputs open correctly.
Start the device again or open the safety contacts (switch off output), so that the internal
diagnostics can check the correct opening of the safety contacts
} for SIL CL 3/PL e at least 1x per month
} for SIL CL 2/PL d at least 1x per year
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Operation
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29
7.3 Reset Ethernet connection settings
The Ethernetconnection settings of the base unit can be configured in the PNOZmulti Configurator.
You can reset the base unit's Ethernet connection settings to the default settings.
Proceed as follows:
} Switch off the supply voltage
} Remove the chip card
} Restart the base unit without the chip card inserted.
The Ethernet connection settings are now reset to the default settings.
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8 Technical Details
General 773100 773103 773104 773105
Approvals
BG, CCC, CE, EAC
(Eurasian), KCC,
KOSHA, TÜV, cULus Listed
BG, CCC, CE, EAC
(Eurasian), KCC,
TÜV, cULus Listed
BG, CCC, CE, EAC
(Eurasian), TÜV,
cULus Listed
BG, CCC, CE, EAC
(Eurasian), KCC,
KOSHA, TÜV, cULus Listed
Electrical data 773100 773103 773104 773105
Supply voltage
for
Supply to the system
Supply to the system
Supply to the system
Supply to the system
Voltage 24,0 V 24,0 V 24,0 V 24,0 V
Kind DC DC DC DC
Voltage tolerance -15 %/+20 % -15 %/+20 % -15 %/+20 % -15 %/+20 %
Output of external
power supply
(DC) at no load 8,0 W 9,0 W 9,0 W 8,0 W
Residual ripple
DC 5 % 5 % 5 % 5 %
Supply voltage
for
Supply to the SC
outputs
Supply to the SC
outputs
Supply to the SC
outputs
Supply to the SC
outputs
Voltage 24 V 24 V 24 V 24 V
Kind DC DC DC DC
Voltage tolerance -15 %/+20 % -15 %/+20 % -15 %/+20 % -15 %/+20 %
Output of external
power supply
(DC) 192,0 W 192,0 W 192,0 W 192,0 W
Residual ripple
DC 5 % 5 % 5 % 5 %
Potential isolation yes yes yes yes
Supply voltage
Power consumption per expansion module 2,50 W 2,50 W 2,50 W 2,50 W
Status indicator LED LED LED LED
Inputs 773100 773103 773104 773105
Number 20 20 20 20
Max. number of live
inputs within the
max. permitted ambient temperature
(see "Environmental
data")
U_B <= 26,4 V : 20,
U_B > 26,4 V : 15
U_B <= 26,4 V : 20,
U_B > 26,4 V : 15
U_B <= 26,4 V : 20,
U_B > 26,4 V : 15
U_B <= 26,4 V : 20,
U_B > 26,4 V : 15
Signal level at "0" -3 - +5 V DC -3 - +5 V DC -3 - +5 V DC -3 - +5 V DC
Signal level at "1" 15 - 30 V DC 15 - 30 V DC 15 - 30 V DC 15 - 30 V DC
Input voltage in accordance with EN
61131-2 Type 1 24 V DC 24 V DC 24 V DC 24 V DC
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Inputs 773100 773103 773104 773105
Input current at rated
voltage 8 mA 8 mA 8 mA 8 mA
Min. pulse duration 18 ms 18 ms 18 ms 18 ms
Pulse suppression 0,6 ms 0,6 ms 0,6 ms 0,6 ms
Maximum input
delay 4 ms 4 ms 4 ms 4 ms
Potential isolation No No No No
Semiconductor
outputs
773100 773103 773104 773105
Number 4 4 4 4
Switching capability
Voltage 24 V 24 V 24 V 24 V
Current 2,0 A 2,0 A 2,0 A 2,0 A
Power 48 W 48 W 48 W 48 W
Derating of coated
version at an ambient temperature >
50 °C
Voltage – – 24 V 24 V
Current – – 1 A 1 A
Power – – 24 W 24 W
Signal level at "1" UB - 0.5 VDC at 2 A UB - 0.5 VDC at 2 A UB - 0.5 VDC at 2 A UB - 0.5 VDC at 2 A
Residual current at
"0" 0,5 mA 0,5 mA 0,5 mA 0,5 mA
Max. capacitive load 1 µF 1 µF 1 µF 1 µF
Max. duration of off
time during self test 300 µs 300 µs 300 µs 300 µs
Switch-off delay 30 ms 30 ms 30 ms 30 ms
Potential isolation yes yes yes yes
Short circuit-proof yes yes yes yes
Semiconductor
outputs (standard)
773100 773103 773104 773105
Number 1 1 1 1
Switching capability
Voltage 24 V 24 V 24 V 24 V
Current 0,50 A 0,50 A 0,50 A 0,50 A
Power 12,0 W 12,0 W 12,0 W 12,0 W
Galvanic isolation yes yes yes yes
Short circuit-proof yes yes yes yes
Residual current at
"0" 0,5 mA 0,5 mA 0,5 mA 0,5 mA
Signal level at "1"
UB - 0.5 VDC at 0.5AUB - 0.5 VDC at 0.5AUB - 0.5 VDC at 0.5AUB - 0.5 VDC at 0.5
A
Test pulse outputs 773100 773103 773104 773105
Number of test pulse
outputs 4 4 4 4
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Test pulse outputs 773100 773103 773104 773105
Voltage 24 V 24 V 24 V 24 V
Current 0,5 A 0,5 A 0,5 A 0,5 A
Max. duration of off
time during self test 5 ms 5 ms 5 ms 5 ms
Short circuit-proof yes yes yes yes
Potential isolation No No No No
Relay outputs 773100 773103 773104 773105
Utilisation category
In accordance
with the standard EN 60947-4-1 EN 60947-4-1 EN 60947-4-1 EN 60947-4-1
Utilisation category
of safety contacts
AC1 at 240 V 240 V 240 V 240 V
Max. current 6,0 A 6,0 A 6,0 A 6,0 A
Max. power 1440 VA 1440 VA 1440 VA 1440 VA
DC1 at 24 V 24 V 24 V 24 V
Max. current 6,0 A 6,0 A 6,0 A 6,0 A
Max. power 144 W 144 W 144 W 144 W
Derating of coated
version at an ambient temperature >
50 °C
Safety contacts,
AC1 at – – 240 V 240 V
Max. current – – 4 A 4 A
Max. power – – 960 W 960 W
Safety contacts,
DC 1 at – – 24 V 24 V
Max. current – – 4 A 4 A
Max. power – – 96 W 96 W
Utilisation category
In accordance
with the standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Utilisation category
of safety contacts
AC15 at 230 V 230 V 230 V 230 V
Max. current 3,0 A 3,0 A 3,0 A 3,0 A
Max. power 690 W 690 W 690 W 690 W
DC13 (6 cycles/
min) at 24 V 24 V 24 V 24 V
Max. current 3,0 A 3,0 A 3,0 A 3,0 A
Max. power 72 W 72 W 72 W 72 W
Airgap creepage
between
Relay contacts 3 mm 3 mm 3 mm 3 mm
Relay contacts
and other circuits 5,5 mm 5,5 mm 5,5 mm 5,5 mm
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Relay outputs 773100 773103 773104 773105
External contact
fuse protection,
safety contacts
In accordance
with the standard EN 60947-5-1 EN 60947-5-1 EN 60947-5-1 EN 60947-5-1
Blow-out fuse,
quick 6 A 6 A 6 A 6 A
Blow-out fuse,
slow 6,00 A 6,00 A 6,00 A 6,00 A
Circuit breaker
24V AC/DC, char-
acteristic B/C 6 A 6 A 6 A 6 A
Switch-off delay 50 ms 50 ms 50 ms 50 ms
Potential isolation yes yes yes yes
Cascading output
as standard output
773100 773103 773104 773105
Number 1 1 1 1
Switching capability
Voltage 24 V 24 V 24 V 24 V
Current 0,2 A 0,2 A 0,2 A 0,2 A
Power 4,8 W 4,8 W 4,8 W 4,8 W
Galvanic isolation No No No No
Short circuit-proof yes yes yes yes
Residual current at
"0" 0,5 mA 0,5 mA 0,5 mA 0,5 mA
Ethernet interface 773100 773103 773104 773105
Number
–
2 2
–
Serial interface 773100 773103 773104 773105
Number of RS232
interfaces 1
– –
1
Times 773100 773103 773104 773105
Switch-on delay 5,00 s 5,00 s 5,00 s 5,00 s
Supply interruption
before de-energisation 20 ms 20 ms 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 3 s 3 s 3 s 3 s
Simultaneity in the
two-hand circuit 0,5 s 0,5 s 0,5 s 0,5 s
Max. cycle time of
the device 15 ms 15 ms 15 ms 15 ms
Max. processing
time for data communication
–
50 ms 50 ms
–
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Environmental data 773100 773103 773104 773105
Ambient temperature
In accordance
with the standard EN 60068-2-14 EN 60068-2-14 EN 60068-2-14 EN 60068-2-14
Temperature
range 0 - 60 °C 0 - 60 °C -25 - 60 °C -25 - 60 °C
Forced convec-
tion in control
cabinet off 55 °C 55 °C – –
Storage temperature
In accordance
with the standard EN 60068-2-1/-2 EN 60068-2-1/-2 EN 60068-2-1/-2 EN 60068-2-1/-2
Temperature
range -25 - 70 °C -25 - 70 °C -25 - 70 °C -25 - 70 °C
Climatic suitability
In accordance
with the standard
EN 60068-2-30, EN
60068-2-78
EN 60068-2-30, EN
60068-2-78
EN 60068-2-30, EN
60068-2-78
EN 60068-2-30, EN
60068-2-78
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during
operation
Not permitted Not permitted
Short-term (only
with separated extra low voltage)
Short-term (only
with separated extra low voltage)
EMC EN 61131-2 EN 61131-2 EN 61131-2 EN 61131-2
Vibration
In accordance
with the standard EN 60068-2-6 EN 60068-2-6 EN 60068-2-6 EN 60068-2-6
Frequency 10,0 - 150,0 Hz 10,0 - 150,0 Hz 5,0 - 500,0 Hz 5,0 - 500,0 Hz
Acceleration 1g 1g 1g 1g
Broadband noise
In accordance
with the standard – – EN 60068-2-64 EN 60068-2-64
Frequency – – 5 - 500 Hz 5 - 500 Hz
Acceleration – – 19 m/s² rms 19 m/s² rms
Corrosive gas check
SO2: Concentra-
tion 10ppm, dur-
ation 10days,
passive – – DIN V 40046-36 DIN V 40046-36
H2S: Concentra-
tion 1ppm, dura-
tion 10days,
passive – – DIN V 40046-37 DIN V 40046-37
Shock stress
In accordance
with the standard EN 60068-2-27 EN 60068-2-27 EN 60068-2-27 EN 60068-2-27
Acceleration 15g 15g 15g 15g
Duration 11 ms 11 ms 11 ms 11 ms
Max. operating
height above sea
level 2000 m 2000 m 2000 m 2000 m
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Environmental data 773100 773103 773104 773105
Airgap creepage
In accordance
with the standard EN 61131-2 EN 61131-2 EN 61131-2 EN 61131-2
Overvoltage cat-
egory III III III III
Pollution degree 2 2 2 2
Rated insulation
voltage 250 V 250 V 250 V 250 V
Rated impulse withstand voltage 6,00 kV 6,00 kV 6,00 kV 6,00 kV
Protection type
In accordance
with the standard EN 60529 EN 60529 EN 60529 EN 60529
Mounting area
(e.g. control cab-
inet) IP54 IP54 IP54 IP54
Housing IP20 IP20 IP20 IP20
Terminals IP20 IP20 IP20 IP20
Potential isolation 773100 773103 773104 773105
Potential isolation
between
SC output and system voltage
SC output and system voltage
SC output and system voltage
SC output and system voltage
Type of potential
isolation
Protective separation
Protective separation
Protective separation
Protective separation
Rated surge voltage 2500 V 2500 V 2500 V 2500 V
Potential isolation
between
Relay output and
system voltage
Relay output and
system voltage
Relay output and
system voltage
Relay output and
system voltage
Type of potential
isolation
Protective separation
Protective separation
Protective separation
Protective separa-
tion
Rated surge voltage 6000 V 6000 V 6000 V 6000 V
Mechanical data 773100 773103 773104 773105
Mounting position Horizontal on top
hat rail
Horizontal on top
hat rail
Horizontal on top
hat rail
Horizontal on top
hat rail
DIN rail
Top hat rail 35 x 7,5 EN 50022 35 x 7,5 EN 50022 35 x 7,5 EN 50022 35 x 7,5 EN 50022
Recess width 27 mm 27 mm 27 mm 27 mm
Max. cable length
Max. cable length
per input 1,0 km 1,0 km 1,0 km 1,0 km
Sum of individual
cable lengths at
the test pulse output 40 km 40 km 40 km 40 km
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Connection type Spring-loaded ter-
minal, screw terminal
Spring-loaded terminal, screw terminal
Spring-loaded terminal, screw terminal
Spring-loaded ter-
minal, screw ter-
minal
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Mechanical data 773100 773103 773104 773105
Conductor cross
section with screw
terminals
1 core flexible
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
2 core with the
same cross section, flexible
without crimp
connectors or
with TWIN crimp
connectors
0,25 - 0,75 mm², 24
- 20 AWG
0,25 - 0,75 mm², 24
- 20 AWG
0,25 - 0,75 mm², 24
- 20 AWG
0,25 - 0,75 mm², 24
- 20 AWG
Conductor cross
section with screw
terminals (relay outputs)
1 core flexible
0,25 - 2,50 mm², 24
- 12 AWG
0,25 - 2,50 mm², 24
- 12 AWG
0,25 - 2,50 mm², 24
- 12 AWG
0,25 - 2,50 mm², 24
- 12 AWG
2 core with the
same cross section, flexible
without crimp
connectors or
with TWIN crimp
connectors
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
Torque setting with
screw terminals 0,25 Nm 0,25 Nm 0,25 Nm 0,25 Nm
Torque setting with
screw terminals (relay outputs) 0,50 Nm 0,50 Nm 0,50 Nm 0,50 Nm
Stripping length with
screw terminals 7 mm 7 mm 7 mm 7 mm
Stripping length with
screw terminals (relay outputs) 8 mm 8 mm 8 mm 8 mm
Conductor cross
section with springloaded terminals
1 core flexible
without crimp
connector
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
1 core flexible
with crimp connector
0,25 - 0,75 mm², 24
- 20 AWG
0,25 - 0,75 mm², 24
- 20 AWG
0,25 - 0,75 mm², 24
- 20 AWG
0,25 - 0,75 mm², 24
- 20 AWG
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Mechanical data 773100 773103 773104 773105
Conductor cross
section with springloaded terminals (relay outputs)
1 core flexible
without crimp
connector
0,25 - 2,50 mm², 24
- 12 AWG
0,25 - 2,50 mm², 24
- 12 AWG
0,25 - 2,50 mm², 24
- 12 AWG
0,25 - 2,50 mm², 24
- 12 AWG
1 core flexible
with crimp connector
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
0,25 - 1,50 mm², 24
- 16 AWG
Spring-loaded terminals: Terminal
points per connection 1 1 1 1
Stripping length with
spring-loaded terminals 9 mm 9 mm 9 mm 9 mm
Stripping length with
spring-loaded terminals (relay outputs) 10 mm 10 mm 10 mm 10 mm
Dimensions
Height 94,0 mm 94,0 mm 94,0 mm 94,0 mm
Width 135,0 mm 135,0 mm 135,0 mm 135,0 mm
Depth 121,0 mm 121,0 mm 121,0 mm 121,0 mm
Weight 499 g 518 g 538 g 519 g
Where standards are undated, the 2010-10 latest editions shall apply.
Page 38
Technical Details
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38
8.1 Safety characteristic data
NOTICE
You must comply with the safety-related characteristic data in order to
achieve the required safety level for your plant/machine.
Unit Operating
mode
EN ISO
13849-1: 2015
PL
EN ISO
13849-1: 2015
Category
EN 62061
SIL CL
EN 62061
PFHD [1/h]
EN ISO
13849-1: 2015
TM [year]
Logic
CPU 2-channel PL e Cat. 4 SIL CL 3 4,90E-09 20
Expansion – PL e Cat. 4 SIL CL 3 9,20E-09 20
Input
SC inputs 1-channel PL d Cat. 2 SIL CL 2 2,50E-09 20
SC inputs 2-channel PL e Cat. 4 SIL CL 3 2,90E-10 20
SC inputs Short circuit-
forming
safety mats PL d Cat. 3 SIL CL 2 1,81E-09 20
SC inputs 1-ch., pulsed
light barrier PL e Cat. 4 SIL CL 3 2,50E-10 20
Cascad. inputs
–
PL e Cat. 4 SIL CL 3 3,10E-10 20
Output
SC outputs 1-channel PL d Cat. 2 SIL CL 2 7,00E-09 20
SC outputs 2-channel PL e Cat. 4 SIL CL 3 8,60E-10 20
Cascad. outputs – PL e Cat. 4 SIL CL 3 4,91E-10 20
Relay outputs 1-channel PL c Cat. 1 - 2,90E-08 20
Relay outputs 2-channel PL e Cat. 4 SIL CL 3 3,00E-10 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.
Page 39
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39
CAUTION!
It is essential to consider the relay's service life graphs. The relay outputs'
safety-related characteristic data is only valid if the values in the service life
graphs are met.
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.
Page 40
Supplementary data
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40
9 Supplementary data
9.1 Service life graph for the relay contacts
The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negligible.
Cycles x 1000
Switching current (A)
Fig.: Service life graphs at 24 VDC and 230 VAC
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Supplementary data
Operating Manual PNOZ m1p (ETH)
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41
Number of cycles x 1000
Switching current (A)
Fig.: Service life graphs at 110 VDC
Example
} Inductive load: 0.2 A
} Utilisation category: AC15
} Contact service life: 1 000 000 cycles
Provided the application to be implemented requires fewer than 1 000 000 cycles, the PFH
value (see Technical details [ 30]) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all relay contacts. With capacitive loads, any power surges that occur must be noted. With DC contactors, use flywheel diodes for spark suppression.
We recommend you use semiconductor outputs to switch 24 VDC loads.
Page 42
Order reference
Operating Manual PNOZ m1p (ETH)
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42
10 Order reference
10.1 Product
Product type Features Order no.
PNOZ m1p Base unit 773 100
PNOZ m1p coated version
Base unit, coated version 773 105
PNOZ m1p ETH Base unit, Ethernet interface 773 103
PNOZ m1p ETH coated
version
Base unit, Ethernet interface, coated version 773 104
10.2 Accessories
Connection terminals
Product type Features Order No.
Set spring terminals 1 set of spring-loaded terminals 783 100
Set screw terminals 1 set of screw terminals 793 100
Terminator, jumper
Product type Features Order No.
PNOZmulti bus terminator Terminator 779 110
PNOZmulti bus terminator
coated
Terminator, coated version 779 112
KOP-XE Jumper 774 639
KOP-XE coated Jumper, coated version 774 640
Page 43
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®
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200XXXX-EN-0X
0-0-2-3-000, 2017-00 Printed in Germany
© Pilz GmbH & Co. KG, 2017
Front cover
20878-EN-16, 2018-01 Printed in Germany
© Pilz GmbH & Co. KG, 2015
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