PIAGGIO X8 250 i.e User Manual

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PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new scooter and it will serve you well for a long time to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
X8 250 i.e.
Ed. 01_10/2012
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Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
The signs that you see on this page are very important. They are used to highlight parts of the booklet that should be read with particular care. The different symbols are used to make each topic in the manual simple and quick to locate.
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INDEX
VEHICLE...................................................................................... 7
Dashboard................................................................................ 8
Analogueinstrumentpanel......................................................... 9
Clock......................................................................................... 10
Settingthehour/minutesfunction............................................. 10
Keyswitch.................................................................................. 10
Lockingthesteeringwheel....................................................... 11
Releasingthesteeringwheel................................................... 11
Switchdirectionindicators.......................................................... 11
Hornbutton................................................................................ 12
Lightswitch................................................................................ 12
Start-upbutton........................................................................... 13
Enginestopbutton...................................................................... 13
Theimmobilizersystem.............................................................. 13
Keys...................................................................................... 14
Immobilizerdeviceenabledindicatorled.................................. 15
Operation............................................................................... 15
Programmingtheimmobilizersystem...................................... 16
Saddleopeningremotecontrol.................................................... 18
Remotecontrolprogramming.................................................. 18
Powersupplysocket................................................................... 20
Thesaddle................................................................................. 20
Openingthesaddletoaccessthehelmetcompartmentbyremo-
tecontrol................................................................................. 21
Openingthesaddle................................................................. 22
Openingthesaddletoaccessthehelmetcompartmentinane-
mergency............................................................................... 23
Identification.............................................................................. 24
Reartopboxopeningbutton......................................................... 25
USE.............................................................................................. 27
Checks...................................................................................... 28
Refuelling.................................................................................. 28
Tyrepressure............................................................................. 30
Shockabsorbersadjustment...................................................... 31
Runningin.................................................................................. 32
Startinguptheengine.................................................................. 33
Precautions........................................................................... 34
Difficultstartup........................................................................... 35
Stoppingtheengine.................................................................... 35
Stand......................................................................................... 36
Automatictransmission.............................................................. 37
Safedriving................................................................................ 38
MAINTENANCE........................................................................... 41
Engineoillevel............................................................................ 42
Engineoillevelcheck............................................................... 42
Engineoiltop-up..................................................................... 42
Warninglight(insufficientoilpressure)..................................... 43
Engineoilchange.................................................................... 43
Huboillevel................................................................................ 45
Tyres......................................................................................... 47
Sparkplugdismantlement.......................................................... 48
Removingthesides.................................................................... 49
Removingtheairfilter.................................................................. 52
Airfiltercleaning......................................................................... 52
Coolingfluidlevel........................................................................ 53
Checkingthebrakeoillevel.......................................................... 55
Brakingsystemfluidtopup....................................................... 56
Battery....................................................................................... 57
Useofanewbattery................................................................. 57
Checkingtheelectrolytelevel................................................... 58
Long periods of inactivity.......................................................... 58
Fuses........................................................................................ 59
Frontlightgroup.......................................................................... 65
Headlightadjustment.............................................................. 66
Frontdirectionindicators............................................................. 66
Rearopticalunit.......................................................................... 67
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Rearturnindicators..................................................................... 68
Numberplatelight....................................................................... 68
Helmetcompartmentlightingbulb............................................... 69
Rear-viewmirrors....................................................................... 69
Frontandreardiscbrake.............................................................. 69
Puncture.................................................................................... 70
delveicolo.................................................................................. 71
Cleaningthevehicle.................................................................... 72
TECHNICALDATA....................................................................... 77
Toolkit....................................................................................... 81
SPAREPARTSANDACCESSORIES........................................... 83
Warnings................................................................................... 84
SCHEDULEDMAINTENANCE..................................................... 87
Scheduledservicingtable........................................................... 88
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X8 250 i.e.
Chap. 01
Vehicle
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01_01
01_02
Dashboard (01_01, 01_02)
A = Ignition key-switch B = Starter button C = Throttle control D = Front brake lever E = Turn indicator switch F = Headlight switch G = Rear brake lever H = Horn button I = Engine cut-off switch L = Boot opening switch M = Saddle opening button N = Instrument panel unit O = Indicator unit P = Bag hook
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01_03
Analogueinstrumentpanel (01_03)
A = Twin scale speedometer (km/h and mph) B = Fuel gauge C = LED immobilizer / anti-theft device D = Coolant temperature gauge E = Right turn signal warning light E = Left turn signal warning light H = Low fuel warning light I = Lights ON warning light L = High-beam warning light M = Low oil pressure warning light N = Helmet compartment light ON warning light O = Engine control telltale light and injection system failure warning light P = Analogue clock Q = Total odometer R = Trip odometer S = Trip odometer reset button
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01_04
Clock (01_04)
The clock, powered directly by the vehicle's battery, may be set by pressing the « button located inside the LHS glove-box on the knee-guard panel.
Pressing the button for less than one second will add one minute to the displayed time; Keep the «T» button pressed to rapidly increase the time.
Settingthehour/minutesfunction
Pressing the "RES" key increases the minutes of the indicated time one by one. Hold the "RES" key down to increase the numbers faster.
01_05
Keyswitch (01_05)
LOCK = Ignition disabled, extractable key, mechanical antitheft device enabled. OFF = Ignition disabled, extractable key,mechanical antitheft device disabled. ON = Ready to start, non-extractable key, mechanical antitheft device disabled.
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Lockingthesteeringwheel
Turn the handlebar to the left (as far as it will go), turn the key to «LOCK» and remove the key.
Releasingthesteeringwheel
Reinsert the key and turn it to «OFF». CAUTION
DO NOT TURN THE KEY TO «LOCK» OR «KEY OFF» WHILE RIDING.
01_06
Switchdirectionindicators (01_06)
Lever towards "S" = Left turn indicator is switched on; Lever towards "D" = Right turn indicator is switched on; The lever returns automatically to position "0" and the turn indicator "B" remains on;
press the lever to turn them off.
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01_07
Hornbutton (01_07)
Push the «C» button to sound the horn.
01_08
Lightswitch (01_08)
0 = Low-beam light 1 = High beam light 2 = Passing (flashing)
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01_09
Start-upbutton (01_09)
To start the engine, press the starter button "G" while pulling either of the two brake levers.
01_10
Enginestopbutton (01_10)
Functioning of the engine cut-off switch "I": 0 = OFF 1 = RUN
Theimmobilizersystem
In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO­BILIZER » electronic engine locking device that is activated automatically when the
ignition switch is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system
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checks the starter key, and only if this key is recognised will the Immobiliser system allow the vehicle to be started.
01_11
01_12
Keys (01_11, 01_12, 01_13)
Two types of keys are supplied together with the vehicle. The red handgrip key «A» is the «MASTER» key. Only a single copy of this key is supplied, which is necessary to program all your other
keys and for your dealer to perform some maintenance operations. For this reason it is advised that it be used only in exceptional circumstances.
The black key "B" (single copy supplied) is used for normal operations such as:
- engine start up
- open the rear glove-box and the saddle (with remote control) Together with the two keys, you will be given a CODE CARD bearing the same code
imprinted onto the two keys.
WARNING
LOOSING THE RED KEY PREVENTS ANY REPAIRS OF THE 'PIAGGIO IMMO­BILIZER' SYSTEM AND THE ENGINE CONTROL UNIT.
WARNING
KEEP THE 'CODE CARD' AND THE RED HANDGRIP KEY IN A SAFE PLACE (NOT ON YOUR VEHICLE).
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01_13
01_14
Immobilizerdeviceenabledindicatorled (01_14)
Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing "C" in­dicator. In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning. Should the signal led system break down in its flashing function, give information about the type of problem to an Authorised
Piaggio-Gilera Service Centre.
Operation
Every time the starter key is removed in the "OFF" or "LOCK" position, the safety system activates the immobilizer system. Turning the key to "ON" disables the engine lock, provided that the safety system recognises the code transmitted by the key. If the code is not recognised, turn the key first to "OFF" and then to "ON"; if the lock cannot be disabled, try with the other key supplied (red-coloured). If the engine cannot be started, contact an Authorised Piaggio Service Centre, which is provided with the electronic equipment required to detect and repair the system.
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When additional keys are required, please note that data storage (up to 7 keys max.) must be done on all keys, both new and existing ones.
Take the red handgrip key and all the black keys supplied to an Authorised Piaggio Service Centre.
The codes of keys not submitted for the new programming procedure are deleted from the memory. Any lost keys will therefore not be enabled to start the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED IN THE SYSTEM CONTROL UNIT MEMORY.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY.
IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED TO ANOTHER PERSON, THE KEY WITH THE RED GRIP (AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST BE ALSO TRANSFERRED TO THE NEW OWNER.
Programmingtheimmobilizersystem
Below is described the procedure to follow for programming the PIAGGIO IMMOBIL­ISER system and/or for storing other key codes. The programming procedure should be carried out with the engine stop switch set to «RUN».
Procedurestart-redkey
Insert the red ignition key in the switch key (in "OFF" position) and turn it to "ON". After 1 - 3 seconds, turn the key to «OFF » again and pull it out.
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Intermediatestep-blackkey
After pulling out the red key, insert the black key within 10 seconds and promptly turn it to «ON». After 1-3 seconds, turn the key to «OFF» again and pull it out. In this way, a maximum of 7 black keys can be programmed by repeating the above procedure keeping the indicated times.
Finalstep-redkey
After pulling out the last blue key, insert the red key again and turn it to "ON" (this operation should be performed within 10 seconds of pulling out the previous key). Leave it in this position for 1 to 3 seconds and return it to the «OFF» position.
Properprogrammingcheck
Insert the red key disabling the transponder (i.e., tilt the key cap by 90°) and turn the key to "ON". Perform the engine start-up operation. Ensure that the engine does not start. Insert the black key and repeat the start-up operation. Check that engine starts.
WARNING SHOULD THE ENGINE START WITH THE RED KEY (WITH TRANSPONDER OFF),
OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING, REPEAT THE PROCEDURE FROM THE BEGINNING.
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01_15
01_16
Saddleopeningremotecontrol (01_15, 01_16)
The scooter is fitted with a remote control to open the saddle. This remote control is supplied together with the keys and it has been programmed to control the opening device control unit at the manufacturing stage. If the remote control is lost, a new one can be requested and programmed at any Authorised Piaggio Service Centre. The remote control is powered by inner batteries that get discharged after extended used; If the green LED turns on when the button is pressed, the remote control is working properly. You may need to replace the batteries if the remote control fails or if its range of operation is reduced. To separate the two halves of the remote control, insert the blade of a plain slot screwdriver at one point on the edge and slide it all around. When the remote control is open, remove the two batteries from the contact terminal. Install the two new CR1616 3V batteries with the positive pole facing the contact terminal.
Reassemble the remote control by pressing the two clip-on halves gently with your fingers.
To open the saddle without using the remote control, follow the instructions in the "Opening the saddle to reach the helmet compartment" or "Opening the saddle to reach the helmet compartment in an emergency" sections.
Remotecontrolprogramming
Follow these steps to program the remote controls:
1. Insert the remote control key to be programmed in the steering lock key block.
2. Turn the key to «ON», press the button on the remote control, release the button, then turn the key back to «OFF» within four seconds of turning «ON».
3. Wait 1 to 8 seconds.
4. Repeat steps 2 and 3 four more times without removing the key.
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The control unit confirms the programming has been successful by opening the sad­dle.
WARNING
TO STORE THE OTHER REMOTE CONTROLS TO MEMORY (8 MAXIMUM) YOU NEED TO REPEAT THE WHOLE PROCEDURE AGAIN. FAILURE TO CARRY OUT THESE OPERATIONS WITHIN THE INDICATED TIMES WILL RESULT IN THE AUTOMATIC CANCELLATION OF THE PROCESS FOR PROGRAMMING THE REMOTE-CONTROLLED KEYS.
WARNING
AVOID PRESSING THE REMOTE CONTROL BUTTON MORE THAN ONCE WHEN FAR AWAY FROM THE SCOOTER. THE SYNCHRONISM BETWEEN THE RE­MOTE CONTROL AND THE RECEIVER CAN BE IMPAIRED. SHOULD THIS BE THE CASE, REPEAT THE PROGRAMMING PROCEDURE. DO NOT KEEP THE REMOTE CONTROL IN PLACES WITH TEMPERATURES EXCEEDING 60° C THE BATTERY WILL RUN DOWN TOO QUICKLY.
WARNING
TO AVOID BATTERY DISCHARGE, THE SADDLE OPENING REMOTE CONTROL RADIO RECEIVER DEACTIVATES 7 DAYS AFTER THE LAST TIME THE VEHICLE WAS SHUT OFF.
JUST TURN THE KEY TO «ON» TO REACTIVATE THE RECEIVER.
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01_17
Powersupplysocket (01_17)
The scooter is equipped with a 12V socket, "D", inside the LHS glove compartment. This may be used to power electrical devices with a maximum power below 180W (i.e. mobile phones, flashlights, etc.).
CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS­CHARGE OF THE BATTERY
01_18
Thesaddle (01_18, 01_19, 01_20)
The saddle is supplied with a protection cover which may be used in case of rain. Lift the saddle and extract the cover from its housing, then extend it over the whole
length of the saddle, starting from the front-end; do not over stretch the cover to avoid tearing the material; close the saddle.
CAUTION
DON'T RIDE THE VEHICLE WITH THE PROTECTION COVER ON THE SADDLE .
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01_19
01_20
Openingthesaddletoaccessthehelmetcompartmentbyremoteco ntrol
When the key is in «LOCK» or «OFF» position you can open the saddle using the remote control. The saddle cannot be opened only when the key is set to "ON".
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CAUTION
OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENT MAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROM TURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.
WARNING
THE REMOTE CONTROL OPERATES WITHIN A DISTANCE OF ABOUT 3/5 ME­TRES WITH FULLY CHARGED BATTERIES. WHEN YOU ARE NEAR THE SCOOTER, HANDLE THE REMOTE CONTROL CAREFULLY SO AS TO AVOID UNINTENTIONAL OPENING OF THE SADDLE. REFER TO THE «OPENING THE SADDLE WITH REMOTE CONTROL» SECTION TO REPLACE BATTERIES.
N.B. PAY SPECIAL ATTENTION WHEN PLACING OBJECTS ON THE SADDLE AS THE
AUTOMATIC OPENING OF THE SADDLE CAN CAUSE THEM TO FALL.
01_21
Openingthesaddle (01_21)
With the key set to "OFF" or "ON" or with the engine on, you can electrically open the saddle by pressing button "M". If the electric opening does not work, use the emer­gency lever "A". When the key is set to "LOCK" the saddle cannot be opened.
OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENT MAY CAUSE THE SADDLE TO DEFORM AND MAY PREVENT THE COURTESY LIGHT FROM TURNING OFF.
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HOWEVER, THIS IS SIGNALLED BY THE CORRESPONDING WARNING LIGHT FITTED ON THE INSTRUMENT PANEL
01_22
Openingthesaddletoaccessthehelmetcompartmentinanemerge ncy (01_22, 01_23, 01_24)
For scooters with two levers
With the key in position "OFF" or "ON" it is possible to open the cover of the fuel tank filler neck.
Pressing the levers allows you to open the saddle or the cover over the rear compart­ment of the scooter.
WARNING
OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENT MAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROM TURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.
01_23
For scooters with one lever
With the key in position "OFF" or "ON" it is possible to open the cover of the fuel tank filler neck.
Press the lever to open the rear compartment of the scooter. To open the saddle it is necessary to press the metallic lever of the seat lock manually
towards the left of the scooter (as seen in the direction of travel). For this operation you have to reach into the inside of the luggage compartment after having opened the rear cover.
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01_24
WARNING
OBJECTS INAPPROPRIATELY PLACED INSIDE THE HELMET COMPARTMENT MAY DEFORM THE SADDLE AND PREVENT THE COURTESY LIGHT FROM TURNING OFF, WHICH MAY RESULT IN BATTERY DISCHARGE.
01_25
01_26
Identification (01_25, 01_26)
The identification registration numbers consist of a prefix stamped on the chassis and engine "B" respectively, followed by a number. These numbers must always be indi­cated on spare parts requests. To read the chassis number, remove the relevant port "A" in the helmet compartment placed under mat. We recommend checking that the chassis registration number stamped on the scooter corresponds with that on the scooter's documents.
CAUTION
PLEASE REMIND THAT ALTERING IDENTIFICATION REGISTRATION NUM­BERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.).
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01_27
01_28
Reartopboxopeningbutton (01_27, 01_28)
If the ignition key-switch is turned onto either the "ON" or "OFF" position, or the engine is running, it is possible to open the boot door electrically, pressing button "N".
Should the electrical opening fail, please use lever "B", located underneath the fuel tank filler flap.
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X8 250 i.e.
Chap. 02
Use
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Checks
Before using the vehicle, check:
1. That there is enough fuel in the fuel tank.
2. That the fluid level for front and rear brakes is correct.
3. That tyres are properly inflated.
4. The correct functioning of daylight running lights, headlamp, turn indicators, stop
light and license plate light.
5. The correct functioning of front and rear brakes.
6. The oil level in the gearcase.
7. Engine oil level.
8. The coolant level.
02_01
Refuelling (02_01, 02_02)
Fuel: By pressing the switch-key (with the key in «OFF» or «ON») open the tank cover to reach the fuel filler cap and remove it «T».
Recommended fuel: Unleaded petrol, min octane rating of 95. The fuel reserve level is indicated by the warning light and the digital gauge "B".
WARNING
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS HIGHLY INFLAMMABLE. DO NOT SMOKE AND KEEP NAKED FLAMES AT A DISTANCE:FIRE HAZARD.
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02_02
DO NOT INHALE FUEL FUMES. DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR
ANY PLASTIC PARTS. CAUTION
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK. WARNING
DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN DAMAGE THE CATALYTIC CONVERTER.
CAUTION
USING NON-RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE EXHAUST AND FUEL SUPPLY SYSTEMS.
WARNING
IT IS HIGHLY INADVISABLE TO REFUEL USING METHODS OTHER THAN NOR­MAL FUEL PUMPS. IF PETROL IS NOT COMPLETELY CLEAN, IT CAN DAMAGE THE FUEL SUPPLY SYSTEM FILTERS.
Characteristic
Fuel tank capacity
Fuel tank capacity: 12 l (approx.)
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Fuel reserve
~ 2.5 litres (approx. value)
02_03
Tyrepressure (02_03)
Check the tyre pressure and wear periodically (roughly every 500 km). The tyres are equipped with wear indicators; the tyres should be replaced as soon as these indica­tors become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the side or irregular tread wear; if this occurs, go to an authorised workshop or at least a workshop equipped to perform the replacement.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR­RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID­ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW.
Characteristic
Front wheel pressure (basic model)
Front wheel inflation pressure (basic model): 2.0 bar
Front wheel pressure (model with accessories)
Front tyre inflation pressure (model with accessories): 2.3 bar
Rear tyre pressure - rider
Rear tyre pressure (rider only): 2.2 bar
Rear tyre pressure (rider and passenger):
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2.6 bar
02_04
Shockabsorbersadjustment (02_04)
The preloading of the springs can be adjusted to 4 positions acting on the ring nut located in the lower part of the shock absorbers with the specific spanner supplied.
Position 1: minimum preload: rider only Position 2 medium preloading: rider only Position 3 medium preloading: rider and passenger Position 4: maximum preloading: rider, passenger, and luggage.
In order to carry out this operation you will need to use the specific spanner in the kit.
CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM­FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA­TION IN ORDER TO AVOID INJURIES.
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WARNING
IT IS ABSOLUTELY FORBIDDEN TO ADJUST THE PRELOAD DIFFERENTLY ON THE TWO SHOCK ABSORBERS
Runningin
DURING THE FIRST 1000 KM. DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP­ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM. INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE MAXIMUM PERFORMANCE IS OBTAINED.
CAUTION
IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THE RULES LISTED ABOVE.
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02_05
Startinguptheengine (02_05)
The vehicle is supplied with an ignition cut-off system, activated by the emergency cut-off switch. The engine cannot be started if the ignition cut-off switch is in the OFF
position
A running engine automatically switches off when the ignition cut-off switch is set to OFF.
The scooter is equipped with automatic transmission with direct drive, so that starting is effected by turning the throttle grip to idle speed; to start-off from still, progressively twist the throttle grip. The vehicle is equipped with an electrical fuel pump that switches on automatically as soon as the engine is started. In order to start the engine, it is necessary to pull either the front, "D", or the rear brake lever, "G", while pressing the starting button, "B", so to disengage the safety switches.
1. Rest the vehicle on its centre-stand, ensuring the rear wheel is not touching the ground.
2. Maintain the throttle "C" completely untwisted.
3. Insert the key into the ignition switch "A" and turn it onto the ON position.
4. Make sure that the "I" switch is set onto the ON position.
5. Pull either the front, "D", or rear brake lever, "G", while pressing the starter button "B".
WARNING
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE­FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
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CAUTION
DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC.
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX­HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
Precautions
CAUTION
NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE. IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED
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OVERREVVING, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN­GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.
WARNING
AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOP THE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.
Difficultstartup
In the rare case of engine flooding, to facilitate start-up, it is possible to try to put the vehicle into action with the gas hand grip partially or completely open. It is however necessary, once the engine is started, to take your vehicle to an Authorised Service Centre to determine the cause of this problem and to re-establish the vehicle proper functioning.
Stoppingtheengine
Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY OFF» (extractable key).
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX­HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
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CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
WARNING
TO START AFTER A LONG STATIONARY PERIOD, OR IN SEVERE WEATHER CONDITIONS, FULLY TWIST THE THROTTLE 2÷3 TIMES BEFORE PRESSING THE STARTER BUTTON.
Stand (02_06)
CENTRE STAND
Push with your foot on the centre stand's fork "F" while lifting the vehicle backward, holding onto the handlebar.
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02_06
SIDE
Push the projection of the stand «L» with your foot; maintain the stand fully extracted while simultaneously leaning the scooter onto it.
CAUTION
THE SIDE STAND HAS A SAFETY MECHANISM THAT ALLOWS IT TO RETRACT AS SOON AS THE VEHICLE IS BROUGHT BACK TO A VERTICAL POSITION.
Automatictransmission
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans­mission with regulator and centrifugal clutch. The system is designed to provide the best performance (acceleration and consumption) while driving on both flat roads and uphill.
If you have to stop up a hill (traffic lights, traffic jam, etc.) use only the brake to keep
the vehicle still, leaving the engine running at idle speed. Using the engine to keep the vehicle still can cause the clutch to overheat, due to the friction of the clutch mechanism itself against the capstan.
It is therefore recommended to avoid conditions of prolonged clutch slippage (other than those previously indicated) like driving uphill fully laden on steep slopes or starting off with driver and passenger at slopes greater than 25%.
Take the following precautions if the clutch overheats:
1. Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
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Safedriving
Some simple tips are provided below that will enable you to use your vehicle on a daily basis, confidently and safely. Your skill and your mechanical knowledge are the basis of safe riding. We recommend trying out the vehicle in traffic-free zones to familiarise with it.
1. Before riding off, remember to put on your helmet and fasten it correctly.
2.Reduce speed on rough roads and ride with care.
3. After riding on a long stretch of wet road without using the brakes, braking can be
poor at the beginning. Under these conditions, it is a good idea to operate the brakes from time to time.
4. Do not brake hard on wet, dirt or slippery road surfaces.
5. Avoid riding off by mounting the scooter when resting on the support. In any case,
the rear wheel should not be turning when it comes into contact with the ground, in order to avoid abrupt departures.
6. When riding along roads covered by sand, mud, snow mixed with salt, etc. We recommend cleaning the brake disc frequently with a non-corrosive detergent in order to prevent corrosive particles from building up in the holes, which may cause early brake pad wear.
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL­COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN­GEROUS.
CAUTION
IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. ADDING ACCES-
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SORIES AND LUGGAGE CAN REDUCE THE VEHICLE'S STABILITY, PERFORM­ANCE AND SAFETY DURING USE.
WARNING
NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/ OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES­SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB­NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON­DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE.
CAUTION
ANY ELABORATION THAT MODIFIES THE VEHICLE'S PERFORMANCES, SUCH AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID­DEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
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X8 250 i.e.
Chap. 03
Maintenance
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Engineoillevel
Four stroke engine oil is used in the engines in order to lubricate the timing bodies, the bench bearings and the thermal group. An insufficient quantity of oil can seri- ously damage the engine. In all four-stroke engines, a loss of efficiency in oil performance and certain consumption should be considered normal. Consumption can particularly reflect the conditions of use (i.e. when driving at 'full acceleration' all the time, oil consumption increases). The replacement intervals provided for by the maintenance programme are defined depending on the total content of oil in the en­gine and the average consumption measured following standardised methods. In
order to prevent any problems, we recommend checking oil level more fre­quently than indicated in the Scheduled Maintenance table or before setting off on long journeys. The vehicle is, however, equipped with an oil pressure warn­ing light on the instrument panel.
03_01
Engineoillevelcheck (03_01)
Every time the scooter is used, a visual check should be made on the level of the engine oil when the engine is cold. The oil level should be somewhere between the MAX and MIN index marks on the level bar; the check must be made with the scooter upright, resting on the centre stand. If the check is carried out after the vehicle has been used, and therefore with a hot engine, the level line will be lower; in order to carry out a correct check, wait at least 10 minutes after the engine has been stopped so as to get the correct level.
Engineoiltop-up
Any topping up with oil must be carried out after the oil level check by adding oil, but
never exceeding the MAX level. The topping up of the level between MIN and MAX requires approx. 200 cc of oil. Every 5000 km, however, the engine oil level should be checked and topped up, if necessary, at an Authorised Piaggio Service Centre.
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Warninglight(insufficientoilpressure)
The vehicle is equipped with a warning light that comes on when the key is turned to «ON». However, this light should switch off once the engine has been started. If the
light comes on while braking, at idle speed or while turning a corner, it is nec­essary to check the oil level and top it up if required. If after having topped-up the oil, the warning light still comes on while braking, at idle speed or while turning a corner, it will be necessary to take your vehicle to an Authorised Serv­ice Centre.
03_02
03_03
Engineoilchange (03_02, 03_03)
The oil and cartridge filter "C" must be changed after 1,000 km and every 10,000 km at an authorised Piaggio service centre. The engine should be emptied by draining the oil from the drainage cap "B" of the gauze filter on the flywheel side. In order to facilitate the oil drainage, loosen the cap/dipstick. Since a certain quantity of oil re­mains in the circuit still, the top-up should be carried out with around 600 ÷ 650 cc of oil from cap "A". Then start up the scooter, leave it running for a few minutes and switch it off: after five minutes, check the level and if necessary top up without ex- ceeding the MAX. level. The cartridge filter must be replaced at every oil change. For top up and change, use new oil of the recommended type.
WARNING
RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE­QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.
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WARNING
EXCESSIVE OIL LEVEL AT TOP-UPS CAN LEAD TO SCALE FORMATION AND VEHICLE MALFUNCTION.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR OIL CHANGE, CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIP­PED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY.
CAUTION
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE.
Recommended products
eni i-Ride PG 5W-40
Synthetic based lubricant for high-performance four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
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03_04
03_05
Huboillevel (03_04, 03_05)
Check the oil in the rear hub. (oil content ~ 250 cc). To check the rear hub oil level, proceed as follows:
1) Rest the vehicle onto its centre stand, on level ground.
2) Unscrew the dipstick «A», dry it with a clean cloth and then reinsert it screwing it
fully into place.
3) Pull out the dipstick to control that the oil level reaches the second notch from the bottom, as indicated by the arrow in figure, this is the correct level and must remain constant at all times.
4) Screw the dipstick back in, checking that it is correctly locked in place.
N.B. THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK, EXCEPT THE ONE INDI-
CATING THE MAX LEVEL, REFER TO OTHER MODELS BY THE MANUFACTUR­ER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.
CAUTION
RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON­TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.
CAUTION
USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULATIONS IN FORCE.
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CAUTION
AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER, WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.
CAUTION
WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT WITH THE REAR BRAKE DISC.
CAUTION
FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY.
Characteristic
Rear hub oil
250 cc
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03_06
Tyres (03_06)
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
CAUTION
THE USE OF TYRES OTHER THAN THOSE INDICATED MAY CAUSE INSTABIL­ITY. IT IS HIGHLY ADVISABLE TO USE ORIGINAL PIAGGIO TYRES.
Characteristic
Front wheel pressure (basic model)
Front wheel inflation pressure (basic model): 2.0 bar
Front wheel pressure (model with accessories)
Front tyre inflation pressure (model with accessories): 2.3 bar
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Rear tyre pressure - rider
Rear tyre pressure (rider only): 2.2 bar
Rear tyre pressure (rider and passenger):
2.6 bar
03_07
Sparkplugdismantlement (03_07)
Remove the port on the right-hand side panel of the scooter by undoing the clamping screw and using a small screwdriver in the rear recess shown in the figure, then do the following :
1.Disconnect spark plug HV wire cap «A»;
2.Unscrew the spark plug using the wrench supplied;
3. Upon refitting, place the spark plug into the hole at the required angle and tighten
it by hand.
4.Use the wrench only to tighten it;
5.Push cap «A » fully over the spark plug.
6.Refit the flap ensuring that the rear fastener is engaged. WARNING
THE SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. THE SPARK PLUG MUST BE REPLACED EVERY 20,000 KM. USE OF ELECTRONIC CONTROL UNITS OR ELECTRONIC IGNITIONS DIFFERING FROM THOSE REC­OMMENDED CAN SERIOUSLY DAMAGE THE ENGINE.
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N.B. USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR UNSHIELDED
SPARK PLUG CAPS CAN LEAD TO FAULTS IN THE VEHICLE 'S ELECTRICAL SYSTEM.
Electric characteristic
Spark plug
CHAMPION RG4 PHP
Electrode gap
0.7 - 0.8 mm
03_08
Removingthesides (03_08, 03_09, 03_10, 03_11, 03_12, 03_13, 03_14, 03_15, 03_16)
Proceed as follows:
1. Remove the pillion handle by loosening the two top, "A", and two bottom, "B", fixing screws inside the helmet compartment.
2. Loosen the two side-fairing fixing screws, "C".
3. Remove the taillight by loosening the two fixing screws, "D", to be able to remove the flashing turn indicator fixing screws, "I".
4. Loosen the side-faring screw, "E", underneath the turn signal light.
5. Remove the four side screws, "F".
6. Loosen the two screws "G" and hence remove the fairing mid-joining segment (de-
taching the license plate lamp connector), in order to allow for the removal of the underlying fixings "H".
The figure shows the removal of the LHS fairing; the RHS may be removed following the same procedure.
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03_09
03_10
03_11
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03_12
03_13
03_14
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03_15
03_16
Removingtheairfilter (03_16)
Proceed as follows:
1. Remove the LHS fairing;
2. Loosen the screws "A" (two of which have a knob-type head) and remove the air
filter cover.
Airfiltercleaning
1. Wash the sponge with water and mild soap.
2. Dry it with a clean cloth and short blasts of compressed air.
3. Impregnate the sponge with a mixture of 50% petrol and 50% specified oil.
4. Gently squeeze the filtering element, let it drip dry and then refit it.
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CAUTION
IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUT MAINTENANCE CHECKS OF THE AIR FILTER MORE OFTEN TO AVOID DAM­AGING THE ENGINE.
Recommended products
AGIP FILTER OIL
Special product for the treatment of foam filters.
-
03_17
Coolingfluidlevel (03_17, 03_18, 03_19, 03_20)
The engine cooling system is of the forced liquid circulation type. The coolant circuit contains approx. 1.8 litres of coolant consisting of a mixture of 50% demineralised water and glycol ethylene-based antifreeze solution with corrosion inhibitors.
The liquid supplied with the scooter is already mixed and ready for use. For the engine to work properly, the coolant temperature must range between a min-
imum value of 60 °C and a maximum value of 105 °C, as indicated by the instrument "D" on the analogue instrument panel by coloured references. If the pointer enters into the red zone, stop the engine, let it cool down and check the fluid level; if the result is normal, turn to an Authorised Piaggio Service Centre.
The fluid inspection should be carried out every 6,000 km when the engine is cold, following the methods indicated below.
a) Rest the scooter on its centre stand, on flat ground. b) Remove the filler cap cover by loosening the screw shown in the figure. c) Remove the plug from expansion tank "A" by turning it counter clockwise.
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03_18
03_19
03_20
d) Look into the expansion tank: a mark on the plastic part indicates the maximum and minimum reference of the expansion tank.
e) Top up the cooling fluid if the fluid level is below the minimum level margin inside the expansion tank.
The fluid level must always be between MIN and MAX level If the fluid is near the minimum level, proceed with the top-up operation to be carried
out when the engine is cold. If it is necessary to top up the coolant frequently, or if the expansion tank is completely dry, you should look for the cause in the cooling system. It is therefore indispensable to have the cooling system checked at an Authorised Piaggio Service Centre.
The coolant should be replaced every 2 years. For this operation, please contact an
authorised Piaggio service centre. N.B. IF DURING A NON-DEMANDING RIDE THE COOLANT WARNING LIGHT COMES
ON, SHUT OFF THE ENGINE AND ALLOW IT TO COOL DOWN. THEN CHECK THE COOLANT LEVEL; IF THE LEVEL IS NOT CORRECT, CONTACT AN AU­THORISED SERVICE CENTRE.
WARNING
WHENEVER REFITTING THE EXPANSION TANK FILLER CAP, PLEASE ENSURE IT IS CORRECTLY TIGHTENED SO AS TO AVOID LEAKAGE IN THE CIRCUIT.
WARNING
TO AVOID THE RISK OF SCALDING, DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT.
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WARNING
TO PREVENT AVOID HARMFUL FLUID LEAKAGE WHILE RIDING, ENSURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE.
TO ENSURE CORRECT ENGINE OPERATION, KEEP THE RADIATOR GRILLE CLEAN.
Recommended products
AGIP PERMANENT SPEZIAL
Ethylene glycol-based antifreeze fluid with organic inhibition additives. Red, ready to use.
ASTM D 3306 - ASTM D 4656 - ASTM D 4985 - CUNA NC 956-16
03_21
Checkingthebrakeoillevel (03_21)
The front and rear brake fluid reservoirs are both positioned on the handlebar. Proceed as follows:
1. Place the vehicle on its centre stand and make sure the handlebar is centred;
2. Check the fluid through the specific sight glass «C».
A drop in the brake fuel level may be caused by pad wear. Should the level appear to be below the minimum mark, please contact an Authorised Service Centre or Deal- er in order to have the braking system thoroughly checked.
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03_22
Brakingsystemfluidtopup (03_22)
Proceed as follows: Loosen the screw "B" and lift the plastic cover "A" in order to access the brake fluid reservoir. Loosen the two fixing screws and remove the reservoir cover; top-up with the recommended fluid without exceeding the 'MAX.' mark.
This procedure applies to the rear brake pump top-up operation; follow the same pro­cedure for the front brake pump.
Under normal climatic conditions, the fluid must be changed every 20,000 km or any­way every two years.
This operation must be carried out by trained technicians; please contact your nearest
Authorised PIAGGIO Dealer or Service Centre. WARNING
ONLY USE DOT 4-CLASSIFIED BRAKE FLUID. BRAKE CIRCUIT FLUID IS VERY CORROSIVE; MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK.
CAUTION
AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. IN CASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID IS HYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE, IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.
Recommended products
AGIP BRAKE 4
Brake fluid.
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Synthetic fluid SAE J 1703 -FMVSS 116 - DOT 3/4 - ISO 4925 - CUNA NC 956 DOT 4
03_23
Battery (03_23)
To access the battery, proceed as follows:
1. Place the vehicle on its centre stand;
2. Open the saddle, following the previously described procedure;
3. Remove the two fasteners "A" and the cover "B".
The battery is the electrical device that requires the most frequent inspections and diligent maintenance. The main points of maintenance to be observed are as follows:
CAUTION
IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON­NECT THE WIRING WHILE THE ENGINE IS RUNNING. DO NOT TIP THE VEHICLE TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF THE BATTERY ELECTROLYTE.
Useofanewbattery
Make sure that the terminals are connected correctly.
CAUTION
DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM.
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WARNING
USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA­TIONS IN FORCE.
Checkingtheelectrolytelevel
The electrolyte level, which should be checked regularly, must always be at the max­imum level. To reach this level, use only distilled water. Should it become necessary to top up the battery with water too frequently, check the vehicle's electrical system because the battery is being overloaded, causing it to lose power quickly.
CAUTION
ELECTROLYTE CONTAINS SULPHURIC ACID: AVOID CONTACT WITH EYES, SKIN AND CLOTHES. IN CASE OF ACCIDENTAL CONTACT, RINSE WITH ABUN­DANT WATER AND CONSULT A DOCTOR.
Long periods of inactivity
If the vehicle has not been used for long periods, it is necessary to periodically re­charge the battery, bearing in mind that the battery tends to go completely flat within around three months. The battery must be recharged with a current load equal to 1/10 of the battery rated capacity (~ 1A ) for a period not longer than 8 hours. Contact an Authorised Service Centre to carry out this operation safely. When refitting a re­moved battery, make sure that all terminals and the vent pipe are properly connected.
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03_24
Fuses (03_24)
The electrical system is fitted with twelve fuses divided between two fuse boxes, lo­cated in the battery compartment, for the protection of the various circuits in the system.
The chart shows the position and specifications of the fuses in the vehicle.
CAUTION
BEFORE REPLACING A BLOWN FUSE, FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).
FUSE TABLE
Fuse No. 1 Position on fuse holder: 1
Capacity: 30A Protected circuits:Battery charge Location:Battery compartment
(on LHS)
Fuse No. 2 Position on fuse holder: 2
Capacity: 15A Protected circuits: Key-
controlled loads Location:Battery compartment
(on LHS)
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Fuse No. 3 Position on fuse holder: 3
Capacity: 15A Protected circuits: Low Voltage
socket 12V-180W - Electrical fan Starter - Actuators for opening glove box and saddle with buttons on the handlebar - Wiring for antitheft device
Location:Battery compartment (on LHS)
Fuse No. 4 Position on fuse holder: 4
Capacity: 10A Protected circuits: High-voltage
coil - Injector - Fuel pump - Lambda probe
Location:Battery compartment (on LHS)
Fuse No. 5 Position on fuse holder: 5
Capacity: 10A Protected circuits: Helmet
compartment lighting and its telltale light - high-beam headlight and its telltale light
Location:Battery compartment (on LHS)
Fuse No. 6 Position on fuse holder: 6
Capacity: 3 A Protected circuits: Injection ECU
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Location:Battery compartment (on LHS)
Fuse No. 7 Position on fuse holder: 7
Capacity: 7.5A Protected circuits: Immobilizer
led, Clock, Pics Location:Battery compartment
(on RHS)
Fuse No. 8 Position on fuse holder: 8
Capacity: 7.5A Protected circuits: Turn
indicators, Saddle opening control unit
Location:Battery compartment (on RHS)
Fuse No. 9 Position on fuse holder: 9
Capacity: 7.5A Protected circuits: Headlight,
stop light relay, Start up relay Location:Battery compartment
(on RHS)
Fuse No. 10 Position on fuse holder: 10
Capacity: 7.5A Protected circuits: Parking lights,
Front lights, Rear Lights, Licence plate lighting, Horn, Low-beam headlight in "Passing" function
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Location:Battery compartment (on RHS)
Fuse No. 11 Position on fuse holder: 11
Capacity: 7.5A Protected circuits: Electrical fan
relay, Injection loads relay, Immobilizer aerial, Injection ECU
Location:Battery compartment (on RHS)
Fuse No. 12 Position on fuse holder: 12
Capacity: 7.5A Protected circuits:Pics, Antitheft
device, Indicator and low fuel warning light, Water temperature indicator, Oil pressure telltale light
Location: Battery compartment (on RHS)
LIGHT BULBS TABLE
High-beam light bulb Type: HALOGEN (H7)
Power: 12V - 55W Quantity: 1
Low beam bulb Type: HALOGEN (H1)
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Power: 12V - 55W Quantity: 1
Front tail light bulb Type: ALL GLASS
Power: 12V - 5W Quantity: 2
Instrument panel bulb Type: ALL GLASS
Power: 12V - 1.2W Quantity: 4
Clock light bulb Type: ALL GLASS
Power: 12V - 2W Quantity: 1
Front turn indicator bulb Type: ALL GLASS
Power: 12V - 5W Quantity: 2 RHS + 2 LHS
Helmet compartment light bulb Type: CYLINDRIC
Power: 12V - 5W Quantity: 1
Rear turn indicator light bulb Type: ALL GLASS
Power: 12V - 5W Quantity: 2 RHS + 2 LHS
Rear tail light bulb Type: ALL GLASS
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Power: 12V - 5W Quantity: 2
Stop light bulb Type: SPHERICAL
Power: 12V - 10W Quantity: 2
License plate bulb Type: ALL GLASS
Power: 12V - 5W Quantity: 1
12V - 1.2W warning light bulb Type: ALL GLASS
Application: Lighting system
warning light - Full beam headlamp warning light - Open boot warning light - Injection warning light
Quantity: 4
12V - 2W warning light bulbs Type: ALL GLASS
Application:Fuel reserve Quantity: 1 Application: Turn indicators Quantity: 2
12V - 3W warning light bulbs Type: ALL GLASS
Application:Engine oil pressure Quantity: 1
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03_25
03_26
03_27
Frontlightgroup (03_25, 03_26, 03_27)
To remove the rear light assembly, proceed as follows:
1. Remove the mirror cover, fastened by the two top screws and retained by the lower rubber ring joining it to the lower fairing;
2. Remove both driving mirrors by loosening the fixing screws "A" on the right and left hand-side;
3. Loosen the four fixing screws "B" and then remove the headlight cover;
4. Extract the headlight from it housing by loosening the three fixing screws "D";
To reassemble, repeat the operation in the reverse order.
WARNING
HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
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03_28
03_29
Headlightadjustment (03_28, 03_29)
Proceed as follows:
1. Position the unloaded scooter, in running order and with the tyres inflated to the prescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensure that the longitudinal axis of the scooter is perpendicular to the screen;
2. Turn on the headlight and check that the borderline of the projected light beam should be lower than 9/10 of the distance from the ground to the centre of the vehicle's headlight, and higher than 7/10;
3. If not, adjust the projection by turning the central screw «A» set inside the glove box.
N.B. THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-
GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE­HICLE IS USED.
03_30
Frontdirectionindicators (03_30, 03_31, 03_32)
To replace a burst bulb:
1. Remove the driving mirrors, by lifting the cover and loosening the two screws "A" on both sides.
2. Remove the front turn indicator light assembly cover, by loosening the four fixing screws "B".
3. By loosening the two fixing screws "C" remove the turn indicator light; To reassemble, repeat the operation in the reverse order.
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03_31
03_32
WARNING
HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
03_33
Rearopticalunit (03_33, 03_34)
Open the rear flap (boot door), loosen the two fixing screws, "D", and remove the taillight assembly from its housing.
Follow this procedure to remove the bulbs: Side lights - Snap-on central bulb " A" Stop lights - Side bulbs "B" in bayonet socket making a 30° clockwise turn.
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03_34
Rearturnindicators (03_34)
Loosen the two screws "G" and detach the plastic bulb socket; Detach the bulb rubber socket and remove the bulb by disengaging the joint.
03_35
Numberplatelight (03_35)
Loosen the two screws "G" and detach the plastic bulb socket; Detach the bulb rubber socket and remove the bulb by disengaging the bayonet joint.
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03_36
Helmetcompartmentlightingbulb (03_36)
Open the rear compartment and insert a small plain slot screwdriver in the lateral notch to detach the snap-on glass «D», then replace the bulb.
03_37
Rear-viewmirrors (03_37)
The mirrors can be set to the desired position by adjusting the mirror frame.
Frontandreardiscbrake
The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system. In this case, mainly due to the importance of brakes to guarantee safe riding conditions, the vehicle should be taken to an Authorised Service Centre or Dealer.
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CAUTION
BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE. CAUTION
HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER, IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK­ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF­TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. IN OR­DER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY WHEN RIDING IN THESE ROAD CONDITIONS.
Puncture
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting in a greater steering safety. In the event of a puncture, an emergency repair can be carried out using an "inflate and repair" spray can. For a final repair, take your vehicle
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to an Authorised Service Centre or Dealer. The replacement of a tyre involves re- moving the wheel in question. Take your vehicle to an Authorised Service Centre
or Dealer for these operations. CAUTION
TO USE THE "INFLATE AND REPAIR" SPRAY CAN PROPERLY, FOLLOW THE INSTRUCTIONS ON THE PACKAGING.
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
03_38
delveicolo (03_38)
We recommend carrying out the following operations:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. With engine off and piston at the bottom dead centre, remove the spark plug, add
1÷2 cm³ of oil through its hole (larger amounts are dangerous for the engine itself). Operate the starter button 1-2 times for roughly 1 second to turn the engine over slowly, then insert the spark plug again;
3. Drain all the fuel from the scooter; spread antirust grease on the uncoated metal parts; keep the wheels lifted above the ground by resting the chassis on two wooden wedges;
4. As regards the battery, follow the instructions in the «Battery» section.
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Recommended products
eni i-Ride PG 5W-40
Synthetic based lubricant for high-performance four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
Cleaningthevehicle
Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces. Once softened, sponge off mud and dirt using a car body sponge soaked in a car body shampoo and water solution (2-4% of car shampoo in water). Then rinse with abundant water, and dry with a shammy cloth. For the engine exterior, use petrol, a brush and clean cloths. Petrol can damage paintwork. Remember that any polishing with silicone wax must always be preceded by washing.
CAUTION
DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
CAUTION
THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO:
• ONLY USE A FANLIKE SPRAY JET.
• DO NOT HOLD THE NOZZLE NEARER THAN 2 FT (60 CM) FROM THE VEHICLE.
• DO NOT USE WATER AT TEMPERATURES OVER 100°F (40ºC).
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• DO NOT USE HIGH-PRESSURE WATER JETS.
• DO NOT STEAM WASH.
• DO NOT AIM THE JET AT: THE ENGINE, THE WIRING, THE COOLING SLITS ON THE TRANSMISSION OR SCROLL COVERS.
CAUTION
NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USE CLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES, IN ORDER NOT TO DAM­AGE THE LUSTRE FINISH OR ALTER THEIR MECHANICAL PROPERTIES. US­ING SILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DE­PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN­TRE.
STARTING FAILURE
Emergency switch in «OFF» Set the switch back to «ON» Fuse blown Replace the blown fuse and have
the vehicle checked by an
Authorised Service Centre.
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IGNITION PROBLEMS
Faulty spark plug Contact an Authorised Service
Centre.
Faulty ignition / injection control unit.
Contact an Authorised Service
Centre.
Faulty coil. Due to the presence of high voltage, this check should only be carried out by an expert.
Contact an Authorised Service
Centre.
LACK OF COMPRESSION
Loose spark plug. Screw in the spark plug tightly Cylinder head loose, piston gas
rings worn.
Contact an Authorised Service
Centre.
Valve stuck Contact an Authorised Service
Centre.
HIGH CONSUMPTION AND LOW PERFORMANCE
Air filter blocked or dirty. Clean with water and shampoo and
impregnate with petrol and specific oil («Air filter removal» section)
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INSUFFICIENT BRAKING
Greasy disc. Worn pads. Faulty braking system. Presence of air in the front and rear brake circuit.
Contact an Authorised Service
Centre.
INEFFICIENT SUSPENSION
Shock absorber fault, oil leak, end buffers damaged; shock absorber preloading incorrectly set
Contact an Authorised Service
Centre.
AUTOMATIC TRANSMISSION PROBLEMS
CVT rollers and/or drive belt damaged
Contact an Authorised Service
Centre.
STAND DOES NOT RETURN TO POSITION
Presence of dirt Clean and grease
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X8 250 i.e.
Chap. 04
Technicaldata
77
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04_01
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X8 250 I.E.TECHNICAL DATA
Electronic ignition inductive, high efficiency
integrated with the injection system, with variable timing and separate HV coil.
Fuel system throttle body diam. 32 mm and
single injector
Transmission With automatic expandable pulley
variator with torque server, V belt, self-ventilating automatic centrifugal dry clutch, gear reduction unit and transmission housing with forced air circulation cooling.
Lubrication Engine lubrication with lobe pump
(inside crankcase), chain-driven, with double filter: mesh and paper.
Cooling Forced fluid circulation, with
engine driven pump; 3-way thermostat to pump intake.
Exhaust muffler absorption type, with a 3-way
catalytic converter.
Front suspension Hydraulic telescopic fork with Ø 35-
mm stem
Rear suspension Single arm with two double-acting
hydraulic shock absorbers and preloading adjustment in 4 positions.
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Front wheel alloy rim: 14'' x 3.50 Rear wheel Alloy rim: 12"x3.00 Front tyre Without inner tube: 120/70-14" 55P Rear tyre Without inner tube: 130/70-12" 62P Front brake Ø 260mm disc brake with hydraulic
control activated by handlebar right-side lever.
Rear brake Ø 240-mm disc brake with
hydraulic control operated by the
handlebar left-side lever. Chassis Tubular and steel sheets. Max. speed 125 km/h Maximum load 180 kg. Kerb weight 165 kg Air filter Sponge, impregnated with mixture
(50% SELENIA Air Filter Oil and
50% unleaded petrol). Fuel tank capacity Tank capacity: ~12 l (approximate
value) Fuel reserve ~ 2.5 litres (approx. value) Cooling circuit Capacity: ~ 2.0 l Rear hub oil 250 cc
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X8 250 I.E.ENGINE SPECIFICATIONS
Engine Single-cylinder, four-stroke Bore x stroke 72 x 60 mm Engine capacity 244.29 cm³ Compression ratio 10.5 - 11.5 : 1 Ignition advance (before TDC) variable (integrated into the ignition
system) Spark plug CHAMPION RG 4 PHP Valve clearance intake: 0.10 mm
discharge: 0.15 mm Engine oil Capacity: 1.3 l (dry); 1.2 l (when
changing oil and filter)
04_02
Toolkit (04_02)
One box-spanner; one lever for box-spanner; one twin screwdriver; one 13-mm flat wrench; one special spanner for adjusting the rear shock absorbers one plastic gripper for removing the fuses.
The tools are stored under the saddle in the compartment provided. To open it, release the catch shown in the figure.
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X8 250 i.e.
Chap. 05
Sparepartsanda
ccessories
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05_01
05_02
Warnings (05_01, 05_02)
WARNING
TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER­FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS.
WARNING
IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OF NON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
WARNING
PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG­NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL TO CON­TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE AND FIT ACCESSORIES CORRECTLY. THE USE OF NON-ORIGINAL ACCES­SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER.
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WARNING
NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/ OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES­SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB­NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON­DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.
WARNING
BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN­ICAL ANTITHEFT DEVICE ON THE VEHICLE (U-SHAPED PADLOCK, DISC BLOCK, ETC.).
MAINLY NEAR THE BRAKE PIPES, TRANSMISSIONS AND/OR ELECTRIC CA­BLES, AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTITHEFT DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN SERIOUSLY DAMAGE ITS COMPONENTS, COMPROMISE THE CORRECT FUNCTIONING OF THE VEHICLE AND USERS' SAFETY.
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5 Sparepartsandaccessories
Page 86
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X8 250 i.e.
Chap. 06
Scheduledmaint
enance
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06_01
Scheduledservicingtable (06_01)
Adequate maintenance is fundamental to ensuring long-lasting, optimum operation and performance of your vehicle.
To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it.
It is indispensable to have your vehicle serviced to the prescribed intervals of time, even if you have not reached the predicted mileage. Punctual vehicle servicing is necessary for the correct use of the guarantee. For all further information regarding the Guarantee application modes and the execution of the "Programmed Mainte­nance" refer to the "Guarantee Booklet".
SCHEDULED MAINTENANCE TABLE
km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60
Roller bearing - Driven pulley L L L L L L
Safety fasteners I I I I I
Spark plug R R R
Driving belt I R I R I R
Throttle control A A A A A A A
Air filter C C C C C C
Oil filter R R R R R R R
Valve clearance A A A
Electrical system and battery I I I I I I I
Brake fluid * I I I I I I I
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km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60
Coolant * I I I I I I I
Engine oil R I R I R I R I R I R I R
Hub oil R I R I R I R
Brake pads I I I I I I I I I I I I I
Sliding shoes / CVT rollers R R R R R R
Tyre pressure and wear I I I I I I I
Vehicle road test I I I I I I I
Suspension I I I I I I I
Steering A A A A A A A
I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY. C: CLEAN, R: REPLACE, A: ADJUST, L: LUBRICATE
* Replace every 2 years
RECOMMENDED PRODUCTS TABLE
Product Description Specifications
AGIP GEAR SAE 80W-90 Lubricant for gearboxes and transmissions. API GL-4 eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance
four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
AGIP FILTER OIL Special product for the treatment of foam
filters.
-
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6 Scheduledmaintenance
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Product Description Specifications
AGIP GP 330 Water repellent springy calcium spray grease. R.I.D./A.D.R. 2 10°b) 2 R.I.Na. 2.42 - I.A.T.A.
2 - I.M.D.G. class 2 UN 1950 Pag. 9022 EM 25-89
eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance
four-stroke engines.
JASO MA, MA2 - API SL - ACEA A3
AGIP BRAKE 4 Brake fluid. Synthetic fluid SAE J 1703 -FMVSS 116 - DOT
3/4 - ISO 4925 - CUNA NC 956 DOT 4
AGIP PERMANENT SPEZIAL Ethylene glycol-based antifreeze fluid with
organic inhibition additives. Red, ready to use.
ASTM D 3306 - ASTM D 4656 - ASTM D 4985
- CUNA NC 956-16
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TABLE OF CONTENTS
B
Battery: 57
C
Checks: 28 Clock: 10
F
Fuses: 59
I
Identification: 24
K
Keys: 14
M
Maintenance: 41
P
Puncture: 70
R
Refuelling: 28
S
Stand: 36
T
Toolkit: 81 Tyres: 47
V
Vehicle: 7
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The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged,
Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers
necessary to improve the product or which are required for manufacturing or construction reasons.
Not all versions/models shown in this publication are available in all countries. The availability of each model should be checked at the official PIAGGIO sales network.
© Copyright 2012 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com
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