Warnings, and Notes
3 Directions for Use6
4 Mechanical Instructions22
5 Service Modes, Error Codes, and Faultfinding 26
6 Block Diagrams, Testpoint Overview, and
Waveforms
Wiring Diagram33
Block Diagram LSP Supply and Deflection34
Testpoint Overview LSP and CRT35
Block Diagram Video36
Testpoint Overview SSB37
Block Diagram Audio38
2
I
C Overview39
Supply Lines Overview40
7 Circuit Diagrams and PWB layoutsDiagram PWB
Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
SSB: HOP(Diagram B4) 6164-73
SSB: Audio Demodulator(Diagram B6) 6264-73
SSB: Painter Control(Diagram B7) 6364-73
Side I/O Panel(Diagram D) 7475
CRT Panel(Diagram F)7677
DC-Shift Panel(Diagram G) 7878
VDAF + 2nd Orders(Diagram I)7980
Mains Switch FL9 Styling(Diagram J)8182
Mains Switch PV2 Styling)(Diagram J)8383
HD Jack Panel: Control(Diagram N1) 8487-89
HD Jack Panel: Inputs/Outputs (Diagram N2) 8587-89
HD Jack Panel: Sync Slicer(Diagram N3) 8687-89
HD Jack Panel: Matrix(Diagram N4) 8687-89
Side I/O Panel(Diagram O) 9091
Top Control Panel PV2 Styling (Diagram P)9293
Top Control Panel PV0 Styling (Diagram P)9294
8 Electrical Alignments95
9 Circuit Descriptions100
List of Abbreviations114
IC Data Sheets116
10 Spare Parts List118
11 Revision List126
Published by RB 0370 Service PaCEPrinted in the NetherlandsSubject to modificationEN 3122 785 13870
EN 2EM1.1A AA1.
Technical Specifications, Connections and Chassis Overview
1.Technical Specifications, Connections and Chassis Overview
1.1Technical Specifications
1.1.1Reception
Tuning system: PLL
Color systems (off-air): PAL B/G/D/K/I/M/N,
Sound systems: FM/FM,
: 2SC B/G,
: NICAM B/G/D/K/I/L
A/V connections: PAL B/G,
Channel selections: 100 channels,
1 - Audio L (0.5 Vrms / 10 kohm) jq
2 - Audio R (0.5 Vrms / 10 kohm) jq
Audio / video
- - Video 1 Vpp / 75 ohm jq
- - Audio L (0.5 Vrms / 10 kohm) jq
- - Audio R (0.5 Vrms / 10 kohm) jq
- - Headphone
(3.5mm) (32 - 2000 ohm / 10 mW) rt
Rear Connections
Y
75
9
SERVICE
CONNECTOR
(COMPAIR)
RGB
MONITOR
OUT
AUDIO
Pb
Pr
VIDEO 2FH - 480p/1080i
V
L
R
AV3 IN
AV1
AV2
IN
IN
Y
Pb
PrLRLR
L
R
CL 36532061_043.eps
VIDEO
AUDIO
S-VIDEO
030903
Figure 1-2 Rear View
Technical Specifications, Connections and Chassis Overview
1.3Chassis Overview
EN 3EM1.1A AA1.
&
SIDE I/O PANEL
OD
JACK HIGH
N
DEFINITION INTERFACE
Figure 1-3 PWB location
TOP CONTROL PANEL
TOP CONTROL PANEL
SMALL SIGNAL BOARD
MAINS SWITCH (PV2 & FL9)
LARGE SIGNAL PANEL
VDAF + 2nd ORDERS PANEL
(styling FL9)
(styling PV2)
CRT/SCAVEM PANEL
DC-SHIFT (optional)
CL 36532061_042.eps
or
020903
P
P
P
P
F
B
P
J
A
G
I
EN 4EM1.1A AA2.
Safety and Maintenance Instructions, Warnings, and Notes
2.Safety and Maintenance Instructions, Warnings, and Notes
2.1Safety Instructions
Safety regulations require that during a repair:
•Due to the chassis concept, a very large part of the chassis
(including horizontal and vertical deflection) is 'hot.'
Connect the set to AC power via an isolation transformer.
•Safety components, indicated by the symbol h, must be
replaced with original PCEC components.
•Wear safety goggles when you replace the CRT.
Safety regulations require that after a repair, you must return
the set in its original condition. Pay particular attention to the
following points:
•General repair instruction: as a strict precaution, we advise
you to resolder the solder connections through which the
horizontal deflection current is flowing, in particular:
1. All pins of the line output transformer (LOT.)
2. Flyback capacitor(s.)
3. S-correction capacitor(s.)
4. Line output transistor.
5. Pins of the connector with wires to the deflection coil.
6. Other components through which the deflection current
flows.
Note: This resoldering is advised to prevent bad connections
due to metal fatigue in solder connections and is therefore only
necessary for television sets more than two years old.
•Route the wire trees and EHT cable correctly and secure
them with the mounted cable clamps.
•Check the insulation of the AC power cord for external
damage.
•Check the strain relief of the AC power cord for proper
function, to prevent the cord from touching the CRT, hot
components, or heat sinks.
•Check the electrical DC resistance between the AC plug
and the secondary side (only for sets that have an isolated
power supply.) To do this:
1. Unplug the AC power cord and connect a wire between
the two pins of the AC plug.
2. Set the AC power switch to the “on” position (keep the
AC power cord unplugged.)
3. Measure the resistance value between the pins of the
AC plug and the metal shielding of the tuner or the
aerial connection of the set. The reading should be
between 4.5 Mohm and 12 Mohm.
•Check the cabinet for defects, to prevent the customer from
touching any inner parts of the television set.
2.2Maintenance Instructions
It is recommended to have a maintenance inspection carried
out by qualified service personnel. The interval depends on the
usage conditions:
•When the set is used under normal circumstances, for
example in a living room, the recommended interval is
three to five years.
•When the set is used in an environment with higher dust,
grease or moisture levels, for example in a kitchen, the
recommended interval is one year.
•The maintenance inspection includes the following actions:
1. Perform the “general repair instruction” noted above.
2. Clean the power supply and deflection circuitry on the
chassis.
3. Clean the picture tube panel and the neck of the picture
tube.
2.3Warnings
•In order to prevent damage to ICs and transistors, avoid all
high voltage flashovers. In order to prevent damage to the
picture tube, use the method shown in Fig. 2-1 to discharge
the picture tube. Use a high voltage probe and a multimeter
(position Vdc.) Discharge until the meter reading is 0 V
(after approx. 30s.)
V
Figure 2-1 Discharge picture tube
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD. w) Careless handling
during repair can reduce life drastically. When repairing,
make sure that you are connected with the same potential
as the mass of the set by a wristband with resistance. Also
keep components and tools at this potential.
connection box, extension cable, and ground cable)
4822 310 10671.
– Wristband tester 4822 344 13999.
•Together with the deflection unit and any multi-pole unit,
flat square picture tubes form an integrated unit. The
deflection and the multi-pole units are set optimally at the
factory. Adjustment of this unit during repair is therefore not
recommended.
•Be careful during measurements in the high voltage
section and on the picture tube.
•Never replace modules or other components while the unit
is switched “on.”
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.4Notes
2.4.1 General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending
on the area of circuitry being tested.
•The voltages and waveforms shown in the diagrams are
indicative. Measure them in the Service Default Mode with
a color bar signal and stereo sound (L: 3 kHz, R: 1 kHz;
unless stated otherwise) and picture carrier at 61.25 MHz
(NTSC, channel 3.)
•Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the
voltages in the power supply section both in normal
operation (G) and in standby (F.) These values are
indicated by means of the appropriate symbols.
•The picture tube panel has printed spark gaps. Each spark
gap is connected between an electrode of the picture tube
and the Aquadag coating.
CL96532156_040.eps
140501
Safety and Maintenance Instructions, Warnings, and Notes
•The semiconductors indicated in the circuit diagram and in
the parts lists are interchangeable per position with the
semiconductors in the unit, irrespective of the type
indication on these semiconductors.
•DOLBY, the double D symbol and PRO LOGIC are
trademarks of Dolby Laboratories Licensing Corporation.
Manufactured under license from Dolby Laboratories
Licensing Corporation.
Figure 2-2 Dolby Pro Logic Symbol
2.4.2Schematic Notes
•All resistor values are in ohms and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kOhm).
•Resistor values with no multiplier may be indicated with
either an "E" or an "R" (e.g. 220E or 220R indicates 220
Ohm).
•All Capacitor values are expressed in Micro-Farads (µ =
-6
x10
), Nano-Farads (n = x10-9), or Pico-Farads (p = x10
12
).
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An "asterisk" (*) indicates component usage varies. Refer
to the diversity tables for the correct values.
•The correct component values are listed in the Electrical
Replacement Parts List. Therefore, always check this list
when there is any doubt.
EN 5EM1.1A AA2.
-
2.4.3Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions - reactions that are best avoided. Before reaching
into a powered TV set, it is best to test the high voltage
insulation. It is easy to do, and is a good service precaution.
•Before powering up the TV set with the back cover off
(or on a test fixture), attach a clip lead to the CRT DAG
ground and to a screwdriver blade that has a well insulated
handle. After the TV is powered on and high voltage has
developed, probe the anode lead with the blade, starting at
the case of the High Voltage Transformer (flyback - IFT.)
Move the blade to within two inches of the connector of the
CRT. If there is an arc, you found it the easy way, without getting a shock! If there is an arc to the
screwdriver blade, replace the part which is causing the
problem; the High Voltage Transformer or the lead (if it is
removable.
EN 6EM1.1A AA3.
3
S
AFETY
I
NFORMATION AND
U
SEFUL
T
IPS
Safety Information
• Disconnect mains plug when :
– the red light below the TV screen is flashing continuously.
– a bright white line is displayed across the screen.
– cleaning the TV screen. Never use abrasive cleaning agents. Use a slight damp chamois
leather or soft cloth.
– there is a lightning storm.
– the set is left unattended for a prolonged period of time.
• No naked flame sources, such as lighted candles, should be placed on top of the TV or
in the vicinity.
• Do not place your TV set under direct sunlight or heat.
• Leave at least 5 cm around each side of TV set to allow for proper ventilation.
• Avoid placing your set (e.g. near the window) where it is likely to be exposed to rain
or water.
• No objects filled with liquids should be placed on top the TV so as to avoid dripping
or splashing of liquids on the set.
Useful Tips
• Do not leave your set on standby mode for a prolonged period of time. Switch off set
to allow it to be demagnetised. A demagnetised set supports good picture quality.
• Do not shift or move the set around when it is switched on. Uneveness in colour in
some parts of the screen may occur.
• Never attempt to repair a defective TV yourself. Always consult a skilled service
personnel.
Recycling Directive – To minimise harm to the environment, the batteries
supplied with the TV set do not contain mercury or nickel cadmium. If possible,
when disposing of batteries, use recycling means available to you. Your TV set
uses materials which are reusable or which can be recycled. To minimise the
amount of waste in the environment, specialist companies recover used sets for
dismantling and collection of reusable materials (contact your dealer).
3.Directions for Use
Directions for Use
ONTENTS
C
F
O
ABLE
T
Thank you for purchasing this televison set. You are now the proud owner
of a PHILIPS TV set which promises full value to you as a customer.
Please read the instruction manual carefully and thoroughly to help you
install and operate your TV set.
Introduction
Basic Installation/Functions
Hooking Up Your TV (Basic Connection) ............................................................................... 5
the various screen formats and select the format of your
Enter the FEATURES menu and select FORMAT by the
Definition of Screen Formats
AUTO mode
When AUTO format is selected, it will select the correct screen format provided
choice.
the specific signals are transmitted with the programmes.
4:3 Mode
This picture is reproduced in 4:3 format and a black band is
displayed on either side of the picture.
Zoom 14:9 Mode
This picture is enlarged to 14:9 format, a thin black band
remains on both sides of the picture. The
buttons allow you to move the image up or down.
Zoom 16:9 Mode
This picture is enlarged to 16:9 format. This mode is
recommended when displaying pictures which have black
bands at the top and bottom (letterbox format). The
¸
¸
and
˚
and
˚
buttons allow you to move the image up or down.
¸
Subtitle Zoom Mode
This mode is use to display 4:3 pictures using the full surface of
and
the screen leaving the subtitles visible. The
buttons allow you to move the image up or down.
Superwide Mode
This mode is use to display 4:3 pictures using the full surface of the
screen by enlarging the sides of the picture. The
buttons allow you to move the image up or down.
Widescreen Mode
This mode restores the correct proportions of pictures transmitted
in 16:9 using full screen display. If you display a 4:3 picture in this mode,
it will be enlarged horizontally.
28
EN 20EM1.1A AA3.
31
S
MART
P
ICTURE AND
S
MART
S
OUND
C
ONTROL
SMART PICTURE feature offers you a choice of 5 picture settings, namely, RICH,
NATURAL, SOFT, PERSONAL and MULTIMEDIA.
SMART SOUND feature offers you a choice of 4 sound settings, namely, THEATRE,
MUSIC, VOICE and PERSONAL.
Press (SMART PICTURE) or (SMART SOUND) button repeatedly to cycle
through the settings to select your desired mode.
Definition of Picture Settings
PERSONAL: Picture settings are set to your
preference.
RICH: Emphasize very vibrant colours.
(Suitable for AV mode in brightly-lit
room)
NATURAL: Emphasize original colours.
SOFT: Emphasize “warm” colours.
(Suitable for dimly-lit room condition
and gives cinema-like effect when light
is switched off).
MULTIMEDIA : Emphasize “soft” colours. (Suitable for
playing computer games, surfing, etc.)
Note : The PERSONAL setting is the setting that you
set up using the Picture menu in the main menu. This
is the only setting in the Smart Picture settings that
can be changed. All the other settings are pre-set at
the factory.
Definition of Sound Settings
PERSONAL : Sound settings are set to your
preference.
VOICE: Emphasize high tone. (Treble boosted)
MUSIC: Emphasize low tone. (Bass boosted)
THEATRE: Emphasize sensation to action.
(Bass and Treble boosted)
PERSONAL
RICH
NATURAL
SOFT
MULTIMEDIA
PERSONAL
VOICE
MUSIC
THEATRE
Directions for Use
EATURE
F
UTE
M
LUE
B
SING THE
U
OFF
É
•
ROTATION
PICTURETIMER•SOUNDACTIVE CTRL
FEATURESCHILD LOCK
INSTALLFORMAT
É
▼
▲
•
•
•
¸
MENU
and press the (CURSOR DOWN) button
Blue Mute feature indicates to you the absence of signalwhen the TV screen turns blue. To
activate the Blue Mute feature, select the “ON” option in the Blue Mute menu.
How to access the Blue Mute function
repeatedly until FEATURES is selected.
1. Press the (MENU) button to enter main menu
▲
ACTIVE CTRL
CHILD LOCK
FORMAT•ROTATION
BLUE MUTE
Ñ
•
•
•
FEATURES
˙
2. Press the (CURSOR RIGHT) button to
¸
repeatedly until BLUE MUTE is selected.
enter FEATURES menu.
3. Press the (CURSOR DOWN) button
FEATURES
˙
4. Press the (CURSOR RIGHT) button
ON
É
•
▲
ACTIVE CTRL
CHILD LOCK
FORMAT•ROTATION
BLUE MUTE
Ñ
•
•
•
m
to select ON option to activate the Blue Mute
function.
5. Press the (OSD) button to exit menu from screen.
30
Directions for Use
33
Press button
Result on screen
U
SING THE
T
ELETEXT
7HoldNot applicable.
8InterruptNot applicable.
9Selecting a For a teletext page with sub-pages,
sub-pagepress the Cursor Left or Right
button to access the previous sub-
page or the next subpage.
9
10 Reveal/Press the button once to reveal
Concealhidden information (solutions to
puzzles, riddles, etc). Press the
button the second time to conceal
information. This button is applicable
only to teletext page with puzzles,
riddles, etc.)
How to select your favourite page
This feature allows you select 4 of your favourite or most commonly viewed page and stored
them in the favourite page selection. You can then access directly your favourite page by the
colour buttons without having to key in the page number.
1. Press the TELEXTEXT ON/OFF) button to enter teletext mode.
2. Press the (MENU) button to enter favourite page selection. Note : The colour
alphabets at the bottom of the screen is now changed to page numbers.
3. Key in your favourite page by the (DIGIT 0 -9) buttons.
4. Press the (OSD) button to highlight pager numbers.
5. Select the colour button on your remote control you want your favourite page to be stored.
6. Repeat step 3 to 5 to select and store other favourite pages.
7
899
10
MENU
m
EN 21EM1.1A AA3.
ELEXTEXT
T
SING THE
U
Result on screen
If a TV channel broadcast contains teletext information, each channel that broadcasts
teletext transmits a page (index page) with information on how to use the teletext system,
usually on page 100. The system transmitted is indicated in the option line at the bottom
of the screen.
andteletext display. (A channel in which
Press button
1 On/Off teletextPress the button once to switch on
the TV programme.
Press the button the third time
to exit teletext mode.
displayed at the top left hand corner
of the screen. When the teletext
page is located, the counter stops
searching. If the counter keeps
Superimposeteletext is being transmitted must be
teletext pageselected).
over TVPress the button the second time
programmesuperimpose the teletext page over
5
6
4
teletext page(3 digits). The page number is
2 Selecting aKey in the required teletext page
3
1
searching, it means that the page is
not available for selection. If you
make a mistake in keying the page
number, you have to complete
keying the 3-digit number before
re-keying the correct page number.
a teletextdisplay the next page and the
pageCURSOR DOWN button to
3 AccessingPress the CURSOR UP button to
2
display the previous page.
view the top half of the page.
Press the button the second time to
enlarge and view the bottom half of
the page. Press the button the third
time to return to normal size page.
32
an item oraccess directly an item or
correspondingcorresponding pages.
pages
4 Direct Access to The 4-colour buttons allow you to
5 Main IndexNot applicable.
6 EnlargePress the button once to enlarge and
EN 22EM1.1A AA4.
Mechanical Instructions
4.Mechanical Instructions
Index of this chapter:
1. Service connector
2. Set Disassembly
3. Service Positions
4. Assembly / Board Removal
5. Set Reassembly
Note: Figures below can deviate slightly from the actual
product, due to different set designs.
4.1Service Connector (for ComPair)
To perform service diagnostics with ComPair, it is not
necessary to disassemble the set. You simply have to connect
the ComPair interface box with the appropriate cable, to the
service connector. This connector is located on the rear of the
set behind a small plastic cover plate (see figure below.) Then
start the ComPair program (see chapter 5.)
4.2Set Disassembly
Follow the disassembly instructions below.
4.2.1Back Cover Removal
3
4.3.1 Control-Jack-High-Definition-Interface Panel Solder Side
2
1
4
4
3
2
CL 26532072_013.eps
140602
Figure 4-2 Service position 1
To remove or access the “Control-Jack-High-DefinitionInterface” panel, do the following:
1. Remove screw [1.]
2. To release the peg, push it toward the CRT [2.] At the same
time use a screwdriver to release the clamp at the right side
of the bracket.
3. Now, pull the complete module away from the LSP [3.] It
hinges in the LSP bracket.
4. To remove the panel, remove the four panel screws [4.]
1
Figure 4-1 Rear Cover Removal
Warning: Disconnect the mains power cord before you remove
the back cover.
To access the electronics of the set, you must remove the back
cover:
1. Remove the screws [1] of the rear jack panel cover plate.
2. Remove the remaining screws [2] at the two sides, and the
top of the back cover.
3. Remove the back cover. Make sure that wires and cables
are not damaged while removing the cover.
4. Remove the rear jack panel cover plate by removing
screws [3.] Pull the plate backwards.
4.3Service Positions
This chassis has several predefined service positions, for
better accessibility. They are explained below in more detail.
CL 26532072_012.eps
180602
12
4.3.2 LSP Component Side
SSB - bracket
SSB
1
2
LOT - bracket
LSP
1
2
Bottom tray
CL 26532072_018.eps
180602
Figure 4-3 Service position 2
To better access the component side of the LSP, do the
following (see figure above):
1. Remove the LSP bracket from the bottom tray by pulling it
backwards.
2. Hook the bracket in the first row of holes of the bottom tray.
In other words, reposition the bracket from [1] to [2.]
Mechanical Instructions
EN 23EM1.1A AA4.
4.3.3LSP Solder Side
2
4
Figure 4-4 Service position 3
5. Now you can remove the complete bracket. Push it, at the
height of the LSP-bracket, towards the CRT [6] and lift it out
of the LSP-bracket [7.]
1
1
1502
SSB
3
2
2
3
CL 26532072_014.eps
180602
CL 26532072_016.eps
140602
Figure 4-6 SSB removal (part 2)
To access the bottom side (solder side) of the LSP, do the
following (see figure above):
1. Remove the DAF module (see paragraph “DAF Assembly/
Panel” below.)
2. To disconnect the degaussing coil from the LSP, remove
the cable from connector 1502 [1.]
3. Release the wires from their clamps to make room to
reposition the LSP.
4. Turn the LSP 90 degrees clockwise [2], and place it in the
hole at the left side of the bottom tray [3.]
4.3.4Small Signal Board (SSB)
There is no predefined service position for the SSB. Most test
points are located on the A-side (the side that faces the tuner.)
If you have to replace ICs, you must take the complete SSB
module out of the SIMM-connector.
To access the SSB test points, do the following:
3
2
2
5
4
4
1
6
6
7
3
7
Figure 4-5 SSB removal (part 1)
1. Put the LSP in service position 2 (as described above.)
2. Remove the fixation screw, which holds the SSB-bracket
[1.]
3. Release the clamping jaw at the top of the SSB bracket [2]
and [3.]
4. Push the two clamping lugs outwards, and pull the top of
the bracket at the same time upwards [4] and [5.]
CL 26532072_015.eps
180602
1. Push the top of the SSB toward the LOT [1.]
2. Due to the pressure, the two metal clamps at both sides of
the SIMM-connector will release [2.]
3. Take the complete SSB out [3.]
2
1
1
Figure 4-7 SSB removal (part 3)
1. Once you have taken out the SSB, remove the A-side
shielding [2.] Sometimes it is necessary to unsolder some
solder tags before doing this [1.]
2. Replace the SSB module in the SIMM-connector in reverse
order.
Notes:
•For better access to the SSB, it is possible to order an
“extension board,” which is part number 9965 000 05769.
•If it is necessary for measurements, you can put the LSP in
“service position 3” (as described above.)
4.4Assembly / Board Removal
Sometimes, it may be necessary to swap a complete assembly
or Circuit Board Assembly (CBA.) This procedure is explained
below.
SDM (4006)
SAM (4005)
CL 16532044_008.eps
090501
EN 24EM1.1A AA4.
Mechanical Instructions
4.4.1Top Control Assembly/Panel
CL 96532023_009.ai
Figure 4-8 Top control assembly
1. Remove the two fixation screws.
2. Pull the board backward.
4.4.2Side-I/O Assembly and Panel
230399
4.4.3 Mains Switch Assembly/Panel
N
P
P
N
CL 96532023_010.ai
Figure 4-10 AC Power Switch / LED Panel
1. Release the fixation clamps by pushing them upward [1.]
2. At the same time, pull the complete assy backward [2.]
Note: Be aware that the degaussing coil may hamper this.
3. Now release the two fixation clamps [3], in order to remove
the print from its bracket [4.]
Note: If necessary, you can replace the light guide.
230399
CL 96532099_030.eps
200999
Figure 4-9 Top control assembly
1. Remove the fixation screws
2. Pull the assembly backward.
3. Release the cable from its clamp.
4. Release the two clamps on the front side of the bracket (the
board hinges at the back side.)
5. Remove the board from the bracket.
4.4.4 DAF Assembly/Panel
1
2
4
4
3
3
CL 16532044_011.eps
Figure 4-11 DAF module
1. Remove the screw [1] (if present.)
2. Push the clamp [2] down, and, at the same time, pull the
complete bracket away from the CRT [3.] The module is
now free from the LSP bracket.
3. Release the clamps [4], in order to remove the board from
its bracket.
4.4.5 Small Signal Board (SSB)
See section “Small Signal Board (SSB)” above.
150501
4.4.6Large Signal Panel (LSP)
1. Remove the SSB (see paragraph “Small Signal Board
(SSB)” above.)
2. Remove the DAF-module (see paragraph “DAF Assembly/
Panel” above.)
3. Disconnect the necessary cables.
4. Release the clamps on the left of the LSP-bracket (the
board hinges at the right side.)
5. Remove the board from the bracket.
4.5Set Reassembly
To reassemble the set, perform all disassembly processes in
reverse order.
Before replacing the back cover:
•Be sure the mains power cord is mounted correctly in its
guiding brackets.
•Be sure all wires/cables are returned to their original
positions. This is very important due to the large “hot” area
of the set
Mechanical Instructions
EN 25EM1.1A AA4.
EN 26EM1.1A AA5.
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Contents of this chapter:
1. Test conditions.
2. Service Modes.
3. Problems and problem solving tips (related to CSM).
4. ComPair.
5. Error codes.
6. The “blinking LED” procedure.
7. Protections.
8. Repair tips.
5.1Test conditions
Perform measurements under the following conditions:
•Service mode: SDM (Service Default Mode).
•Video: color bar signal.
•Audio: 1kHz, mono.
5.2Service Modes
The Service Default Mode (SDM) and Service Alignment Mode
(SAM) offer several features for the service technician, while
the Customer Service Menu (CSM) is used for communication
between the servicer and the customer.
There is also the option of using ComPair, a hardware interface
between a computer (see requirements below) and the TV
chassis. It offers the ability of structured troubleshooting, error
code reading, and software version readout for this chassis.
Minimum requirements: a 486 processor, Windows 3.1 and a
CD-ROM drive (see 'ComPair' section).
5.2.1Service Default Mode (SDM)
Purpose
•Provide a situation with predefined settings in order to
retrieve the same measurement results as published in this
manual.
•Start the “blinking LED” sequence procedure.
•Have the possibility to override the 5V protection.
Specifications
•Tuning frequency: 475.25 MHz for PAL.
•Colour system: PAL B/G.
•All picture settings at 50% (brightness, color, picture).
•All sound settings at 50% except volume at 25% (bass,
treble, and balance at 50%, volume at 25%).
•All service-unfriendly modes (if present) are disabled, such
as:
– (sleep) timer,
– child/parental lock,
– blue mute,
– hotel/hospitality mode,
– auto switch-off (when no video signal is received for 15
minutes),
– skip/blank of non-favorite presets/channels,
– auto store of personal presets,
– auto user menu time-out.
How to enter SDM
Use one of the following methods:
•Press the following key sequence on the remote control
transmitter:
•0-6-2-5-9-6-MENU Do not allow the display to time out
between entries while keying the sequence.
Note: It is possible that the main menu will appear when
entering SDM. To switch it off, push the ‘MENU’ button
again.
•Via ComPair (simulating the DST).
•Via short-circuiting the solder pads on the SSB (next to
connector 1304). Disconnect the set from the mains, short
circuit pads, then reconnect the set to the mains.
Caution: Entering SDM by short-circuiting the solder pads on
the SSB will override the 5V protection. This should only be
done for a short period. In case of SW protections (errors 1,2,4
and 8), the set will shut down in 15 seconds.
When doing this, the service technician must know what
he is doing, as it could lead to damaging the set.
After entering SDM, 'SDM' will appear at the upper right corner
of the screen for recognition.
How to navigate in SDM
When you press the 'MENU' button on the remote control
transmitter, the set toggles between the SDM and the normal
user menus (with the SDM mode still active in the background).
When you press the 'STATUS/EXIT' button on the remote
control transmitter, the set shows/hides the error buffer. To
prevent interference with oscilloscope measurements, it is
possible to hide the OSD.
How to exit SDM
Switch the set to STANDBY by pressing the ‘POWER’ button
on the remote control transmitter or press the 'POWER' switch
on the set.
5.2.2 Service Alignment Mode (SAM)
Purpose
•To perform alignments.
•To change option settings.
•To display/clear the error code buffer.
Specifications
•Software alignments.
•Option settings.
•Error buffer reading and erasing. The most recent error
code is displayed on the left side.
•Hours counter (in hexadecimal format)
•Software version.
How to enter SAM
Use one of the following methods:
•Press the following key sequence on the remote control
transmitter:
•0-6-2-5-9-6-STATUS/EXIT Do not allow the display to time
out between entries while keying the sequence.
•Via ComPair (simulating the dealer remote).
•By using the 'ALIGN' button on the dealer remote while the
set is in normal operation mode.
•Via short-circuiting the solder pads on the SSB (next to
connector 1304). Disconnect the set from the mains, short
circuit pads, then reconnect the set to the mains. The set
will startup in SDM, press 0-6-2-5-9-6-STATUS/EXIT to
switch to SAM.
After entering SAM, 'SAM’ will appear at the upper right corner
of the screen for recognition.
Explanation of SAM menu
The Service Alignment Mode menu will now appear on the
screen. The following information is displayed:
1. ‘Operation hours’ timer (hexadecimal)
2. Software identification of the main microprocessor
(AAABBC-X.Y, example: EM12U1-1.0)
•AAA is the chassis name.
Service Modes, Error Codes, and Fault Finding
EN 27EM1.1A AA5.
•BB = Software code belonging to a certain stroke
number.
•C = language cluster number.
•X = main software version number.
•Y = software sub-version number.
3. Error buffer (7 errors possible).
4. Option bytes (8 codes possible); options are explained
below.
5. Sub menus are listed in a scroll menu.
How to navigate in SAM
Select menu items with the 'MENU UP/DOWN' keys. This will
highlight the selected item. When not all menu items fit on the
screen, use the 'MENU UP/DOWN' keys to display the next/
previous menu items.
With the 'MENU LEFT/RIGHT' keys, it is possible to:
•(De)activate the selected menu item (for example, SERVBLK).
•Change the value of the selected menu item (for example,
VER-SLOPE).
•Activate the selected sub menu (for example,
GEOMETRY).
Pressing the 'MENU/SELECT' button on the remote control
transmitter switches between the SAM and the normal user
menus (with the SAM mode still active in the background).
Press the 'MENU/SELECT' key in a sub menu to return to the
previous menu.
How to exit SAM
Switch the set to STANDBY by pressing the power button on
the remote control transmitter or press the 'POWER' switch on
the set.
5.2.3Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV set, the
service technician can ask the customer to activate the CSM,
in order to identify the status of the set. Now, the service
technician can judge the severity of the complaint. In many
cases, he can advise the customer how to solve the problem,
or he can decide if it is necessary to visit the customer.
The CSM is a read only mode; therefore, modifications are not
possible in this mode.
How to enter CSM
The CSM will be turned on after pressing the ‘MUTE’ key on the
remote control transmitter and any of the control buttons on the
TV for at least 4 seconds simultaneously. This activation only
works if there is no menu on the screen.
Line 1:
HRS: Hexadecimal counter of operating hours. Example: 1B
(hex)= 0001 1011 (binary)= 27 (decimal).
Standby hours are not counted as operating hours.
Note: every time the set is turned on, the counter will advance
one hour.
SWID: Software identification of the main microprocessor (see
explanation of software version in the “Service Alignment
Mode” section).
Line 2:
Error code buffer (for more details see “Error buffer” section).
Displays the last 7 errors of the error code buffer.
Line 3:
Option bit setting controls the software and hardware
functionality. An option byte or option number represents 8 of
those bits. Each option number is displayed as a decimal
number between 0 and 255. The set may not work correctly
when an incorrect option code is set. See “Alignments” section
for more information on correct option settings.
Line 4:
Not valid in this set. No message here.
Line 5:
Indicates that the set is not receiving a signal on the selected
source.
Note: On some models, BLUE MUTE is displayed (if the BLMU
option is ON) when no signal is received.
If there is no signal, 'NO SIGNAL' is displayed.
Line 6:
Indicates whether the SLEEPTIMER function is ON/OFF. This
is displayed by 'TIMER ON.'
Line 7:
Indicates whether the CHILD LOCK function is ON/OFF. This
is displayed by 'CHANNEL LOCKED.'
Line 8:
Indicates whether the current channel is defined as SKIPPED
or NOT PREFERRED.
Line 9:
Not valid.
Line 10:
Indicates the source at entry to CSM: Channel number or
External source name (AV1, AV2, AV3, AV4, CVI).
Line 11:
Indicates which sound mode is installed for this channel: Mono,
Stereo, or SAP.
Line 12 to 17:
Values indicate parameter levels of volume, balance, hue,
color, brightness, and picture at CSM entry.
How to exit CSM
The Customer Service Mode will switch off after pressing any
key on the remote control transmitter (except the 'channel +' or
'channel -' key) or turning off the TV set with the 'POWER'
button on the remote control transmitter or the television set.
5.3Problems and Problem Solving Tips
5.3.1Picture Problems
TV switches off or changes channel without any user
action
The TV set switches off after 'TV SWITCHING OFF' was
displayed.
Auto standby switched the set off because:
•There was no signal identification signal for more than 15
minutes.
•There was no remote control transmitter signal received or
local key pressed for over 2 hours.
See “Alignments” section for a description of the options to
enable/disable auto standby (option SBNP).
Picture too dark or too bright
•Press the 'Smart Picture' button on the remote control
transmitter. If the picture improves, increase/decrease the
brightness value or increase/decrease the contrast value.
•If the picture is OK after entering Customer Service Mode,
increase/decrease the brightness value or increase/
decrease the contrast value.
EN 28EM1.1A AA5.
Service Modes, Error Codes, and Fault Finding
White line around picture elements and text
•Press the 'Smart Picture' button on the remote control
transmitter. If the picture improves, decrease the
sharpness value.
•If the picture is OK after entering Customer Service Mode,
decrease the sharpness value.
Snowy picture
Check CSM line 5. If this line indicates 'NO SIGNAL', check the
following:
•no antenna signal or bad antenna signal; connect a proper
antenna signal
•antenna not connected; connect the antenna
•no broadcast on this channel.
•the tuner is faulty (in this case the 2: CODES line will
contain number 13 (Main Tuner 'A'); check the tuner and
replace/repair the tuner if necessary
Snowy picture and/or unstable picture
•A scrambled or decoded channel is being received.
Black and white picture
•Press the 'Smart Picture' button on the remote control
transmitter. If the picture improves, increase the color
value.
•If the picture is OK after entering Customer Service Mode,
increase the color value.
Menu text not sharp enough
•Press the 'Smart Picture' button on the remote control
transmitter. If the picture improves, decrease the contrast
value.
•If the picture is OK after entering Customer Service Mode,
decrease the contrast value.
5.3.2Sound Problems
No sound or sound too loud (after channel change/
switching on)
•If the volume is OK after entering Customer Service Mode,
increase/decrease the volume level.
the TV communicate via a bi-directional service cable via the
service connector at the rear side of the set.
The ComPair faultfinding program is able to detect and
diagnose problems occurring in the product. ComPair can
gather diagnostic information in two ways:
•Automatic (by communication with the television):
ComPair can automatically read out the contents of the
entire error buffer. Diagnosis is done on I
can access the I
and receive I
2
C bus of the television. ComPair can send
2
C commands to the microprocessor of the
television. In this way, it is possible for ComPair to
communicate (read and write) to devices on the I
2
C level. ComPair
2
C busses
of the television set.
•Manually (by asking questions to you): Automatic
diagnosis is only possible if the microprocessor of the
television is working correctly and only to a certain extent.
When this is not the case, ComPair will guide you through
the faultfinding tree by asking you questions (for example,
Does the screen give a picture? Click on the correct
answer: YES/NO) and showing you examples (for
example, Measure test point I7 and click on the waveform
you see on the oscilloscope). You can answer by clicking
on a link (for example, text or a waveform picture) that will
bring you to the next step in the faultfinding process.
By a combination of automatic diagnostics and an interactive
question/answer procedure, ComPair will enable you to find
most problems in a fast and effective way.
Besides fault finding, ComPair provides some additional
features like:
•Emulation of the Dealer Service Tool (DST).
•If both ComPair and SearchMan / Force (Electronic
Service Manual) are installed, all the schematics and the
CBAs of the set are available by clicking on the appropriate
hyperlink. Example: Measure the DC-voltage on capacitor
C2568 (Schematic/Panel) at the Monocarrier.
– Click on the “Panel” hyperlink to automatically show
the CBA with a highlighted capacitor C2568.
– Click on the “Schematic” hyperlink to automatically
show the electronic position of the highlighted
capacitor.
5.4ComPair
5.4.1Introduction
ComPair (Computer Aided Repair) is a service tool for Philips
Consumer Electronics products. ComPair is a further
development of the DST (special remote control transmitter for
Service), which allows faster and more accurate diagnostics.
ComPair has three big advantages:
ComPair helps you to quickly get an understanding how to
repair this chassis in a short time by systematically guiding you
through the repair procedures.
ComPair allows very detailed diagnostics (on I
therefore capable of accurately indicating problem areas. You
do not have to know anything about I
because ComPair takes care of this.
ComPair speeds up the repair time since it can automatically
communicate with the chassis (when the microprocessor is
working) and all repair information is directly available. When
ComPair is installed together with the SearchMan/ EM1.1A
electronic service manual, schematics and CBAs are only a
mouse-click away.
5.4.2Specifications
ComPair consists of a Windows based faultfinding program
and an interface box between PC and the (defective) product.
The ComPair interface box is connected to the PC via a serial
or RS232 cable. In this chassis, the ComPair interface box and
2
C commands yourself
2
C level) and is
5.4.3 How to connect the ComPair Interface
1. First, install the ComPair Browser software on your PC
(read the installation instructions carefully).
2. Connect the RS232 interface cable between a free serial
(COM) port of your PC and the PC connector (marked 'PC')
of the ComPair interface.
3. Connect the AC power adapter to the supply connector
(marked with 'POWER 9V DC') on the ComPair interface.
4. Switch the ComPair interface OFF.
5. Switch the television set OFF.
6. Connect the ComPair interface cable between the
connector on the rear side of the ComPair interface
(marked with ' I
2
C ') and the ComPair connector on the
mono carrier (see “ComPair interface connection” figure).
7. Plug the AC power adapter in the AC power outlet and
switch on the interface. The green and red LEDs light up
together. The red LED extinguishes after approx. 1 second
while the green LED remains lit.
8. Start ComPair and select 'File' menu, 'Open...' select
'EM1.1A Fault finding' and click 'OK'.
9. Click on the icon to switch the communication mode 'ON'
(the red LED on the ComPair interface will light up).
10. Apply AC power to the television set with the 'POWER'
switch.
11. If the set is in STANDBY, click on 'Start up in ComPair
mode from standby' in the ComPair EM1.1A faultfinding
tree; otherwise, continue.
Service Modes, Error Codes, and Fault Finding
EXTERNAL 2
L
R
AUDIO EXTERNAL 1
SERVICE
CONNECTOR
PCVCRI2CPower
9V DC
Figure 5-1 ComPair interface connection
The set has now started up in ComPair mode. Follow the
instructions in the faultfinding tree to diagnose the set. Note
that the OSD works, but the actual user control is disabled
5.5Error Buffer
5.5.1Introduction
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is written at the left side and all other errors shift one
position to the right.
CL96532159_029.eps
190601
EN 29EM1.1A AA5.
Table 5-1 Error Codes
Error DeviceDescriptionRemarks
1FBX 3V3 protec-
tion
2No HFBNo Horizontal Fly-
45V protection5V protection5No HOP PORStartup failure6General I2C bus
14 MSP3451MSP34xx15 CY7C1019SRAM test failureEM1.1A only
22 TDA9178Histogram IC30 TDA9320HIP I/O video
31 SAA4978PICNIC32 TDA9330HOP video control/
35 M62320I/O expander HD
FBX 3V3 protection -
back
General I2C bus error
tion error
error
test failure
processing
geometry
Jack
-
-
-
-
-
-
-
-
5.5.2How to Read the Error Buffer
Use one of the following methods:
•On screen via the SAM (only if you have a picture).
Examples:
– ERROR: 0 0 0 0 0 : No errors detected
– ERROR: 6 0 0 0 0 : Error code 6 is the last and only
detected error
– ERROR: 9 6 0 0 0 : Error code 6 was detected first and
error code 9 is the last detected (newest) error
•Via the blinking LED procedure (when you have no
picture). See 'The Blinking LED Procedure' section.
•Via ComPair.
5.5.3How to Clear the Error Buffer
Use one of the following methods to clear the error buffer:
•Activate the 'CLEAR ERRORS' command in the SAM
menu.
•Transmit the command 'DIAGNOSE-99-OK' with ComPair.
•If the contents of the error buffer have not changed for 50
hours, the error buffer resets automatically.
5.5.4Error Codes
If the set has non-intermittent faults, clear the error buffer
before starting repairs. This is to ensure that “old” error codes
are not present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code (and not the actual cause of the problem). For example,
a fault in the protection detection circuitry can also lead to a
protection.
Explanation of error codes:
Error 0
No errors
Error 1
‘FBX 3V3 protection’
This protection is activated when the PICNIC (pos. 7709 on
diagram B3) cannot communicate via I
2
C for a certain time.
This could mean that stabilizer 7009 (B7) or 7713 (B3) on SSB
(depending on the set) is defective. When there is a short circuit
to ground behind the stabilizer, 7009 or 7713 could become
very hot. For safety reasons, the set will switch to protection
mode.
Error 2
‘No Horizontal Flyback protection’
The HOP (pos. 7301 on diagram B4 detects the absence of an
HFB pulse (pin 3 of connector 1424 on LSP, diagram A3)). A
bit will be set in the HOP. After filtering by the software, the set
will switch to protection mode.
Error 4
‘+5V protection’
When the +5V protection is active, the set is switched to
protection mode and error code 4 is placed in the error buffer.
The LED will blink 4 times (repeatedly).
A 5V failure can cause a drop in the 5V supply output, resulting
in an undefined behavior of the set. Therefore, some I
2
C
devices (Tuner and MSP) connected to the 5V supply are
constantly monitored. When none of these devices responds to
the microprocessor for a prolonged time, the microprocessor
assumes that there is a failure in the 5V supply.
By starting up (by disconnecting/reconnecting the set from the
mains) the set while short-circuiting the SDM solder pads on
the SSB, the +5V protection will be overridden, and it will be
easier to determine the cause. The +5V protection will be
activated when these I
2
C devices fail (no I2C communication):
– Main Tuner (pos. 1200 on the LSP),
– MSP3452 sound processor (pos. 7651 on the SSB).
EN 30EM1.1A AA5.
Service Modes, Error Codes, and Fault Finding
The following tips are useful to isolate the problem area, after
overriding the +5V protection. Determine whether:
– The MSP sound processor is loading the +5V; isolate 3650
and/or 4604 (see diagram B6).
– The main Tuner is loading the +5V source; isolate coil
5901.
Error 5
‘HOP POR error’
When the POR bit is not communicated during startup, the
processor will generate 'HOP POR not successful.'
Error 6
‘General I
2
C error’
This will occur in the following cases:
– SCL or SDA is shorted to ground.
– SCL is shorted to SDA.
– SDA or SCL connection at the microprocessor is open.
Error 7
‘Mains Dip error’ Hardware error; this error indicates
problems with the mains.
Error 9
‘TEDE9’ Tuner protection of the main tuner.
Error 10
‘NVM error’
Non Volatile Memory (EEPROM - pos. 7012) does not respond
to the microprocessor.
Error 11
‘NVM Identification error’
During the last startup, the NVM and the microprocessor did
not recognize each other (for example, one of them was
replaced, or the NVM memory has been changed/adapted or
lost), therefore the NVM was loaded with default values.
Error 12
‘Painter error’
Microprocessor (Painter - pos. 7001) internal RAM test failure.
Error 14
MSP error
Sound controller MSP34xx (pos. 7651) does not respond to the
microprocessor.
Error 22
Histogram IC error
Error 30
HIP I/O error
TDA 9321 HIP I/O video processing I
2
C communication failure.
Error 31
PICNIC error
SAA4978 PICNIC I
2
C communication failure.
Error 32
HOP error
TDA 9330 HOP video control/geometry I
2
C communication
failure (pos. 7301 on the SSB).
Error 35
I/O expander error
I/O expander IC M62320P I
2
C communication failure.
Note: Error codes 1, 2, 4, and 7 are protection codes, and in
this case supplies of some circuits will be switched off. Also, in
protection, the LED will blink the number of times equivalent to
the most recent error code.
5.6The 'Blinking LED' Procedure
Via this procedure, you can make the contents of the error
buffer visible via the front LED. This is especially useful for fault
finding when there is no picture.
When the SDM is entered, the LED will blink the contents of the
error buffer.
Error codes > 10 are shown as follows:
– a long blink of 750ms (which is an indication of the decimal
digit),
– a pause of 1.5s,
– n short blinks (n = 1 - 9),
– when all the error codes are displayed, the sequence
finishes with a blink of 3s,
– the sequence starts again.
Example of error buffer: 12 9 6 0 0
After entering SDM:
– 1 long blink of 750ms followed by a pause of 1.5s,
– 2 short blinks followed by a pause of 3s,
– 9 short blinks followed by a pause of 3s,
– 6 short blinks followed by a pause of 3s,
– 1 long blink of 3s to finish the sequence,
– the sequence starts again.
Note: If errors 1, 2, 4 or 7 occur, the LED always gives the most
recent error, even if the set is NOT in service mode.
5.7Protections
5.7.1 General
This chassis has only one microprocessor (Painter) which
remains active during Standby. This is because power for the
microprocessor and the memories comes from the 3V3 supply,
which is derived from the 5V Standby circuitry. Therefore, in
both Power On and Standby mode the microprocessor is
connected to this power supply.
If a fault situation is detected, an error code will be generated,
and if necessary, the set will be put in the protection mode. The
protection mode is indicated by blinking of the LED (at a
frequency of 3Hz). In some error cases, the microprocessor
does not put the set in the protection mode. The error codes of
the error buffer can be read via the service menu (SAM), the
blinking LED procedure, or via DST/ComPair.
To get a quick diagnosis, this chassis has 3 service modes
implemented:
•The Customer Service Mode (CSM).
•The Service Default Mode (SDM). Startup of the set in a
predefined way.
•The Service Alignment Mode (SAM). In this mode, items of
the set can be adjusted via a menu and with the help of test
patterns.
The “Protection Diagram” shows the structure of the protection
system. See diagram below.
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