Peerless Industries PRG-1W, PRG-1S, PRG-1 User Manual

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Installation and Assembly Manual:

PRG Precision Gear Projector Mount

Models: PRG-1, PRG-1S, PRG-1W

Features:

• ImageLockTM alignment prevents picture sag or drift

• Exclusive aluminum track quick release

2300 White Oak Circle • Aurora, Il 60502 • (800) 865-2112 • Fax: (800)359-6500 • www.peerlessmounts.com

This product is intended for use with UL

Listed products and must be installed by a

USC

qualiﬁ ed professional installer.

Maximum UL Load Capacity:

50 lb (22.7 kg)

ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

NOTE: Read entire instruction sheet before you start installation and assembly.

WARNING

• Do not begin to install your Peerless product until you have read and understood the instructions and warnings contained in this Installation Sheet. If you have any questions regarding any of the instructions or warnings, please call Peerless customer care at 1-800-865-2112.

• This product should only be installed by someone of good mechanical aptitude, has experience with basic building construction, and fully understands these instructions.

• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.

• Never exceed the Maximum UL Load Capacity. See page 1.

• If mounting to wood joist ceilings, make sure that mounting screws are anchored into the center of the joist. Use of an "edge to edge" stud ﬁ nder is highly recommended.

• Always use an assistant or mechanical lifting equipment to safely lift and position equipment.

• Tighten screws ﬁ rmly, but do not overtighten. Overtightening can damage the items, greatly reducing their holding power.

• This product is intended for indoor use only. Use of this product outdoors could lead to product failure and personal injury.

• This product was designed and intended to be mounted to the following supporting surfaces checked below with the hardware included in this product as speciﬁ ed in the installation sheet. To mount this product to an alternative supporting surface, contact Peerless customer care at 1 800 865-2112.

• This product was designed to be installed on the following ceiling construction only;

CEILING CONSTRUCTION ADDITIONAL HARDWARE REQUIRED

x Wood Stud None

x Wood Joist None x Solid Concrete None

Brick Contact Customer Service (Not Evaluated by UL) Other or unsure? Contact Customer Service (Not Evaluated by UL)

Tools Needed for Assembly

• stud ﬁ nder ("edge to edge" stud ﬁ nder is recommended)

• phillips screwdriver

• drill

• 5/16" bit for concrete surface

• 5/32" bit for wood studs

• level

Table of Contents

Parts List............................................................................................................................................................................ 3

Installation to Extension Columns / Ceiling Plate .............................................................................................................. 4

Installation to Wood Joist Ceilings .....................................................................................................................................5

Installation to Concrete Ceilings ........................................................................................................................................ 6

Installation to Threaded Rods ............................................................................................................................................ 7

Attaching Adapter Plate to Projector.................................................................................................................................. 8

Attaching Adapter Plate to Projector Mount....................................................................................................................... 9

Cable Management .........................................................................................................................................................10

Projector Alignment ......................................................................................................................................................... 11

Accessories ............................................................................................................................................................... 12, 13

ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

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For customer care call 1-800-865-2112 or 708-865-8870.

Before you start check the parts list to insure all of the parts shown are included.

Parts List

Description Qty. Part # Part # Part #

projector mount assembly 1 055-1968 055-4968 055-2968

4 mm security allen wrench 1 560-9646 560-9646 560-9646

#10-32 x 3/8" serrated washer head socket pin screw 2 520-1151 520-2151 520-2151

#10-32 x 1/4" socket pin screw 1 520-1196 520-2196 520-2196

flat washer 2 540-1078 540-1078 540-1078

#14 x 2-1/2 phillips hex head wood screw 2 5S1-015-C03 5S1-015-C04 5S1-015-C04

concrete anchor 2 590-0320 590-0320 590-0320

2 mm security allen wrench 1 560-1097 560-1097 560-1097

connection block

PRG-1 PRG-1S PRG-1W

580-1065 580-4065 580-4065

NOTE: Actual parts may appear slightly different than illustrated.

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Installation to Extension Column / Ceiling Plate

NOTE: Refer to accompanying instructions with ceiling plates (sold separately) for installing these models to

ceiling.

Screw projector mount assembly (A) onto extension column as shown in ﬁ gure 1.1. Tighten swivel stop screw against extension column, ﬂ ush mount tube or reducer using 4mm security allen wrench (B) as shown in ﬁ gure

1.2. NOTE: Swivel stop screw is used to jam against threads of extension column, ﬂ ush mount tube or reducer to

prevent any excess movement of projector mount assembly (A). Do not overtighten screw; overtightening screw will damage threads making it difﬁ cult to separate products.

Skip to step 5.

1-1/2" EXTENSION COLUMN (SOLD SEPARATELY) (UL LISTED EXT OR AEC SERIES)

ARROW INDICATES FRONT OF MOUNT

ﬁ g. 1.1

CMJ 455 (SOLD SEPARATELY)

SWIVEL STOP SCREW

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ﬁ g. 1.2

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Installation To Wood Joist Ceilings

WARNING

• Installer must verify that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.

• Tighten wood screws so that projector mount assembly is ﬁ rmly attached, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.

• Never tighten in excess of 80 in. • lb (9 N.M.).

• Make sure that mounting screws are anchored into the center of the stud. The use of an "edge to edge" stud ﬁ nder is highly recommended.

• Hardware provided is for attachment of mount through standard thickness drywall or plaster into wood studs. Installers are responsible to provide hardware for other types of mounting situations (Not Evaluated by UL).

Place projector mount assembly (A) on ceiling as a template and mark the center of the two mounting holes.

Make sure that the mounting holes are in the center of the wood joist. Drill two 5/32" (4mm) dia. holes to a minimum depth of 2-1/2" (64mm). Attach projector mount assembly (A) with two #14 x 2-1/2" (6mm x 65mm) wood screws (F) and two ﬂ at washers (E) as shown in ﬁ gure 2.1 or ﬁ gure 2.2 depending on joist orientation.

NOTE: Mounting slots on projector mount assembly allow for 30° (±15°) of swivel adjustment before fully securing wood screws.

Tighten wood screws (F) using 3/8" (10mm) socket wrench, phillips screwdriver or 10mm open end wrench until projector mount assembly (A) is ﬁ rmly attached.

Skip to step 5.

WOOD JOIST

ASSEMBLY INDICATES

ﬁ g. 2.1

ARROW ON TOP OF

PROJECTOR MOUNT

FRONT OF MOUNT

WOOD JOIST

ﬁ g. 2.2

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Installation to Concrete Ceilings

WARNING

• Concrete must be 2000 psi density minimum. Lighter density concrete may not hold concrete anchor.

• Make sure that the supporting surface will safely support the combined load of the equipment and all attached hardware and components.

Place projector mount assembly (A) on ceiling

as a template and mark the center of the two mounting holes. Drill two 5/16" (8mm) dia. holes to a minimum depth of 2-1/2" (64mm). Attach projector mount assembly (A) using two concrete anchors (G), two ﬂ at washers (E), and two #14 x 2-1/2" wood screws (F) as shown in Illustration A and 1, 2 and 3).

NOTE: Mounting slots on projector mount assembly allow for 30° (±15°) of swivel adjustment before fully securing wood screws.

Tighten wood screws (F) using 3/8" (10mm) socket or open end wrench or phillips screwdriver until projector mount assembly (A) is ﬁ rmly attached.

Drill holes and insert anchors (G).

Place plate (A) over anchors (G) and secure with screws (F).

WARNING

concrete surface

• Tighten wood screws ﬁ rmly, but do not overtighten. Overtightening can damage the screws, greatly reducing their holding power.

• Never tighten in excess of 80 in • lb (9 N.M.).

WARNING

• Always attach concrete anchors directly to loadbearing concrete.

• Never attach concrete anchors to concrete covered with plaster, drywall, or other ﬁ nishing material. If mounting to concrete surfaces covered with a ﬁ nishing surface is unavoidable (not evaluated by UL), the ﬁ nishing surface must be counterbored as shown below. Be sure concrete anchors do not pull away from concrete when tightening screws. If plaster/drywall is thicker than 5/8", custom fasteners must be supplied by installer (not evaluated by UL).

INCORRECT

concrete

CORRECT

concrete

Tighten all fasteners.

CONCRETE CEILING

ARROW ON TOP OF PROJECTOR MOUNT ASSEMBLY INDICATES FRONT OF MOUNT

plaster/ dry wall

CUTAWAY VIEW

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Illustration A

ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Installation to Threaded Rod

(Not evaluated by UL - Professional installation only)

Thread two 1/4-20 hex thin nylon-insert locknuts (not included) on two 1/4-20 threaded rods (not included) to the

desired height of projector mount assembly. Attach projector mount assembly (A) to the two 1/4-20 threaded rods using two 1/4-20 hex thin nylon-insert locknuts as shown in ﬁ gure 4.1 or ﬁ gure 4.2.

1/4-20 THREADED

ROD (NOT INCLUDED)

1/4-20 HEX THIN NYLON-INSERT LOCKNUT (NOT INCLUDED)

1/4-20 THREADED

ROD (NOT INCLUDED)

1/4-20 HEX THIN NYLON-INSERT LOCKNUT (NOT INCLUDED)

ﬁ g. 4.1

ARROW INDICATES FRONT OF MOUNT

1/4-20 HEX THIN NYLON-INSERT LOCKNUT (NOT INCLUDED)

1/4-20 HEX THIN NYLONINSERT LOCKNUT (NOT INCLUDED)

ARROW INDICATES FRONT OF MOUNT

ﬁ g. 4.2

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Attaching Adapter Plate to Projector

CAUTION

• It is the responsibility of the installer to ensure that the projector is properly ventilated.

Installing Dedicated PAP Series

Adapter Plate (sold separately)

NOTE: The projector dedicated adapter plate you

are installing may differ in appearance from the sample illustrated in ﬁ gure 5.1.

Align shoulder of connection block (I) opposite notch of adapter plate. Attach dedicated adapter plate to connection block (I) using two #10-32 x 3/8" serrated washer head socket pin screws (C) as shown in ﬁ gure 5.1.

NOTE: For PAP 35, PAP 40, and PAP 45 adapter plates, use two #10-32 x 3/4" screws provided with adapter plate in place of screws (C).

NOTE: Attach dedicated adapter plate to projector (see PAP instructions) before proceeding to step 6.

SHOULDER

NOTCH INDICATES FRONT OF PROJECTOR

DEDICATED ADAPTER PLATE (SOLD SEPARATELY)

ﬁ g. 5.1

Installing PAP-UNV Adapter Plate (sold

separately)

Align shoulder on connection block (I) opposite notch in adapter plate. Attach PAP-UNV adapter plate to connection block (I) using two #10-32 x 3/8" serrated washer head socket pin screws (C) as shown in ﬁ gure 5.2.

NOTE: Attach PAP-UNV adapter plate to projector (see PAP-UNV instructions) before proceeding to step 6.

SHOULDER

NOTCH INDICATES FRONT OF PROJECTOR

PAP-UNV ADAPTER PLATE (SOLD SEPARATELY)

ﬁ g. 5.2

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Attaching Adapter Plate to Projector Mount

WARNING

• Do not lift more weight than you can handle. Use additional man power or mechanical lifting equipment to safely handle placement of the projector.

Slide connection block (I) with projector into projector mount assembly (A) as shown. Tighten captive screw to

secure projector to projector mount assembly (A).

ARROW INDICATES FRONT OF MOUNT

CAPTIVE SCREW

IMPORTANT: For security installations, insert one #10-32 x 1/4" socket pin screw (D) through projector mount

assembly (A) and into connection block (I) as shown. Tighten screw using 4mm security allen wrench (B).

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Cable Management

To make an opening to route cables through

projector mount assembly, adjust projector mount assembly to full upward tilt position by turning knob for tilt adjustment as shown in ﬁ gure 8.2. Left or right roll position can be adjusted if more space is required.

NOTE: Be certain tamper resistant screws are not engaged before making adjustments (see step 9).

Route cables through top of extension column as shown in ﬁ gure 8.1 and ﬁ gure 8.2.

NOTE: A method for assisting cables through extension column may be required (example: string tied to connector to help pull through extension column).

Route cables through projector mount assembly as shown in ﬁ gure 8.2 and connect to projector.

ﬁ g. 8.1

CABLES WITH COMBINATION

OF VGA CONNECTOR

AND RCA PLUGS

BEND WIRES OF RCA PLUGS IN OPPOSITE DIRECTION

ROUTE CONNECTOR THROUGH FIRST

DO NOT CRIMP WIRES

NOTE: INNER DIAMETER OF EXTENSION COLUMN MAY NOT ALLOW PASSAGE FOR ALL CONNECTOR TYPES.

CABLE CONNECTOR

INNER DIAMETER OF EXTENSION COLUMN

EXTENSION COLUMN

KNOB FOR TILT ADJUSTMENT

ﬁ g. 8.2

KNOB FOR ROLL ADJUSTMENT

OPENING FOR ROUTING CABLES

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Projector Alignment

To adjust yaw (swivel) for threaded rod mounting applications: Loosen locknuts on threaded rods

(step 5), until projector mount can be rotated. Rotate mount to desired position and retighten locknuts.

To adjust yaw (swivel) for extension column applications: Loosen screw on projector mount assembly (A) indicated below until projector mount can be rotated. Rotate mount to desired position and retighten screw.

To adjust pitch (forward and backward tilt): Turn knob on back of mount as shown below. Pull knob out and turn by hand for easy adjustment or insert #2 phillips screwdriver in end of knob and turn.

To adjust roll (side to side tilt): Turn knob on side of mount as shown below. Pull knob out and turn by hand for easy adjustment or insert #2 phillips screwdriver in end of knob and turn.

ARROW INDICATES FRONT OF MOUNT

SCREW FOR YAW (SWIVEL) STOP (REFER TO STEP 1, INSTALLATION TO EXTENSION COLUMNS, FIG. 1.2)

9-1

To prevent tampering with the pitch and roll adjustments: Tighten the two tamper resistant security screws on the projector mount assembly using 4mm security allen wrench (B) to lock the pitch and roll adjustments as shown below.

NOTE: Tighten screws ﬁ rmly, but do not overtighten. Overtightening can damage the mount.

KNOB FOR PITCH ADJUSTMENT

BACK OF MOUNT

KNOB FOR ROLL ADJUSTMENT

CAUTION

• Do not adjust pitch or roll while tamper resistant security screws are fully engaged.

• Loosen the two tamper resistant security screws one complete turn before adjusting the projector mount assembly or damage may occur.

FRONT VIEW SIDE VIEW

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TO LOCK ROLL TIGHTEN TAMPER RESISTANT SECURITY SCREW

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

TO LOCK PITCH TIGHTEN TAMPER RESISTANT SECURITY SCREW

Ceiling Plates

= Not UL Listed

Round Ceiling Plate

ODEL

: ACC570(S)(W) C

OLOR

Black, silver or white

MAX L

OAD

150 lb (68 kg)

HIP WEIGHT

1.7 lb (.8 kg)

• Designed for finished or structural ceilings (wood or concrete)

• Features a cord management

PRG Series Projector Mount Accessories

Truss Ceiling Adapter

ODEL

: ACC 557*

AX LOAD

OLOR

• Attaches to a square, round, rectangular, or I-Beam truss up to 3" in diameter

250 lbs. (113.4 kg.)

Black

New!

Lightweight Cathedral Ceiling Plate

ODEL

: ACC 912*

AX LOAD

M C

OLOR

• Designed specifically for projectors

• Allows a projector to be mounted on an angled ceiling

Lightweight Suspended Ceiling Kit

ODEL

AX LOAD

OLOR

• Five different projector mount attachment points

• Includes tie wire supports, flush mount tube, and offers two knockout panels for outlet boxes

• May either replace a 2’ x 2’ false

60 lbs. (27.2 kg.)

Black

: CMJ 455

50 lbs. (22.7 kg.)

White

ceiling tile or mount above an existing 2’ x 2’ or 2’ x 4’ ceiling tile

Unistrut® Adapter

ODEL

: ACC 550

AX LOAD

OLOR

Black

• Designed for use with 1 5/8" x 1 5/8" 12 gauge Unistrut

New!

Lightweight Adjustable Suspended Ceiling Kit

ODEL

: CMJ 500

AX LOAD

OLOR

White

• Mounts above 2’ x 4’ or 2’ x 2’ false ceiling tile

• Includes tie wire supports, flush mount tube, and offers two knockout panels for outlet boxes

• Offers unlimited adjustment for projector placement

Unistrut or Structural Ceiling Plates

ODELS

CMJ 300*, CMJ 310* M

AX LOAD

250 lbs. (113.4 kg.)

OLOR

• CMJ 300 is a 4" x 4" ceiling plate

• CMJ 310 is a 8" x 8" ceiling plate

• Designed for a Unistrut ceiling (1 5/8" x 1 5/8" 12 gauge Unistrut) or a solid structural ceiling (mounting hardware not included)

250 lbs. (113.4 kg.)

60 lbs. (27.2 kg.)

Black

Unistrut

Ceiling plate

Escutcheon Ring

ODEL

: ACC 640

• Covers hole where extension column passes through ceiling

• Hinged ring wraps around extension column

• Included with CMJ 500

Anti-Vibration Ceiling Plates

ODELS

ACC 840*, ACC 845* M

AX LOAD

OLOR

• ACC 840 was designed for a structural ceiling (wood only)

• ACC 845 was designed for a Unistrut ceiling (1 5/8" x 1 5/8" 12 gauge Unistrut)

• Reduces unwanted vibrations that may cause internal damage to the equipment and/or cause the screen image to vibrate

• Features two cord management access holes

• Patent pending

60 lbs. (27.2 kg.)

Black

I-Beam Clamps

ODELS

ACC 558, ACC 559

AX LOAD

M C

OLOR

• ACC 558 clamps onto 4"-8" I-Beam

• ACC 559 clamps onto 7"-12" I-Beam

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250 lbs. (113.4 kg.)

Black

Accessory Pack for CMJ 455

ODEL

: ACC 455*

This pack includes 4 hanger brackets and 4 hanger clamps for additional stability. For use with model CMJ 455.

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ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

PRG Series Projector Mount Accessories

ALLIGATOR

Concrete Anchors

ODELS

: ACC 203, 204

• ACC 203 contains 3 anchors

• ACC 204 contains 4 anchors

• Used for attachment to concrete, concrete block, or brick

• Used in conjunction with wood screws (supplied with projector mount and/or ceiling plate)

• Expands in length and binds to the contours of the hole and the screw

Cord Wrap

ODELS

: ACC 852(W)(S)*

OLOR

Black, White, or Silver

Side-To-Side Adjuster

ODEL

: ACC 830*

OLOR

Black

• Provides 4" of radial adjustment side to side

• Includes Flush Mount Tube, EXT 002

Armor Lock

Plus Security Cables

ODEL

: ACC 021*

• With 1/4" security cable and fasteners

• Includes adhesive for non-fastener applica tions

ODEL

: ACC 020*

• With security lock

• For use with projectors that have a built-in security slot

Extension

column

Extension Columns

Security Accessories

Additional Projector

Mount Accessories

Cord Management

Fixed Length 1 1/2" Extension Columns

OLOR

Black

= Not UL Listed

• Includes, four, 2' sections

• Designed to externally route cords along the outside of an 1/2" extension column

• Sections can be stacked to create longer lengths or cut to desired length

Extension Column Stabilizer Kit

ODEL

: ACC 050*

OLOR

Black

• Can be used to reduce unwanted swaying that may occur with extension column installations

• Includes a hose clamp, two stabilizer column supports, & hardware for mounting to wood joists

• For use with extension columns over 21"

MODEL Drop Length Ship Weight

EXT 006 8"

(20 cm)

2.5 lbs

(1.13 kg)

EXT 018 20"

(51 cm)

5 lbs

(2.27 kg)

EXT 101 14"

(36 cm)

3.5 lbs

(1.59 kg)

EXT 102 26"

(66 cm)

6 lbs

(2.72 kg)

EXT 103 38"

(97 cm)

9.25 lbs

(4.2 kg)

EXT 104 50"

(127cm)

12 lbs

(5.44 kg)

EXT 105 62"

(158 cm)

14.75 lbs

(6.69 kg)

EXT 106 74"

(188 cm)

18 lbs

(8.16 kg)

EXT 107 86"

(219 cm)

20.75 lbs

(9.41 kg)

EXT 108 98"

(249 cm)

23.25 lbs

(10.55 kg)

EXT 109 110"

(279 cm)

26.5 lbs

(12.02 kg)

EXT 110 122"

(310 cm)

29 lbs

(13.15 kg)

Side to side

adjuster

Extension Column Connector

ODEL

: ACC 109*

OLOR

Black

• Can be used to join two 1-1/2" extension columns to create a maximum length of 20’

• Secures to columns with Armor Lock

Security

screws

Extension Column Connector with Cord Management

ODEL

: ACC800, ACC850(S)

OLOR

: ACC800

Black

ACC850

Black or Silver

• 1-1/2" access hole for internal cord management

• Unit has 1-1/2"-11.5 NPT fitting for attachment of extension column

• Security screws included

• ACC800: One male and one female connection to provide internal cord management between extension column and mount or ceiling plate

• ACC850: Two female connectors to join two extension columns to create maximum length of 20’

ACC850

ACC800

Adjustable Length 1 1/2" Extension Columns

OLOR

MODEL Drop Length Ship Weight

ADJ 006009 8"-11" 4 lbs. ADJ 012018 14"-20" 4.75 lbs. ADJ 018024 20"-26" 6.25 lbs. ADJ 0203 26"-38" 8 lbs. ADJ 0305 38"-62" 13.5 lbs. ADJ 0406 50"-74" 16.25 lbs. ADJ 0507 62"-86" 18.5 lbs. ADJ 0608 74"-98" 21.75 lbs. ADJ 0709 86"-110" 24.5 lbs. ADJ 0810 98"-122" 27 lbs. ADJ 0911 110"-134" 29 lbs.

ADJ 1012 122"-146" 31 lbs.

Black

(1.81 kg)

(2.15 kg) (2.83 kg)

(3.63 kg)

(6.12 kg)

(7.37 kg)

(8.39 kg)

(9.87 kg)

(11.11 kg) (12.25 kg) (13.15 kg) (14.06 kg)

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All other brand and product names are trademarks or registered trademarks of their respective owners.

ISSUED: 08-15-07 SHEET #: 055-9491-7 06-11-11

For customer care call 1-800-865-2112 or 708-865-8870.

Peerless Industries PRG-1W, PRG-1S, PRG-1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual