Parr Instrument A296VB2 User Manual

687M
1” NPT Bottom Drain Valve Model A296VB2
Operating & Maintenance Instructions
Description
The Parr Instrument Company A296VB2 Bottom Drain Valve has an extended tip stem. In the closed position, the stem of the valve is flush with the inside bottom of the vessel so that there is minimal dead space between the bottom of the vessel and the shut off point of the valve. In the fully open position, the stem is retracted to open a clear passage from the vessel. When the valve is re-closed, any material in this passage will be pushed back into the reactor by the rising stem.
CAUTION! If abrasive particles are run through the valve, it is necessary to flush the valve after use.
If the valve is leaking, it is a good indication that the seal may be worn, has been damaged, or abrasive particles are interfering. The valve should be disassembled, inspected, cleaned as required, and seals replaced.
Disassembly of the Bottom Drain Valve
Installation and Operation
This valve is designed to be installed in the bottom of Parr cylinders that are machined specifically for installation with minimal dead space. Pipe thread sealant tape should be applied to the valve body threads and then installed turning clockwise into the cylinder. The valve should be tightened sufficiently to seal the pipe treads and bring the stem of the valve approximately even with the inside bottom of the cylinder.
The valve is opened by turning the handle counterclockwise. Opening the valve will progressively increase the passage for product flow until the valve is at the fully open position.
The valve is closed by turning the handle clockwise until the plunger contacts and compresses seal 1.
1. Retract the plunger to the fully open position by turning the handle counterclockwise.
2. Remove the (3) 1/4-28 socket head cap screws (SHCS) from the screw shaft retainer using the 3/16 socket screw key furnished with the BDV.
3. Loosen the (3) 1/4-28 socket head cap screws that compress seal 2 with the retainer using the 3/16 socket screw key furnished with the BDV.
4. Pull the screw shaft retainer and plunger assembly out of the valve body.
5. Remove the (3) standoffs.
6. Remove the (3) 1/4-28 socket head cap screws and remove the retainer.
7. Using a pick, remove the compression rings and seal 2.
Use the extension bar (661VBGA) provided with the A296VB2 to open and close the valve.
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8. Using a pick, remove seal 1 from the valve body.
Bottom Drain Valve Model A296VB2
Assembly of Bottom Drain Valve
1. Before assembly, all parts of the valve should be clean and in good condition.
NOTE: Assembly of the valve is easier if it is removed from service and oriented so that the threads going into the cylinder face downwards.
2. Apply generous amounts of lubrication using a high temperature thread lubricant. See the “Lubrication of the Bottom Drain Valve” section in this manual.
3. Install a 511VB3FH silver or 511VB3FG gold faced (depending on BDV material) seal 1 into the cavity in the valve body. The plunger may be used to help with the installation.
4. Install the compression ring, next install the PTFE seal 2, and then install the second compression ring.
Lubrication of the Bottom Drain Valve
Lubrication of the straight threads should be done with a nickel based high temperature thread lubricant. If SD2520SC10 shoulder bolt is removed, re-install into plunger with semi­permanent thread locker. Lubricate all other internal and outer straight threads on the valve body, retainers, and plunger.
The frequency of lubrication depends on the amount of use the valve receives. If the valve sits for a long period of time (one or more months), it should be lubricated before use. If the valve is used daily, then lubrication may be required once a week.
Applications that include operating tempera­tures of 250 °C and above will require more frequent lubrication of the valve threads.
5. Install the retainer and start the (3) 1/4-28 socket head cap screws.
6. Install the plunger assembly.
7. Tighten the retainer into valve body using 100 in-lbs torque on each of the (3) 1/4-28 socket head cap screws.
8. Install the (3) standoffs.
9. Install the (3) 1/4 flat socket head cap screws with the plunger retracted away from seal 1.
10. Turn the handle clockwise until the plunger contacts seal 1.
2
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