11Schematic Diagram---------------------------------------------2812Printed Circuit Board------------------------------------------4813Exploded View and Replacement PartsList-----------53
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TH-32A410R
1Safety Precautions
1.1.General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the followingleakagecurrent checks to prevent the customerfrom being exposedto shock hazards.
4.When conducting repairs and servicing, donot attempt to modify the equipment, its parts or its materials.
5.When wiring units (withcables, flexible cables or lead wires) are supplied asrepair parts and only one wire or some of thewires havebeenbroken or disconnected, do not attempt torepair or re-wire the units. Replace the entire wiring unit instead.
6.When conducting repairs andservicing, donot twist the Faston connectors but plugthemstraight in or unplug themstraightout.
1.1.1.Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between thetwo prongs on the plug.
2.Measure the resistance value, with an ohmmeter,between the jumpered AC plug and each exposedmetallic cabinet part on the equipment such asscrewheads, connectors, control shafts, etc. When theexposed metallic part has areturnpathto the chassis, thereading should be100 Mohm and over.When the exposed metal does not have a return path to the chassis, thereading must be .
1.1.2.Leakage Current Hot Check (SeeFigure 1.)
1.Plug the AC cord directly into the AC outlet. Do not usean isolation transformer for this check.
2.Connect a 1.5kohm, 10 watts resistor, in parallel with a
0.15F capacitors, between each exposed metallic parton the set and a good earth ground such as a water pipe,as shown in Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or moresensitivity, to measure the potential across theresistor.
4.Check each exposed metallic part, and measure thevoltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each ofthe abovemeasurements.
6.The potential at any point should not exceed 0.75 voltsRMS. A leakage current tester (Simpson Model 229 orequivalent) may be used to make the hot checks, leakagecurrent must not exceed 1/2 milliamp. Incase ameasurement is outside of the limits specified, there isapossibility of a shock hazard, and the equipment shouldbe repaired and rechecked before it is returned to thecustomer.
Figure 1
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TH-32A410R
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typicalES devices are integrated circuits and some field-effect transistors andsemiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damagecaused by electrostatic discharge(ESD).
1.Immediately before handling any semiconductor component orsemiconductor-equippedassembly, drain off any ESDon yourbody by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESDwrist strap,which should be removedfor potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly onaconductive surface such asaluminum foil, toprevent electrostatic charge builduporexposure of theassembly.
3.Useonly a grounded-tip solderingiron tosolder or unsolder ES devices.
4.Use only an anti-staticsolder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] cangenerate electrical chargesufficient to damage ES devices.
5.Donot usefreon-propelledchemicals. These can generate electricalcharges sufficient todamageES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Mostreplacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil orcomparable conductive material).
7.Immediately before removing the protective material fromtheleads of a replacement ES device, touch the protective materialto the chassis or circuit assembly into which the device will beinstalled.
Caution
Besurenopower is appliedto the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as thebrushingtogether of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)sufficient to damage an ES device).
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TH-32A410R
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture dueto environmental conservation issues. For service and repair work, we’dsuggest the use of Pb freesolder as well, althoughPb solder may beused.
PCBs manufactured using leadfree solder will have the PbF within a leaf Symbol PbFstamped on the back of PCB.
Caution
•Pb free solder has a higher melting pointthan standard solder. Typically the melting point is 50 ~ 70 °F (30~40°C) higher. Pleaseuse a high temperature solderingiron and set it to 700 ± 20°F(370 ± 10 °C).
•Pb free solder will tend tosplash when heatedtoo high (about 1100 °F or 600 °C).If you must use Pb solder, please completely remove all of the Pb free solderon the pins or solder area before applying Pbsolder. If this is not practical, besureto heat the Pb free solder until it melts, beforeapplying Pb solder.
•After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto theopposite side. (see figure below)
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TH-32A410R
3Service Navigation
3.1.Service Hint
BoardMain DeviceRemarks
A (4 IN 1)TUN, EEP,SPI Flash, Realteck Soc, PowerSwitch, Power Supply, Keyscan, LED Driver ICRepairable
K Remote Sensor, LED, Luminence SensorRepairable
6
4Specifications
Dimensions (W H D) 734 mm 502 mm 184 mm (With Pedestal)
734 mm 437 mm 69 mm (TV only)
Mass
Power sourceAC Single 220-240 V, 50 / 60 HzRated power consumption 56 WStandby power consumption0.30 WVisible screen size (diagonal)80 cmDisplay resolution1,366 (W) 768 (H)PanelLED backlight Liquid Crystal DisplaySound
Speaker output20 W (10 W + 10 W)
Connection terminals
AV INVIDEORCA PIN Type 1 1.0 V[p-p] (75 )(COMPONENT / VIDEO)AUDIO L - RRCA PIN Type 2 0.5 V[rms]
HDMI 1 / 2 inputTYPE AConnectors
USB PortDC 5 V, Max. 500 mA [Hi-Speed USB (USB 2.0)]DIGITAL AUDIO OUTPCM / Dolby Digital / DTS, Fibre opticAUDIO OUTAUDIO L - RRCA PIN Type 2 0.5 V[rms]
Receiving systems / Band name17 SYSTEMSFUNCTION
Receiving channels (Analogue TV)
VHF BAND2 - 12(PAL / SECAM B, K1)
UHF BAND21 - 69(PAL G, H, I / SECAM G, K, K1)
CATVS1 - S20(OSCAR)
Aerial inputVHF / UHF
Operating ConditionsTemperature : 0 °C - 40 °C
Note
• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
1 - 9(PAL B N.Z.)1 - 12(PAL / SECAM D)1 - 12(NTSC M Japan)2 - 13(NTSC M USA)
5A, 9A (AUST.)
Reception of broadcast transmissions and
Playback from Video Cassette Tape Recorders
Playback from Special VCR’s or DVD
Playback from Special Disc Players and
Special VCR’s or DVD (via AV input only)
TH-32A410R
7
TH-32A410R
5Service Mode
5.1.How to enter into Service Mode
5.1.1.Purpose
After exchange parts, check and adjust the contents of adjustment mode.
Whilepressing [VOLUME ( - )] buttonof the main unit, press [INFO]button of the remote control three times within 2 seconds.
5.1.2.Key command
[1] button...Main items Selection in forward direction[2] button...Main items Selection in reverse direction[3] button...Sub items Selection in forward direction[4] button...Sub items Selection in reverse direction[VOL] button...Value of sub items change inforwarddirection ( + ), in reverse direction ( - )
5.1.3.How to exit
Switch off thepower with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.1.4.Contents of adjustment mode
•Value is shown as a hexadecimalnumber.
•Preset value differs depending onmodels.
•After entering the adjustment mode, take note of thevalue in each itembefore startingadjustment.
Main itemSub itemSample Data
ADJUSTH POS
H AMP
V POS
V AMP
V COM
WB-ADJR-GAIN8D
G-GAINAE
B-GAINFF
R-CENT6C
G-RENT80
B-CENTA0
OPTIONBoot upgradeNO
STBY-SET00
EMERGENCYON
CLK MODE00
CLOCKFC7
Y/C DELAYDYNAMIC
OPT 100000000
OPT 211100110
OPT 300001001
OPT 400000000
EDID-CLKHIGH
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TH-32A410R
5.1.5.Display of SOS History
SOS History (Number of LED blinking) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory
shipment setting].
5.1.6.Exit
1.Disconnect the AC cord from wall outlet.
5.1.7.Hotel Mode
1.PurposeRestrict a function for hotels.
2.Access command tothe Hotelmode setup menu.In order todisplay the Hotelmode setup menu: While pressing [VOLUME (-)] button of the mainunit,press [AV] button of the remote control three times within2 seconds.
Set the input, when each time power is switched on.Selection :Off,Analogue,DVB-C,DVB-T,AV1,AV2,HDMI1,HDMI2
•Off: give priorityto a last memory. However,Euromodel iscompulsorily set to TV.
Initial POSSelect programme number.
Selection :Off/0 to 99
•Off: give priority to a last memory.
InitialVOL LEVELAdjustthe volume when each time power is switched
on.Selection Range :Off/0 to 100
•Off: give priority to a last memory.
Maximum Vol LevelAdjust maximum volume.
Range :0 to 100
Button LockSelect local key conditions.
Selection :Off/SETUP/MENU/ALL
•OFF: altogether valid
•SETUP: onlyF-key isinvalid
(Tuning guide (menu) can not be selected.)
•MENU: only F-key is invalid(only Volume/Mute can be selected.)
•ALL: altogether invalid.
Remote LockSelect remote control key conditions.
Selection :Off/SETUP/MENU
•OFF: altogether valid.
•SETUP: only Setup menu isinvalid.
•MENU: Picture/Sound/Setup menu are invalid.
HotelMode USBBasicallyafter user already setup the hotel mode
according to their criteria, what they need to do is
•insert USB (while in hotel mode)
•choose ‘Copy TV to USB’ to copythe setting into the USB (a file will be created to storethe hotel mode settingin the USB)
•switch ‘OFF’ the unit
•pull out USB from unit
To copy the hotelmode setting from USB.
•enter hotel mode
•insert USB
•choose ‘Copy USB to TV’
•follow instruction as shown on the units
•once finish, switch ‘OFF; the unit
•pull out USB from unit
Private InformationSelect private information for VIERA Castis Keep or
Reset if Hotel mode is set to [On] when TV power on
Selection :
Keep/Reset
• Keep: private information for VIERA Cast is keep
• Reset: private information for VIERA Cast is
reset
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TH-32A410R
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
6.1.2.Self-check indication only
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
6.1.3.Self-check indication and forced to factory shipment setting
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remotecontrol for more than 3 seconds.
6.1.4.Exit
Disconnect the AC cordfrom walloutlet.
6.1.5.Screen display
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6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the
defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
Priority SOS detectionLED Blink
1BL_SOS1
2SUB_3.3V7
3SOUND_SOS9
4SOS8
5GCX/FRC_SOS10
6BE(sLD8/PRO4) SOS12
7Emergency SOS13
8IROM-SOS3
6.3.Method of detecting SOS
1.BL_SOS Detectionbeginning after onesecond pass from ‘BL_ON’=ON
TH-32A410R
2.TV_SOSDetection beginning after one second pass from ‘AMP_SHUTDOWN’=ON
3.SOUND_SOSDetection beginning ‘AMP_SHUTDOWN’=ON
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TH-32A410R
6.4.LCD Panel test mode
Purpose:
To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed.
How to Enter:
While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2
seconds.
How to Exit:
Disconnect AC plug from wall outlet.
How to confirm:
If the abnormal pictureis displayed, gointoLCD Panel test mode to display the several test patterns.Andthen, judgeby the followingmethod.Still abnormal pictureis displayed:The cause must be in LCD Panel.Normal picture is displayed: Thecause must be inA board.
Remarks:
The test pattern is created by the circuit in LCD Panel.In LCD Panel test mode, this test pattern isdisplayed unaffected by signal processing for RF or input signal.If the normalpicture is displayed,LCD Panelmust be okay andthecause of failure must be inA board.
6.5.No Power
First check pointThere arefollowing 2 states of NoPower indication by powerLED.
1.No lit
2.Red is lit thenturns red blinkingafew seconds later. (See 6.2.)
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7Disassembly and Assembly Instructions
7.1.SP Bracket & Metal Bottom
Fix speaker left & right.
TH-32A410R
NoDescriptionQtyUOM
01SPEAKER UNIT2PC
02SPEAKER BRACKET4PC
03SP SPONGE4PC
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TH-32A410R
7.2.LCD Panel Fixing & Handling Method
1. Place down the cabinet as shown below.
2. Fix LCD panel into the cabinet by taking below precautions.
Other general precautions
1.Donot press panel surface toavoid blue spot on the panel display.
2.Do not use hard cloth or rub the surface too hard. This may cause scratches on the surface.
3. Take care not to subject the TV’s surface to water or detergent. Any liquid (including pets urine) if enters the product could
lead to TV failure.
4. Take care not to subject the surface to insect repellent, solvent, thiner or other voiltile substances. This may degrade surface
quality or cause peeling of the paint.
5. The surface of the display panel is specially treated and may be easily damaged. Take care not to tap or scratch with your
fingernail or other hard objects.
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7.3.LCD Panel Assembly
Install Barrier on Panel.
TH-32A410R
NoDescriptionQtyUOM
01LCD PANEL1PC
02BARRIER1PC
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TH-32A410R
7.4.LED Panel Ass’y
1. Fix K PCB to LED PANEL CASE.
2. Fix wire A10 to K PCB.
3. Fix LED panel to LED PANEL CASE.
4. Fix LED PANEL ASSY to cabinet.
NoDescriptionQtyUOM
01LED PANEL 1PC
02LED PANEL CASE 1PC
16
7.5.Metal Bracket
1. Install Vesa Metal 2pc on panel.
2. Install Pedestal Metal Bracket.
TH-32A410R
NoDescriptionQtyUOM
01VESA METAL 2PC
02PEDESTAL METAL BRACKET 2PC
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TH-32A410R
7.6.PCB Installation 1
1. Install PCB and fix it with screws.
2. Install Side AV Bracket and fix it with screws.
NoPartNoDescriptionQtyUOM
01TKP5ZA47101SIDE AV BRACKET1PC
02TES5ZA003-1GROUND SPRING 1PC
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7.7.PCB Installation 2
1. Install PCB and fix it with screws.
2. Install Side AV Bracket and fix it with screws.
TH-32A410R
NoDescriptionQtyUOM
01SIDE AV BRACKET1PC
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TH-32A410R
7.8.Screw Fixing 1
Fix all screw follow below picture.
NoPart NoDescriptionQtyUOMRemarks
01THEJ036JSCREW15PC6 ± 1 Kgf.cm
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7.9.Screw Fixing 2
Fix all screw follow below picture.
TH-32A410R
NoDescriptionQtyUOMRemarks
01SCREW15PC6 ± 1 Kgf.cm
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