okuma ES-L6 Maintenance Manual

CNC

LATHE

ESERIES&

OPERATION

(1st

Edition)

Pub.

No.

TL8E1

&

MAINTENANCE

1-U001-R1

Apr.

MANUAL

2000

ESIB

CD

TATUNO

-QKUMA

SAFETY

p-

PRECAUTIONS

(i)

SAFETY

The

machine

hazards

They

must

operation.

This

instruction

Okuma

operator

operating

Furthermore,

incorporation

if

yourselves

1.

BEFORE

PRECAUTIONS

is

arising

also

can

must

the

for

predict.

the

equipped

from

become

manual

be

skilled

machine.

standard

the

safety

TURNING

with

unforeseen

fully

and

the

aware

Be

and

has

machine

redesign

consideration.

of

safety

accidents.

familiar

warning

that

been

the

ON

devices,

with

they

trained.

can

safety

THE

which

But

the

safety

signs

attached

do

cover

not

incorporation

guarding

POWER

serve

operators

guidelines

all

every

And

system

to

protect

must

the

machine

to

possible

operator

with

is

required.

personnel

rely

not

presented

hazards.

must

the

ancillary

exclusively

below

cover

only

For

safety

read

this

handling

Never

try

and

machine

on

these

ensure

to

those

consideration,

manual

device

to

install

itself

safety

accident-free

the

hazards

carefully

g.

(e

other

from

devices.

which

the

before

robot)

devices

and

by

2.

(1)

Make

(2)

Make

(3)

Turnonthe

panel.

CHUCK

(1)

Always

(2)

Always

Never

If

(3)

a

chuck

within

(4)

The

maximum

G50

The

If

(5)

the

points:

-

Make

sure

that

the

doorstothe

sure

that

main

there

power

are

PRECAUTIONS

the

spindle

fixture

spindle

must

that

front

spindle

is

Also,

helps

be

the

workpiece

shield

exceeding

unique

speed

rotated

close observe

run

the

or

the

limit.

command

spindle

sure

operation

no

obstacles

disconnect

before

speed

to

your

take

note

can

ensure

to

closetothe

clamped

around

switch

starting

maximums

the

maximum

application,

of

the

workpiece

be

limited

safety

and

panel

the

machine.

before

in

maximum

in

the

turning

the

spindle

for

the

allowable

check

gripping

by

inputting

operation.

chuckisbalanced.

the

electric

on

or

cutting

installed

spindle

the

maximum

force

a

G50

allowable

control

the

CONTROL

operations.

chuck.

speed.

and

command

spindle

cabinet

ON

allowable balance.

with

speed,

are

closed.

switch

spindle

the

spindle

observe

on

speed

the

speed.

operation

and

following

stay

-

Apply

reduces

The

maximum

shield

front

chucking

a

the

allowable

the

andonthe

force

maximum

chuck

gripping

allowable

that

is

spindle

chuck

more

force.

body.

than

amount

speed

The

one-third

of

pressure

and

application

allowable

the

over

to

grip

pressure

maximum

original

the

speed

chuck

workpiece

is

indicatedonthe

and

the

gripping

force

because

applicable

with

centrifugal

nameplate

pressure

the

standard

force

on

ensure

soft-top

the

SAFETY

p-

PRECAUTIONS

(ii)

3.

set

special

Lower

in

the

(6)

jaw

If

-

force.

-

If

the

jaw

holding

the

periphery

-

Machine

(7)

Securely

lubrication

GENERAL

(1)

Check

(2)

Always

(3)

Use

(4)

It

non-soluble

the

use

the

recommended

is

recommended

line

with

jaws

(large

spindle

tightening

the

jaws

of

jaws

the

tighten

oil.

the

Make

CHECKS

amount

the

specified

coolant

the

periphery

than

speed

(jaw

nut

place.

in

the

chuck.

to

the

workpiece

boltsonthe

sure

that

of

lubricating

brand

type

a

to

water-soluble

is

used.

of

standard

because

nut)

This

is

chuck

the

oil

of

type

the

chuck

soft-top

centrifugal

is

outsideofthe

a

potentially

shape.

body,

every

is

day

torque

lubricating

cutting

coolant

body.

jaws)

the

least

at

oil.

fluid

to

force

before

are

used,

and

periphery

dangerous

jaws,

and

392

to

starting

(coolant)

prevent

fire.

observe

lower

of

condition.

the

490

N

operation.

when

Do

the

efficiency

chuck,

the

Jaw

black

to

[40

possible.

not

attempt

following

reduce

only

nuts

the

specified

50kgf

unmanned

(88

points:

the

one

must

to

chuck

gripping

tightening

always

torque.

Ibf)].

110

operation

be

Use

bolt

within

is

a

if

(5)

Change

and

manual.

(6)

Clean

the

(7)

Make

sure

describedinthis

(8)

Always

power

turn

before

machine-operating

replenish

filters

that

off

beginning

according

each

pressure

manual.

the

power

zone.

lubricating

the

to

before

workatthe

oil

and

schedulesinthe

gauge

on

the

beginning

backofthe

coolant

air

any

in

manual.

hydraulic

and

work

inside

machine

each

that

reservoir

lines

the

front

requires

according

display

shield.

an

the

correct

In

addition,

operator

to

the

schedules

value

enter

turn

the

as

off

the

in

SAFETY

p-

PRECAUTIONS

(iii)

4.

BEFORE

Always

(1) (2)

Never

operate

Always

(3)

(4)

Never

attempt

workpiece

program

automatic

(5)

Before

Spindle

-

Turret

-

Axis

movement

(6)

Never

touch

(7)

Never

attempttostop

(8)

Check for

the

STARTING

the

follow

close

set

has

operation

attempting

rotation

indexing

jaw

the

power

instructions

the

front

run

to

the

in

bugs,

no

the

chips

installation

chuck.

machine

shield

a

new

chuck

cut

be

may

following

or

the

workpiece

a

moving

OPERATION

operation

in

the

without

program

and

a

workpiece

started.

conditions,

all

before

make

operations,

while

object

of

protective

starting

without

sure

the

in

the

by

hand

hydraulic

the

manual.

operation.

checking

that

there

single

sure

make

spindle

or

covers

its

no

is

block

that

rotating.

is

a

tool.

with

pressure,

and

shield

operation.

interference.

no

they

and

If

can

the

mode.

s

in

place.

Run

the

After

problems

be

accomplished

maximum

program

making

discovered,

are

allowable

without

sure

safely.

spindle

that

a

the

speed

(9)

(10) (11)

(12) (13)

(14) (15) (16)

(17) (18)

(19)

Check Check Check

Make

Before

positions

Check Check

Make

Check

appropriate

Check

the the the

sure

feeding

the the

sure sure

the

installation

offset

tool

zero

offset

that

the

both

for

turret

index/rotation

tailstock

the

cutting

the

that

cutting

points.

The

lamp.

and

settings.

spindle

turret,

check

theX-and

body

position.

operation

workpiece

fluid

nozzle

work

arrangement

speed

and

the

software

Z-axis.

position.

is

within

securely

positions.

of

lamp

18

the

of

feedrate

the

fitted

They

can

W

tools.

override

setting

limit

allowable

in

the

chuck

be

must

provide

settings

and

the

transmission

or

fixture.

to

properly

set

500

Lux.

of

100%.

are

at

emergency

power

supply

lighting

and

limit

and

cutting

won’t

LS

torque

dazzle

(limit

ranges.

fluid

switch)

the

to

the

dog

operator.

SAFETY

P-

PRECAUTIONS

(iv)

5.

6.

PRECAUTIONS

(1)

Use

meticulous

(2)

(3) (4)

(5)

(1)

(2)

(3) (4)

nonflammable

Use

Do

Check

SET

Make

OPERATION.

If

without

Before

If

when

not

the

two

leave

heap

the

UP

sure

setup

any

changing

or

lifting

tool

that

is

problems.

more

or

any

up

changed,

workers

setting

AGAINST

care

to

coolant.

flammables

chips.

cutting

setup

the

edge,

is

chuck

heavy

prevent

cutting

complete.

operate

and/or

work

must

objects).

FIRE

especially

fire

around

the

conditions,

RefertoSAFETY

machine

the

jaws,

chuck

together,

Each

when

machine.

and

step-by-step

make

establish

worked

performing

tool

life.

PRECAUTION

make

to

sure

that

the

signals

should

so

be

that

aware

untended

4.

BEFORE

sure

chuck

they

when

operation.

that

cutting

fits

the

can

communicate

a

new

STARTING

can

performed

intended

process

jog.

(for

is

example,

about

to

7.

begin.

(5)

(6)

Use

When

crane

the

attempting

WORKPIECE

(1) (2)

(3)

(4)

(5)

(6)

(7)

sure

Make

Before

injure

Before Before

in

Before

When

Before

loading

the

loading

running

the

chuck.

machininganirregular-shaped

handing

loading

chucking.

operator.

or

that

workpieces

or

and

a

heavy

a

equivalent

an

unfamiliar

LOADING

are

unloading

program,

new

workpieces,

workpiece,

tool

handle

to

setup,

AND

loaded

a

workpiece,

a

workpiece,

rotate

use

make

sure

heavy

objects.

recheck

the

setup

UNLOADING

and

unloaded

make

crane,

the

sure

to

make

hoist,

workpiece

retract

the

spindle

workpiece,

the

that

before

securely.

so

turret

that

make

sure

other

or

that

the

sure

that

has

beginning

the

cutting

spindle

that

the

is

balanced

it

similar

a

portion

operation.

toolsinthe

cometoa

has

workpiece

tool.

that

can

complete

securely

is

properly.

be

used

turret

for

cannot

stop.

clamped

proper

SAFETY

P-

PRECAUTIONS

(V)

8.

9.

AT

THE

(1)

Clean

(2)

Move

(3)

Turn

disconnect

(4)

Make

WHEN

(1)

Stop

panel.

(2)

Consult

be

taken.

(3)

two

If

example,

process

Only

(4)

END

the

machine.

the

turret

off

the

CONTROL

switch.

sure

all

PROBLEM

A

the

machine

the

with

or

more

when

is

about

use

specified

OF

the

to

power

immediately

person

workers

lifting

begin.

to

replacement

THE

switches

DAY

predetermined

ON

switchonthe

are

OCCURS

by

in

charge

work

must

or

setting

heavy

parts

retraction

operation

turned

off.

pressing

maintenance

of

together,

objects).

and

fuses.

position.

panel

the

EMERGENCY

to

establish

Each

before

determine

signals

worker

so

should

turning

STOP

what

that

off

switch

corrective

can

they

aware

be

the

on

main

the

power

operation

measures

communicate

a

when

new

need

(for

to

10.

GENERAL

(1)

Wears

(2)

Keep

(3)

Never

(4)

During

gloves,

(5)

During

(6)

Dismantle

(7)

The

on

plastic

allowable.

(8)

If

system

(9)

When

the

appropriate

the

touch

cleaning

goggles

cleaning

materials

this

machine.

or

the

workpiece

shouldbeadded.

the

tailstock

PRECAUTIONS

clothing.

machine

the

wood

reduced

to

and

CNC

the

machine,

safety

and

machine,

the

revolving

as

such

But

should

or

processing

valveofthe

the

keep

the

control

center

cast

the

flammable

be

prohibited.

speed

area

system

loading

shoes.

an

of

iron

.carbon

materials

tailstock

of

around

and

Do

not

operator

the

tailstock

materials

Also

the

tailstock

it

or

switches

unloading

wear

must

steel

the

are

likely

is

adjusted,

clean

gloves

wear

before

.copper

such

low

flash

to

center

and

organized.

with

workpiece,

when

safety

inspecting

.brass

magnesium

as

point

produce

is

necessary

it

lower

hands.

wet

an

operator

gloves

and

.bronze

cutting

the

than

operator

is

use

and

maintaining

and

aluminum

.magnesium

fluid

noxious

to

adjusted

20

mm/sec

must

operating

iron-crook.

alloy

and

lubricant

dust,

the

for

safety

wear

a

the

machine.

can

.carbon

is

extraction

throttle

safety

machine.

be

used

bar,

not

valve

of

consideration.

(10)

During

authorized

a

normal

operation,

persons

to

operate.

the

NC

PANEL

lockable

switch

should

beinthe

lock”

“

position

only

for

(11)

About

detailsofnoise

test,

please

refer

section6.The

to

figures

quoted

SAFETY

are

emission

P-

PRECAUTIONS

levels

and

(Vi)

11.

are

not

exposure

required.

characteristicsofthe and

other

country.

evaluationofthe

(12)

The

disposal

If

(13)

the

safety

Only

buyer

SAFETY

1.

Front

polycarbonate

2.

Shield

3.

Chuck

necessarily

levels,

this

Factors

adjacent

Information,

This

hazard

wastes,

of

wants

components,

confirming

DEVICES

Contents

shield

with

/

open

interlock

close

safe

working

cannot

that

influence

work

processes.

and

such

to

change

safety

interlock

be

used

the

room,

Also

however,

risk.

as

oil,

any

please

and

completion

AND

glass

and

levels.

the

mechanical

reliably

actual

other

the

will

enable

coolant,

our

call

Whilst

there

determine

to

level

of

sources

permissible

the

and

or

service

of

the

FUNCTIONS

Machine Machine

Electric

is

a

exposure

noise,

of

exposure

user

of

chips,

must

electrical,

member

changing,

Location

control

correlation

whether

of

etc.

the

or

electronic/software

or

the

cabinet

between

or

not

the

work

i.e.

the

can

level

machine

comply

representative

the

machine

the

emission

further

force

precautions

include

the

numberofmachines

vary

to

local

make

can

country

from

a

better

regulations.

parts,

safety

for

be

operated.

especially

considerations.

Remark

and

are

to

the

4.

Foot

5.

Emergency

(limit

6.

Software

Chuck

7.

Turret

8.

Tailstock

9.

Emergency

10.

11.

Slide

12.

Alarm

13.

Leakage

14.

Self-locking

Cycle

15.

depression

6.

Turret

(manual)

pedal

switch)

limit

barrier

hold

display

circuit

start

rotation

protection

setting

limit

button

stop

button

breaker

cylinder

requiring

of

both

low

at

cover

LS

for

chuck

simultaneous

buttons

speeds

Machine Machine

Operation Operation Operation

Operation

Electric

control

Machine

panel

panel panel panel

panel panel

cabinet

Optional

SAFETY

P-

PRECAUTIONS

(vii)

12.

A

|AWARNING|

ACAUTION

NOTICE

13.

SYMBOLS

The

following

importance.

DANGER

FOR

Cgritriliqal

SAFE

force

-i

warning

f

pQ

1R0

indications

Indicates

:

Indicates

unitorother

Indicates

CHUCK

F1

R1

are

usedinthis

an

imminent

hazards

precautions

which,

equipment.

WORK

.

1

hazard

if

relating

Safe

the

safety

range

which,

not

to

(2

set

manual

avoided,

unit

NC

chuck

or

to

3

this

at

to

draw

not

if

avoided,

could

operations.

gripping

over).

time.

attention

will

resultindeath

in

result

force

by

Run

the

spindle

to

information

resultindeath

or

serious

minor

injuriesordamage

ensuring

sufficient

with

the

of

particular

or

serious

injury.

factor

allowable

injury.

NC

to

of

speed

N=

N:

M.X

(1000

V:

n

D:

(FO-f)

RO

X

F1

>

XV)/(JIXD)

Spindle

speed

Cutting

speed

Circumference-to-diameter

3.

14

ratio,

Machining

diameter

am

X

R1

Must

deep

be

2.

Inconstant

machining

function).

3.

Secure

4.

Before

of

speed.

machining

the

workpiece

peripheral speed

jaw

the

speed

before

gripping

unbalanced

an

weight

cutting,

designating

depth

as

by

gradually

calculate

(max.

G50

much

as

workpiece,

changing

the

actual

speed

possible.

carry

the

out

balancing

spindle

limit

T

-slot

[]

Jig

O

5.

Never

Be

sure

No

chucks

attempt

to

fix

prepared

the

to

jigs

install

with

by

Okuma

jigs

bolts.

using

have

SAFETY

T-nut.

T-groove.

P-

PRECAUTIONS

(viii)

Cylinder

'i

o

Hollow

3\

chuck

Workpiece

6.

7.

When

the

bar

Never

inserting

does

not

use

double

a

bar

protrude

chucking

material

from

into

the

method.

rear

hollow

end

chuck,

of

the

ensure

cylinder.

that

SAFETY

P-

PRECAUTIONS

(ix)

14.

CAUTION

machine

The

and

follow

Do

not

a

new

plate,

(1)

Caution

Tatung-Okuma

1)

tog

1.

2.

Before

twn

3.

Do

Okuma

modification

4.

Never

personal

PLATE

the

teat

or

quoting

Plate

outomotic

entering

off

tke

not

remove

America

touch

injury

its

and

components

instructions

damage

the

Tatung-Okuma

and

Part

operation,

the

machine's

main

of

o

swtch

poser

covers,

protective

Corporrion

the

machine's

or

rotating

moving

may

death

or

are

described

the

caution

Tatung-Okuma

Part

4162-6158-90

No.

not

do

enter

the

modiine's

of

area

movement

aid

make

sure

(mechanical

ntertocks

ii

not

be

responsible

safety

spinde,

cutting

_

devices.

original

resaft

fitted

there.

plates.

Number

A

for

cleaning

the

entire

for

Occidents

tool,

or

In

part

with

case

number

various

a

plate

written

caution

has

in

WARNING

of

ora

movement.

inspection,

station

electrical),

or

wkpiece

Personal

adjustments,

is

soft

other

or

resiling

from

tih

your

hand

_

or

injury

or

setup

devices

safety

unouthorized

(or

some

plates.

been

lost

manual.

this

death

rroy

resvdt

change,

this

machine.

from

device)

makeshift

Carefully

become

or

read

illegible,

these

plates

ask

us

for

1.

2.

3.

4.

5.

6.

7.

and

Operator

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SAFETY

P-

PRECAUTIONS

(X)

NO.

1

2

3

4

A

6

A

1.D0

NOT

devices

2.Make

*Refer

Hydraulic

CHUCK

V-208A6 V-210A6

N-208A6 N-210A6

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sure

and

balanced

workholder

to

chuck

number

CAUTION

rotate

above

chuck

their

rotating

gripping

manufacturer

maximum

MPa

(Kg/cm2)

2.14(21)

2.45(24)

2.14(21)

2.25(22)

for

other

and

maximum

speed

components

forces*

specifications.

pressure

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and

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341

298

312

machine

is

workholding

limits*

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have

rotation

min

(rpm)

3000

3000 3000

3000

:

NO.

limits:

1

CYLINDER

MH125 MH125

M1552 M1875

4162-6161-90

3)

Tatung-Okuma

Part

M

No.

4162-6107-90

A

1.

ALWAYS

starting

rotation).

2.

DO

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machine

3.

DO

NOT

function

WARNING

close

machine

stand

operation

turn

during

the

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machine

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(spindle

of

the

door

rotation).

door/shield

operation.

interlock

4

162

6107

during

90

4)

Tatung-Okuma

Part

No.

4162-6108-90

DANGER

SAFETY

P-

PRECAUTIONS

(xi)

5)

Tatung-Okuma

Part

No.

\

DO

the

TO

IN

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INSTRUCTION

PERSONAL

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beyond

FAILURE

MAY

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WARNING

RESULT

6

108

90

changing

When

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off

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power.

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joint)

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commanc.

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4162-

plate.

spindle

resulting

6157-90

6)

Tatung-Okuma

Part

No.

4162-6162-90

SAFETY

P-

PRECAUTIONS

(xii)

7)

Tatung-Okuma

OBSERVE

UNTENDED

•

USE

•

DO

•

DO

•

CHECK

AND

Part

No.

Before

inspection

parts,

wood

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NOT

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sure

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in

WARNING

FOLLOWING

ANY

UP

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TOOL

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LIFE.

WARNING

X-axis

ball

to

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serious

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TO

RULES

COOLANT.

FRAMMABLES

feed

screw,

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allow

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PREVENT

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servomotor

from

turret

the

turret

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FIRE

DURING

THE

MACHINE.

CONDITIONS,

4162-6162-90

maintenance

for

or

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down

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accidentally,

Measure

or

using

Prop

using

up

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wood

Tailstock

turret

blocks:

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4162-6160-90

SAFETY

P-

PRECAUTIONS

(xiii)

15.

Others

(1)

The For

(2)

Be

machine

safety

sure

to

is

designed

consideration,

the

turn

off

main

to

do

cutting

not

cut

power

iron,

wood,

switch

aluminum,

magnesium

before

maintaining

copper,

ally

bronze

and

other

this

cast

and

combustible

machine.

iron.

materials.

INTRODUCTION

you

Thank

for

choosing

a

Tatung-Okuma

Model

ES-L6

CNC

lathe.

We

are

proud

INSTRUCTION

to

have

among

our

Tatung-Okuma

This

instruction

maintenance

long clearly

before

period,

the

understood

the

machineisinstalled

family

manual

you

of

machine

of

Model

and

users.

contains

ES-L6

must

carefully

concise

CNC

be

properly

followed.

to

and

information

lathe.Tomake

installed

are

You

file

on

it

keep

on

the

installation,

the

and

most

operating

of

its

and

encouragedtostudy

for

future

reference.

setup,

operation,

outstanding

maintenance

this

instruction

and

performance

procedures

manual

over

a

must

carefully

be

TABLE

OF

CONTENTS

TABLE

OF

CONTENTS

p-(i)

PAGE

SECTION

SPECIFICATION

1.

DIMENSIONAL

2.

3.

NAME

4.

MAIN

SECTION

1

.

GUIDE

2.

CAREINHANDLING

2-1. 2-2.

2-3.

2-4.

3.

FOUNDATION

3-1.

4.

GENERAL

MACHINE

1

PLATE

UNIT

HANDLING

2

TO

Machine Precaution

Rolling

Component

General

SPECIFICATIONS

TABLE

DRAWINGS

LOCATION

AND

A

SELECT

REQUIREMENTS

PROCEDURE

INSTALLATION

A

Lifting

for

parts

Precautions

DRAWINGS

INSTALLATION

PRECISION

for

lifting

for

Building

FOR

INSTALLATION

1

OF

SITE

MACHINE

a

New

MACHINE

Foundation

1

3

4

6

7 7

8 9

11

12

13

4-1.

4-2.

LEVELING

5.

5-1.

6.

FOUNDATION

7.

POWER

7-1.

7-2.

8.

LUBRICATION

9.

DISMANTLING

SECTION

.

1

BEFORE

1-1.

1-2.

1-3.

1-4.

Procedure Precautions

Leveling

REQUIREMENT

Inspection

Electrical

3

MACHINE

STARTING

NC

Setting

MC

Alarm

for

MACHINE

THE

Procedure

PLAN

of

Work

OIL

OPERATION

Operation

Zero

Parameter.

User

Installation...

for

Installation

Cable

Connection

REQUIRED

OPERATIONS

Offsets.

AT

INSTALLATION

13 13

14

15 16

16

17

18

18 19 19

19

36

48

52

TABLE

OF

CONTENTS

p-(ii)

PAGE

1-5.

MACHINE

2. 2-1. 2-2.

2-3.

2-4.

2-5. 2-6.

2-7.

2-8. 2-9.

2-1 2-1

SECTION

LUBRICATION

1. 1-1.

1-2.

ADJUSTING

2.

2-1.

2-2.

2-3.

3.

CLEANING

3-1.

4.

TENSIONING

4-1

4-2.

4-3.

5.

OTHER

5-1.

5-2.

5-3.

5-4.

Operation

Hydraulic

Selection

Hydraulic

Manual

Cutting

Hydraulic

Cautions

Interlock

Safety

After

0.

1

.

Manually

INSPECTION

4

Spindle

Slide

Adjusting

Maintenance

Other

COOLANT

Maintenance

.

Spindle

Timing Timing

MAINTENANCE

Adjusting

Alignment Adjustment

Cautions

of

Safety

OPERATION

Unit

of

Spindle

Chuck

Turret

Soft

Operation

Top

Tailstock

Operating

on

Function

Switch

Door

Completion

Operated

AND

Lubrication

way

Lubrication

CENTRALIZED

Pump

Remarks

BELTS

Drive

Belt Belt

on

and

PUMP

Belts

for

Z-axis

X-axis

for

the

Turret

Headstock

of

Tapered

Checking

Delivery

Interlock

Motor

Speed

JawsofPower

Operation

the

Turret

of

A

Day's

Operation.

Chuck

MAINTENANCE

System

LUBRICATION

Countermeasure

Servo

Motor

Servo

Motor

ITEMS

Rotation

Speed

GibsonSaddle

the

X-axis

Chuck

Ball

MACHINE

OF

UNIT

Cross-slide

Screw

and

53

54 54

57

58

68

69

71

74

78

80

85

86

89

89 90 90 90 90 91

91

92 92

93

94

95

96 97

98

6.

TROUBLESHOOTING

6-1. 6-2.

Trouble

with

FOR

SIMPLE

Headstock

Turret

MECHANICAL

TROUB

TABLE

OF

CONTENTS

p-(iii)

PAGE

99

99 99

6-3.

MACHINE

7.

CHIPS

8.

9.

TROUBLE

SECTION

HYDRAULICS

1.

ELECTRICALS

2.

3.

CONSUMABLE

SECTION

1.

TOOLING

2.

V12

3.

TOOLHOLDER

4.

TOOL

WORKING

5.

6.

DIMENSION

7.

HYDRAULIC

8.

HYDRAULIC

10

HYDRAULIC

11.

CHIP

12.

PLC

Others

RESTARTING

PARTS

(ON

MACHINE)

AND

REMOVAL

LIST.

COLLECTION

OF

5

SPARE

BLOCKAGE

ITEMS

6

TECHNICAL

SYSTEM(V12

TURRET

INTERFERENCE

DIMENSIONS

DIMENSIONS..

RANGE

OF HOLLOW

DATA....

DIAGRAM

SPINDLE

CHUCK

INCH)

DIAGRAM

NOSE

TAILSTOCK

CIRCUIT

DIAGRAM

CONVEYOR(OPTIONAL)....

ALARM

LIST

V12

AND

CYLINDER

105 106 108

108

109

110

111

112 112

113

114

116

117

119

120

121

122

124

125

SECTION

1

MACHINE

p-

SPECIFICATION

1

SECTION

.

1

CAPACITY:

SPINDLE:

SPECIFICATION

No.ofcontrolled

turning

length

hole

of

over

diameter

nose

spindle

Swing Swing Swing

Max.

x

Spindle Spindle

Taper

Through-spindle

No.

1

Item

axes

bed

carriage

cross-slide

diameter

type

hole

speed

MACHINE

TABLE(ES-L6)

mm

mm mm mm

mm

x

mm

mm mm

ranges

Unit

(in.)

SPECIFICATIONS

(in.) (in.) (in.)

(in.)

(in)

(in.)

Specifications

2

(17.72)

4)450 (13.78)

4>350

(11.81)

4)300

(|)210x280

(<|)8.27x11.02)

4)80

(3.15)

140Flat

(2.36)

4)60

4>53

Stepless

x1/12

(2.09)

Spindle

CROSS-SLIDE

Axis Feedrate

Rapid

CARRIAGE

Axis Feedrate

Rapid

TURRET:

Type

No.oftools

Tool

TAILSTOCK*:

Tailstock

speed

travel

feedrate

(Z-AXIS):

travel

feedrate

size

spindle

(X-AXIS):

OD

turning

ID

turning

diameter

tools

min'1{rpm}

(in.)

mm

mm/rev

(ipr)

mm/min

(ipm)

(in.)

mm

mm/rev

(ipr)

mm/min

(ipm)

mm

(in.)

mm

(in.)

mm

133

(6.10)

155

to

0.001

0.001to1000.000

[50+105

1000.000 15000

320

20000

4)31.75

4)55

6000

to

(1.97+4.13)]

(0.00001to39.37)

(590.55)

(12.6)

(0.00004

(787.40)

V

12

(1.25)

(2.17)

to

39.37)

Tailstock

spindle

taper

hole

MT

No.

4

(revolving

center)

SECTION

MACHINE

1

P-2

SPECIFICATION

Tailstock

MOTOR:

Spindle

Carriage

Cross-slide

Hydraulic

Guideway

Coolant

MACHINE

FLOOR

NET

SPACE

WEIGHT

*Tailstock

drive

pump

HEIGHT

optional.

is

Note:

Item

spindle

feed

power

motor

(Z-axis)

feed

travel

(X-axis)

unit

lubrication

REQUIRED

Operate

the

machine

representatives.

pump

the

x

machine

a

at

feedrate

Unit

(in.)

mm

kW(hp) kW(hp) kW(hp)

kW

(hp)

kW

(hp)

kW

(hp)

mm

(in.)

mm

(in.)

mm

(lb.)

kg

at

a

(in.)

cutting

higher

feedrate

than

the

VAC

of

6

m/min

specified

Specifications

5/5.5

7.

0.017

0.19

1700

1910

(75.20

2800

(20

feedrate,

(3.94)

80

(10/7.5)

2

(2.7)

2

(2.7)

1.5(2) (0.023)

(0.26)

(66.9)

x

x66.93)

(6170)

fpm).

please

(30min/cont.)

1700

If

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TOOL

Parts

7400518150 7400522100

7403013170

7403019221

7403024271 7403232000

7403236410 7403514000

7403581510 7923512485

7923530002

4121842890 4162800690

4162254590 4162254690 4145255090

BOX

Number

STANDARD

Parts

Name

SCREW

SCREWDRIVER

SPANNER

WRENCH

ALLEN ALLEN

TOOL OIL

BASE

SUPPORT

SLEEVE SLEEVE

SLEEVE

WRENCH WRENCH

BOX

GUN

TABLE

DRIVER

(5/8) (3/4)

Specification

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x

8

150

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13

X

17

19

22

X

24

27

32

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36

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MACHINE

P-4

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SECTION

HANDLING

2

AND

INSTALLATION

OF

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P-8

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unit

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to

and

SECTION

2

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AND

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(4) (5)

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(6)

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the

(7)

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cable

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length

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length

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crane

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conveyor.

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3000

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mm

ton

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up)

position.

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6609

for

lifting

lb)

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the

up.

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machine

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with

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saddle

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to

spindle

nose

SECTION

distance

430

HANDLING

2

miii(16.9”)

AND

INSTALLATION

MACHINE

OF

P-

10

(2)

(3) (4) (5)

(6) (7)

Close

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lift

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5000kg

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for

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SECTION

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HANDLING

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OF

MACHINE

p-

11

WARNING

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2-3.

WARNING

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Rolling

(1)

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(2)

(3) (4)

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lifting

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with

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rs

lifting

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gear

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3.

FOUNDATION

REQUIREMENTS

SECTION

2

HANDLING

AND

INSTALLATION

MACHINE

OF

P-

12

3-1.

NOTICE

General

Precautions

If

the

following

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For

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