Mitsubishi PAC-SH83DM-E, PAC-SH84DM-E, PAC-SH85DM-E Installation Manual

GB
RG79V973H01
Package Air Conditioner Optional Parts
* Before installation, read this manual and the installation manual of the indoor unit carefully.
Safety Precautions
WARNING CAUTION
* After the installation has been completed,carry out a test run and checkthat there are no abnormalities. At the same time explain the safety precautions, method of operation and maintenance to your customers, and hand this manual over to them. * The customer id requested to keep this manual together with the user’s manual in a safe place. If another user is going to use this unit, make sure that the manuals are handed over to him.
1
Confirming Supplied Accessories
1
Drain lift up mechanism
Installation Diagram of the Drain lift up mechanism
2
Viewed from the Top
This symbol denotes what could lead to serious injury or death if you install the mechanism incorrectly. This symbol denotes what could lead to personal injury or damage to your property if you install the mechanism incorrectly.
2
Attachment
1
Drain lift up
mechanism fixture
×1
Drain lift up mechanism
Attachment
Liquid pipe
Knockout hole on the indoor unitfor upper piping
Gas pipe
[
12.7
[
15.88
[15.88
* Be sure to read these safety precautions thoroughly to ensure correct installation. * The precautions described here are important for your safety and must be followed. * The following two symbols are used to denote dangers that may be caused by incorrect installation. They are classified according to the degree of danger.
* Before starting installation, make sure that the following accessories are present.
3
Screws (4×10)
For the installation of drain lift up mechanism
×1
×6
Drainage outlet
for VP-20
1
2
Liquid Pipe
[
6.35
[
9.52
[
6.35/[9.52
4 VP-20 pipe
112
Drain lift up mechanism Model
PAC-SH83 PAC-SH84 PAC-SH85
5
For insulation of VP20
×1
73
134
Gas pipe
Right side panel Flexible hose
Table 1
Pipe cover 6 Flexible hose 7 Fastener
3 Installing the Drain lift up mechanism
1.Remove the intake grille and side panel. (Refer to the indoor unit installation manual.)
2.Prepare the knockout hole to be used for the upper piping of the indoor unit.
3.Fix the attachment 2 with the fixing screws 3 (×2)
4.Fix the drain lift up mechanism 1 with the fixing screws 3 (×4)
Drain lift up mechanism
1
Fixing screws
3
Fixing screws
Drain lift up mechanism Installation Manual
pipe ×1
* This drain lift up mechanism must be installed inside an indoor unit. * Installing this drain lift up mechanism limits to arrange the refrigerant pipe only upward. * To facilitate installation of the drain lift up mechanism, it should be installed before indoor unit. * The size of the plumbing that must connect, by the refrigerant kind of the indoor unit
that corresponds in the case of PAC-SH85DM-E, changes.
Viewed from the Front
L-shaped pipe
liquid pipe
Drain lift up mechanism
Fixing screw
6
Fixing screw 3
5 Drain Piping
*For details on piping, refer to the installation manual of the indoor unit.
1.Apply vinyl chloride type abhesive to the drainage outlet of the drain lift up mechanism , then insert the VP-20 pipe into it, (30mm deep)
2.Connect the VP20 pipe and existing drain pipe using a 90-degree elbow etc. and adhesive.
3.Cover the VP-20 pipe with the pipe cover .
4.Apply vinyl chloride type adhesive to the drain lift up mechanism and drain connecting hole on the indoor unit, then insert the flexible hose into them. Take care that the hose does not twist.
*Insulate all pipes, from the drain lift up mechanism up to the outside.
3
Attachment
Drainage plug
3
2
×1 ×1
L-shaped pipe
9
gas pipe
47
100
1
61
126
Drain connecting hole
WARNING
Ask your dealer or technical representative to install the unit. Any deficiency caused by your own installation may result in water leakage, an electric shock or fire.
Ensure that installatiom work is done correctly following this installation manual. Any deficiency caused by installation may result in water leakage, an electric shock or fire.
9
8
L-shaped pipe (gas pipe)
×1
Viewed from the Right Positions of Holes on the Ceiling
8
210
Fixing screw
230
3
Drain connecting hole on the indoor unit
W In case of accessory parts VP-20pipe 4 and pipe cover 5 do not have enough length because the lifting height is high, please purchase procure supply locally.
L-shaped pipe (liquid pipe)
L-shaped pipe 8,9
gas pipe, liquid pipe
Type: PAC-SH83DM-E PAC-SH84DM-E PAC-SH85DM-E
CAUTION
Make sure that the refrigerant pipes are insulated in order to prevent condensation. Incomplete insulation may cause condensation on the surface wetting of the ceiling, floor and other important properties.
Make sure that the drainage pipes are carried out correctly following this manual and that it is insulated in order to prevent condensetion. Any dificiency caused by piping may result in water leakage, wetting of the ceiling, floor and other personal properties.
1
0
Insulator A
6t×220×80 For internal insulation
PAC-SH83/84 ×1
PAC-SH85 ×2
* Please refer to the installation manual of an indoor unit for details. * The L-shaped pipes there are bringing are corresponding to either refrigerant plumbing.
W1 In case of accessory parts VP-20pipe 4 and pipe cover 5 do not have enough length because the lifting height is high, please supply locally.
Elbow pipe
locally supplied
For the insulation of L-shaped pipes and and the refrigerant pipes.
VP-20pipe 4 W1
outer diameter:[26
pipe cover 5
W1
Fixing hole
Drain lift up mechanism
1
VP-20pipe
locally supplied
9
Insulator B
3t×250×120
For external insulation
For the insulation of L-shaped pipes and and the
×2
refrigerant pipes.
Rear side of the indoor unit
70
Max. 600
130
×2
120
Ceiling hole(2-[100
Flexible hose 6
221
108.5
41
40
27
Knockout hole on the indoor unit(for upper piping
6 Electric Wiring
*Refer to the installation manual of the indoor unit together with this manual. *Perform the work after checking that the power supply is off.
1.Remove the beam.
2.Remove the electric parts cover.
3.Pull the electric parts box downwards.
4.Connect the lead wire of drain lift up mechanism to the CNP and CN4F connectors provided on the control PCB of the indoor unit.
5.Tie up the lead wires with the fastener 7 so that the wires do not come apart inside the electric parts box.
6.When the wiring is finished, re-install the electric parts box, its cover and the beam.
of pipes,
[ Unit:mm ]
Right side of the indoor unit
Rear side panel (metal plate)
Fixing screws
Attachment
3
2
Knockout hole for upper piping
Convex for locating
Right side panel (metal plate)
4 Refrigerant Piping
*For details on piping, refer to the installation manual of the indoor unit. [With the stop valve of the outdoor unit fully closed]
1.Apply lubricant to the flare sheet of the L-shaped pipes (gas pipe, liquid pipe)
2.Remove the flare nut and cap from the indoor unit.
3.Apply lubricant to the flare sheet connecting section of the indoor unit.
4.Connect the L-shaped pipes (gas pipe, liquid pipes) 8 and 9 quickly.
5.Fit the removed flare nut to the existing pipes and carry out flaring.
6.Connect the L-shaped pipes with the existing pipes in the same way.
7.Cover each connection with heat insulator
[After the refrigerant circuit is complete]
8.Vacuumize the refrigerant lines through the service port of the liquid stop valve.
9.Fully open the stop valves (both liquid and gas). * The method for oparating the stop valve is described on the outdoor unit installation manual.
WApply the ester-oil or ether-oil or alkylbenzene (locally supplied)
Wrap this part with the insulator that comes with the indoor unit.
Indoor unit
*Through this test run, check that drainage is discharged properly and that there is no water leakage from any of the connections.
7 Test Run
1. Supplying water Supply approximately 1000cc of water to the air outlet.
*Refer to the installation manual of the indoor unit together with this manual.
.
01
Refrigerant pipes(locally supplied)
lnsulator A,B Cover this part with insulator
A 0 and then cover it over with insulator
L-shaped pipes 8,9 (gas pipe, liquid pipe)
Air outlet
Use the flare nut which has been removed from the indoor
.
89
unit.
01
B 1
Water supply pump
VP-20 pipe
Elbow (locally supplied)
Viewed from the Right
Push to the end.
Drain connecting hole on the indoor unit
[Make sure to follow the following points during drain piping.]
*Drain lifting height must be less than 600mm. *Incline the drain pipe downwards (1/100 or more) to the drainage side (outdoor). *Do not create traps or peaks. *Keep the horizontal piping within 20m. Use fixtures to prevent the pipe from waving. *Do not install air vent pipes. The drainage may spout out. *Use general-purpose hard vinyl chloride pipes (outer diameter:[26) and apply vinyl chloride type adhesive to prevent any leakage. *
Cover with insulator (made of foamed polyethylene, with specific gravity of 0.03 thickness of 9mm or more). *Do not install odor trap at the drain outlet. *Locate the end of pipe at a point where odor is unlikely to occur. *Do not insert the pipe directly into a drainage ditch where sulfur gas may be produced. *Use VP-30 pipes for centralized piping. Install the centralized drain pipe approximately 10cm below the output of pipes connected from the drain lift up mechanism.
1.5~2m
Support
Downward inclination
Drain lift up mechanism
(1/100 or more)
[Example of centralized piping]
Drain lift up mechanism
2.Carrying out a test run (1) Turn the power ON. (2) Press the TEST RUN button on the remote controller twice. (3) Press the MODE button to select cooling mode.
*The drain lift up mechanism will be activated to start discharging the water. (4) Check whether water is discharged properly. (5) Press the POWER ON/OFF button to cancel the test run.
(6) Turn the power OFF.
Flexible hose 6
Air vent
Apply vinyl chloride type adhesive to these areas.
Re-rizing
Make the drop as long as possible(approx. 10cm)
(locally supplied)
W
VP-20 pipe 4
W
Pipe cover 5
Drain lift up mechanism
Odor trap
VP-30
Downward inclination
(1/100 or more)
Max. 600mm
3.Re-install each part after checking. *If the drain lift up mechanism is installed at the time of the year when heating is used, make sure that the water for the drain check has been removed. After removal of the water, reinstall the drainage plug.
Electric parts box
Lead wire of the drain lift up mechanism
Fix with the clamp located on upper right of the electric parts box.
CNP(pump)
Connect to the blue connector.
CN4F (float switch) Connect to the white connector.
A jumper connector is used in place of CN4F at
the time of shipment, so replace it with CN4F
The positions of the connectors which must be connected to the control PCB in certain models differ from those specified in the above diagram. Make sure that the lead wire are connected to CNP and CN4F connectors.
Control PCB
Electric parts box (Possible to fix temporarily hanging the lug that is on back of the electric parts box on the panel behind)
Beam
Electric parts cover (An electric wiring diagram is provided on the back.)
Tie up with existing lead wire Fastener 7
After the box is re-installed,secure the excess the clamp located on
the electric parts box.
Drainage plug
Drain pan
Drain lift up mechanism 1
Fix the lead wire
part of the lead wire with
the right of
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