Mitsubishi MCF-GA35VB-E1, MU-GA35VB-E1 user guide manual

SERVICE MANUAL
(When installed on the ceiling)
(When installed on the floor)
FLOOR AND CEILING TYPE AIR CONDITIONERS
Wireless type Models
E1
E1
E1
(WH)
(WH)
(WH)
MCF-GA35VB ­MCF-GA50VB ­MCF-GA60VB -
No. OB382
Indication of model name
MCF-GA35VB ­MCF-GA50VB ­MCF-GA60VB -
NOTE:
• This service manual describes technical data of indoor units
• As for outdoor units MUCF-GA35VB - ,MUCF-GA50VB - and MUCF-GA60VB - , refer to the service manual OB383.
CONTENTS
E1 E1 E1
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. NOISE CRITERIA CURVES·······························5
5. OUTLINES AND DIMENSIONS·························6
6. WIRING DIAGRAM ············································6
7. REFRIGERANT SYSTEM DIAGRAM················7
8. SERVICE FUNCTIONS ······································8
9. TROUBLESHOOTING······································10
10. DISASSEMBLY INSTRUCTIONS·····················15
11. PARTS LIST······················································17
E1E1E1
1
(When installed on the floor)
(When the air inlet grille is opened.)
Deodorizing filter (Gray sponge type)(option)
Air filter
Remote controller
Air inlet
Operation section
Air cleaning filter (White bellows type)(option)
Front panel
Receiving section
Operation indicator lamp
Horizontal vane
Vertical vanes
Emergency operation switch
(When installed on the ceiling)
ACCESSORIES
Item
Installation plate Unit fixing screw 5 o 12mm Wireless remote controller Remote controller holder Fixing screw for
3.5 o 16mm (Black) Battery (AAA) for remote controller Drain hose Drain pipe cover Knockout cover Screw for 4 o 10mm
2 2
1 1 2 2
1 1 1 2
Q'ty
TECHNICAL CHANGES
MCF-A12WV - MCF-GA35VB -
1. Model name has been changed.
MCF-A18WV - MCF-GA50VB -
1. Model name has been changed.
MCF-A24WV - MCF-GA60VB -
1. Model name has been changed.
2
PART NAMES AND FUNCTIONS
E1E1
E1E1
E1E1
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
INDOOR UNIT
E1E1E1
2
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
REMOTE CONTROLLER
Signal transmitting section
E1E1E1
Operation display section
OPERATE /STOP
(ON /OFF)button
Open the front lid.
ON/OFF
ON/OFF
TOO
WARM
CLOCK
TOO
WARM
PM
AM
TOO
COOL
PM
AM
TOO
COOL
TEMPERATURE buttons
Indication of remote controller model is on back.
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
RESET button
FAN
I FEEL
COOL
VANE
DRY
FAN
MODE
ECONO COOL
RESET
CLOCK
STOP
START
HR.
MIN.
OFF-TIMER button
ON-TIMER button
HR. button
MIN. button
(TIME SET button)
CLOCK SET button
VANE CONTROL button
3
3
Indoor model
Function
Power supply
Air flow
(High/Med.W/LowW) Power outlet Running current Power input Auxiliary heater Power factor Fan motor current Model
Winding resistance(at 20:)
Dimensions WOHOD Weight
Air direction Sound level
(High/Med.W/LowW)
Fan speed
(High/Med.W/LowW) Fan speed regulator Thermistor RT11(at 25:) Thermistor RT12(at 25:) Remote controller model
K /h
A A
W
A(kW)
%
A
"
mm
kg
dB
rpm
k" k"
MCF-GA50VB -
E1
Cooling
Single phase
230V, 50Hz
780 / 636W / 492W
10
0.30 66
96
0.30
RB4V25-AC
WHT-BLK 182.2 BLK-YLW 68.9
YLW-BLU 47.5 BLU-BRN 31.5
BRN-RED 22.9
1,100O650O180
25
5
46 /41W / 36W
1,240 /1,060W / 845W
3 10 10
KM04N
MCF-GA60VB -
E1
Cooling
Single phase
230V, 50Hz
840/ 744W / 642W
0.36 80
97
0.36
RB4V36-DB
WHT-BLK 84 BLK-YLW 46.2
YLW-BLU 37.2 BLU-BRN 45.2
BRN-RED 13.6
48 /45W / 42W
1,320 /1,190W / 1,060W
Electrical
data
Fan
motor
Special
remarks
Capacity
MCF-GA35VB -
E1
Cooling
Single phase
230V, 50Hz
678 /582W /474 W
0.26 56
94
0.26
RB4V19-AC
WHT-BLK 203.2 BLK-YLW 45.9
YLW-BLU 32.7 BLU-BRN 44.4
BRN-RED 23.3
44 /40W /34W
1,105 /970W / 820W
SPECIFICATION
NOTE:Test conditions are based on ISO 5151.
Cooling : Indoor DB27°C WB19°C
Outdoor DB35°C WB(24°C)
Indoor-Outdoor piping length : 5m
W Reference value
4
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
High
46
SPL(dB
(A)) LINE
FAN SPEED
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
High
44
SPL(dB
(A)) LINE
FAN SPEED
NOISE CRITERIA CURVES
NOISE CRITERIA CURVES MCF-GA35VB -
E1
MCF-GA50VB -
E1
MCF-GA60VB -
Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19:
90
80
70
60
50
40
30
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
63 125 250 500 1000 2000 4000 8000
E1
FAN SPEED
High
BAND CENTER FREQUENCIES, Hz
SPL(dB
48
(A)) LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
INDOOR UNIT
MICROPHONE
1m
1m
WALL
5
5
(When installed on the floor)
(When installed on the ceiling)
500mm or more
500mm or more
500mm or more
500mm or more
1000mm or more
650
616.5
80.8 906 112.8
114
16
1100
93
77
113
143
180
17042.5
[
12.7 (MCF-GA35/GA50VB)
[
15.88 (MCF-GA60VB)
Gas line
[
6.35
Liquid line
Wireless remote controller
162
19
58
OUTLINES AND DIMENSIONS
MCF-GA35VB - MCF-GA60VB ­MCF-GA50VB -
E1
INDOOR UNIT
E1E1
Unit: mm
WIRING DIAGRAM6
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
INDOOR UNIT
TB1
PE
POWER
SUPPLY
N
~/N 230V
50Hz
TO
CIRCUIT BREAKER
OUTDOOR UNIT CONNECTING
L
1
2
12V
REMOTE CONTROLLER
SYMBOL SYMBOL
C11
F11
HIC1
MF
NOTE:1. About the outdoor side electric wiring, refer to the outdoor unit electric wiring diagram for servicing.
INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER FUSE)
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate; : Terminal block, : Connector
GRN/YLW
TB2
MODELS WIRING DIAGRAM
BLU
BRN
BLK
WHT
DISP/ RECEIVER P.C.BOARD
NR11 RT11 RT12
1 2 3
CN201
TAB12
CN202
1 2
CN 101CN113CN151
5
4
5
SW/THERMO P.C.BOARD
ELECTRONIC CONTROL P.C BOARD
6 5
MV
RT11
NAME NAME
MV
VANE MOTOR VARISTOR ROOM TEMPERATURE THERMISTOR INDOOR COIL THERMISTOR
6
HIC1
F11
E1E1E1
CN 112
LDCOM LDC11
C11
X144 SR143
SR142
LDC12 LDFH LDFM LDFL
NR11
SYMBOLNAME
SR142~SR143
TB1, TB2
X144
2 2
RT12
WHT ORN RED BLK YLW BLU
WHT
1
ORN
2
RED
3
BLK
4
YLW
5
BLU
6
BRN
7 8
GRN/YLW
SOLID STATE RELAY TERMINAL BLOCK RELAY
MF
REFRIGERANT SYSTEM DIAGRAM7
MCF-GA35VB -
INDOOR UNIT
Indoor heat exchanger
Indoor coil thermistor RT12
Room temperature thermistor RT11
Distributor
E1
Refrigerant pipe [12.7 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe [6.35 (with heat insulator)
MCF-GA50VB -
INDOOR UNIT
Indoor heat exchanger
Indoor coil thermistor RT12
Room temperature thermistor RT11
Distributor
E1
Refrigerant pipe [12.7 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe [6.35 (with heat insulator)
Unit : mm
MCF-GA60VB -
INDOOR UNIT
Indoor heat exchanger
Indoor coil thermistor RT12
Room temperature thermistor RT11
Distributor
E1
Refrigerant pipe [15.88 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe [6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
7
8
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
SERVICE FUNCTIONS
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
E1E1E1
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 9-6..) 3-minutes time delay : 3-minutes → 3-seconds
Set time : 1 minute 1-second Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below;
Remote controller model : KM04N
NOTE : For remodelling, take out the bat-
teries and press the OPERATE/STOP(ON/OFF) button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button.
J1 J2
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
Table1.
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
8
JR07
CN151CN113CN112
CN101
CN105
SW2
CN102
CN201
SW1
IC101
C11
TAB12
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CON­TROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the operation is decided by the initial room temperature.
Operation
1If the main power (230V AC) has been cut, the operation settings remain. 2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
1Turn off the main power for the unit. 2Pull out the electronic control P.C. board. (Refer to 10.) 3Solder jumper wire to the JR07 on the indoor electronic
control P.C. board. (Refer to 9-6..)
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the
remote controller.
If main power is turned off or a power failure occurs while AUTO START/STOP timer is active ,the timer setting is
cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn on at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.
9
9
Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct.
RESET button
TROUBLESHOOTING
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
E1E1E1
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage. (2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
(1) Before servicing the air conditioner, be sure to turn off the main unit first with the remote controller, and then after con-
firming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug.
(2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the com-
ponents.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To
make sure, check how many times the abnormality indication is flashing on and off before starting service work. (2)Before servicing that the connector and terminal are connected properly. (3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration. (4) When troubleshooting, refer to 9-2. “Instruction of troubleshooting” and 9-3. “Troubleshooting check table”.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. 1 Remove the front lid and insert batteries.
Then reattach the front lid.
2 Press the RESET button with tip end of ball point
pen or the like, and then use the remote controller.
NOTE : If the RESET button is not pressed, the remote controller may not operate correctly.
10
9-2. Instruction of troubleshooting
OPERATION INDICATOR lamp
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates in only Test Run operation.
Outdoor unit doesn't operate even in Test Run operation.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 9-6. "Test point diagram and voltage".
Check of wiring diagram of outdoor unit.w
Refer to 9-5.B "Check of remote controller and receiver P.C. board".
Refer to 9-5.C "Check of indoor electronic control P.C. board".
2-time flash Cause: Indoor unit
• Trouble of room temperature/ indoor coil thermistor
Check room tempreture thermistor and indoor coil thermistor. Refer to 9-6. "Test point diagram and voltage".
When the remote controller is pressed or when the EMERGENCY OPERATION switch is pressed, the fan doesn't rotate, with OPERATION INDICATOR lamp on.
Refer to 9-5.A "Check of indoor fan motor".
As for outdoor unit MUCF type, refer to service manual OB383.
w Before checking the outdoor unit, make sure if any signal or power is being transmitted from the indoor unit.
4-time flash Cause: Indoor unit
• Trouble of indoor unit control system
Replace the indoor electronic control P.C. board.
No.
1
SymptomOperation indicator lamp Detection method
Checkpoint
Indoor coil thermistor
Abnormal
point
Room temperature thermistor
2-time flash
2.5-second OFF
Detect Indoor coil/room temperature thermistor short or open circuit.
• Check the resistance of thermistor.
• Reconnect the connector.
• Check the indoor electronic control P.C.
Outdoor unit does not operate.
2
4-time flash
2.5-second OFF
Indoor control system
When it cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Outdoor unit does not operate.
• Check the indoor electronic control P.C. board.
9-3. Troubleshooting check table
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting.
Self check table
11
9-4. Trouble criterion of main parts
BLK RED ORNYLWBLU BRN
WHT
GRN
YLW
FUSE
YLW
GRNORN
BRN
RED
ROTOR
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
Part name
Room temperature thermistor (RT11)
Indoor coil thermistor (RT12)
Indoor fan motor (MF)
INNER FUSE 145 i 5: CUT OFF
Vane motor (MV)
Measure the resistance with a tester. (Part temperature 10°C ~ 30°C)
Normal
8k~ 20k
Measure the resistance between the terminals with a tester. (Part temperature 10°C ~ 30°C)
Color of lead
wire
MCF-GA35VB
WHT-BLK
BLK-YLW YLW-BLU 45 ~ 5031 ~ 34 BLU-BRN BRN-RED
Measure the resistance between the terminals with a tester. (Part temperature 10°C ~ 30°C)
Normal
329 ~ 357
Check method and criterion
Abnormal
Open or short-circuit
Normal
MCF-GA50VB
MCF-GA60VB
175 ~ 190195 ~ 212
66 ~ 7244 ~ 48
30 ~ 3342 ~ 47 22 ~ 2422 ~ 25
Abnormal
Open or short-circuit
80 ~ 88 44 ~ 49 35 ~ 39 43 ~ 47 13 ~ 15
E1E1E1
Figure
Abnormal
Open or
short-circuit
9-5. Troubleshooting flow
Indoor fan does not operate.
A
Check of indoor fan motor
No
Are lead wires connected?
Reconnect the lead
wires.
Disconnect lead wires from connector (Fan motor). Measure resistance between lead wires No.1 and No.4 and then No.3 and No.4 of the fan motor.
Turn OFF power supply. Check connector (Fan motor) visually.
Yes
Is resistance 0 (short circuit) or (open circuit)?
Yes ( 0 or )
Replace the indoor fan motor.
Is soldered point of the connector correctly soldered?
Yes
Replace the indoor electronic control P.C. board.
No
(others)
No
Resolder it.
12
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote con-
Reinstall the unit away from lights.
Attach a filter on receiving part.
Switch on the remote controller
Is LCD display on remote controller visible?
Replace the batteries.(Refer to 9-1..)
Remove batteries and then set them back and press the RESET button. Check if the unit operates with remote controller.
Does the unit operate with remote controller?
Turn on a radio to AM and press switch on remote controller.
Is noise heard from radio?
Replace the remote controller.
Are there any fluorescent lights of inverter or rapid-start type within the range of 1m?
Measure the voltage between receiver P.C.board connector No.2(+)and No.1 when remote controller button is pressed.
Is the voltage approx. 4V DC?
No (5V DC or 0V DC)
Replace the receiver.
No (not clear)
Yes
Yes
No
OK
No
Yes
Yes
Yes
No
Replace the indoor electronic control P.C. board.
No
troller.
Check of remote controller and receiver P.C. board
B
w Check if the remote controller is exclusive for this air conditioner.
The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch.
Check of indoor electronic control P.C. board
C
Check both “parts side”and “pattern side” of indoor electronic control P.C. board visually.
Be sure to check both fuse and varistor in any case.
Replace the fuse.
Is fuse(F11)blown?
Is varistor(NR11)burnt?
Replace the varistor.
Yes
No
Trouble of the indoor electronic control P.C. board.
No
Yes
13
DE00R697B
To the indoor
electronic control
P.C.board CN113
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
RT11
EMERGENCY OPERATION switch
TH113
CH313
GILMS
1 2
0
0
10
20
30
40
10 20 30 40 50 60
Temperature ( C)
Resistance (K')
9-6. Test point diagram and voltage
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB -
Indoor electronic control P.C. board
Fan motor power supply 230V AC
Med.
Low
6 5 4 3 2 1
High
Fuse (F11) 250V AC
3.15A Varistor (NR11)
E1E1E1
Power supply input 230V AC
+
5V DC
}
12V DC
}
+
No.2 No.1
Receiver P.C.
– +
board connector (CN101)
Room temperature thermistor(RT11)
Release of “AUTO RESTART FUNCTION” Solder jumper wire to the JR07. (Refer to 8-3..)
Room temperature thermistor (RT11)
Time short point JPG and JPS (Refer to 8-1..)
Indoor coil thermistor (RT12)
14
DISASSEMBLY INSTRUCTIONS10
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking
mechanism.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
1Hold the sleeve, and pull out the terminal slowly.
The terminal which has the locking mechanism can be detached as shown below. There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
MCF-GA35VB - MCF-GA50VB - MCF-GA60VB ­INDOOR UNIT
OPERATING PROCEDURE
1. Removing the electronic control P.C. board.
(1) Pull out the upper part of the grille. (See Photo 1.) (2) Remove the screws of the grille. (3) Remove screws of terminal block cover.
Remove the terminal block cover and remove the terminal
block. (4) Remove the screws of the electronic box cover. (5) Pull out the electronic control P.C. board.
Photo 3
Photo 1
Photo 2
E1E1E1
PHOTOS
Screws
Grille
Electronic control P.C. board
Electronic box
2. Removing the indoor fan motor
(1) Remove the grille. (Refer to 1(1) (2).) (2) Remove the fan casing.(upper) (3) Disconnect the connector of the indoor fan motor. (4) Disconnect the ground wire of the fan motor. (5) Remove the screws of the motor band and remove the
catch. (6) Take out the sirocco fan and the indoor fan motor.
15
Photo 4
Fan casing
(upper)
Indoor fan motor
Terminal block
Motor band
Screws
Fan casing(upper)
OPERATING PROCEDURE
PHOTOS
3. Removing the indoor heat exchanger.
(1) Remove the grille. (Refer to 1(1) (2).) (2) Remove the screws on both side and in front of the front
panel. (See Photo 5.) (3) Remove the screws of the nozzle assembly. (See Photo 6.) (4) Remove the electronic box. (Refer to 1.) (5) Remove the indoor fan motor. (Refer to 2.) (6) Remove the screws of the motor support . (7) Remove the fan casing. (Iower) (8) Remove the insulation of the drain pan and remove the
screws. (See Photo 7.) (9) Remove the screws under the drain pan. (See Photo 8.) (10) Remove the drain pan. (11) Remove the indoor heat exchanger.
Photo 5
Screws
Front panel
Photo 6
Nozzle assembly
Photo 7
Photo 8
Screws
Insulation of drain pan and screws
Drain pan
16
screws
PARTS LIST11
Q'ty/unit
1 2 3 4 5 6 7 8
9
10 11 12 13
14 15
16
VANE MOTOR INSTALLATION METAL (L) AIR FILTER GRILLE (WH) FRONT PANEL (WH) DRAIN PAN FAN CASING (U) FAN CASING (L) UNION (GAS) UNION (GAS) INSTALLATION METAL (R) UNION (LIQUID) BACK PANEL (IN) NOZZLE (WH) INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER VANE (WH) GRILLE CATCH (WH)
{12.7 {15.88
{6.35
3PCS/SET
1 1 2 1 1 1 2 2 1
1 1 1 1 1
1 3
1 1 2 1 1 1 2 2 1
1 1 1 1
1 1 3
1 1 2 1 1 1 2 2
1 1 1 1 1
1 1 3
MV
E02 227 303 E02 179 971 E02 179 100 E02 179 010 E02 179 000 E02 215 700 E02 179 237 E02 179 238 E02 179 667 E02 138 666 E02 179 972 E02 138 667 E02 179 231 E02 227 235 E02 823 620 E02 824 620 E02 227 040 E02 179 142
No.
Part No. RemarksPart name
Symbol
in Wiring
Diagram
-
E1
(WH)
MCF-GA35VB
-
E1
(WH)
MCF-GA50VB
-
E1
(WH)
MCF-GA60VB
MCF-GA35VB - (WH) MCF-GA50VB - (WH) MCF-GA60VB - (WH)
E1
E1
E1
11-1. INDOOR UNIT
STRUCTURAL PARTS
1
2
3
4
15
1314
12 11
10
9
8
Part number that is circled is not shown in the illustration.
65
17
7
1 2
3 4
5 6 7
8 9
10
11
SIROCCO FAN FAN MOTOR RUBBER MOUNT INDOOR FAN MOTOR INDOOR FAN MOTOR INDOOR FAN MOTOR TERMINAL BLOCK TERMINAL BLOCK RECEIVER P.C. BOARD INDOOR COIL THERMISTOR ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD SWITCH & ROOM TEMPERATURE THERMISTOR P.C. BOARD VARISTOR FUSE
2 2 1
1 1 1 1 1
1 1 1
2 2
1 1
1 1 1
1 1
1 1
2 2
1 1 1 1 1
1 1 1 1
MF MF
MF TB2 TB1
RT12
NR11
F11
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
SW/THERMO
P.C. BOARD
Q'ty/unit
E02 179 500 E02 179 505 E02 227 300 E02 228 300 E02 684 300 E02 824 375 E02 823 375 E02 227 468 E02 324 307 E02 823 452 E02 824 452 E02 825 452 E02 215 328 E02 820 385 E02 127 382
No. Part No.
RemarksPart name
Symbol
in Wiring
Diagram
2PCS/SET RB4V19­RB4V25­RB4V36­3P 3P
3.15A
12 13
1 1
1 1
1 1
E02 823 426 E02 527 083
DISP/RECEIVER
P.C. BOARD
-
E1
(WH)
MCF-GA35VB
-
E1
(WH)
MCF-GA50VB
-
E1
(WH)
MCF-GA60VB
KM04N
MCF-GA35VB - (WH) MCF-GA50VB - (WH) MCF-GA60VB - (WH)
E1
E1
E1
11-2. INDOOR UNIT
ELECTRICAL PARTS
9
8
1 2
3 2 1
6
7
11-2. INDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
11-3. ACCESSORY AND
REMOTE CONTROLLER
4
5
1312
11-3. ACCESSORY AND REMOTE CONTROLLER
18
OPTIONAL PARTS12
Remove the air filter and the deodorizing filter together.
Separate the deodorizing filter (gray sponge type) from the air filter.
Remove the air filter and the air cleaning filter together.
Separate the air cleaning filter (white bellows type) from the air filter.
12-1. AIR CLEANING FILTER
If the air cleaning filter is clogged, it may lower the unit’s capacity or cause condensation at the air outlet.
The air cleaning filter is disposable. The standard usable term is about 4 months. However, if the color of the filter
turns to dark brown, replace soon.
Models
MCF-GA35VB ­MCF-GA50VB ­MCF-GA60VB -
E1 E1 E1
Part No.
MAC - 1200 FT
12-2. DEODORIZING FILTER
Clean the filter every two weeks. When it becomes too dirt, clean it more often.
Replace the filter with a new one when its color can not be restored even after washing or when the filter becomes dark.
Standard interval for the filter replacement is about 1 year.
Models
MCF-GA35VB ­MCF-GA50VB ­MCF-GA60VB -
E1 E1 E1
Part No.
MAC - 1700 DF
19
HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
CC
Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Dec. 2004. No.OB382 6 Made in Japan
New publication, effective Dec. 2004 Specifications subject to change without notice.
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