McIntosh MVP-831 Service manual

Page 1
COMPACT DISC TRANSPORT
CONTENTS
Performance Specifications........................................ 2
Notes ......................................................................... 2
Safety Information..................................................... 2
Rear Panel.................................................................. 3
Section Location ........................................................ 3
Block Diagram........................................................... 4
Interconnection Diagram ...................................... 5 - 6
SERVICE MANUAL
A/V Power Supply Schematic and PCB ............... 9 - 12
Display Schematic and PCB.............................. 13 - 16
Parts List ............................................................ 15 - 16
Exploded View and Parts List............................. 17 - 18
Repacking Instructions ............................................. 19
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Signal System
NTSC
S-Video Y Output Level
1Vp-p (75 OHM)
S-Video C Output Level
0.286Vp-p (75 OHM) (NTSC)
Video Output Level
1Vp-p (75 OHM)
Audio Specifications
Number of Channels
2
Output level
2.2Vrms
General SpecificationsVideo Specifications
Digital Output
Optical: -15dbm to -21dbm Coaxial: 0.5V p-p/75 ohm
Digital Signal Format
Sampling Frequency: 44.1kHz & 48kHz
Transport Laser Beam Wavelength: 655nm Laser Power CLASS II
Power Requirements
100 Volts, 50/60Hz at 28 watts 110 Volts, 50/60Hz at 28 watts 120 Volts, 50/60Hz at 28 watts 220 Volts, 50/60Hz at 28 watts 230 Volts, 50/60Hz at 28 watts 240 Volts, 50/60Hz at 28 watts
DVD Frequency Response
4-22KHz (48KHz Sampling, Linear Audio) 4-44KHz (96KHz Sampling, Linear Audio)
CD Frequency Response
4-20KHz
CD Signal to Noise Ratio
Better than 110dB (A-weighted)
DVD Dynamic Range
Better than 100dB (Linear Audio)
CD Dynamic Range
Better than 98dB
Harmonic Distortion
0.003% (1KHz)
Channel Separation
Better than 110dB (1KHz)
Note: Refer to the rear panel of the MVP831 for the correct voltage.
Dimensions
Front Panel:17-1/2 inches (44.5cm) wide, 5-3/8 inches (13.7cm) high, depth behind front mounting panel is 15 inches (38.1cm) including clearance for connectors. Panel clearance required in front of mounting panel is 3/4 inch (1.9cm).
Note: When the DVD/CD tray is opened, the panel clearance required in front of mounting panel is 6-3/4 inches (17.2cm).
Weight
20 pounds (9.0Kg) net, 34 pounds (15.4Kg) in shipping carton
Page 3
PERFORMANCE SPECIFICATIONS
LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT
VAROITUS! Laitteen kayttaminen muulla kuin tassa kayttoohjeessa mainitulla tavalla saattaa altistaa kayttajan turvallisuusluokan 1 ylittavalle nakymattomalle lasersateiiylle.
VARNING! Om apparaten anvands pa annat satt an i denna bruksanvisning specificerats, kan anvandaren utsattas for osynbg laserstraining, som overskrider gransen for laserklass 1.
VIDEO SPECIFICATIONS
Signal System: NTSC S-Video Y Output Level: 1Vp-p (75 ohm) S-Video C Output Level: 0.286Vp-p (75 ohm) (NTSC) Video Output Level: 1Vp-p (75 ohm)
AUDIO SPECIFICATIONS
Number Of Channels: 2 Output Level: 2.2Vrms DVD Frequency Response 4-22kHz (48kHz Sampling, Linear
Audio) 4-44kHz (96kHz Sampling, Linear
Audio) CD Frequency Response: 4-20kHz CD Signal To Noise Ratio: Better than 110dB (A-weighted) DVD Dynamic Range: Better than 100dB (Linear Audio) CD Dynamic Range: Better than 98dB Harmonic Distortion: 0.003% (1kHz) Channel Separation: Better than 110dB (1kHz)
GENERAL SPECIFICATIONS Digital Output
Optical: -15dbm to -21dbm Coaxial: 0.5V p-p/75 ohm
NOTES
1. The heavy notes on the schematic denote the primary
signal path.
2. Unless otherwise noted, all voltages indicated on the
schematics are measured under the following conditions: a. AC input at 120 volts, 50/60Hz. b. All voltages are +/-10% with respect to ground. A high impedance (10 megaohm) voltmeter must be used.
3. Unless otherwise specified:
a. Resistor values are in ohms. b. Capacitor values are microfarads (uF). c. Inductor values are in microhenries (uH).
Transport
Laser Power: CLASS II Laser Beam Wavelength: 655nm
Digital Signal Format
Sampling Frequency: 44.1kHz and 48kHz
Power Requirements
100 Volts, 50/60Hz at 30 watts 110 Volts, 50/60Hz at 30 watts 120 Volts, 50/60Hz at 30 watts 220 Volts, 50/60Hz at 30 watts 230 Volts, 50/60Hz at 30 watts 240 Volts, 50/60Hz at 30 watts
Note: Refer to the rear panel of the MVP831 for the correct voltage.
Dimensions
Front Panel:17-1/2 inches (44.5cm) wide, 5-3/8 inches (13.7cm) high, depth behind front mounting panel is 15 inches (38.1cm) including clearance for connectors. Panel clearance required in front of mounting panel is 3/4 inch (1.9cm).
Note: When the DVD/CD tray is opened, the panel clearance required in front of mounting panel is 6-3/4 inches (17.2cm).
4. On PC board drawings, Square pad indicates: a. Polarized Capacitors - Positive b. Diodes - Cathode c. Others - Pin 1
5. WARNING Parts marked with the symbol have critical characteristics. Use only replacement parts recom­mended by the manufacturer.
SAFETY INFORMATION
CAUTION: The use of optical instruments with this
product will increase eye hazard. This product utilizes a class 1 laser. Invisible laser
radiation is emitted from the optical pickup lens when the unit is turned on.
1. Do not look directly into the pickup lens.
2. Do not use optical instruments to look at the pickup lens.
3. Do not adjust the preset variable resistor on the optical pickup.
4. Do not disassemble the optical pickup unit.
5. Use of controls or adjustment or performance of procedures other than those specified herein may result in hazardous radiation exposure.
6. Replace optical pickup only with manufacturers specified type.
Laser output: 0.65mW Wavelength: 665nm
This product utilizes an embedded class 2 laser (IEC825).
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REAR PANEL
MVP831
SECTION LOCATIONS
TOP VIEW WITH COVER REMOVED
3
Page 5
BLOCK DIAGRAM
4
Page 6
INTERCONNECT
MVP831
5
6
Page 7
MAIN
2
320092
7
8
Page 8
MVP831
3
AUDIO/VIDEO POWER SUPPLY
049277
9
10
Page 9
3
AUDIO/VIDEO POWER SUPPLY
049277
11
12
Page 10
MVP831
4
DISPLAY
049278
13
14
Page 11
4
DISPLAY
049278
PARTS LIST
PART NO DESCRIPTION REFERENCE NO
049278 AUDIO VIDEO POWER SUPPLY
058145 FIBER OPTIC TRANSMITTER OPT 1 061268 MONO CAP .1UF,50V,Z5U C16 C17 C21 C24 C25 C26 C27 C31 C38
061271 .01MF 50V Z5U +80-20% C56 061275 MONO CAP 100PF,5%,100V,NPO C7 C8 064294 POLY CAP 330PF 5% 160V C3 C4 064302 CAP MPOLY .0015UF 5% 63/400VDC C5 C6 064312 CAP M POLY .01UF 5% 63VDC C19 C23 C36 064325 CAP M POLY .1UF 5% 63VDC C40 C57 C58 064427 MP CAPACITOR 0.033UF 100V 10% C55 C68 066215 CAP ELECT 47UF 16V C22 C45 066221 CAP ELECT 10UF 50V SINGLE END C32 C34 066240 CAP ELECT 22UF 25V ALUM C1 C2 C9 C10 C11 C12 C15 C30 C76 C77 066278 CAP ELECT 47MF 50V RADIAL C86 C87 066334 CAP ELECT 470UF 25V C60 C61 C64 066344 CAP ELECT 100UF 16V C18 C20 C37 C52 C67 C74 C75 066361 CAP ELECT 1000UF 20% 35V C54 C70 C71 066392 CAP ELECT 1000UF 6.3V 10X12.5 C33 C35 066443 ELECT CAP 4700MF 35V C65 066457 ELECT 100UF 50V C83 C85 066460 ELECT 18000UF 16V C62 070047 SILICON DIODE 1N4148 T&R D4 070085 ZENER DIODE 6.2V 5% 500MW D17 070126 DIODE 200V,3A D5 D6 D7 D8 070131 DIODE RECTIFIER D2 D3 D9 D10 D11 D12 D13 D14 070161 ZENER DIODE 30V 1/2W 5% D16 076019 LEADED FERRITE BEADS L4 L5 L6 L7 L8 L10 L11 L12 L13 087059 RELAY RL1 RL2 089093 FUSE SLO-BLO 250MA 250V F1 117417 MINI DIN CONNECTOR J3 117436 PJ261G PHON JACK, GOLD J2 117451 PH/JACK GL PL BLK M7008 J5 117494 MINI JACK J7 J8 J9 117572 PHONO JACK YEL GOLD FLASH J4 117704 CONNECTOR 2MM PITCH 8 PIN J16 117708 FASTON BLADE W/FEET J11 J12
C41 C42 C43 C44 C53 C63 C66 C72 C73 C79 C80 C84
15
117715 23PIN FFC CONNECTOR J1 117716 5PIN HEADER 1.25MM PITCH J6 117717 MTA-156 HEADER 8PIN J10 117719 PCB MOUNT PWR CONN RD J14 117720 12PIN FFC CONNECTOR J17 122224 CHOKE 18UH 5%-10% L1 L2 L3 L9 122312 POWER INDUCTOR 100UH L14 132171 TRANSISTOR NPN MPSA05 Q7 132172 TRANSISTOR SI PNP MPSA55 Q8 132223 TRANS NPN MPS4124 2K/REEL Q6 132224 TRANS PNP SI MPS4126 2K/R Q1 Q2 Q5 132257 TRANSISTOR SI NPN Q3 Q4 133094 IC DUAL OPERATIONAL AMP IC1 IC2 133155 IC REGULATOR -12V IC13 133156 IC REGULATOR 12V IC12 133161 74HC00N NAND 2 INPUT X 4 IC3 IC8 133173 MC74HCU04N HEX UNBUF INVRTR IC5 133250 IC REGULATOR 5V IC6 133340 VOLTAGE REGULATR 9V 1.5A IC11 133365 IC 5V 1.5A REGULATR LOW DROP IC9 133387 QUAD 2 INPUT EXCLUS OR GATE IC7 133393 IC 3.3V LOW DROPOUT REGULATR IC10 137001 FLAMEPROOF RES 1OHM 1/4W 5% R83 R84 141025 RES CF 100 5% 1/4W R1 R2 R21 R35 R36 R58 141037 RES CF 330 5% 1/4W R59 R68 141041 RES CF 470 5% 1/4W R32 R34 R49 R75 R76 141043 RES CF 560 5% 1/4W R7 R8 R65 141049 RES CF 1.0K 5% 1/4W R37 R38 R41 R45 R46 R48 141057 RES CF 2.2K 5% 1/4W R23 R27 R71 141059 RES CF 2.7K 5% 1/4W R24 141062 RES CF 3.9K 5% 1/4W R73 141064 RES CF 4.7K 5% 1/4W R42 141072 RES CF 10K 5% 1/4W R20 R28 R47 R82 R85 141080 RES CF 22K 5% 1/4W R25 R26 R63 R64 141088 RES CF 47K 5% 1/4W R10 R11 R12 R30 R31 R40 R43 R57 R67 141096 RES CF 100K 5% 1/4W R3 R4 141124 RES CF 2.2M 5% 1/4W R72 141136 RES CF 10 5% 1/4W R77 R80 R81 141152 RES CF 47 5% 1/4W R60 R61 R62 141157 RES CF 75 5% 1/4W R56 141208 68 OHM 5% 1/2W CF R R74 144210 RES MF 7.5K 1% 1/4W CRB1/4FX R5 R6 144297 MF 6.81K 1% 1/4W R17 R18 144392 METAL FILM RES. 3.4K 1/4W 1% R13 R14 144393 METAL FILM RES 6.04K 1/4W 1% R15 R16
144407 METAL FILM RES. 71.5 1/4W 1% R54 R55 148059 SLIDE SWITCH SW1 159285 DIGITAL INTERFACE TRANS T1 310297 VIDEO DRIVER IC4 310299 Y-LOWPASS FILTER FN1 310300 C-BANDPASS FILTER FN2
049277 DISPLAY
058133 AMBER LED DS7 061268 MONO CAP .1UF,50V,Z5U C1 C3 C7 C9 064312 CAP M POLY .01UF 5% 63VDC C11 066380 CAP ELECT 47UF 16V (6.3X5CASE) C2 C8 066382 CAP ELECT 10UF 16V (4X5 CASE) C4 C6 066437 SELECT CAP 10MF 50V LOW ESR C10 070047 SILICON DIODE 1N4148 T&R D1 D2 D3 D4 D5 D6 D7 D8 070093 LED LAMP RED DS5 117714 6PIN FFC CONNECTOR J2 117720 12PIN FFC CONNECTOR J1 121031 IR SENSOR 38KHZ SEN1 122224 CHOKE 18UH 5%-10% L1 131022 600V TRIAC DRIVER OPTOCOUP Q6 132223 TRANS NPN MPS4124 2K/REEL Q1 132224 TRANS PNP SI MPS4126 2K/R Q2 Q3 133176 MC74HCO2AN NOR 2 INPUT X 4 IC5 133240 PST572E MCRPRCSSR RESET NEG IC3 133241 IC MICROPRCSSR RESET POS IC1 133395 PROG VERSION OF 133292 IC2 141033 RES CF 220 5% 1/4W R13 R14 R15 R16 141035 RES CF 270 5% 1/4W R31 141049 RES CF 1.0K 5% 1/4W R5 141051 RES CF 1.2K 5% 1/4W R17 141057 RES CF 2.2K 5% 1/4W R9 141072 RES CF 10K 5% 1/4W R20 R30 141080 RES CF 22K 5% 1/4W R11 141088 RES CF 47K 5% 1/4W R6 R7 R28 R29 141096 RES CF 100K 5% 1/4W R22 R23 R24 R25 R26 R27 R32 R33 141136 RES CF 10 5% 1/4W R8 R12 141144 RES CF 22 5% 1/4W R1 R2 R3 R4 144250 RES NETWORK 8 X 47K BUS R21 150058 TACT SWITCH S1 S2 S3 S4 S5 S6 S7 S8 S9 180039 CERAM RESON 6.0MHZ W/CAP Y1 180049 CERAMICK RESONATOR 8MHZ Y2 310298 CONTROL MCU IC4 310301 FL DISPLAY MVP831 DS6
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EXPLODED VIEW
AND PARTS LIST
Ref. Part Description No. No.
1 016408 GLASS 2 004983 EXTRUSION BRACKETS 3 018611 END CAP 4 101042 TS 4-40x1/2 SLOT FILL 5 017517 PUSHBUTTON ASSY 6 017531 PUSHBUTTON ASSY RED 7 101172 TS 6-32x1/4 PHIL FLAT U/C 8 018588 BOTTOM EXTRUSION 9 171264 C/A POWER SWITCH 10 078033 O-RING 11 017779 PRINTED CIRCUIT GUIDES 12 018585 TOP EXTRUSION 13 017755 LOGO PLEXIGLAS 14 017782 PLEXIGLAS LEFT 15 017783 PLEXIGLAS RIGHT 16 320092 MVP831 DVD PLAYER PCB 17 049278 DISPLAY PCB 18 004989 SUBPANEL 19 101196 SEMS TS 6-32x1/4 PHIL PAN BLK 20 159286 TRANSFORMER 21 102003 NUT 6-32 W/LOCK 22 004990 CHASSIS 23 017218 PLASTIC FEET 24 104083 #10 WASHER 25 100159 MS 10-32x3/4 26 004987 LEFT ZEE BRACKET 27 004988 RIGHT ZEE BRACKET 28 049277 A/V PCB 29 004986 REAR PANEL 30 117711 AC RECEPTACLE 31 102020 NUT 6-32 SELF-LOCK 32 320091 DVD MECHANISM 33 004984 TOP COVER 34 101078 TS 8-32x5/16 PHIL PAN BLK 35 102001 KEP NUT 4-40 CADMIUM PLATE 36 017781 FRONT BEZEL 37 017784 DOOR MOLDING 38 092419 DISPLAY FILTER 39 094350 SENSOR GASKET 40 101197 HI/LO 4-24x3/8 PHIL ROUND 41 101213 SEMS MS 4-40x3/8 PHIL PAN 42 112095 HEX SPACER 6-32x2-1/4 43 112097 CIRCUIT BOARD SUPPORT
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Page 13
REPACKING INSTRUCTIONS
MVP831
DVD/VIDEO CD/CD PLAYER
19
SERVICE MANUAL
The continuous improvement of it’s products is the policy of McIntosh Laboratory Incorporated, who reserve the right to improve design without notice. Because of the constant upgrading of McIntosh products’ circuitry and components, the Company cannot insure, and does not warrant, the accuracy of the within schematic material, which is intended for information only.
McINTOSH LABORATORY, INC., 2 CHAMBERS STREET, BINGHAMTON, NEW YORK 13903 Printed in U.S.A. Part Number 040708
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