Liebherr LTM 11200-9.1 User Manual

Page 1
Mobile Crane LT M 112 0 0 - 9
Max. Capacity: 1,200 t Max. Hoisting height: 188 m Max. Radius: 136 m
.1
Page 2
2
LT M 11 20 0- 9.1
Page 3
The LTM 11200-9.1 with its capacity of 1,200 t is the strongest telescopic mobile crane in the market and offers the worldwide longest telescopic boom. A remarkable increase of the capacity is realized with the Y-telescopic boom suspension. Short erection times, an extraordinary mobility as well as a comprehensive comfort and safety configuration distinguish the mobile crane LTM 11200-9.1 from Liebherr.
• 100 m long telescopic boom and 22 m telescopic boom extension (10 m + 6 m + 6 m)
• Capacity 65 t at the 100 m long, suspended telescopic boom
• 126 m long luffing fly jib
• 60.5 m long fixed jib, optionally hydraulically adjustable
• Fast and comfortable erection with marginal required space
• Optimal for assemblies in the industry, in the wind power generation field and at infrastructure projects
• Active, speed depending rear axle steering, all axles steered
• Economical transportation
LT M 11 20 0- 9.1
3
Page 4
Large operation spectrum with high performance and variable boom systems
Erection of a portal crane
Load 129.5 t each crane at max. 21 m radius
Cra n e 1: System T3Y Telescopic boom 55 m + Y-suspension
Crane 2: System T7Y Telescopic boom 53.3 m + Y-suspension
4
LT M 11 20 0- 9.1
Page 5
Erection of a radio tower
Load 9.5 t to 154 m hoisting height at 31 m radi us
System T3YV2VEN Telescopic boom 52.2 m + Y-suspension + adapter 20.2 m + luffing fly jib 90 m
LT M 11 20 0- 9.1
5
Page 6
Erection of an absorber column
Load 128 t at max. 21 m radius
System T7Y Telescopic boom 65 m + Y-suspension
6
LT M 11 20 0- 9.1
Page 7
Outstanding capacities at large radii with luffing fly jib
152 t 104 t 74 t 9,9 t 7,1 t59 t 46,5 t 36,5 t 26,2 t 20,3 t 14,3 t 2,1 t3,4 t
706050403020100 120 130 136 m1101009080
LT M 11 20 0- 9.1
7
Page 8
Optimized for the installation of wind power generators
100 m-telescopic boom + Y-guying system
Height of hub of wind
power generator
80 m 84 t x 16 m 92 m T7Y
100 m-telescopic boom + Y-guying system + fixed jib
Height of hub of wind
power generator
80 m 94 t x 20 m 89 m T7YVENZF
100 m 76 t x 16 m 107 m T7YVEV2NZF
105 m 65 t x 16 m 114 m T7YVEV3V2NZF
52 m-telescopic boom + Y-guying system + luffing jib
Height of hub of wind
power generator
80 m 141 t x 18 m 90 m T3YVEN
100 m 97 t x 22 m 112 m T3YV2VEN
105 m 83 t x 24 m 117 m T3YV2VEN
120 m 58 t x 32 m 128 m T3Y V2VEN
130 m 38 t x 36 m 138 m T3Y V2VEN
140 m 26.1 t x 44 m 148 m T3YV2VEN
150 m 15.8 t x 50 m 158 m T3YV2VEN
Max. capacity
at radius
Max. capacity
at radius
Max. capacity
at radius
Hook height System
Hook height System
Hook height System
8
LT M 11 20 0- 9.1
Page 9
LT M 11 20 0- 9.1
9
Page 10
Economical transportation
The chassis drives on the road with slewing platform, luffing cylinder and all four folding beams.
The chassis weight and the axle loads can further be reduced by dismantling of equipment components.
Vehicle without telescopic boom 12 t 12 t 108 t
Vehicle without telescopic boom, without winches
Vehicle without telescopic boom, without winches, without swing­out beams
Axle 1-2 Axle 3-9 Total weight
< 10 t < 12 t < 100 t
< 9 t < 9 t < 76 t
The boom is transported separately on a low bed trailer. For this different variations are possible.
Variable boom transportation concept (examples)
34 t
Heel section + telescope 1
52 t
52 m telescopic boom
77 t
52 m telescopic boom + Y-suspension
75 t
100 m telescopic boom
10 0 t
100 m telescopic boom + Y-suspension Stated weights without boom lifting unit
10
LT M 11 20 0- 9.1
Page 11
LT M 11 20 0- 9.1
11
Page 12
Flexible driving on the job site
The LTM 11200-9.1 can drive on the job site with the better part of its equipment on board.
• Reduction of mobilisation times
• Driving inside of a width of 3 m
• Safe driving due to a low centre of gravity
• Boom assembly outside of the job site at limited site space
Simple and speedy boom assembly
12
LT M 11 20 0- 9.1
Page 13
The assembly of the boom on the job site can optionally be carried out without an aux­iliary crane. By means of four special sup­port jacks the boom is lifted so that the low bed trailer can move off and the chassis of the LTM 11200-9.1 can be positioned below the boom to the front or the rear. The boom can now be mounted to the chassis with a few manual actions.
LT M 11 20 0- 9.1
13
Page 14
Economical crane assignment logistic
A multitude of heavy duty crane operations can be per­formed with a small number of transportation vehicles. For the erection of a wind power plant with a hub height of 80 m and a component weight of up to 80 t for example only four transportation units are necessary:
Crane LTM 11200-9.1 – self propelled
Transport of telescopic boom T7 – 100 m
Transport of the Y-suspension plus 30 t ballast
Transport of 52 t ballast incl. base plate
14
LT M 11 20 0- 9.1
Page 15
65
Y
360°
54
55
57
82 t
EN
35
22,5
34,5
T 100 m
35
21,2
21,7
T 94,2 m
T 88,3 m
5,5
7,3
2,6
3,8
100 m
T 100 m
T 94,2 m
T 88,3 m
T7
84
97
7,6
4,0
86°
0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 m
S2528
108 m
104
100
96
92
88
84
80
76
72
68
64
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4
0
LT M 11 20 0- 9.1
15
Page 16
Counterweight
The ballast concept of the LTM 11200-9.1 devel­oped by Liebherr offers numerous advantages for the crane operator.
• Dimensions and weights of the ballast plates are ideally adapted to the low bed trailers
• Complete ballast assembly without an auxiliary crane
• High economy due to compatibility of the ballast weights with those of other large Liebherr cranes
• Comfortable and safe ballasting with the mobile control and display unit BTT
16
Base plate 22 t 16 identical plates 10 t each 160 t 4 identical plates 5 t each 20 t
Total ballast 202 t
LT M 11 20 0- 9.1
Page 17
The large scale ballast distribution with two ballast stacks on each side provides by the low working height for improved safety and ergonometric working conditions.
Simple pinning of the base plate to the ballasting device
Self assembly of hoist gear 2
LT M 11 20 0- 9.1
17
Page 18
Chassis and drive technology
Hydro pneumatic axle suspension „Niveaumatik“
• Maintenance-free suspension cylinders
• Large dimensions to cope with high axle loads
• Spring travel +175/-125 mm
• High side stability at cornering
• Choice of the driving conditions by fixed programmes
Air operated disk brakes
• Higher braking power, better brake control
• Improved track stability
• No brake fading at higher operation temperatures
• Higher service life
• Shorter working times for changing of the brake pads
• Brake pads with wear indication
Intarder and Telma-Eddy current brake as standard
• No wear, low maintenance system
• Increased safety due to fast activation in milliseconds
• Reduction of operation costs
• High comfort due to braking absolutely without jolts
• Environmentally friendly brake system, no emission and respirable dust
Chassis engine
• Powerful 8-cylinder turbo diesel engine with 500 kW/680 HP, max. torque 3,000 Nm
• Automated 12-speed-shift system ZF-TC-TRONIC with torque converter and intarder directly at the gearbox offers high efficiency and best comfort
• Axle 1, 2, 4 and 5 are driven axles
Superstructure engine
• 6-cylinder Liebherr turbo diesel engine, 270 kW/367 HP, max. torque 1,720 Nm
• Optimized fuel consumption due to electronic engine management
18
LT M 11 20 0- 9.1
Page 19
Variable steering concept
Active rear axle steering
• Electro hydraulic steering of the rear axles depending on the speed and the steering angle of the front axle
• Distinct reduction of the tyre wear
• Improvement of the manoeuvrability
• Stabile driving performance
• All 9 axles steerable, no lifting of the middle axles during crab steering
High safety standards
• Centralizing cylinders for automatic straightening of the rear axles in case of failure
• Two independent hydraulic circuits with wheel driven and motor driven hydraulic pumps
• Two independent steering computers
5 steering programmes
• Programme selection by simple push button
• Clear arrangement of the control elements and displays
• Programmes changeable during driving
• Crab steering controlled comfortably by the steering wheel
P1 Road steering
P2 All-wheel steering
P3 Crab steering
P4 Reduced swing out
P5 Independent rear axle steering
LT M 11 20 0- 9.1
19
Page 20
Comfort and functionality
The modern driving cab as well as the movable crane cab offer a comfortable and func­tional working place. The control elements and displays are arranged according to er­gonometric factors. Thus a safe and wear free working is assured.
The driver’s cab
• Corrosion resistant
• All around safety glazing
• Tinted windows
• Heatable and electrically adjustable outside mirrors
• Air cushioned driver’s seat with lumbar support
• Engine independent additional heating, air condition
The crane cab
• Optimized heating and ventilation system, automatic temperature control, engine independent additional heating, air condition
• Extended field of view due to large screens
• Crane driver seat with lumbar support, multiply adjustable
• 20° tiltable to the rear
• Can hydraulically be lowered for a comfortable access
20
LT M 11 20 0- 9.1
Page 21
Crane supporting – fast, comfortable and safe
• BTT – Bluetooth Terminal, mobile control and display device
• Electronic inclination display
• Fully automatic leveling by push button
• Display of supporting forces
• Engine start/stop and speed regulation
• Lighting of the support area with 4 integrated floodlights
• Stroke of supporting cylinders 750 mm
• Folding beams slewable, 2-fold telescopable
Safe working with well-thought-out solutions
The supporting, the boom and counterweight assembly as well as the attachment of additional equipment are de­signed for speed, safety and comfort. For the safety of the operating personnel ascents, holding grips and railings are furnished. For the observation of the winches and the Y-suspension in operation mode cameras are installed, which transfer their pictures to the crane cab. Likewise a back-up camera system for a safe and comfortable reversing is in place.
LT M 11 20 0- 9.1
21
Page 22
Intelligent crane control
For functional and safe crane operation, the LICCON computer system
The soft- and hardware of the mobile crane control is de­veloped by Liebherr in-house. The centre is the LICCON computer system (Liebherr Computed Control).
• Integrated LML-load moment limiter
• Key components are in-house manufactured by Liebherr
• Guaranteed availability of spare parts
• Worldwide proven under the most different climate conditions
• Operator friendly
The data bus technology
Liebherr mobile cranes are completely interlaced by the data bus system. All important electric and electronic components are equipped with own micro processors and communicate with each other by only limited data cables. For the special demands of the mobile crane Liebherr has developed own data bus systems (LSB – Liebherr-System-Bus). The data bus technology improves the reliability, the comfort and the safety for road driving and crane operation:
• Higher reliability due to remarkable less electric cables and contacts
• Continuous self testing of the „intelligent sensors“
• Comprehensive diagnosis possibilities, fast fault finding
22
LT M 11 20 0- 9.1
Page 23
BTT-Bluetooth Terminal
For the remote control of crane assembly functions like e.g. supporting, boom assembly and the ballasting
• Free view and proximity to the assembly work
• Higher comfort and economy
The LICCON work planner
• Computer programme for planning, simulation and documentation of crane operations at the PC
• Display of all load charts belonging to a specific crane
• Automatic search for the suitable crane by input of the load case parameters load, radius and hoisting height
• Simulation of crane operations with drawing functions and display of support forces
LT M 11 20 0- 9.1
23
Page 24
LT M 112 0 0 - 9.1
PN 178 .0 0. E0 2. 2014
Liebherr-Werk Ehingen GmbH
Postfach 1361, 89582 Ehingen, Germany +49 7391 502-0, Fax +49 7391 502-3399 www.liebherr.com, E-Mail: info.lwe@liebherr.com www.facebook.com / LiebherrConstruction
The pictures contain als o accessories and speci al equipment not included in the stand ard scop e of delivery. Subjec t to modific ation
Loading...