Liebherr LR1200SX User Manual

Technical data
LR 1200
Hydraulic lift crane
Complies with ANSI/ASME B 30.5 1004.02
Dimensions
Basic machine with undercarriage
27´1´´
R 28´7´´
11´6´´
63´
24´8´´ 28´7´´
31´10´´
12´3´´
24´11´´
R 20´4´´
63´´
15´1´´
47.2´´
47.2´´
19´10´´
9´10´´
23´
19´
narrow track width
53´´
20.5´´
Operating weight
The operating weight includes the basic machine with crawlers, 2 main winches 26,980 lbf including wire ropes (853 ft and 1624 ft) and 66 ft main boom, consisting of A-frame, boom foot (33 ft), boom head (23 ft) and boom extension (10 f t), 181,440 lbs basic counterweight, 79,400 lbs carbody counterweight and 551,200 lbs hook block.
Total weight approx. 462,970 lbs
Ground pressure
Ground bearing pressure 16.5 P SI
Equipment
Main boom (No. 2320.xx) max. length 292 ft High reach (No. 2320.x x and 1916.xx) 384 ft Luffing jib (No. 1916.xx) max. length 312 ft Max. combination main boom 174 ft luffing jib 312 ft Fixed jib (No. 1008.xx) 36 ft85 ft Auxiliary jib 53,000 lbs (option 79,400 lbs)
Remarks
1. The lifting capacities stated are valid for lifting operation only (corresponding with crane classification according to F.E.M.
1.0 01. cra ne g rou p A1).
2. Crane standing on firm, horizontal ground.
3. The weight of the lifting device (hoisting ropes, hook block, shackle etc.) must be deducted form the gross lifting capacity to obtain a net lifting value.
4. Additional equipment on boom (e.g. boom walkways, auxiliary jib) must be deducted to get the net lifting capacity.
5. For max. wind speed please refer to lift chart in operator‘s cab or manual.
6. Working radii are measured from center of swing and under load.
7. The lifting capacities are valid for 360 degrees of swing.
8. Calculation of stability under load is based on ANSI/ASME B 30.5 load ratings as well as ISO 4305 Table 2 and is tested according to SAE J765.
9. Loads for calculation of structures are corresponding to F.E.M.
1.001-1998 and are tested according to SAE J987.
2 LR 1200 ANSI/ASME B 30. 5
Transport dimensions and weights
Basic machine and main boom (No. 2320.xx)
10´4´´
38´
28´7´´
option 55.1´´
33´10´´
9´10´´
10´10´´
10´7´´
38.2´´
53´´
8´2´´
7´5´´
Basic machine
with A-frame, 2x 26,980 lbf crane winches without boom foot, hoist ropes, basic counterweight and crawlers
Width 9´10´´
Weight 93,700 lbs
Weight of hoist rope 2.28 lbs/ft
Crawler 2 x
Track pads 47.2 inch
Width 47.2 inch
Weight 43,650 lbs
Boom foot (No. 2320.25)
Width
Weight
incl. winch and ro pe 12,350 lbs
Weight
without winch 8,820 lbs
Boom section (No. 2320.23) 10 f t
Width
Weight with HPT
Weight with HPT
1)
1,830 lbs
1)
and NDL2) 2,030 lbs
20´2´´
39´10´´
26´5´´
1) Pendant straps fo r main bo om s 2) Penda nt stra ps for jib
*) Including pendant straps
7´5´´
7´5´´
´9´8´´
7´5´´
Boom section (No. 2320.20) 20 ft
Width
Weight with HPT
Weight with HPT
1)
2,480 lbs
1)
and NDL
2)
2.835 lbs
Boom section (No. 2320.20) 40 ft
Width
Weight with HPT
Weight with HPT
1)
4,475 lbs
1)
and NDL2) 5,250 lbs
Boom head (No. 2320.23)
Width
Weight with HPT
1)
9,480 lbs
Boom transport option
(No. 2320.xx /1916.xx) 40/40 20/20 10/10 ft
Length 40´2´´ 20´6´´ 10´8´´
Weight* 7,960 4,355 3,250 lbs
LR 1200 ANSI/ASME B 30. 5 3
Transport dimensions and weights
Luffing jib (No. 1916.xx)
Luffing jib head (No. 1916.21)
7´3´´
25´5´´
6´5´´
45.3´´
6´1´´
10´4´´
Width 6´7´´
Weight* 3,420 lbs
L-boom jib section (No. 1916.22) 39.4 inch
Width 6´7´´
Weight* 1,015 lbs
Luffing jib section (No. 1916.18) 10 f t
Width 6´7´´
Weight* 1.050 lbs
20´2´´
39´10´´
35´7´´
40´1´´
Fixed jib (No. 1008.xx)
21´4´´
6´1´´
6´1´´
10´4´´
7´7´´
40.1´´
Luffing jib section (No. 1916.18) 20 ft
Width 6´7´´
Weight* 1,525 lbs
Luffing jib section (No. 1916.18) 40 ft
Width 6´7´´
Weight* 2,755 lbs
Luffing jib foot with A-frames (No. 1916.22)
Width 6´7´´
Weight* 13,890 lbs
L-boom section tapered
Width
Weight* 3,750 lbs
(No. 2320/1916.20) 40 ft
Fixed jib head (No. 1008.20)
Width 43 inch
Weight* 2,030 lbs
10´3´´
20´1´´
21´9´´
*) Including pendant straps
4 LR 1200 ANSI/ASME B 30. 5
40.1´´
40.1´´
6´1´´
Fixed jib section (No. 1008.17) 10 f t
Width 43 inch
Weight* 660 lbs
Fixed jib section (No. 1008.17) 20 ft
Width 43 inch
Weight* 1,005 lbs
Fixed jib foot with A-frame (No. 1008.20)
Width 7´3´´
Weight* 4,300 lbs
Transport dimensions and weights
Counterweight
Counterweight 1 x
25.2´´
19´10´´
15.8´´
Width 5´5´´
Weight 26,455 lbs
Counterweight 1 x
Width 5´5´´ mm
Weight 22,046 lbs
19´
6´3´´
9´2´´
Mid fall (option)
29.5´´
6´7´´
Hooks
18.9´´
32.5´´
6´9´´
Counterweight 12 x
Width 4´6´´
Weight 11,023 lbs
Carbody counterweight 2 x
Width 11´
Weight 21,605 lbs
Carbody counterweight 2 x
Width 11´
Weight 18,300 lbs
Mid fall section (No. 1916.xx) 19.7 inch
Width 29.5 inch
Weight 1,580 lbs
7´4´´
6´11´´
5´11´´
5´3´´
3´7´´
30.3´´
30.3´´
30.3´´
31.5´´
15.7´´
551,200 lbs hook block - 11 sheaves
Width 40.6 inch 49.2 inch
Weight 5,070 lbs 7,055 lbs
352,800 lbs hook block - 7 sheaves
Width 25.2 inch 29.9 inch 34.6 inch
Weight 3.307 lbs 4,960 lbs 6,614 lbs
220,500 lbs hook block - 5 sheaves
Width 21.3 inch 26.4 inch 30.3 inch
Weight 2,866 lbs 3,970 lbs 5,070 lbs
88,200 lbs hook block - 1 sheave
Width 11.8 inch 15.7 inch 19.7 inch
Weight 1,545 lbs 2,425 lbs 3,310 kg
27,600 lbs single hook
Width 15.7 inch
Weight 1,325 lbs
LR 1200 ANSI/ASME B 30. 5 5
Technical description
Engine
Power rating according to ISO 9249, 270 kW (362 hp) at 2000 rpm Engine type Fuel tank indicator and reserve warning Engine complies with NRMM exhaust certification EPA/CARB Tier 4i or 97/68 EC Stage IIIB.
Liebherr D 936 A7 SCR 211 gal capacity with continuous level
Hydraulic system
A double axial displacement pump supplies the open loop hydraulic system, allowing all functions to be operated simultaneously. To minimize peak pressure an automatic working pressure cut–off is integrated in the pump. All filters are electronically monitored. The use of synthetic environmentally friendly (biodegradable) oils is possible. Working pressure Oil tank capacity
max. 350 bar 650 l
Luffing jib winch
Main winches
Line pull (1st layer) max. 39,345 lbf Line pull (7th layer) Rope diameter Drum diameter Rope speed Rope capacity in 7 layers The winches are outstanding in their compact design and easy assembly. Propulsion is via a planetary gearbox in an oil bath. Load support by the hydraulic system; additional safety factor provided by a spring loaded, multi–disc holding brake. The main winches use pressure controlled, variable flow hydraulic motors. This system features sensors that automatically adjust oil flow to provide max. winch speed depending on load. Option – winch with free-fall system: Clutch and braking functions on the free-fall system are provided by a compact designed, low wear and maintenance-free multi–disc brake.
26,980 lbf
26 mm
22.8 inch
0 – 446 ft/min
1604 ft
Crawlers
Propulsion through axial piston motor, hydraulically released spring loaded multi–disc brake, crawler tracks, hydraulic chain tensioning device. Track pads Drive speed
47.2 i nch 0 – 1 mph
Line pull max. 23,605 lbf Rope diameter Jib luffing
20 mm 51 sec. from 15° to 78°
Boom winch
Line pull max. 48,784 lbf Rope diameter Boom up
24 mm 130 sec. from 15° to 86°
Swing
Consists of rollerbearing with external teeth, swing drive with fixed axial piston hydraulic motor, spring loaded and hydraulically released multi–disc holding brake, planetary gearbox and pinion. Both swing modes are possible – speed control or free swing. A multi– disc holding brake acts automatically at zero swing motion. Swing speed from 0 – 3 rpm continuously variable.
Control
The hear t of the hydraulic crawler cranes is the Liebherr control system which has been developed and manufactured in-house. It includes all control and monitoring functions and is designed to withstand extreme environmental conditions and heavy duty construction tasks. Complete machine operating data as well as warning signals and irregularities are clearly displayed on the high resolution monitor in the operator‘s cab in the required language. The electro-hydraulic proportional control allows several movements to be performed simultaneously. This ensures that all categories of loads can be positioned with utmost precision. Option:
s¬ '3- '023¬TELEM ATICS¬MODULE
Noise emission
Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors.
6 LR 1200 ANSI/ASME B 30. 5
Boom combinations
7.0 m (23 ft) No. 1916.21
1.0 m (39.4 inch) No. 1916.22
12.0 m (40 ft) No. 1916.18
12.0 m (40 ft)
7.0 m (23 ft)
No. 2320.23
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
No. 1916.18
12.0 m (40 ft)
Tap ere d
No
No. 1916.18
12.0 m (40 ft) No. 1916.18
6.0 m (20 ft) No. 1916.18
12.0 m (40 f
. 2
320/1916.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
t)
5.5 m (18 ft) No. 1008.20
6.0 m (20 ft) No. 1008.17
6.0 m (20 ft) No. 1008.17
3.0 m (10 ft) No. 1008.17
5.5 m (18 ft) No. 1008.20
7.0 m (23 ft) No. 2320.23
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
7.0 m (23 ft) No. 1916.21
12.0 m (40 ft) No. 1916.18
12.0 m (40 ft) No. 1916.18
12.0 m (40 ft) No. 1916.18
Mid fall 0.5 m (1.64 ft)
12.0 m (40 ft) No. 1916.18
No. 1916.32
12.0 m (40 ft) No. 1916.18
12.0 m (40 ft) No. 1916.18
6.0 m (20 ft) No. 1916.18
3.0 m (10 ft) No. 1916.18
7.0 m (23 ft) No. 1916.22
7.0 m (23 ft) No. 2320.23
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
12 m (40 ft)
No. 2320.20
10.0
m (33 ft)
No. 2320.25
Main boom No. 2320.xx 292 ft
6.0 m (20 ft)
No. 2320.20
3.0 m (10 ft)
No. 2320.23
10.0 m (33 ft) No. 2320.25
Max. combination 384 ft
Main boom
No. 2320.x x 141 ft
Tapered
No. 2320/1916.xx 40 ft
Luffing jib
No. 1916.xx 203 ft
6 m (20 ft)
No. 2320.20
10.0
m (33 ft)
No. 2320.25
Max. combination 318 ft
Main boom
No. 2320.x x 233 ft
Fixed jib
No. 1008.x x 85 ft
12 m (40 ft)
No. 2320.20
10.0 m (33 ft) No. 2320.25
Max. combination 486 ft
Main boom
No. 2320.x x 174 ft
Luffing jib
No. 1916.xx 312 ft
Main boom
No. 2320.xx 184 ft
Luffing jib
No. 1916.xx 262 ft
LR 1200 ANSI/ASME B 30. 5 7
Self assembly system
Unloading of basic machine
Unloading and assembly of boom foot
Unloading and assembly of crawlers
Unloading and assembly of carbody counterweight
Unloading and assembly of counterweight
Unloading and assembly of boom
8 LR 1200 ANSI/ASME B 30. 5
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