WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD-14120(5)RD
WD-12120(5)RD
WD-10120(5)RD
MAY. 2003 PRINTED IN KOREA |
P/No.:3828ER3018M |
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CONTENTS |
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1. SPECIFICATION............................................................................................................................ |
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2. FEATURES & TECHNICAL EXPLANATION ................................................................................ |
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3. PARTS IDENTIFICATION ............................................................................................................ |
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4. INSTALLATION ............................................................................................................................. |
7 |
5. OPERATION ................................................................................................................................ |
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6. WIRING DIAGRAM / PROGRAM CHART................................................................................... |
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7. TROUBLE SHOOTING................................................................................................................ |
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7-1.BEFORE SVC CHECKING .................................................................................................. |
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7-2.QC TEST MODE.................................................................................................................. |
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7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY......................................................... |
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7-4.ERROR DISPLAY ................................................................................................................ |
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8. ERROR DIAGNOSIS AND CHECK LIST .................................................................................... |
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8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ........................................... |
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8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING ............................................................. |
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9. DISASSEMBLY INSTRUCTIONS ............................................................................................... |
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10. EXPLODED VIEW AND PARTS LIST ....................................................................................... |
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10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY ......................................................... |
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10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............ |
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10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY ............................................. |
41 |
10-4. THE EXPLODED VIEW OF DRYER ................................................................................ |
42 |
APPENDIX (Replacement parts list) ........................................................................................... |
43 |
2
1. SPECIFICATION
ITEM |
WD-14120(5)RD / WD-12120(5)RD / WD-10120(5)RD |
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POWER SUPPLY |
220V-240V~, 50HZ |
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PRODUCT WEIGHT |
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71kg |
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WASHING |
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140W |
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ELECTRICITY |
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SPIN |
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300W |
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CONSUMPTION |
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FAN MOTOR |
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25W |
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DRAIN MOTOR |
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40W |
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WASH HEATER |
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2000W |
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DRY HEATER |
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2100W |
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REVOLUTION |
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WASH |
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45rpm |
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SPEED |
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SPIN |
14120(5)RD |
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400/800/1000/1400 rpm |
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WD-12120(5)RD |
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400/800/1000/1200 rpm |
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WD-10120(5)RD |
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400/600/800/1000 rpm |
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OPERATION WATER PRESSURE |
0.3-10kgf/cm2 (30-1000kPa) |
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CONTROL TYPE |
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Electronic |
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WASH CAPACITY |
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7.2kg |
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DRY CAPACITY |
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3.6kg |
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DIMENSION |
600mm(W) |
600mm(D) 850mm(H) |
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WASH PROGRAM |
Cotton, Cotton-Eco, Synthetic, Delicate, Wool, Hand Wash, Quick 30 |
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RINSE |
Normal / Super / Rinse Hold |
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DOOR SWITCH TYPE |
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Manual |
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WATER LEVEL |
8 steps (by sensor) |
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RESERVATION |
From 3 hours to 19 hours |
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SENSING OF THE LAUNDRY AMOUNT |
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Adapted |
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FUZZY LOGIC |
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Adapted |
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DISPLAY OF THE REMAINING TIME |
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Adapted |
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ERROR DIAGNOSIS |
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10 items |
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POWER AUTO OFF |
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Adapted |
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CHILD LOCK |
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Adapted |
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AUTO RESTART |
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Adapted |
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TIME SAVE |
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Adapted |
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3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
Wash Rinse
Automatic process from washing to drying.
Automatic process from washing to drying can be selected easily.
Washing capacity : 7.2 kg (Cotton) Drying capacity : 3.6 kg (Cotton)
More economical by Intelligent Wash System
Intelligent Wash System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.
Direct Drive system
The advanced Brushless DC motor rotates the Drum directly without belt and pulley.
Child-Lock
The Child-Lock system has been developed to prevent children from pressing any button to change the program during operation.
Low noise speed control system
By sensing the amount of load and balance, evenly distributes load to minimize the spinning noise level.
Auto Restart
Although the washing machine is turned off by a power failure, it restarts automatically in its stopped process when power is supplied again. And it will be the same when the machine unplugged in operation is plugged in again.
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2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount.
water |
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temperature |
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washing time |
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selected |
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FUZZY |
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the best |
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washing |
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washing |
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rinsing time |
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LOGIC |
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temperature |
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performance |
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laundry |
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spin rhythm, time |
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amount |
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SENSING |
PROCESSING |
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DETERMINATION |
EFFECT |
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
Water supply is stopped when the water level to the preset level, then washing program proceeds. Spinning does not proceed until the water in the tub reduces to a certain level.
5
3. PARTS IDENTIFICATION
Power plug
Drawer
(For detergent and fabric softener)
If the supply cord is damaged, it must be replaced by the
manufacturer or its service agents or a similarly qualified person in order to avoid a hazard.
Control panel |
Drain hose
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Door |
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Lower cover |
Drum |
Adjustable feet |
Drain pump filter |
Lower cover cap |
Drain plug |
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ACCESSORIES
Spanner
6
4. INSTALLATION
Before servicing ask troubles of customers
Check the adjustment(power supply is 220-240V~, remove the transit bolts....) Check the troubles referring to the trouble shooting.
Decide service steps referring to disassembly instructions. And then, service and repair.
After servicing, operate the appliance whether it works O Kor NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
REMOVE THE TRANSIT |
INSTALL THE APPLIANCE |
ADJUST THE |
BOLTS |
ON FLAT AND FIRM SURFACE |
HORIZONTAL |
Remove the transit bolts |
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Turn the leveling feet to |
(3EA: )with supplied spanner. |
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set the appliance horizontally. |
Keep the transit bolts and |
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spanner for future use. |
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Insert the 3 caps |
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provided into the hole |
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Low
High
1 |
The appliance goes up by |
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rotating the feet clockwise.
2
The appliance come down by
rotating the feet counter
clockwise.
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HOW TO CONNECT INLET HOSE
Check that the rubber packing is inside of the valve connector.
Connect the inlet hose firmly to prevent leak.
CONNECT DRAIN HOSE
Make sure that the hose is not twisted.
Avoid submerging the end of the hose.
The drain hose should be placed under 100cm from the floor.
CONNECT POWER PLUG
Connect the power plug to the wall outlet.
Avoid connecting several electric devices, It may be the cause of the fire.
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TEST OPERATION
Preparation for |
Press the POWER button. |
Press the Start/Pause |
washing. |
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button. |
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Start/Pause |
Connect the power plug to |
Power |
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the outlet. |
In case of Coloreds program. |
Connect the inlet hose. |
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Check the water heating. |
Check automatic reverse |
Check the water supply. |
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turn. |
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Press the Temp. button
and the present temperature will be displayed.
Check if the drum rotates clockwise and counterclockwise.
Check if water is supplied through the detergent dispenser.
Check drain and spin
Turn off Wash and Rinse after pressing the Start/Pause button and start the machine again. Check drain and spin.
Power off and open the door
Power
Power off and then power on. Check if the door can be opened after 3 minutes.
Water removal
If SVC is needed during check, remove
the remaining water by pulling out the hose cap.
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5. OPERATION
Child lock |
Delay finish |
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•Once Child-Lock is set, and canceled by pressing both [Wash] and [Rinse] simutaneusly once
Child lock is set. Once Chold Lock is set, all buttons are iroperable.
•The Child-Lock system can be set at any time even including during Power-Off, on Pause and operation. It is automatically cancelled when an operational error occurs and when the cycle ends.
•When power is off, the LED indicates [] only. During operation, or when the programme is paused the LED will indicate [] and the remaining time.
Delicate
Synthetic |
Wool |
Cotton
Cotton-Eco
•Press the button when reservation washing is needed.
•When the button is pressed, [
is displayed.
A maximum delay of [ ] hours can be set.
•Each press advances time delay by one hour.
•Use ON/OFF button to cancel [Time delay].
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Time Delay |
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Door Lock |
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Hand |
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Time Left |
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1400 |
95 |
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Wash |
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30•90•150 |
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Pre |
Rinse Hold |
60 |
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1000 |
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Quick- |
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Super |
800 |
40 |
Normal(120) |
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400 |
30 |
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30 |
Main |
Normal |
No Spin |
Cold |
Small(60) |
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(min.) |
Start/Pause |
Program |
Wash Rinse Spin Temp. Dry |
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Start/Pause button
•Use the button to start or pause wash cycle. •The power turns off automatically in 4 minutes after the pause button is pressed.
•Press the button to change the program.
Wash program selector
•7 programs can be selected depending on the type of the laundry.
•By turning the dial,
[Cotton Synthetic DelicateWool Hand Wash Quick 30Cotton-Eco]
can be selected
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Time Save
•This option can be used to reduce the time of a wash program.
•This function in not available with
Quick 30 program.
LED display
•Display the remaining time (Hour : Minute) to finish.
•In case of abnormal operation, error indications are displayed.
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•See trouble shooting guide.
•When drying cycle is completed,[COOL DOWN] is displayed on the Multi display.
•The COOL DOWN is setting automatically when a drying cycle is complete.
•When you are not remove a load of clothes from the dryer as soon as it stops, wrinkles can form.
•The COOL DOWN operating periodically tumbles, rearranges and fluffs the load to avoid wrinkles without heat for up to 4 hours.
•The message will continue to display until the clothes are removed or the START/PAUSE button is pressed.
Door lock display
•It shows whether the door can be opened or not during the washing.
•If the lamp is off, the door can be opened .
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ON/OFF button |
Power |
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Dry selector
•Dry programs can be selected by pressing the [Dry] button.
•By pressing the button, [Small Normal Time (30•90•150)] can be selected.
For manual wash, rinse and spin
•Use these buttons to change washing method, rinse times, spinning speed.
•When lamp is off, no selection has been made.
•Prewashing is available for Cotton, Cotton-Eco, Synthetic program.
Water temperature selector
•Press the button to select water temperature.
•The water temperature is selected
[60°C 95°C Cold 30°C 40°C] during cotton program.
•95°C is selected only for cotton program.
•By pressing the button during operating the washer, the present temperature is displayed.
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6. WIRING DIAGRAM / PROGRAM CHART
DISPLAY
PWB
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NA |
WH |
RD |
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1 2 3 4 5 6 |
1 2 3 |
1 2 3 4 5 6 |
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1 2 3 4 5 6 |
1 2 3 |
1 2 3 4 5 6 |
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VL WH S |
BK RD |
WH BK YL |
OR BL BN GY PK |
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WH RD Y |
WHWH |
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WH/RD |
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WH |
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NA |
1 2 3 |
WH |
1 2 |
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1 2 3 |
1 2 |
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(S) (G) (S) |
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FAN MOTOR |
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THERMISTOR |
THERMISTOR |
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PRESSURE (Dry Duct Dry H/T) |
(Tub) |
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SENSOR
nPIN CONNECTOR NUMBER TERMINAL+HOUSING (#250) EARTH TERMINAL
WIRE COLOR: BASE/LINE
MAIN PWB
RD |
NA |
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RD |
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SKY BL WH |
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RD |
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2 3 1 4 |
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2 4 3 1 |
3 2 1 |
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3 2 1 |
1 2 3 |
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2 1 3 |
2 3 1 4 |
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2 4 3 1 |
3 2 1 |
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1 2 3 |
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BL RD YL |
BL RD YL BK |
BL WH GY |
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BK |
YL BN BL |
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BL YL RD |
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BN |
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RD BK WH BK |
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RD YL |
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GN |
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YL |
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DRY |
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WASHING |
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INLET |
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P |
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HEATER |
HEATER |
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VALVE |
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NOISE |
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FILTER |
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1 2 3 WH |
1 2 3 4 5 WH |
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FUSE |
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1 2 3 |
1 2 3 4 5 |
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YL |
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YL |
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BK |
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YL |
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GND |
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Ha Hb |
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THER- |
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RD |
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MOSTAT |
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NA |
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2 1 |
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C P |
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C |
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MOTOR |
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2 1 WH |
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WH C |
P BK |
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WH |
BK |
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BK RD |
YL |
BN |
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RD |
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YL |
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VL |
3 2 1 |
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3 2 1 |
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6 5 4 |
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3 2 1 |
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POWER |
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DRAIN |
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CORD |
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MOTOR |
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DOOR LOCK S/W |
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PROGRAM CHART |
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* Water Supply : WáS |
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* Intermittent Spin : IáS |
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* Disentangle : DáT |
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C |
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Wash |
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Rinse |
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Spin |
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A |
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Y |
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Pre |
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Main |
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Normal (Hold) |
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Extra (Hold) |
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U |
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C |
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D |
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Washing |
Staycooling |
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L |
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Washing |
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4 |
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R |
N |
O |
Normal |
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W |
Drain |
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Drain |
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Heat |
Wash |
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Rinse |
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Rinse |
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Rinse |
Spin |
DáT |
Y |
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O |
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E |
W |
Rinse |
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W |
Rinse |
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W |
D |
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T |
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á |
á |
Drain |
Drain |
I |
Drain |
I |
W |
Drain |
I |
W |
Drain |
I |
Working |
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C |
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S |
á |
S |
á |
á |
á |
á |
á |
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F |
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S |
á |
á |
á |
á |
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Time |
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O |
E |
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S |
S |
S |
S |
S |
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F |
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S |
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S |
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S |
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(Hour:Minute) |
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U |
P |
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1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
21 |
22 |
23 |
24 |
25 |
26 |
27 |
28 |
29 |
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20 |
20 |
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R |
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Time |
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S |
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(SEC) 120 |
MIN |
60 |
300 120 |
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MIN |
120 |
60 |
60 |
60 |
300 120 360 |
60 |
300 120 360 |
60 |
300 120 360 |
60 |
300 120 360 |
60 |
600 120 |
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20 |
20 |
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E |
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Cotton |
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8 |
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60 |
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About 2:43(2:41) |
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96 |
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Cotton-Eco |
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8 |
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1 |
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About 3:03 |
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40 |
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Synthetic |
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8 |
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23 |
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About 1:30 |
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59 |
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Quick 30 |
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12 |
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About |
30 |
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Delicate |
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1 |
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About 1:01 |
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29 |
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Wool |
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1 |
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About 1:01 |
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23 |
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HandWash |
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1 |
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About 1:00 |
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29 |
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Wash |
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8 |
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60 |
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About 1:50 |
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~ |
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96 |
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Rinse |
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About |
39 |
Rinse Hold |
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About |
39 |
|||
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Dry |
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About |
2:21 |
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Spin |
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About |
15 |
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Wash |
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8 |
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60 |
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About 2:29 |
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+ Rinse |
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~ |
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96 |
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Wash |
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8 |
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60 |
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About 1:44 |
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+Spin |
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~ |
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96 |
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Rinse |
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About |
39 |
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+ Spin |
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*Basic Cycle
* Optional Cycle
*Pre-Setting Time : Water Supply - 120 sec.
Drain - 60 sec.
* ~ Time for varies as the temperature or the amount of laundry.
*Basic time is minute in washing chart
*The actual program time can be varied with the load amount, water temperature or ambient temperature
12