5 Troubleshooting and fault elimination .............................21
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1
About these instructions
This documentation applies to the Tmd vector frequency inverter, and contains important technical data
and describes installation, operation, and commissioning.
These instructions are only valid for Tmd frequency inverters with software rev 11 (see drive
nameplate).
Please read the instructions before commissioning.
ABCDE F
For detailed information refer to
instruction manual TD03
004605460364930305
ETMD152L4TXA000XXXX
Hardware Version
E
Software Version
F
Tmd011
Made in USA
Certifications
A
Type
B
Type: ETMD152L4TXA
Id-No: 00000 000
IND CONT EQ
Input: Output:
3/PE
AC 400/480 V
4.8 / 4.0 A
50 / 60 Hz
Input Ratings
C
Output Ratings
D
3/PE
AC 400/480 V
4.1 / 3.4 A
1.5 kW
0 - 240 Hz
Scope of deliveryImportant
• 1 Tmd vector inverter (ETMD...)
with EPM installed (see Section 4.2)
• 1 Operating Instructions
After receipt of the delivery, check immediately whether the items
delivered match the accompanying papers. Lenze does not accept
any liability for deficiencies claimed subsequently.
Claim
• visible transport damage immediately to the forwarder.
• visible deciencies/incompleteness immediately to your Lenze
No part of this documentation may be copied or made available to third parties without the explicit written approval of
Lenze AG.
All information given in this documentation has been carefully selected and tested for compliance with the hardware and
software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor liability for
damages that may occur. Any necessary corrections will be implemented in subsequent editions.
2
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Safety information
1 Safety information
General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live,
moving and rotating. Some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation
creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and
IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be
observed).
According to this basic safety information, qualified skilled personnel are persons who are familiar with
the installation, assembly, commissioning, and operation of the product and who have the qualifications
necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery.
They are not to be used as appliances. They are intended exclusively for professional and commercial
purposes according to EN 61000-3-2. The documentation includes information on compliance with
the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as
directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with
the EMC Directive (2004/108/EC).
The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EC. The harmonised
standards of the series EN 61800-5-1 / DIN VDE 0160 apply to the controllers.
Note: The availability of controllers is restricted according to EN 61800-3. These products can cause
radio interference in residential areas. In this case, special measures can be necessary.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport or handling. Do not touch any electronic
components and contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate
handling. Do not damage or destroy any electrical components since this might endanger your
health!
Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents
(e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g. cable crosssections, fuses, PE connection). Additional information can be obtained from the documentation.
The documentation contains information about installation in compliance with EMC (shielding, grounding,
filters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit values
demanded by EMC legislation.
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3
Safety information
Operation
Systems including controllers must be equipped with additional monitoring and protection devices according
to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.).
You are allowed to adapt the controller to your application as described in the documentation.
DANGER!
• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
• Do not continuously cycle input power to the controller more than once every three
minutes.
• Please close all protective covers and doors during operation.
Note for UL approved system with integrated controllers
UL warnings are notes which apply to UL systems. The documentation contains special information
about UL.
• Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum
(400/500 V devices) respectively
Warnings!
1.1 Pictographs used in these instructions
• Use minimum 75 °C copper wire only.
• Shall be installed in a pollution degree 2 macro-environment.
PictographSignal wordMeaningConsequences if ignored
DANGER!
WARNING!
NOTE
4
Warning of Hazardous Electrical Voltage.
Impending or possible danger
for persons.
Possible damage to equipment
Useful tip: If observed, it will
make using the drive easier
ENGLISH
Reference to an imminent
danger that may result in death
or serious personal injury if the
corresponding measures are
not taken.
Death or injury.
Damage to drive system or its
surroundings.
Technical Data
2 Technical data
2.1 Standards and application conditions
Conformity
Approvals
Max. permissible motor cable
(1)
length
Input voltage phase imbalance
Humidity
Output frequency
Environmental conditions
Temperature range
Installation height
Vibration resistance
Earth leakage current
Enclosure (EN 60529)
Protection measures against
Operation in public supply networks
(Limitation of harmonic currents
according to EN 61000-3-2)
(1) For compliance with EMC regulations, the permissible cable lengths may change.
(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2.
The machine/system manufacturer is responsible for the compliance with the regulations of the machine!
CE Low Voltage Directive (2006/95/EC)
UL 508C Underwriters Laboratories - Power Conversion Equipment
shielded: 50 m (low-capacitance)
unshielded: 100 m
< 2%
< 95% non-condensing
0...240 Hz
Class 3K3 to EN 50178
Transport-25 … +70 °C
Storage-20 … +70 °C
Operation0 … +55 °C (with 2.5 %/°C current derating above +40 °C)
0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)
acceleration resistant up to 0.7 g
> 3.5 mA to PE
IP 20
short circuit, earth fault, overvoltage, motor stalling, motor overload
ETMD112L2YXAM20 A C20 A2.515 A12
ETMD152L2YXAM25 A C25 A2.520 A12
ETMD222L2YXAM30 A C30 A4.030 A10
ETMD371L2YXA...ETMD112L2_XA
ETMD152L2_XA
ETMD222L2_XA
ETMD402L2TXAM25 A C25 A4.025 A10
ETMD552L2TXAM40 A C40 A6.035 A8
3/PE
ETMD752L2TXAM50 A C50 A1045 A8
ETMD371L4TXA...ETMD222L4TXA M10 A C10 A1.510 A14
ETMD302L4TXAM16 A C16 A1.512 A14
ETMD402L4TXAM16 A C16 A2.515 A14
ETMD552L4TXAM20 A C20 A2.520 A12
ETMD752L4TXAM25 A C25 A4.025 A10
(1) Observe the applicable local regulations
(2) Pulse-current or universal-current sensitive earth leakage circuit breaker
(3) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS, or equivalent
(4) “_” = Y or T; the ratings are the same for either model with 3/PE input
(4)
(4)
8
Fuse
(4)
M10 A C10 A1.510 A14
M16 A C16 A1.512 A14
M16 A C16 A2.515 A12
E.l.c.b.
> 30 mA
(2)
Installation
Observe the following when using E.l.c.b:
• Installation of E.l.c.b only between supplying mains and controller.
• The E.l.c.b can be activated by:
- capacitive leakage currents between the cable screens during operation (especially with long,
screened motor cables)
- connecting several controllers to the mains at the same time
- RFI lters
3.2.3 Connection diagram
1/N/PE 180V 0% 264V + 0 %
48 Hz 62 Hz
L1
L2
L3
N
PE
L2/N
L1
0 2 Nm/2 b in
6 mm/0 24 in
< 1mm²/AWG 26 16
8U7
0 … +5 V
0 … +10 V
-10 … +10 V
DANGER!
• Hazard of electrical shock! Circuit potentials are up to 480 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait until
the voltage between B+ and B- is 0 VDC before servicing the drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.
• Do not cycle mains power more than once every three minutes. Damage to the
drive will result.
2/PE 180V 0% 264V + 0 %
AIN
COM
8U
28 7
1k …10k
7
_
+12 V DC - 0 %
+30 V DC + 0 %
L1
L2
L3
N
PE
+10 V
9
A+ A1
…
48 Hz 62 Hz
L2/N
L1
COM
+12 V
+15 V
+15 V
2020
E1 E2 E37162772
DIGOUT
28
E3 E4
E1 E2
+
3/PE 180V 0% 264V + 0 %
48 Hz 62 Hz
L1
L2
L3
N
PE
L3
L1 L2
COM
AIN
COM
E4 A2
8I
AOUT
DIGOUT
0 … 20 mA
4 … 20 mA
3/PE 320V 0 % 528V + 0 %
L1
L2
L3
N
PE
TXB
TXA
PE
48 Hz 62 Hz
PE
L1 L2
U V W
M
3~
L3
0 5 Nm/4 5 lb in
6 mm/0 24 in
PES
PES
1 2 Nm/10 lb n
PES
9 mm/0 35 in
PES
Tmd003
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9
Installation
3.2.4 Control terminals
Terminal
Protection against contact
Data for control connections (printed in bold = Lenze setting)
28
Digital input Start/Stop
7
Reference common
Analog input
8U
0 … 10 V (changeable under C34)
9
Internal DC supply for setpoint potentiometer +10 V, max. 10 mA
A+
Internal DC supply for external devices+12 V, max. 50 mA
A1
Digital output congurable with c17DC 24 V / 50 mA
20
Internal DC supply for digital inputs+15 V, max. 20 mA
20
Digital input configurable with CE1
E1
Activate fixed setpoint 1 (JOG1)
Digital input configurable with CE2
E2
Activate fixed setpoint 2 (JOG2)
Digital input configurable with CE3
E3
Activate DC injection brake (DCB)
Digital input configurable with CE4
E4
Direction of rotation
A2
Digital output congurable with c18DC 24 V / 50 mA
8IAnalog input (changeable under C34)input resistance: 150 Ω
7
Reference common
62
Analog output congurable with c08...c110...10 V or 2...10 V, max. 20mA
71
RS-485 serial communication inputRXB/TXB (B+)
72
RS-485 serial communication inputRXA/TXA (A-)
LOW = Stop; HIGH = Run Enable
input resistance = 3.3 kΩ
input resistance: >40 kΩ
HIGH = JOG1 active
HIGH = JOG2 active
HIGH = DCB active
LOW = CW rotation
HIGH = CCW rotation
Both HIGH = JOG3 active
LOW = 0 … +3 V, HIGH = +12 … +30 V
• All terminals have a basic isolation (single insulating distance)
• Protection against contact can only be ensured by additional measures (i.e. double insulation)
= 3.3 kΩ
i
R
10
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4 Commissioning
4.1 Parameter setting
Status/fault messagesChange parameters
Note
If the password function is enabled, the password must be entered into C00 to access
the parameters. C00 will not appear unless the password function is enabled. See C94.
Commissioning
Tmd004
4.2 Electronic programming module (EPM)
The EPM contains the controller’s memory. Whenever parameter settings are changed,
the values are stored in the EPM. It can be removed, but must be installed for the
controller to operate (a missing EPM will trigger an fault). The controller ships with
Tmd007
An optional EPM Programmer (model ESMD01EP; manual EP03) is available that allows: the controller to
be programmed without power; OEM settings to be default settings; fast copying of EPMs when multiple
controllers require identical settings. It can also store up to 60 custom parameter les for even faster
controller programming.
protective tape over the EPM that can be removed after installation.
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11
Commissioning
4.3 Parameter menu
CodePossible Settings
No. NameLenze Selection
Password entry
Setpoint and control
1
source
Load Lenze setting0 No action/loading complete• C02 = 1, 2, 3 only possible with
0
0 999 Visible only when password is active
0
Setpoint source:Control configuration:
0 Analog input (8U / 8I; see C34)Control = terminals
1 Code c40 / Code C47
2 Analog input (8U / 8I; see C34)Control = terminals
3 LECOMControl = LECOM
4 Analog input (8U / 8I; see C34)Control = terminals
5 Code c40 / Code C47
6 Analog input (8U / 8I; see C34)Control = remote keypad
7 Code c40 / Code C47
8 Analog input (8U / 8I; see C34)Control = terminals
9 Code c40 / Code C47
10 Analog input (8U / 8I; see C34)Control = Modbus
11 Code c40 / Code C47
Note
• When C01 = 1, 5, 7, 9, or 11 and C14 = 0...4, 6, 7, use c40 for speed setpoint
• When C01 = 1, 5, 7, 9, or 11 and C14 = 5, use C47 for torque setpoint
• When C01 = LECOM (3), write speed command to C46 or torque command to C47.
1 Load 50 Hz Lenze settings
2 Load 60 Hz Lenze settings
3 Load OEM settings (if present)
WARNING!
C02 = 1...3 overwrites all settings! TRIP circuitry may be disabled!
Check codes CE1...CE4.
standstill)
NOTE: NC thermal contact from the motor
can be used to trigger this input
unique address
• C10 not active for xed setpoints or
setpoint selection via c40
• C11 is never exceeded
• C13 = frequency change C11...0 Hz
• For S-ramp accel/decel, adjust c82
IMPORTANT
(motor coasts to
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13
Commissioning
CodePossible Settings
No. NameLenze Selection
Operating Mode20 Linear characteristic with
V/f reference point50.0 25.0 {Hz} 999
V
boost
(optimization
min
of torque behavior)
Frequency threshold
C 7
(Q
)
min
Chopper frequency20 4 kHz• As chopper frequency is increased, motor
C
Slip compensation0.0 0.0 {%} 40.0
1
Auto-Boost
1 Square-law characteristic with
Auto-Boost
2 Linear characteristic with constant
boost
V
min
3 Square-law characteristic with
constant V
4 Vector speed control• Vector speed control: for single-motor
5 Vector torque control• Vector torque control: for single-motor
6 Enhanced linear characteristic
with Auto-Boost
7 Enhanced linear characteristic with
constant V
Note
• Settings 4...7 require Motor Calibration using c48
• Settings 4 and 5 require proper setting of C86...C91 prior to calibration
• Settings 6 and 7 require proper setting of C88...C90 prior to calibration
Set the rated motor frequency
(nameplate) for standard applications
0.0 {%} 40.0
C16 not active in Vector mode (see C14)
Set after commissioning: The unloaded
motor should run at slip frequency (approx.
5 Hz), increase C16 until motor current
(C54) = 0.8 x rated motor current
0.0 0.0 {Hz} 240 See c17 and c18, selection 7
1 6 kHz
2 8 kHz
3 10 kHz
C21 not active in Vector mode (see C14)
min
min
boost
boost
• Linear characteristic: for standard
applications
• Square-law characteristic: for fans and
pumps with square-law load characteristic
• Auto boost: load-dependent output voltage
for low-loss operation
applications requiring higher starting
torque and better speed regulation
applications requiring torque control
independent of speed
• Enhanced: for single or multiple
motor applications that require better
performance than settings 0...3, but
cannot operate in vector mode
noise is decreased
• Observe derating in Section 2.2
• Automatic derating to 4 kHz at 1.2 x Ir
Change C21 until the motor speed no longer
changes between no load and maximum
load
IMPORTANT
smd006
14
ENGLISH
Commissioning
CodePossible Settings
No. NameLenze Selection
Current limit200 30 {%} 200
Reference: Tmd rated output current
Accel boost0.0 0.0 {%} 20.0 Accel boost is only active during acceleration
Configuration -
analog input
Voltage - DC injection
C
brake (DCB)
Fixed setpoint 1
(JOG 1)
Fixed setpoint 2
(JOG 2)
Fixed setpoint 3
(JOG 3)
Frequency setpoint0.0 {Hz} 240 Display: Setpoint via analog input, function
Torque setpoint/range 100 0 {%} 400 • When C14 = 5 and C01 = 1, 5, 7, 9, 11,
Output frequency0.0 {Hz} 240 Display
C
Motor voltage0 {V} 999 Display
DC bus voltage0 {V} 999 Display
Motor current0.0 {A} 400 Display
Controller load0 {%} 255 Display
Motor torque0 {%} 400 Display: vector mode only (C14 = 4, 5)
C
Heatsink temp0 {C} 255 Display
00 0...10 V• Voltage reference applied to 8U
1 0...5 V
2 -10...+10 V
3 0...20 mA• Current reference applied to 8I
4 4...20 mA
5 4...20 mA monitored
WARNING!
When running with -10...+10V reference (C34=2), a loss of reference will result in 5%
motor speed (0.05xC11).
Note
When C34 = 2:
• Rotation is determined by the polarity of the -10...+10 V signal:
+0.1...+10 V = CW and -0.1...-10 V = CCW (all other rotation commands are disabled)
• C11 sets maximum frequency in both directions (C10 is not active)
• CE1...CE4 = 6 or 7 will only start the controller, not select rotation
4.0 0.0 {%} 50.0 • See CE1...CE4 and c06
20.0 0.0 {Hz} 240 Lenze setting: active at E1 = HIGH
30.0 0.0 {Hz} 240 Lenze setting: active at E2 = HIGH
40.0 0.0 {Hz} 240 Lenze setting: active at E1 = HIGH and E2
• When the limit value is reached, either the
acceleration time increases or the output
frequency decreases
gain0.25 0.00 16.0 For most applications, there is no need to
7
max
Integral action time65 12 {ms} 9990
Motor stator resistance 0.00 0.00 {Ω} 64.0 Will be automatically programmed by c48
Motor rated power0.00 {kW} 99.9 • Set to motor nameplate kW
Motor rated speed1390 300 {RPM} 65000 Set to motor nameplate speed
7
Motor rated current0.0 0.0 {A} 480 Set to motor nameplate current
Motor rated frequency50 10 {Hz} 999 Set to motor nameplate frequency
Motor rated voltage00 {V} 600 Set to motor nameplate voltage
Motor cosine phi0.80 0.40 1.00 Set to motor power factor
1
Motor stator inductance 0.0 0.0 {mH} 2000 Will be automatically programmed by c48
Drive identification
User password00 999
Software versionDisplay, format: x.yz
30.0 0.0 100 Optimizes dynamic performance in vector
Note
If motor power factor is not known, use the following formulas:
cos phi = motor Watts / (motor efciency X C90 X C88 X 1.732)
cos phi = cos [ sin-1 (magnetizing current / motor current) ]
Changing from “0” (no password), value will
start at 763
mode
vector mode
change the Lenze settings
• Lenze setting = Tmd rated kW
• Indicates controller rating, format: xyz,
xy.z, x.yz, or x.y.z
• x. or x = voltage (2. = 200/240V, 1~;
2 = 200/240V, 3~; 4 = 400/480V, 3~)
• yz or y.z = kW rating
Examples:
2.0.3 = 200/240 V, 1~, 0.37 kW
47.5 = 400/480 V, 3~, 7.5 kW
When set to a value other than 0, must enter
password at C00 to access parameters
IMPORTANT
(1)
(1)
(1)
(1) Changing these settings can adversely affect performance. Contact Lenze technical support prior to changing.
16
ENGLISH
Commissioning
CodePossible Settings
No. NameLenze Selection
Acceleration time 25.0 0.0 {s} 999 • Activated using CE1...CE4
Deceleration time 25.0 0.0 {s} 999
Holding time -
automatic DC injection
brake (Auto-DCB)
Analog output scaling 100 0.0 999 When 10 VDC is output at terminal 62, it will
Configuration -
Analog output (62)
Configuration - Digital
output (A1)
Configuration - Digital
output (A2)
I2t switch-off (thermal
motor monitoring)
0.0 0.0 {s} 999
0.0 = not active
999 = continuous brake
00 None
1 Output frequency 0-10 VDCUse c08 to scale signal
2 Output frequency 2-10 VDC
3 Load 0-10 VDC
4 Load 2-10 VDC
5 Dynamic brakingOnly used with DB option
0Output is energized if
0 Ready
1 Fault
2 Motor is running
3 Motor is running - CW rotation
4 Motor is running - CCW rotation
1
5 Output frequency = 0 Hz
6 Frequency setpoint reached
7 Frequency threshold (C17) exceeded
8 Current limit (motor or generator
mode) reached
100 30 {%} 100
100% = Tmd rated output current
WARNING!
Maximum setting is rated motor current (see nameplate). Does not provide full motor
protection!
• c01 = frequency change 0 Hz...C11
• c03 = frequency change C11...0 Hz
• For S-ramp accel/decel, adjust c82
• Automatic motor braking after by
means of motor DC current for the entire
holding time (afterwards: U, V, W inhibited)
• Conrm motor suitability for use with DC
braking
equal this value (see c11)
Example: c11 = 1 and c08 = 100:
At 50 Hz, terminal 62 = 5 VDC
At 100 Hz, terminal 62 = 10 VDC
• Triggers
exceeds c20 for too long
• Correct setting = (motor nameplate current)
/ (Tmd output current rating) X 100%
• Example: motor = 6.4 amps and
Tmd = 7.0 amps; correct setting = 91%
(6.4 / 7.0 = 0.91 x 100% = 91%)
IMPORTANT
fault when motor current
ENGLISH
17
Commissioning
CodePossible Settings
No. NameLenze Selection
Serial baud rate0 0 LECOM: 9600 bps
Frequency setpoint via
keys or Modbus
Start condition
(with mains on)
Flying restart selection00 Search range: C11...0 HzIf c42 = 2 or 3, the controller will start the
Motor auto-calibration 00 Calibration not done• If C14 = 4...7, motor calibration must
Mode selection for c6100 Monitoring only
6
Present status/errorstatus/error message• Display
1
Last errorerror message
Last error but one
Last error but two
Modbus: 9600,8,N,2
1 LECOM: 4800 bps
Modbus: 9600,8,N,1
2 LECOM: 2400 bps
Modbus: 9600,8,E,1
3 LECOM: 1200 bps
Modbus: 9600,8,O,1
0.0 0.0 {Hz} 240 Only active if C01 is set properly
10 Start after LOW-HIGH
change at terminal 28
1 Auto start if terminal 28 = HIGH
2 Flying restart (auto start disabled)
3 Auto start if terminal 28 = HIGH,
with flying restart
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to personnel!
Automatic starting/restarting should only be used on equipment that is inaccessible to
personnel.
1 Search range: last frequency...0 Hz
1 Calibration enabled
2 Calibration complete
1 Monitoring and editing
• See C01
• LECOM if C01 = 0...3
• Modbus if C01 = 8...11
(C01 = 1, 5, 7, 9, 11)
See also c43 and c70
motor speed search at C11, or at the last
output frequency before the fault, depending
on the setting of c43
be performed, but C86...C91 must be
programmed first (see C14)
• If motor calibration is attempted before
programming C86...C91, triggers
fault
c60 = 1 allows the keys
speed setpoint (c40) while monitoring c61
• Refer to Section 5 for explanation of status
and error messages
IMPORTANT
to adjust
18
ENGLISH
Commissioning
CodePossible Settings
No. NameLenze Selection
Conguration TRIP
7
reset (error reset)
Auto-TRIP reset delay 0.0 0.0 {s} 60.0 See c70
7
Input voltage selection0 Low (for 200 or 400 V input)• Lenze setting depends on C93
7
Operating time counterDisplay
7
Mains connection time
7
counter
S-ramp integration
time
Skip frequency 10.0 0.0 {Hz}240 • L25 and L26 dene the start of the skip
Skip frequency 20.0 0.0 {Hz}240
Skip frequency
bandwidth
LECOM power up
state
Serial time-out action0
Serial fault time50 50 {ms} 65535 Sets the serial timeout length
00 TRIP reset after LOW-HIGH change at
terminal 28, mains switching, or after
LOW-HIGH change at digital input
“TRIP reset”
1 Auto-TRIP reset• Auto-TRIP reset after the time set in c71
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to personnel!
Automatic starting/restarting should only be used on equipment that is inaccessible to
personnel.
1 High (for 230 or 480 V input)
Total time in status “Start”
Display
Total time of mains = on
0.0 0.0 {s}50.0 • c82 = 0.0: Linear accel/decel ramp
0.0 0.0 {Hz}10.0
Note
Bandwidth (Hz) = fs (Hz) + L28 (Hz) fs = L25 or L26
Example: L25 = 18 Hz and L28 = 4 Hz; the bandwidth = 18...22 Hz
00 Quick stop
1 Inhibit
0 Not active
1 Inhibit
2 Quick stop
3 Trip fault
• More than 8 errors in 10 minutes will
trigger
• During commissioning, conrm
correct setting based on mains voltage
0...999 h: format xxx
1000...9999 h: format x.xx (x1000)
10000...99999 h: format xx.x (x1000)
• c82 > 0.0: Adjusts S-ramp curve for
smoother ramp
range
• L28 denes the bandwidth of the skip
range
Selects controller reaction to serial timeout
IMPORTANT
S fault
ENGLISH
19
Commissioning
4.4 Vector mode
Use the following procedures to select either Vector mode or Enhanced V/Hz mode. Enhanced V/Hz
mode should be used in the following cases:
1. Multiple motor applications
2. Where required motor data is not available (especially C91)
3. Where running in Vector mode causes unstable motor operation
4.4.1 Vector speed and torque modes
1. Connect the controller to the motor according to the diagram in Section 3.2.3.
2. Apply power to the controller.
3. Set C14 to 4 for Vector speed mode, or 5 for Vector torque mode.
4. Set C86...C91 according to the motor’s nameplate data.
5. Set c48 to 1 to enable the motor calibration function.
6. Make sure the motor is cold (rotor and windings are at room temperature of 20º to 25º C), and apply
a HIGH signal at terminal 28. The display will show for about 40 seconds. Once the calibration
is complete, the display will show or . Apply another HIGH signal to terminal 28 to actually
start the motor.
4.4.2 Enhanced V/Hz mode
Follow the procedure in 4.4.1 above, replacing steps 3 and 4 with those below:
3. Set C14 to 6 for Enhanced with Auto-Boost, or 7 for Enhanced with constant boost.
4. Set C88...C90 according to the motor’s nameplate data.
Note
• If the motor is hot when the motor calibration is performed, the controller will not
be able to achieve maximum performance.
• In Vector speed and Vector torque modes, if an attempt is made to start the
controller before performing the motor calibration, the controller will display
and the motor will not operate.
20
ENGLISH
Troubleshooting and fault elimination
5 Troubleshooting and fault elimination
e.g.
StatusCauseRemedy
Present output frequencyTrouble free operation
Stop
O
(outputs U, V, W inhibited)
Inhibit
1
(outputs U, V, W inhibited)
Output frequency = 0 Hz
Communication errorSerial timer has timed outCheck serial link connections
Communication errorSerial communication failurePlease contact Lenze
Remote keypad faultRemote keypad disconnectedCheck remote keypad connections
Drive identification faultAttempt was made to perform motor
1
Short-circuit or overload Short-circuitFind reason for short-circuit; check
1
Earth faultGrounded motor phaseCheck motor/motor cable
Motor overload (I2t
C
overload)
Loss of motor phaseOpen-circuit on controller output when in
LP1
Controller
H
overtemperature
Overvoltage on DC busMains voltage too highCheck mains voltage
U
Flying restart faultController was unable to synchronize with
Faulty auto-TRIP resetMore than 8 errors in 10 minutesDepends on the error
Loss of 4-20 mA
reference
Single phase faultA mains phase has been lostCheck mains voltage
(1) The drive can only be restarted if the error message has been reset; see c70
calibration before setting C86...C91
Excessive capacitive charging
current of the motor cable
Acceleration time (C12, c01) too short• Increase acceleration time
Defective motor cableCheck wiring
Internal fault in motorCheck motor
Frequent and long overloadCheck controller selection
Excessive capacitive charging
current of the motor cable
Motor is thermally overloaded, due to:
• impermissable continuous current
• frequent or too long acceleration
processes
vector mode (C14 = 4, 5)
Controller too hot inside• Reduce controller load
Excessively short deceleration time or
motor in generator mode
Earth leakage on the motor sideCheck motor/motor cable
motor during restart attempt
4-20 mA signal (terminal 8I) is below 2
mA (C34 = 5)
Must set C86...C91 before performing
motor calibration (see c48)
motor cable
Use shorter motor cables with lower
charging current
• Check controller selection
Use shorter motor cables with lower
charging current
• Check controller selection
• Check setting of c20
• Motor must be connected in vector
mode
• Check motor/motor cable
• Improve cooling
Increase deceleration time or use
dynamic braking option
(separate motor from controller)
Check motor/load
Check signal/signal wire
(1)
22
ENGLISH
Inhalt
Info zu diesen Anweisungen ......................................................2
5 Fehlersuche und -behebung .............................................21
DEUTSCH
1
Info zu diesen Anweisungen
Diese Dokumentation gilt für den vektorgeregelten Frequenzumrichter Tmd. Sie beinhaltet wichtige
technische Daten und beschreibt die Installation, die Inbetriebnahme sowie den Betrieb.
Diese Anweisungen gelten ausschließlich für Frequenzumrichter Tmd mit der Softwareversion 11 (siehe
Typenschild des Antriebs).
Bitte lesen Sie vor der Inbetriebnahme die Anweisungen.
ABCDE F
For detailed information refer to
instruction manual TD03
004605460364930305
ETMD152L4TXA000XXXX
Hardwarestand
E
Softwarestand
F
Tmd011
Made in USA
Approbationen
A
Typ
B
Type: ETMD152L4TXA
Id-No: 00000 000
IND CONT EQ
Input: Output:
3/PE
AC 400/480 V
4.8 / 4.0 A
50 / 60 Hz
Eingangsbemessungsdaten
C
Ausgangsbemessugsdaten
D
3/PE
AC 400/480 V
4.1 / 3.4 A
1.5 kW
0 - 240 Hz
LieferumfangWichtig
• 1 Frequenzumrichter Tmd Vector
control (ETMD...)
mit installiertem EPM (siehe Abschnitt
Diese Dokumentation darf ohne ausdrückliche schriftliche Genehmigung der Lenze AG weder ganz noch auszugsweise
kopiert oder Dritten zur Verfügung gestellt werden.
Alle in dieser Dokumentation enthaltenen Informationen wurden sorgfältig ausgewählt und auf Übereinstimmung mit der
beschriebenen Hardware und Software hin getestet. Fehler können jedoch nicht vollkommen ausgeschlossen werden.
Wir übernehmen keinerlei Verantwortung für eventuell auftretende Schäden. Erforderliche Korrekturen werden in folgende
Ausgaben dieser Dokumentation aufgenommen.
Prüfen Sie unmittelbar nach Erhalt der Lieferung, ob alle gelieferten Objekte den Angaben auf den beiliegenden Unterlagen entsprechen. Lenze haftet nicht für im Nachhinein gemeldete Mängel.
Einige Bauteile in Lenze-Reglern (Frequenzumrichter, Servoumrichter, DC-Steuerungen) können
stromführend sein, sich bewegen oder rotieren. Einige Oberflächen können heiß werden.
Unbefugtes Entfernen der erforderlichen Abdeckung, unsachgemäße Verwendung und nicht
vorschriftsmäßige Installation oder Bedienung können schwere Personen- oder Sachschäden
verursachen.
Sämtliche Tätigkeiten bei Transport, Installation und Inbetriebnahme sowie Wartungsarbeiten
müssen von qualifiziertem und geschultem Fachpersonal durchgeführt werden (IEC 364 und
CENELEC HD 384 oder DIN VDE 0100 und IEC-Report 664 oder DIN VDE 0110 sowie nationale
Unfallverhütungsvorschriften müssen beachtet werden).
Gemäß diesen grundlegenden Sicherheitsinformationen handelt es sich bei qualifiziertem und
geschultem Fachpersonal um Personen, die mit der Installation, der Montage, der Inbetriebnahme und
dem Betrieb des Produkts vertraut sind und die über die für ihre Tätigkeit erforderlichen Qualifikationen
verfügen.
Anwendung wie vorgeschrieben
Antriebsregler sind Bauteile, die für die Installation in elektrischen Systemen oder Maschinen vorgesehen
sind. Sie dürfen nicht als separate Geräte verwendet werden. Sie sind ausschließlich für professionelle
und kommerzielle Zwecke gemäß EN 61000-3-2 gedacht. Die Dokumentation enthält Informationen zur
Einhaltung der Norm EN 61000-3-2.
Bei der Installation der Antriebsregler in Maschinen ist die Inbetriebnahme (d. h. der Start des Betriebs
wie vorgeschrieben) untersagt, bis nachgewiesen wurde, dass die Maschine den Bestimmungen
der EG-Richtlinie 98/37/EG (Maschinenrichtlinie) entspricht und die harmonisierte Norm EN 60204
eingehalten wird.
Die Inbetriebnahme (d. h. der Start des Betriebs wie vorgeschrieben) ist nur dann zulässig, wenn die
EMV-Richtlinie 2004/108/EWG eingehalten wird.
Die Antriebsregler genügen den Anforderungen der Niederspannungsrichtlinie 2006/95/EWG. Für die
Regler gelten die harmonisierten Normen der Serie EN 61800-5-1 / DIN VDE 0160.
Hinweis:Die Verfügbarkeit von Reglern ist gemäß Norm EN 61800-3 eingeschränkt. Diese Produkte
können in Wohngebieten Funkstörungen verursachen. In diesem Fall sind eventuell besondere
Vorkehrungen zu treffen.
Installation
Sorgen Sie für sachgemäßen Umgang und vermeiden Sie übermäßige mechanische Beanspruchung.
Vermeiden Sie ein Verbiegen von Bauteilen und das Ändern von Isolationsabständen beim Transport
oder dem Umgang mit der Einheit. Berühren Sie keine elektronischen Bauteile und Kontakte.
Regler enthalten elektrostatisch empfindliche Bauteile, die bei unsachgemäßem Umgang leicht beschädigt
werden können. Beschädigen oder zerstören Sie keine elektrischen Bauteile, da dadurch Ihre Gesundheit
gefährdet werden könnte!
Elektrische Anschlüsse
Wenn Arbeiten an stromführenden Antriebsreglern durchgeführt werden, müssen die geltenden nationalen
Unfallverhütungsvorschriften (z. B. VBG 4) eingehalten werden.
Die Elektroinstallation muss im Sinne der geltenden Bestimmungen (z. B. Leitungsquerschnitte,
Sicherungen, PE-Anschlüsse) durchgeführt werden. Zusätzliche Informationen können der
Dokumentation entnommen werden.
Die Dokumentation enthält Informationen über die Installation gemäß den EMV-Richtlinien
(Abschirmung, Erdung, Filter und Leitungen). Diese Hinweise gelten auch für mit dem CE-Zeichen
gekennzeichnete Regler.
Der Hersteller des Systems oder der Maschine ist für die Einhaltung der erforderlichen Grenzwerte
gemäß den EMV-Richtlinien verantwortlich.
DEUTSCH
3
SicherheitsinformationenSicherheitsinformationen
Betrieb
Systeme mit Reglern müssen mit zusätzlichen Überwa chungs- und Schutzvorr ichtungen
ausgerüstet werden, die den geltenden Normen (z. B. Normen für technische Einrichtungen,
Unfallverhütungsvorschriften usw.) entsprechen. Der Regler darf wie in der Dokumentation beschrieben
für Ihre Anwendung angepasst werden.
GEFAHR!
• Nachdem die Stromversorgung des Reglers unterbrochen wurde, dürfen
stromführende Bauteile und Netzverbindungen nicht sofort berührt werden,
da Kondensatoren noch geladen sein können. Beachten Sie hierzu die
entsprechenden Hinweise auf dem Regler.
• Schalten Sie den Regler nicht öfter als einmal alle drei Minuten ein und wieder
aus.
• Schließen Sie beim Betrieb alle Schutzabdeckungen und -türen.
Hinweis für UL-zugelassene Systeme mit integrierten Reglern
UL-Warnungen sind Hinweise, die für UL-Systeme gelten. Die Dokumentation enthält spezielle Informationen
über UL.
• Geeignet für die Anwendung in Stromkreisen mit maximal 5000 A effektiv
Dauerkurzschlussstrom und maximal 240 V (240 V-Geräte) bzw. maximal 500 V
(400/500 V-Geräte) Betriebsspannung.
WARNUNG!
1.1 In diesen Anweisungen verwendete Piktogramme
• Verwenden Sie ausschließlich minimale 75 °C-Kupferdraht.
• Vorgesehen für Umgebungen mit Verunreinigungsgrad 2.
PiktogrammSignalwortBedeutungFolgen bei Missachtung
GEFAHR!
WARNUNG!
Hinweis
4
Gefar von Personenschäden
durch gefährliche elektriche
Spannung
Mögliche drohende
Personenschäden
Mögliche Sachschäden
Nützlicher Tipp: Das Befolgen
dieser Tipps vereinfacht den
Umgang mit dem Antrieb.
DEUTSCH
Hinweis auf eine unmittelbar
drohende Gefahr, die den Tod
oder schwere Verletzungen
zur Folge haben kann, wenn
nicht die entsprechenden Maßnahmen getroffen werden.
Betrieb am öffentlichen
Versorgungsnetz
(Einschränkung harmonischer
Ströme gemäß EN 61000-3-2)
(1) Zur Einhaltung der EMV-Richtlinien können die zulässigen Leitungslängen geändert werden.
(2) Die beschriebenen zusätzlichen Maßnahmen stellen lediglich sicher, dass die Regler den Anforderungen gemäß EN 61000-3-2
entsprechen. Der Hersteller der Maschine/des Systems ist verantwortlich für die Einhaltung der für die Maschine/das System
geltenden Anforderungen!
CE Niedrigspannungsrichtlinie (2006/95/EWG)
UL 508C Underwriters Laboratories - Power Conversion Equipment
Geschirmt: 50 m (niedrige Kapazität)
(1)
Ungeschirmt: 100 m
< 2%
< 95% (ohne Betauung)
0...240 Hz
Klasse 3K3 nach EN 50178
Transport-25 … +70 °C
Lagerung-20 … +70 °C
Betrieb
0 … 4000 m üNN (über 1000 m üNN Ausgangsbemessungsstrom um 5 %/1000
m reduzieren)
Beschleunigungsfest bis 0,7 g
> 3,5 mA gegen PE
IP 20
Kurzschluss, Erdschluss, Überspannung, Abwürgen des Motors, Überlastung
des Motors
Gesamtleistung
an Hauptver-
sorgung
< 0,5 kWmit Netzdrossel
0,5 … 1 kW mit aktivem Filter (in Vorbereitung)
> 1 kWohne zusätzliche Maßnahmen
0 … +55 °C (über +40 °C Ausgangsbemessungsstrom um
2,5 %/°C
(1) „_“ = Y oder T; die Abmessungen sind für beide Modelle identisch.
(1)
(1)
, ETMD402L2TXA
(1)
a1
[mm]
[mm]b [mm]b1 [mm]b2 [mm]c [mm]
9384146 1281712015500,9
1141051461281713315501,4
1141051461281717115501,9
1141051461001717115502,0
14613719714017182301003,4
Installation
Tmd002
s1
[mm]s2 [mm]m [kg]
WARNUNG!
Die Antriebe dürfen nicht an Orten installiert werden, an denen sie ungünstigen
Umgebungsbedingungen ausgesetzt sind. Hierzu gehören: brennbare, ölige oder
schädliche Dämpfe oder Staub; übermäßige Feuchtigkeit; extreme Vibrationen oder
Temperaturen. Für zusätzliche Informationen wenden Sie sich bitte direkt an Lenze.
DEUTSCH
7
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