Lenze ETMD User Manual [en, de, es, fr, it]

TD03D
EN
Operating Instructions
DE
Betriebsanleitung
FR
Instructions de Mise en Service
IT
Istruzioni di funzionamento
ES
Tmd001
Tmd - flux vector drive
0.37 kW… 7.5 kW
Contents
About these instructions ............................................................2
1 Safety information ................................................................3
1.1 Pictographs used in these instructions .....................................................4
2 Technical data ......................................................................5
2.1 Standards and application conditions ......................................................5
2.2 Ratings ......................................................................................................6
3 Installation ............................................................................7
3.1 Mechanical installation .............................................................................7
3.1.1 Dimensions and mounting ........................................................................7
3.2 Electrical installation .................................................................................8
3.2.1 Installation according to EMC requirements ............................................8
3.2.2 Fuses/cable cross-sections ......................................................................8
3.2.3 Connection diagram .................................................................................9
3.2.4 Control terminals .....................................................................................10
4 Commissioning ..................................................................11
4.1 Parameter setting ....................................................................................11
4.2 Electronic programming module (EPM) .................................................11
4.3 Parameter menu .....................................................................................12
4.4 Vector mode ...........................................................................................20
4.4.1 Vector speed and torque modes ............................................................20
4.4.2 Enhanced V/Hz mode ............................................................................20
5 Troubleshooting and fault elimination .............................21
ENGLISH
1
About these instructions
This documentation applies to the Tmd vector frequency inverter, and contains important technical data and describes installation, operation, and commissioning.
These instructions are only valid for Tmd frequency inverters with software rev 11 (see drive nameplate).
Please read the instructions before commissioning.
A B C D E F
For detailed information refer to
instruction manual TD03
004605460364930305
ETMD152L4TXA000XXXX
Hardware Version
E
Software Version
F
Tmd011
Made in USA
Certifications
A
Type
B
Type: ETMD152L4TXA
Id-No: 00000 000
IND CONT EQ
Input: Output:
3/PE AC 400/480 V
4.8 / 4.0 A 50 / 60 Hz
Input Ratings
C
Output Ratings
D
3/PE AC 400/480 V
4.1 / 3.4 A
1.5 kW 0 - 240 Hz
Scope of delivery Important
• 1 Tmd vector inverter (ETMD...)
with EPM installed (see Section 4.2)
• 1 Operating Instructions
After receipt of the delivery, check immediately whether the items delivered match the accompanying papers. Lenze does not accept any liability for deficiencies claimed subsequently.
Claim
• visible transport damage immediately to the forwarder.
• visible deciencies/incompleteness immediately to your Lenze
representative.
© 2004 Lenze AG
No part of this documentation may be copied or made available to third parties without the explicit written approval of Lenze AG.
All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor liability for damages that may occur. Any necessary corrections will be implemented in subsequent editions.
2
ENGLISH
Safety information
1 Safety information
General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment. All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be
observed). According to this basic safety information, qualified skilled personnel are persons who are familiar with the installation, assembly, commissioning, and operation of the product and who have the qualifications necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery. They are not to be used as appliances. They are intended exclusively for professional and commercial
purposes according to EN 61000-3-2. The documentation includes information on compliance with the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with
the EMC Directive (2004/108/EC). The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EC. The harmonised standards of the series EN 61800-5-1 / DIN VDE 0160 apply to the controllers.
Note: The availability of controllers is restricted according to EN 61800-3. These products can cause
radio interference in residential areas. In this case, special measures can be necessary.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts. Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!
Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents (e.g. VBG 4) must be observed. The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross­sections, fuses, PE connection). Additional information can be obtained from the documentation. The documentation contains information about installation in compliance with EMC (shielding, grounding, filters and cables). These notes must also be observed for CE-marked controllers. The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation.
ENGLISH
3
Safety information
Operation
Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your application as described in the documentation.
DANGER!
• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be charged. Please observe the corresponding notes on the controller.
• Do not continuously cycle input power to the controller more than once every three
minutes.
• Please close all protective covers and doors during operation.
Note for UL approved system with integrated controllers
UL warnings are notes which apply to UL systems. The documentation contains special information about UL.
• Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum (400/500 V devices) respectively
Warnings!
1.1 Pictographs used in these instructions
• Use minimum 75 °C copper wire only.
• Shall be installed in a pollution degree 2 macro-environment.
Pictograph Signal word Meaning Consequences if ignored
DANGER!
WARNING!
NOTE
4
Warning of Hazardous Electri­cal Voltage.
Impending or possible danger
for persons. Possible damage to equipment
Useful tip: If observed, it will
make using the drive easier
ENGLISH
Reference to an imminent
danger that may result in death or serious personal injury if the corresponding measures are not taken.
Death or injury.
Damage to drive system or its surroundings.
Technical Data
2 Technical data
2.1 Standards and application conditions
Conformity Approvals
Max. permissible motor cable
(1)
length
Input voltage phase imbalance Humidity Output frequency Environmental conditions
Temperature range
Installation height Vibration resistance
Earth leakage current
Enclosure (EN 60529) Protection measures against
Operation in public supply networks (Limitation of harmonic currents according to EN 61000-3-2)
(1) For compliance with EMC regulations, the permissible cable lengths may change.
(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2. The machine/system manufacturer is responsible for the compliance with the regulations of the machine!
CE Low Voltage Directive (2006/95/EC) UL 508C Underwriters Laboratories - Power Conversion Equipment shielded: 50 m (low-capacitance)
unshielded: 100 m < 2% < 95% non-condensing
0...240 Hz
Class 3K3 to EN 50178
Transport -25 … +70 °C Storage -20 … +70 °C
Operation 0 … +55 °C (with 2.5 %/°C current derating above +40 °C) 0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.) acceleration resistant up to 0.7 g
> 3.5 mA to PE
IP 20
short circuit, earth fault, overvoltage, motor stalling, motor overload
Total power
connected to
the mains
< 0.5 kW With mains choke
0.5 … 1 kW With active filter (in preparation)
> 1 kW Without additional measures
Compliance with the requirements
(2)
ENGLISH
5
2.2 Ratings
Technical data
Mains
Current
Type
Power
[kW]
Voltage, frequency
1~ 3~ 3~ 3~ 3~ 3~
ETMD371L2YXA ETMD551L2YXA ETMD751L2YXA ETMD112L2YXA ETMD152L2YXA ETMD222L2YXA ETMD751L2TXA ETMD112L2TXA ETMD152L2TXA ETMD222L2TXA ETMD402L2TXA ETMD552L2TXA ETMD752L2TXA
0.37
0.55 6.0 3.9 3.0 2.8 4.5 4.2
0.75 9.2 5.1 4.2 3.9 6.3 5.9
1.1 12.0 6.9 6.0 5.5 9.0 8.3
1.5 12.9 7.9 7.0 6.4 10.5 9.6
2.2 17.1 11.0 9.6 8.8 14.4 13.2
1/N/PE 230 V
OR
3/PE 230 V
(180 V -0%…264 V +0%)
50/60 Hz
(48 Hz -0%…62 Hz +0%)
0.75
1.1 6.9 6.0 5.5 9.0 8.3
1.5 7.9 7.0 6.4 10.5 9.6
2.2 11.0 9.6 8.8 14.4 13.2
4.0 17.1 15.2 14.0 23 21
5.5 25 22 20 33 30
3/PE 230 V
(180 V -0%…264 V +0%)
50/60 Hz
(48 Hz -0%…62 Hz +0%)
7.5 32 28 26 42 39
4.7 2.7 2.4 2.2 3.6 3.3
400V 480V 400V 480V 400V 480V 400V 480V 400V 480V
ETMD371L4TXA ETMD751L4TXA ETMD112L4TXA ETMD152L4TXA ETMD222L4TXA ETMD302L4TXA ETMD402L4TXA ETMD552L4TXA ETMD752L4TXA
(1) For rated mains voltage and carrier frequencies 4, 6, and 8 kHz
(2) For rated mains voltage and carrier frequency 10 kHz
(3) Maximum current is a function of setting c73 (input voltage selection)
0.37
0.75 3.0 2.5 2.5 2.1 2.3 1.9 3.8 3.2 3.5 2.9
1.1 4.3 3.6 3.6 3.0 3.3 2.8 5.4 4.5 5.0 4.2
3/PE 400/480 V
1.5 4.8 4.0 4.1 3.4 3.8 3.1 6.2 5.1 5.7 4.7
(320 V -0%…528 V +0%)
2.2 6.4 5.4 5.8 4.8 5.3 4.4 8.7 7.2 8.0 6.6
3.0 8.3 7.0 7.6 6.3 7.0 5.8 11.4 9.5 10.5 8.7
4.0 10.6 8.8 9.4 7.8 8.6 7.2 14.1 11.7 12.9 10.8
50/60 Hz
(48 Hz -0%…62 Hz +0%)
5.5 14.2 12.4 12.6 11.0 11.6 10.1 18.9 16.5 17.4 15.2
7.5 18.1 15.8 16.1 14.0 14.8 12.9 24 21 22 19.4
1.6 1.4 1.3 1.1 1.2 1.0 2.0 1.7 1.8 1.5
[A]
Output Current
I
[A]
N
(1)
[A]
(2)
(3)
[A]
I
(3)
max
(1)
5.1 4.2 3.9 6.3 5.9
for 60 s
[A]
(2)
6
ENGLISH
Installation
3 Installation
3.1 Mechanical installation
3.1.1 Dimensions and mounting
a
Type
ETMD371L2YXA 93 84 146 128 17 100 15 50 0.6 ETMD551L2YXA, ETMD751L2_XA ETMD112L2TXA 93 84 146 128 17 146 15 50 1.1 ETMD112L2YXA
ETMD371L4TXA...ETMD112L4TXA ETMD152L2_XA
ETMD152L4TXA ETMD222L2_XA
ETMD222L4TXA...ETMD402L4TXA ETMD552L2TXA, ETMD752L2TXA
ETMD552L4TXA, ETMD752L4TXA
(1) “_” = Y or T; the dimensions are the same for either model.
(1)
(1)
, ETMD402L2TXA
(1)
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact Lenze for more information.
a1
[mm]
[mm]b [mm]b1 [mm]b2 [mm]c [mm]
93 84 146 128 17 120 15 50 0.9
114 105 146 128 17 133 15 50 1.4
114 105 146 128 17 171 15 50 1.9
114 105 146 100 17 171 15 50 2.0
146 137 197 140 17 182 30 100 3.4
Tmd002
s1
[mm]s2 [mm]m [kg]
ENGLISH
7
Installation
3.2 Electrical installation
3.2.1 Installation according to EMC requirements
EMC
Compliance with EN 61800-3/A11
Noise emission
Compliance with limit value class A according to EN 55011 if installed in a control
cabinet with the appropriate footprint filter and the motor cable length does not exceed 10m
Screen clamps
A
Control cable
B
Low-capacitance motor cable
C
(core/core < 75 pF/m, core/screen < 150 pF/m)
Electrically conductive mounting plate
D
Filter
E
B
E
C
A
D
Tmd005
Miniature
circuit
breaker
ENGLISH
(1)
L1, L2, L3, PE
[mm²]
Fuse
L1, L2, L3, PE
(3)
[AWG]
3.2.2 Fuses/cable cross-sections
Installation to EN 60204-1 Installation to UL
Type
ETMD371L2YXA, ETMD551L2YXA M10 A C10 A 1.5 10 A 14 ETMD751L2YXA M16 A C16 A 2.5 15 A 14
1/N/PE
ETMD112L2YXA M20 A C20 A 2.5 15 A 12 ETMD152L2YXA M25 A C25 A 2.5 20 A 12 ETMD222L2YXA M30 A C30 A 4.0 30 A 10 ETMD371L2YXA...ETMD112L2_XA ETMD152L2_XA ETMD222L2_XA ETMD402L2TXA M25 A C25 A 4.0 25 A 10 ETMD552L2TXA M40 A C40 A 6.0 35 A 8
3/PE
ETMD752L2TXA M50 A C50 A 10 45 A 8 ETMD371L4TXA...ETMD222L4TXA M10 A C10 A 1.5 10 A 14 ETMD302L4TXA M16 A C16 A 1.5 12 A 14 ETMD402L4TXA M16 A C16 A 2.5 15 A 14 ETMD552L4TXA M20 A C20 A 2.5 20 A 12 ETMD752L4TXA M25 A C25 A 4.0 25 A 10
(1) Observe the applicable local regulations
(2) Pulse-current or universal-current sensitive earth leakage circuit breaker
(3) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS, or equivalent (4) “_” = Y or T; the ratings are the same for either model with 3/PE input
(4)
(4)
8
Fuse
(4)
M10 A C10 A 1.5 10 A 14
M16 A C16 A 1.5 12 A 14 M16 A C16 A 2.5 15 A 12
E.l.c.b.
> 30 mA
(2)
Installation
Observe the following when using E.l.c.b:
• Installation of E.l.c.b only between supplying mains and controller.
• The E.l.c.b can be activated by:
- capacitive leakage currents between the cable screens during operation (especially with long, screened motor cables)
- connecting several controllers to the mains at the same time
- RFI lters
3.2.3 Connection diagram
1/N/PE 180V 0% 264V + 0 %
48 Hz 62 Hz
L1 L2 L3
N
PE
L2/N
L1
0 2 Nm/2 b in
6 mm/0 24 in
< 1mm²/AWG 26 16
8U7
0 … +5 V
0 … +10 V
-10 … +10 V
DANGER!
• Hazard of electrical shock! Circuit potentials are up to 480 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait until
the voltage between B+ and B- is 0 VDC before servicing the drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.
• Do not cycle mains power more than once every three minutes. Damage to the
drive will result.
2/PE 180V 0% 264V + 0 %
AIN
COM
8U
28 7
1k …10k
7
_
+12 V DC - 0 %
+30 V DC + 0 %
L1 L2 L3
N
PE
+10 V
9
A+ A1
48 Hz 62 Hz
L2/N
L1
COM
+12 V
+15 V
+15 V
2020
E1 E2 E3 71627 72
DIGOUT
28
E3 E4
E1 E2
+
3/PE 180V 0% 264V + 0 %
48 Hz 62 Hz
L1 L2 L3
N
PE
L3
L1 L2
COM
AIN
COM
E4 A2
8I
AOUT
DIGOUT
0 … 20 mA 4 … 20 mA
3/PE 320V 0 % 528V + 0 %
L1 L2 L3
N
PE
TXB
TXA
PE
48 Hz 62 Hz
PE
L1 L2
U V W
M
3~
L3
0 5 Nm/4 5 lb in
6 mm/0 24 in
PES
PES
1 2 Nm/10 lb n
PES
9 mm/0 35 in
PES
Tmd003
ENGLISH
9
Installation
3.2.4 Control terminals
Terminal
Protection against contact
Data for control connections (printed in bold = Lenze setting)
28
Digital input Start/Stop
7
Reference common
Analog input
8U
0 … 10 V (changeable under C34)
9
Internal DC supply for setpoint potentiometer +10 V, max. 10 mA
A+
Internal DC supply for external devices +12 V, max. 50 mA
A1
Digital output congurable with c17 DC 24 V / 50 mA
20
Internal DC supply for digital inputs +15 V, max. 20 mA
20
Digital input configurable with CE1
E1
Activate fixed setpoint 1 (JOG1)
Digital input configurable with CE2
E2
Activate fixed setpoint 2 (JOG2)
Digital input configurable with CE3
E3
Activate DC injection brake (DCB)
Digital input configurable with CE4
E4
Direction of rotation
A2
Digital output congurable with c18 DC 24 V / 50 mA
8I Analog input (changeable under C34) input resistance: 150
7
Reference common
62
Analog output congurable with c08...c11 0...10 V or 2...10 V, max. 20mA
71
RS-485 serial communication input RXB/TXB (B+)
72
RS-485 serial communication input RXA/TXA (A-)
LOW = Stop; HIGH = Run Enable input resistance = 3.3 k
input resistance: >40 k
HIGH = JOG1 active
HIGH = JOG2 active
HIGH = DCB active
LOW = CW rotation HIGH = CCW rotation
Both HIGH = JOG3 active
LOW = 0 … +3 V, HIGH = +12 … +30 V
• All terminals have a basic isolation (single insulating distance)
• Protection against contact can only be ensured by additional measures (i.e. double insulation)
= 3.3 k
i
R
10
ENGLISH
4 Commissioning
4.1 Parameter setting
Status/fault messages Change parameters
Note
If the password function is enabled, the password must be entered into C00 to access
the parameters. C00 will not appear unless the password function is enabled. See C94.
Commissioning
Tmd004
4.2 Electronic programming module (EPM)
The EPM contains the controller’s memory. Whenever parameter settings are changed,
the values are stored in the EPM. It can be removed, but must be installed for the
controller to operate (a missing EPM will trigger an fault). The controller ships with
Tmd007
An optional EPM Programmer (model ESMD01EP; manual EP03) is available that allows: the controller to be programmed without power; OEM settings to be default settings; fast copying of EPMs when multiple controllers require identical settings. It can also store up to 60 custom parameter les for even faster
controller programming.
protective tape over the EPM that can be removed after installation.
ENGLISH
11
Commissioning
4.3 Parameter menu
Code Possible Settings No. Name Lenze Selection
Password entry
Setpoint and control
1
source
Load Lenze setting 0 No action/loading complete • C02 = 1, 2, 3 only possible with
0
0 999 Visible only when password is active
0
Setpoint source: Control configuration:
0 Analog input (8U / 8I; see C34) Control = terminals
1 Code c40 / Code C47
2 Analog input (8U / 8I; see C34) Control = terminals
3 LECOM Control = LECOM
4 Analog input (8U / 8I; see C34) Control = terminals
5 Code c40 / Code C47
6 Analog input (8U / 8I; see C34) Control = remote keypad
7 Code c40 / Code C47
8 Analog input (8U / 8I; see C34) Control = terminals
9 Code c40 / Code C47
10 Analog input (8U / 8I; see C34) Control = Modbus
11 Code c40 / Code C47
Note
• When C01 = 1, 5, 7, 9, or 11 and C14 = 0...4, 6, 7, use c40 for speed setpoint
• When C01 = 1, 5, 7, 9, or 11 and C14 = 5, use C47 for torque setpoint
• When C01 = LECOM (3), write speed command to C46 or torque command to C47.
1 Load 50 Hz Lenze settings
2 Load 60 Hz Lenze settings
3 Load OEM settings (if present)
WARNING!
C02 = 1...3 overwrites all settings! TRIP circuitry may be disabled! Check codes CE1...CE4.
(see C94)
Programming = keypad Monitoring = LECOM
Programming = LECOM / keypad Monitoring = LECOM
Programming = LECOM / keypad Monitoring = LECOM
Programming = remote keypad Monitoring = remote keypad
Programming = remote keypad Monitoring = remote keypad
Programming = Modbus / keypad Monitoring = Modbus
Programming = Modbus / keypad Monitoring = Modbus
• C02 = 2 : C11, C15 and C89 = 60 Hz
and C87 = 1750RPM
IMPORTANT
or
12
ENGLISH
Commissioning
Code Possible Settings No. Name Lenze Selection
Configuration - Digital input E1
Configuration - Digital input E2
Configuration - Digital input E3
Configuration - Digital input E4
Network address 1 1 247 Each controller on network must have
Minimum output
C1
frequency
Maximum output frequency
Acceleration time 1 5.0 0.0 {s} 999 • C12 = frequency change 0 Hz...C11
Deceleration time 1 5.0 0.0 {s} 999
1 1 Activate xed setpoint 1 (JOG1)
2 Activate xed setpoint 2 (JOG2)
3 DC braking (DCB) see also C36
4 Direction of rotation LOW = CW rotation
2
5 Quick stop Controlled deceleration to standstill, active
6 CW rotation 7 CCW rotation
3
8 UP (setpoint ramp-up) 9 DOWN (setpoint ramp-down)
10 TRIP set
4
11 TRIP reset see also c70
12 Accel/decel 2 see c01 and c03
Note
A
fault will occur under the following conditions:
• E1...E4 settings are duplicated (each setting can only be used once)
• One input is set to UP and another is not set to DOWN, or vice-versa
0.0 0.0 {Hz} 240 • Output frequency at 0% analog setpoint
50.0 7.5 {Hz} 240 • Output frequency at 100% analog setpoint
WARNING!
Consult motor/machine manufacturer before operating above rated frequency. Overspeeding the motor/machine may cause damage to equipment and injury to
personnel!
Activate JOG3: Both terminals = HIGH
HIGH = CCW rotation
LOW; Set decel rate in C13 or c03
CW rotation = LOW and CCW rotation = LOW: Quick stop; Open-circuit protected
UP = LOW and DOWN = LOW: Quick stop;
Use momentary NC contacts
Active LOW, triggers
standstill) NOTE: NC thermal contact from the motor can be used to trigger this input
unique address
• C10 not active for xed setpoints or
setpoint selection via c40
• C11 is never exceeded
• C13 = frequency change C11...0 Hz
• For S-ramp accel/decel, adjust c82
IMPORTANT
(motor coasts to
ENGLISH
13
Commissioning
Code Possible Settings No. Name Lenze Selection
Operating Mode 2 0 Linear characteristic with
V/f reference point 50.0 25.0 {Hz} 999
V
boost
(optimization
min
of torque behavior)
Frequency threshold
C 7
(Q
)
min
Chopper frequency 2 0 4 kHz • As chopper frequency is increased, motor
C
Slip compensation 0.0 0.0 {%} 40.0
1
Auto-Boost 1 Square-law characteristic with
Auto-Boost 2 Linear characteristic with constant
boost
V
min
3 Square-law characteristic with constant V
4 Vector speed control • Vector speed control: for single-motor
5 Vector torque control • Vector torque control: for single-motor
6 Enhanced linear characteristic
with Auto-Boost
7 Enhanced linear characteristic with
constant V
Note
• Settings 4...7 require Motor Calibration using c48
• Settings 4 and 5 require proper setting of C86...C91 prior to calibration
• Settings 6 and 7 require proper setting of C88...C90 prior to calibration
Set the rated motor frequency (nameplate) for standard applications
0.0 {%} 40.0
C16 not active in Vector mode (see C14)
Set after commissioning: The unloaded motor should run at slip frequency (approx.
5 Hz), increase C16 until motor current (C54) = 0.8 x rated motor current
0.0 0.0 {Hz} 240 See c17 and c18, selection 7
1 6 kHz
2 8 kHz
3 10 kHz
C21 not active in Vector mode (see C14)
min
min
boost
boost
• Linear characteristic: for standard
applications
• Square-law characteristic: for fans and
pumps with square-law load characteristic
• Auto boost: load-dependent output voltage
for low-loss operation
applications requiring higher starting torque and better speed regulation
applications requiring torque control independent of speed
• Enhanced: for single or multiple
motor applications that require better performance than settings 0...3, but cannot operate in vector mode
noise is decreased
• Observe derating in Section 2.2
• Automatic derating to 4 kHz at 1.2 x Ir
Change C21 until the motor speed no longer changes between no load and maximum load
IMPORTANT
smd006
14
ENGLISH
Commissioning
Code Possible Settings No. Name Lenze Selection
Current limit 200 30 {%} 200
Reference: Tmd rated output current
Accel boost 0.0 0.0 {%} 20.0 Accel boost is only active during acceleration
Configuration - analog input
Voltage - DC injection
C
brake (DCB)
Fixed setpoint 1
(JOG 1)
Fixed setpoint 2
(JOG 2)
Fixed setpoint 3
(JOG 3)
Frequency setpoint 0.0 {Hz} 240 Display: Setpoint via analog input, function
Torque setpoint/range 100 0 {%} 400 • When C14 = 5 and C01 = 1, 5, 7, 9, 11,
Output frequency 0.0 {Hz} 240 Display
C
Motor voltage 0 {V} 999 Display
DC bus voltage 0 {V} 999 Display
Motor current 0.0 {A} 400 Display
Controller load 0 {%} 255 Display
Motor torque 0 {%} 400 Display: vector mode only (C14 = 4, 5)
C
Heatsink temp 0 {C} 255 Display
0 0 0...10 V • Voltage reference applied to 8U
1 0...5 V
2 -10...+10 V
3 0...20 mA • Current reference applied to 8I
4 4...20 mA
5 4...20 mA monitored
WARNING!
When running with -10...+10V reference (C34=2), a loss of reference will result in 5% motor speed (0.05xC11).
Note
When C34 = 2:
• Rotation is determined by the polarity of the -10...+10 V signal: +0.1...+10 V = CW and -0.1...-10 V = CCW (all other rotation commands are disabled)
• C11 sets maximum frequency in both directions (C10 is not active)
• CE1...CE4 = 6 or 7 will only start the controller, not select rotation
4.0 0.0 {%} 50.0 • See CE1...CE4 and c06
20.0 0.0 {Hz} 240 Lenze setting: active at E1 = HIGH
30.0 0.0 {Hz} 240 Lenze setting: active at E2 = HIGH
40.0 0.0 {Hz} 240 Lenze setting: active at E1 = HIGH and E2
• When the limit value is reached, either the
acceleration time increases or the output frequency decreases
• When c73 = 0, max setting is 167%
Tmd does not provide -10 V supply for
C34 = 2
• C34 = 2 disabled in vector torque mode
• C34 = 5 will trigger
below 2 mA
• Conrm motor suitability for use with DC
braking
= HIGH
UP/DOWN, or LECOM
sets the torque setpoint
• When C14 = 5 and C01 = 0, 2, 4, 6, 8, 10,
sets the torque range for C34
IMPORTANT
fault if signal falls
ENGLISH
15
Commissioning
Code Possible Settings No. Name Lenze Selection
Vector speed control loop gain
Vector speed stability 30.0 0.0 100 Optimizes steady-state speed stability in
I
gain 0.25 0.00 16.0 For most applications, there is no need to
7
max
Integral action time 65 12 {ms} 9990
Motor stator resistance 0.00 0.00 {} 64.0 Will be automatically programmed by c48
Motor rated power 0.00 {kW} 99.9 • Set to motor nameplate kW
Motor rated speed 1390 300 {RPM} 65000 Set to motor nameplate speed
7
Motor rated current 0.0 0.0 {A} 480 Set to motor nameplate current
Motor rated frequency 50 10 {Hz} 999 Set to motor nameplate frequency
Motor rated voltage 0 0 {V} 600 Set to motor nameplate voltage
Motor cosine phi 0.80 0.40 1.00 Set to motor power factor
1
Motor stator inductance 0.0 0.0 {mH} 2000 Will be automatically programmed by c48
Drive identification
User password 0 0 999
Software version Display, format: x.yz
30.0 0.0 100 Optimizes dynamic performance in vector
Note
If motor power factor is not known, use the following formulas: cos phi = motor Watts / (motor efciency X C90 X C88 X 1.732) cos phi = cos [ sin-1 (magnetizing current / motor current) ]
Changing from “0” (no password), value will start at 763
mode
vector mode
change the Lenze settings
• Lenze setting = Tmd rated kW
• Indicates controller rating, format: xyz,
xy.z, x.yz, or x.y.z
• x. or x = voltage (2. = 200/240V, 1~;
2 = 200/240V, 3~; 4 = 400/480V, 3~)
• yz or y.z = kW rating
Examples:
2.0.3 = 200/240 V, 1~, 0.37 kW
47.5 = 400/480 V, 3~, 7.5 kW
When set to a value other than 0, must enter password at C00 to access parameters
IMPORTANT
(1)
(1)
(1)
(1) Changing these settings can adversely affect performance. Contact Lenze technical support prior to changing.
16
ENGLISH
Commissioning
Code Possible Settings No. Name Lenze Selection
Acceleration time 2 5.0 0.0 {s} 999 • Activated using CE1...CE4
Deceleration time 2 5.0 0.0 {s} 999
Holding time - automatic DC injection brake (Auto-DCB)
Analog output scaling 100 0.0 999 When 10 VDC is output at terminal 62, it will
Configuration -
Analog output (62)
Configuration - Digital output (A1)
Configuration - Digital output (A2)
I2t switch-off (thermal
motor monitoring)
0.0 0.0 {s} 999
0.0 = not active
999 = continuous brake
0 0 None
1 Output frequency 0-10 VDC Use c08 to scale signal
2 Output frequency 2-10 VDC
3 Load 0-10 VDC
4 Load 2-10 VDC
5 Dynamic braking Only used with DB option
0 Output is energized if
0 Ready
1 Fault 2 Motor is running 3 Motor is running - CW rotation 4 Motor is running - CCW rotation
1
5 Output frequency = 0 Hz 6 Frequency setpoint reached 7 Frequency threshold (C17) exceeded 8 Current limit (motor or generator
mode) reached
100 30 {%} 100
100% = Tmd rated output current
WARNING!
Maximum setting is rated motor current (see nameplate). Does not provide full motor protection!
• c01 = frequency change 0 Hz...C11
• c03 = frequency change C11...0 Hz
• For S-ramp accel/decel, adjust c82
• Automatic motor braking after by
means of motor DC current for the entire holding time (afterwards: U, V, W inhibited)
• Conrm motor suitability for use with DC
braking
equal this value (see c11)
Example: c11 = 1 and c08 = 100: At 50 Hz, terminal 62 = 5 VDC At 100 Hz, terminal 62 = 10 VDC
• Triggers
exceeds c20 for too long
• Correct setting = (motor nameplate current) / (Tmd output current rating) X 100%
Example: motor = 6.4 amps and Tmd = 7.0 amps; correct setting = 91% (6.4 / 7.0 = 0.91 x 100% = 91%)
IMPORTANT
fault when motor current
ENGLISH
17
Commissioning
Code Possible Settings No. Name Lenze Selection
Serial baud rate 0 0 LECOM: 9600 bps
Frequency setpoint via keys or Modbus
Start condition (with mains on)
Flying restart selection 0 0 Search range: C11...0 Hz If c42 = 2 or 3, the controller will start the
Motor auto-calibration 0 0 Calibration not done • If C14 = 4...7, motor calibration must
Mode selection for c61 0 0 Monitoring only
6
Present status/error status/error message • Display
1
Last error error message
Last error but one
Last error but two
Modbus: 9600,8,N,2
1 LECOM: 4800 bps Modbus: 9600,8,N,1
2 LECOM: 2400 bps Modbus: 9600,8,E,1
3 LECOM: 1200 bps Modbus: 9600,8,O,1
0.0 0.0 {Hz} 240 Only active if C01 is set properly
1 0 Start after LOW-HIGH
change at terminal 28
1 Auto start if terminal 28 = HIGH
2 Flying restart (auto start disabled)
3 Auto start if terminal 28 = HIGH,
with flying restart
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to personnel! Automatic starting/restarting should only be used on equipment that is inaccessible to
personnel.
1 Search range: last frequency...0 Hz
1 Calibration enabled
2 Calibration complete
1 Monitoring and editing
• See C01
• LECOM if C01 = 0...3
• Modbus if C01 = 8...11
(C01 = 1, 5, 7, 9, 11)
See also c43 and c70
motor speed search at C11, or at the last output frequency before the fault, depending on the setting of c43
be performed, but C86...C91 must be
programmed first (see C14)
• If motor calibration is attempted before programming C86...C91, triggers
fault
c60 = 1 allows the keys speed setpoint (c40) while monitoring c61
• Refer to Section 5 for explanation of status
and error messages
IMPORTANT
to adjust
18
ENGLISH
Commissioning
Code Possible Settings No. Name Lenze Selection
Conguration TRIP
7
reset (error reset)
Auto-TRIP reset delay 0.0 0.0 {s} 60.0 See c70
7
Input voltage selection 0 Low (for 200 or 400 V input) • Lenze setting depends on C93
7
Operating time counter Display
7
Mains connection time
7
counter
S-ramp integration time
Skip frequency 1 0.0 0.0 {Hz} 240 • L25 and L26 dene the start of the skip
Skip frequency 2 0.0 0.0 {Hz} 240
Skip frequency bandwidth
LECOM power up
state
Serial time-out action 0
Serial fault time 50 50 {ms} 65535 Sets the serial timeout length
0 0 TRIP reset after LOW-HIGH change at
terminal 28, mains switching, or after LOW-HIGH change at digital input “TRIP reset”
1 Auto-TRIP reset • Auto-TRIP reset after the time set in c71
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to personnel! Automatic starting/restarting should only be used on equipment that is inaccessible to
personnel.
1 High (for 230 or 480 V input)
Total time in status “Start”
Display
Total time of mains = on
0.0 0.0 {s} 50.0 • c82 = 0.0: Linear accel/decel ramp
0.0 0.0 {Hz} 10.0
Note
Bandwidth (Hz) = fs (Hz) + L28 (Hz) fs = L25 or L26 Example: L25 = 18 Hz and L28 = 4 Hz; the bandwidth = 18...22 Hz
0 0 Quick stop
1 Inhibit
0 Not active
1 Inhibit
2 Quick stop
3 Trip fault
• More than 8 errors in 10 minutes will
trigger
• During commissioning, conrm correct setting based on mains voltage
0...999 h: format xxx
1000...9999 h: format x.xx (x1000)
10000...99999 h: format xx.x (x1000)
• c82 > 0.0: Adjusts S-ramp curve for
smoother ramp
range
• L28 denes the bandwidth of the skip
range
Selects controller reaction to serial timeout
IMPORTANT
S fault
ENGLISH
19
Commissioning
4.4 Vector mode
Use the following procedures to select either Vector mode or Enhanced V/Hz mode. Enhanced V/Hz
mode should be used in the following cases:
1. Multiple motor applications
2. Where required motor data is not available (especially C91)
3. Where running in Vector mode causes unstable motor operation
4.4.1 Vector speed and torque modes
1. Connect the controller to the motor according to the diagram in Section 3.2.3.
2. Apply power to the controller.
3. Set C14 to 4 for Vector speed mode, or 5 for Vector torque mode.
4. Set C86...C91 according to the motor’s nameplate data.
5. Set c48 to 1 to enable the motor calibration function.
6. Make sure the motor is cold (rotor and windings are at room temperature of 20º to 25º C), and apply a HIGH signal at terminal 28. The display will show for about 40 seconds. Once the calibration
is complete, the display will show or . Apply another HIGH signal to terminal 28 to actually start the motor.
4.4.2 Enhanced V/Hz mode
Follow the procedure in 4.4.1 above, replacing steps 3 and 4 with those below:
3. Set C14 to 6 for Enhanced with Auto-Boost, or 7 for Enhanced with constant boost.
4. Set C88...C90 according to the motor’s nameplate data.
Note
If the motor is hot when the motor calibration is performed, the controller will not
be able to achieve maximum performance.
• In Vector speed and Vector torque modes, if an attempt is made to start the
controller before performing the motor calibration, the controller will display and the motor will not operate.
20
ENGLISH
Troubleshooting and fault elimination
5 Troubleshooting and fault elimination
e.g.
Status Cause Remedy
Present output frequency Trouble free operation
Stop
O
(outputs U, V, W inhibited)
Inhibit
1
(outputs U, V, W inhibited) Output frequency = 0 Hz
(outputs U, V, W inhibited)
Flying restart attempt c42 = 2, 3
DC-injection brake active DC-injection brake activated
Motor calibration is in process c48 = 1 and terminal 28 = HIGH Only perform the motor calibration
L
Current limit reached Controllable overload Automatically (see C22) Undervoltage on DC bus Mains voltage too low Check mains voltage
Overvoltage on DC bus during
deceleration (warning) No access to code Can only be changed when the
Remote keypad is active Attempt to use buttons on front of
Error Cause Remedy
A/D converter error Please contact Lenze Identication fault C93 value stored on EPM does not match
Data on EPM not valid
Automatic start inhibited c42 = 0, 2 LOW-HIGH signal change at terminal 28
L
EPM error EPM missing or defective Power down and replace EPM Digital inputs not
uniquely assigned
Dynamic braking fault Dynamic braking resistors are overheating Increase deceleration time
(1) The drive can only be restarted if the error message has been reset; see c70
LOW signal at terminal 28 Set terminal 28 to HIGH
Controller is set up for remote keypad or serial control (see C01)
Quick stop activated through digital
input or serial link
• via digital input
• automatically
Excessively short deceleration time (C13, c03)
controller is in or
controller
controller model Data not valid for controller Data error
OEM data not valid
E1...E4 assigned with the same digital signals
Either just “UP” or “DOWN” used Assign the missing digital signal to a
Start the controller via the remote keypad or serial link
Deactivate Quick stop
Deactivate DC-injection brake
• digital input = LOW
• automatically after holding time c06
has expired
when C14 = 4...7
Automatically if overvoltage < 1 s, U, if overvoltage > 1 s
Set terminal 28 to LOW or inhibit by
serial link
Buttons on front of controller are
disabled when remote keypad is
• Use EPM providing valid data
• Load Lenze setting
Each digital signal can only be used once
second terminal
active
(1)
ENGLISH
21
Troubleshooting and fault elimination
Error Cause Remedy
External error Digital input “TRIP set” is active Remove external error Internal fault Please contact Lenze
0
Communication error Serial timer has timed out Check serial link connections Communication error Serial communication failure Please contact Lenze Remote keypad fault Remote keypad disconnected Check remote keypad connections Drive identification fault Attempt was made to perform motor
1
Short-circuit or overload Short-circuit Find reason for short-circuit; check
1
Earth fault Grounded motor phase Check motor/motor cable
Motor overload (I2t
C
overload)
Loss of motor phase Open-circuit on controller output when in
LP1
Controller
H
overtemperature Overvoltage on DC bus Mains voltage too high Check mains voltage
U
Flying restart fault Controller was unable to synchronize with
Faulty auto-TRIP reset More than 8 errors in 10 minutes Depends on the error Loss of 4-20 mA
reference Single phase fault A mains phase has been lost Check mains voltage
(1) The drive can only be restarted if the error message has been reset; see c70
calibration before setting C86...C91
Excessive capacitive charging current of the motor cable
Acceleration time (C12, c01) too short • Increase acceleration time
Defective motor cable Check wiring Internal fault in motor Check motor
Frequent and long overload Check controller selection
Excessive capacitive charging current of the motor cable
Motor is thermally overloaded, due to:
• impermissable continuous current
• frequent or too long acceleration
processes
vector mode (C14 = 4, 5)
Controller too hot inside • Reduce controller load
Excessively short deceleration time or motor in generator mode
Earth leakage on the motor side Check motor/motor cable
motor during restart attempt
4-20 mA signal (terminal 8I) is below 2 mA (C34 = 5)
Must set C86...C91 before performing motor calibration (see c48)
motor cable Use shorter motor cables with lower
charging current
• Check controller selection
Use shorter motor cables with lower charging current
• Check controller selection
• Check setting of c20
• Motor must be connected in vector
mode
• Check motor/motor cable
• Improve cooling
Increase deceleration time or use
dynamic braking option
(separate motor from controller)
Check motor/load
Check signal/signal wire
(1)
22
ENGLISH
Inhalt
Info zu diesen Anweisungen ......................................................2
1 Sicherheitsinformationen ....................................................3
1.1 In diesen Anweisungen verwendete Piktogramme ..................................4
2 Technische Daten .................................................................5
2.1 Normen und Anwendungsbedingungen ..................................................5
2.2 Bemessungsdaten ....................................................................................6
3 Installation ............................................................................7
3.1 Mechanische Installation ..........................................................................7
3.1.1 Abmessungen und Montage ....................................................................7
3.2 Elektroinstallation ......................................................................................8
3.2.1 Installation gemäß EMV-Richtlinien ...........................................................8
3.2.2 Sicherungen/Leitungsquerschnitte ..........................................................8
3.2.3 Schaltplan .................................................................................................9
3.2.4 Steuerungsklemmen ...............................................................................10
4 Inbetriebnahme ...................................................................11
4.1 Parametrierung .......................................................................................11
4.2 Elektronisches Programmiermodul (EPM) ..............................................11
4.3 Parametermenü ......................................................................................12
4.4 Vektorbetrieb ..........................................................................................20
4.4.1 Drehzahl- und Drehmomentregelung im Vektorbetrieb ..........................20
4.4.2 Erweiterter U/f-Betrieb ............................................................................20
5 Fehlersuche und -behebung .............................................21
DEUTSCH
1
Info zu diesen Anweisungen
Diese Dokumentation gilt für den vektorgeregelten Frequenzumrichter Tmd. Sie beinhaltet wichtige technische Daten und beschreibt die Installation, die Inbetriebnahme sowie den Betrieb.
Diese Anweisungen gelten ausschließlich für Frequenzumrichter Tmd mit der Softwareversion 11 (siehe Typenschild des Antriebs).
Bitte lesen Sie vor der Inbetriebnahme die Anweisungen.
A B C D E F
For detailed information refer to
instruction manual TD03
004605460364930305
ETMD152L4TXA000XXXX
Hardwarestand
E
Softwarestand
F
Tmd011
Made in USA
Approbationen
A
Typ
B
Type: ETMD152L4TXA
Id-No: 00000 000
IND CONT EQ
Input: Output:
3/PE AC 400/480 V
4.8 / 4.0 A 50 / 60 Hz
Eingangsbemessungsdaten
C
Ausgangsbemessugsdaten
D
3/PE AC 400/480 V
4.1 / 3.4 A
1.5 kW 0 - 240 Hz
Lieferumfang Wichtig
• 1 Frequenzumrichter Tmd Vector
control (ETMD...) mit installiertem EPM (siehe Abschnitt
4.2)
• 1 Betriebsanleitung
© 2004 Lenze AG
Diese Dokumentation darf ohne ausdrückliche schriftliche Genehmigung der Lenze AG weder ganz noch auszugsweise kopiert oder Dritten zur Verfügung gestellt werden.
Alle in dieser Dokumentation enthaltenen Informationen wurden sorgfältig ausgewählt und auf Übereinstimmung mit der beschriebenen Hardware und Software hin getestet. Fehler können jedoch nicht vollkommen ausgeschlossen werden. Wir übernehmen keinerlei Verantwortung für eventuell auftretende Schäden. Erforderliche Korrekturen werden in folgende Ausgaben dieser Dokumentation aufgenommen.
Prüfen Sie unmittelbar nach Erhalt der Lieferung, ob alle geliefer­ten Objekte den Angaben auf den beiliegenden Unterlagen ent­sprechen. Lenze haftet nicht für im Nachhinein gemeldete Mängel.
Melden Sie
• erkennbare Transportschäden umgehend dem
Transportunternehmen.
• erkennbare Mängel/unvollständige Lieferungen umgehend
Ihrem Lenze-Vertreter.
2
DEUTSCH
Sicherheitsinformationen
1 Sicherheitsinformationen
Allgemeine Informationen
Einige Bauteile in Lenze-Reglern (Frequenzumrichter, Servoumrichter, DC-Steuerungen) können stromführend sein, sich bewegen oder rotieren. Einige Oberflächen können heiß werden. Unbefugtes Entfernen der erforderlichen Abdeckung, unsachgemäße Verwendung und nicht vorschriftsmäßige Installation oder Bedienung können schwere Personen- oder Sachschäden verursachen. Sämtliche Tätigkeiten bei Transport, Installation und Inbetriebnahme sowie Wartungsarbeiten müssen von qualifiziertem und geschultem Fachpersonal durchgeführt werden (IEC 364 und CENELEC HD 384 oder DIN VDE 0100 und IEC-Report 664 oder DIN VDE 0110 sowie nationale Unfallverhütungsvorschriften müssen beachtet werden). Gemäß diesen grundlegenden Sicherheitsinformationen handelt es sich bei qualifiziertem und geschultem Fachpersonal um Personen, die mit der Installation, der Montage, der Inbetriebnahme und dem Betrieb des Produkts vertraut sind und die über die für ihre Tätigkeit erforderlichen Qualifikationen verfügen.
Anwendung wie vorgeschrieben
Antriebsregler sind Bauteile, die für die Installation in elektrischen Systemen oder Maschinen vorgesehen sind. Sie dürfen nicht als separate Geräte verwendet werden. Sie sind ausschließlich für professionelle und kommerzielle Zwecke gemäß EN 61000-3-2 gedacht. Die Dokumentation enthält Informationen zur Einhaltung der Norm EN 61000-3-2. Bei der Installation der Antriebsregler in Maschinen ist die Inbetriebnahme (d. h. der Start des Betriebs wie vorgeschrieben) untersagt, bis nachgewiesen wurde, dass die Maschine den Bestimmungen
der EG-Richtlinie 98/37/EG (Maschinenrichtlinie) entspricht und die harmonisierte Norm EN 60204
eingehalten wird. Die Inbetriebnahme (d. h. der Start des Betriebs wie vorgeschrieben) ist nur dann zulässig, wenn die
EMV-Richtlinie 2004/108/EWG eingehalten wird. Die Antriebsregler genügen den Anforderungen der Niederspannungsrichtlinie 2006/95/EWG. Für die Regler gelten die harmonisierten Normen der Serie EN 61800-5-1 / DIN VDE 0160.
Hinweis: Die Verfügbarkeit von Reglern ist gemäß Norm EN 61800-3 eingeschränkt. Diese Produkte
können in Wohngebieten Funkstörungen verursachen. In diesem Fall sind eventuell besondere Vorkehrungen zu treffen.
Installation
Sorgen Sie für sachgemäßen Umgang und vermeiden Sie übermäßige mechanische Beanspruchung. Vermeiden Sie ein Verbiegen von Bauteilen und das Ändern von Isolationsabständen beim Transport oder dem Umgang mit der Einheit. Berühren Sie keine elektronischen Bauteile und Kontakte. Regler enthalten elektrostatisch empfindliche Bauteile, die bei unsachgemäßem Umgang leicht beschädigt werden können. Beschädigen oder zerstören Sie keine elektrischen Bauteile, da dadurch Ihre Gesundheit gefährdet werden könnte!
Elektrische Anschlüsse
Wenn Arbeiten an stromführenden Antriebsreglern durchgeführt werden, müssen die geltenden nationalen Unfallverhütungsvorschriften (z. B. VBG 4) eingehalten werden. Die Elektroinstallation muss im Sinne der geltenden Bestimmungen (z. B. Leitungsquerschnitte, Sicherungen, PE-Anschlüsse) durchgeführt werden. Zusätzliche Informationen können der Dokumentation entnommen werden. Die Dokumentation enthält Informationen über die Installation gemäß den EMV-Richtlinien (Abschirmung, Erdung, Filter und Leitungen). Diese Hinweise gelten auch für mit dem CE-Zeichen gekennzeichnete Regler. Der Hersteller des Systems oder der Maschine ist für die Einhaltung der erforderlichen Grenzwerte gemäß den EMV-Richtlinien verantwortlich.
DEUTSCH
3
SicherheitsinformationenSicherheitsinformationen
Betrieb
Systeme mit Reglern müssen mit zusätzlichen Überwa chungs- und Schutzvorr ichtungen ausgerüstet werden, die den geltenden Normen (z. B. Normen für technische Einrichtungen, Unfallverhütungsvorschriften usw.) entsprechen. Der Regler darf wie in der Dokumentation beschrieben für Ihre Anwendung angepasst werden.
GEFAHR!
• Nachdem die Stromversorgung des Reglers unterbrochen wurde, dürfen
stromführende Bauteile und Netzverbindungen nicht sofort berührt werden, da Kondensatoren noch geladen sein können. Beachten Sie hierzu die entsprechenden Hinweise auf dem Regler.
• Schalten Sie den Regler nicht öfter als einmal alle drei Minuten ein und wieder
aus.
• Schließen Sie beim Betrieb alle Schutzabdeckungen und -türen.
Hinweis für UL-zugelassene Systeme mit integrierten Reglern
UL-Warnungen sind Hinweise, die für UL-Systeme gelten. Die Dokumentation enthält spezielle Informationen über UL.
• Geeignet für die Anwendung in Stromkreisen mit maximal 5000 A effektiv Dauerkurzschlussstrom und maximal 240 V (240 V-Geräte) bzw. maximal 500 V (400/500 V-Geräte) Betriebsspannung.
WARNUNG!
1.1 In diesen Anweisungen verwendete Piktogramme
• Verwenden Sie ausschließlich minimale 75 °C-Kupferdraht.
• Vorgesehen für Umgebungen mit Verunreinigungsgrad 2.
Piktogramm Signalwort Bedeutung Folgen bei Missachtung
GEFAHR!
WARNUNG!
Hinweis
4
Gefar von Personenschäden durch gefährliche elektriche Spannung
Mögliche drohende Personenschäden
Mögliche Sachschäden
Nützlicher Tipp: Das Befolgen dieser Tipps vereinfacht den Umgang mit dem Antrieb.
DEUTSCH
Hinweis auf eine unmittelbar drohende Gefahr, die den Tod oder schwere Verletzungen zur Folge haben kann, wenn nicht die entsprechenden Maß­nahmen getroffen werden.
Tod oder Verletzungen
Schäden am Antriebssystem oder seiner Umgebung
Technische Daten
2 Technische Daten
2.1 Normen und Anwendungsbedingungen
Konformität Zulassungen
Max. zulässige Motorleitungslänge
Phasenabweichung Eingangsspannung
Feuchtigkeit Ausgangsfrequenz Umgebungsbedingungen
Temperaturbereich
Installationshöhe
Vibrationsfestigkeit
Ableitstrom
Schutzart durch Gehäuse (EN 60529)
Schutzmaßnahmen gegen
Betrieb am öffentlichen Versorgungsnetz (Einschränkung harmonischer Ströme gemäß EN 61000-3-2)
(1) Zur Einhaltung der EMV-Richtlinien können die zulässigen Leitungslängen geändert werden. (2) Die beschriebenen zusätzlichen Maßnahmen stellen lediglich sicher, dass die Regler den Anforderungen gemäß EN 61000-3-2
entsprechen. Der Hersteller der Maschine/des Systems ist verantwortlich für die Einhaltung der für die Maschine/das System
geltenden Anforderungen!
CE Niedrigspannungsrichtlinie (2006/95/EWG) UL 508C Underwriters Laboratories - Power Conversion Equipment Geschirmt: 50 m (niedrige Kapazität)
(1)
Ungeschirmt: 100 m
< 2%
< 95% (ohne Betauung)
0...240 Hz
Klasse 3K3 nach EN 50178
Transport -25 … +70 °C Lagerung -20 … +70 °C
Betrieb
0 … 4000 m üNN (über 1000 m üNN Ausgangsbemessungsstrom um 5 %/1000
m reduzieren)
Beschleunigungsfest bis 0,7 g
> 3,5 mA gegen PE
IP 20 Kurzschluss, Erdschluss, Überspannung, Abwürgen des Motors, Überlastung
des Motors
Gesamtleistung
an Hauptver-
sorgung
< 0,5 kW mit Netzdrossel
0,5 … 1 kW mit aktivem Filter (in Vorbereitung)
> 1 kW ohne zusätzliche Maßnahmen
0 … +55 °C (über +40 °C Ausgangsbemessungsstrom um 2,5 %/°C
Einhaltung der Anforderungen
(2)
DEUTSCH
5
Technische Daten
2.2 Bemessungsdaten
Typ
ETMD371L2YXA ETMD551L2YXA ETMD751L2YXA ETMD112L2YXA ETMD152L2YXA ETMD222L2YXA ETMD751L2TXA ETMD112L2TXA ETMD152L2TXA ETMD222L2TXA ETMD402L2TXA ETMD552L2TXA ETMD752L2TXA
ETMD371L4TXA ETMD751L4TXA ETMD112L4TXA ETMD152L4TXA ETMD222L4TXA ETMD302L4TXA ETMD402L4TXA ETMD552L4TXA ETMD752L4TXA
(1) Für Netznennspannung und Trägerfrequenzen von 4, 6 und 8 kHz
(2) Für Netznennspannung und eine Trägerfrequenz von 10 kHz
(3) Die maximale Stromstärke ist eine Funktion der Einstellung c73 (Auswahl der Eingangsspannung).
Leistung
[kW]
0,37 0,55 6,0 3,9 3,0 2,8 4,5 4,2 0,75 9,2 5,1 4,2 3,9 6,3 5,9
1,1 12,0 6,9 6,0 5,5 9,0 8,3 1,5 12,9 7,9 7,0 6,4 10,5 9,6 2,2 17,1 11,0 9,6 8,8 14,4 13,2
0,75
1,1 6,9 6,0 5,5 9,0 8,3 1,5 7,9 7,0 6,4 10,5 9,6
2,2 11,0 9,6 8,8 14,4 13,2 4,0 17,1 15,2 14,0 23 21
5,5 25 22 20 33 30 7,5 32 28 26 42 39
0,37 0,75 3,0 2,5 2,5 2,1 2,3 1,9 3,8 3,2 3,5 2,9
1,1 4,3 3,6 3,6 3,0 3,3 2,8 5,4 4,5 5,0 4,2 1,5 4,8 4,0 4,1 3,4 3,8 3,1 6,2 5,1 5,7 4,7
2,2 6,4 5,4 5,8 4,8 5,3 4,4 8,7 7,2 8,0 6,6 3,0 8,3 7,0 7,6 6,3 7,0 5,8 11,4 9,5 10,5 8,7 4,0 10,6 8,8 9,4 7,8 8,6 7,2 14,1 11,7 12,9 10,8
5,5 14,2 12,4 12,6 11,0 11,6 10,1 18,9 16,5 17,4 15,2 7,5 18,1 15,8 16,1 14,0 14,8 12,9 24 21 22 19,4
Hauptversorgungsnetz Ausgangsstrom
Spannung, Frequenz
1/N/PE 230 V
ODER
3/PE 230 V
(180 V -0%…264 V +0%)
50/60 Hz
(48 Hz -0%…62 Hz +0%)
3/PE 230 V
(180 V -0%…264 V +0%)
50/60 Hz
(48 Hz -0%…62 Hz +0%)
3/PE 400/480 V
(320 V -0%…528 V +0%)
50/60 Hz
(48 Hz -0%…62 Hz +0%)
Strom
(3)
[A]
1~ 3~ 3~ 3~ 3~ 3~
4,7 2,7 2,4 2,2 3,6 3,3
5,1 4,2 3,9 6,3 5,9
400V 480V 400V 480V 400V 480V 400V 480V 400V 480V
1,6 1,4 1,3 1,1 1,2 1,0 2,0 1,7 1,8 1,5
[A]
I
N
(1)
[A]
(3)
I
für 60 s
[A]
max
(1)
[A]
(2)
(2)
6
DEUTSCH
3 Installation
3.1 Mechanische Installation
3.1.1 Abmessungen und Montage
a
Typ
ETMD371L2YXA 93 84 146 128 17 100 15 50 0,6 ETMD551L2YXA, ETMD751L2_XA ETMD112L2TXA 93 84 146 128 17 146 15 50 1,1 ETMD112L2YXA
ETMD371L4TXA...ETMD112L4TXA ETMD152L2_XA
ETMD152L4TXA ETMD222L2_XA
ETMD222L4TXA...ETMD402L4TXA ETMD552L2TXA, ETMD752L2TXA
ETMD552L4TXA, ETMD752L4TXA
(1) „_“ = Y oder T; die Abmessungen sind für beide Modelle identisch.
(1)
(1)
, ETMD402L2TXA
(1)
a1
[mm]
[mm]b [mm]b1 [mm]b2 [mm]c [mm]
93 84 146 128 17 120 15 50 0,9
114 105 146 128 17 133 15 50 1,4
114 105 146 128 17 171 15 50 1,9
114 105 146 100 17 171 15 50 2,0
146 137 197 140 17 182 30 100 3,4
Installation
Tmd002
s1
[mm]s2 [mm]m [kg]
WARNUNG!
Die Antriebe dürfen nicht an Orten installiert werden, an denen sie ungünstigen Umgebungsbedingungen ausgesetzt sind. Hierzu gehören: brennbare, ölige oder
schädliche Dämpfe oder Staub; übermäßige Feuchtigkeit; extreme Vibrationen oder
Temperaturen. Für zusätzliche Informationen wenden Sie sich bitte direkt an Lenze.
DEUTSCH
7
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