Lenze 9400 User Manual

EDS94SPP101

.BTJ

Ä.BTJä

L-force Drives

Hardware Manual

9400

E94A...

Servo Drives 9400



0Fig.0Tab. 0

Contents i

1Preface 9..................................................................

1.1 The 9400 Servo Drives product range 10....................................

1.1.1 The system 10..................................................

1.1.2 Features 10.....................................................

1.1.3 System overview 10..............................................

1.2 About this Hardware Manual 12...........................................

1.2.1 Information provided by the Hardware Manual 12....................

1.2.2 Products to which the Hardware Manual applies 13...................

1.3 Legal regulations 17.....................................................

2Guide 19....................................................................

2.1 Terms and abbreviations used 20..........................................

2.2 Total index 22..........................................................

3 Safety instructions 27.........................................................

3.1 General safety and application notes for Lenze controllers 28..................

3.2 General safety and application instructions for Lenze motors 32................

3.3 Residual hazards 35.....................................................

3.4 Notes used 36..........................................................

4 Single-axis controllers 37......................................................

4.1 Device features 38......................................................

4.2 General data and operating conditions 39.................................

4.3 Rated data (devices for 400/500V mains) 47.................................

4.3.1 Overview 47....................................................

4.3.2 Operation at rated mains voltage 230 V 50..........................

4.3.3 Operation at rated mains voltage 400 V 53..........................

4.3.4 Operation at rated mains voltage 500 V 60..........................

4.3.5 Fuses and cable cross-sections 66..................................

4.3.6 Overcurrent operation 68.........................................

4.3.7 Current-time diagrams 75........................................

4.4 Device description 85....................................................

4.4.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 86......................

4.4.2 Devices in the range 32 ... 104 A (15 ... 55 kW) 88.....................

4.4.3 Devices in the range 145 ... 695 A (75 ... 370 kW) 90...................

4.5 Mechanical installation 92................................................

4.5.1 Important notes 92..............................................

4.5.2 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 92......................

4.5.3 Devices in the range 32 ... 104 A (15 ... 55 kW) 95.....................

4.5.4 Devices in the range 145 ... 366 A (75 ... 200 kW) 96...................

4.5.5 Devices in the range 460 ... 695 A (250 ... 400 kW) 97..................

EDS94SPP101 EN 7.1

 3

Contentsi

4.6 Wiring 98..............................................................

4.6.1 Important notes 98..............................................

4.6.2 Safety notes for the installation according to UL or UR 100.............

4.6.3 Earthing of internal EMC filters 103.................................

4.6.4 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 107......................

4.6.5 Devices in the range 32 ... 104 A (15 ... 55 kW) 116.....................

4.6.6 Devices in the range 145 ... 695 A (75 ... 370 kW) 121...................

4.7 Control terminals 138.....................................................

5 Multi-axis controllers 155......................................................

5.1 Device features 156......................................................

5.2 General data and operating conditions 157.................................

5.3 Rated data 163..........................................................

5.3.1 Overview 163....................................................

5.3.2 Devices for 400/500V-mains 165....................................

5.3.3 Overcurrent operation 169.........................................

5.3.4 Current-time diagrams 173........................................

5.4 Mechanical installation 178................................................

5.4.1 Important notes 178..............................................

5.4.2 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 182......................

5.5 Wiring 183..............................................................

5.5.1 Important notes 183..............................................

5.5.2 Safety notes for the installation according to UL or UR 185.............

5.5.3 Earthing of internal EMC filters 186.................................

5.5.4 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 188......................

5.6 Installation of the standard device 196......................................

5.7 Control terminals 197.....................................................

6 Power supply module 213......................................................

6.1 Device features 214......................................................

6.2 General data and operating conditions 215.................................

6.3 Rated data (devices for 400/500V mains) 218.................................

6.3.1 Operation at rated mains voltage 230 V 219..........................

6.3.2 Operation at rated mains voltage 400 V 221..........................

6.3.3 Operation at a rated mains voltage of 500 V 223......................

6.3.4 Fuses and cable cross-sections 225..................................

6.3.5 Mains filters for power supply modules 227..........................

6.4 Device description 229....................................................

6.4.1 Devices in the range 10 ... 36 A (4 ... 18 kW) 230........................

6.4.2 Devices in the range 100 ... 245 A (48 ... 119 kW) 232...................

4

EDS94SPP101 EN 7.1

Contents i

6.5 Mechanical installation 234................................................

6.5.1 Important notes 234..............................................

6.5.2 Devices in the range 10 ... 36 A (4 ... 18 kW) 234........................

6.5.3 Devices in the range 100 ... 245 A (48 ... 119 kW) 238...................

6.6 Wiring 242..............................................................

6.6.1 Important notes 242..............................................

6.6.2 Safety notes for the installation according to UL or UR 243.............

6.6.3 Design of the cables 244...........................................

6.6.4 Earthing of internal EMC filters 245.................................

6.6.5 Devices in the range 10 ... 36 A (4 ... 18 kW) 247........................

6.6.6 Connecting busbars 248...........................................

6.6.7 Terminal assignment 249..........................................

6.6.8 Devices in the range 100 ... 245 A (48 ... 119 kW) 251...................

6.6.9 Connecting busbars 252...........................................

6.6.10 Terminal assignment 253..........................................

6.7 Control terminals 256.....................................................

6.8 Final works 260..........................................................

7 Regenerative power supply modules 261.........................................

7.1 Device features 262......................................................

7.2 General data and operating conditions 263.................................

7.3 Rated data (devices for 400/500V mains) 265.................................

7.3.1 Operation at rated mains voltage 230 V 266..........................

7.3.2 Operation at rated mains voltage 400 V 268..........................

7.3.3 Operation at a rated mains voltage of 500 V 270......................

7.3.4 Regenerative feedback with brake chopper 272.......................

7.3.5 Fuses and cable cross-sections 274..................................

7.3.6 Current-time diagrams 275........................................

7.3.7 Mains filters for regenerative power supply modules 279...............

7.4 Device description 282....................................................

7.5 Mechanical installation 285................................................

7.5.1 Important notes 285..............................................

7.5.2 Dimensions 286..................................................

7.5.3 Arrangement of the devices 289....................................

7.5.4 Mounting steps 290..............................................

EDS94SPP101 EN 7.1

 5

Contentsi

7.6 Wiring 291..............................................................

7.6.1 Important notes 291..............................................

7.6.2 Connection plan 293..............................................

7.6.3 Earthing of internal EMC filters 294.................................

7.6.4 Connecting busbars 296...........................................

7.6.5 Design of the cables 297...........................................

7.6.6 How to connect the shield 297......................................

7.6.7 Terminal assignment 298..........................................

7.6.8 Wiring of control connections 300...................................

7.6.9 Communication modules 305......................................

7.6.10 Memory modules 306.............................................

7.6.11 Safety modules 307...............................................

7.7 Final works 308..........................................................

7.7.1 Initial commissioning on 400 V mains voltage 308.....................

7.7.2 Initial commissioning on 230 V or 500 V mains voltage 308.............

7.7.3 Further settings 308..............................................

8 DC-bus operation 309.........................................................

8.1 Introduction 310.........................................................

8.1.1 Terminology and abbreviations used 310.............................

8.1.2 Comparison single-axis controllers / multi-axis controllers 311..........

8.1.3 Advantages of a drive system 312...................................

8.1.4 General information on the accessories 313..........................

8.2 Conditions for trouble-free DC-bus operation 314.............................

8.2.1 Voltages 314....................................................

8.2.2 Number of feeding points 314......................................

8.2.3 Other conditions 314..............................................

8.3 DC-bus variants 315......................................................

8.3.1 Supply from a supply module 315...................................

8.3.2 Supply from controllers 316........................................

8.4 Rated data 317..........................................................

8.4.1 General data 317.................................................

8.4.2 DC-supply power 319.............................................

8.4.3 DC-power requirements 323.......................................

8.4.4 DC fuses 325.....................................................

6

EDS94SPP101 EN 7.1

Contents i

8.5 Basic dimensioning 328...................................................

8.5.1 General information 328..........................................

8.5.2 Power distribution of controllers 329................................

8.5.3 Motor efficiency 330..............................................

8.5.4 Power loss of devices 330..........................................

8.5.5 Determining the power requirements 330............................

8.5.6 Determining the regenerative power requirements 330.................

8.5.7 Cable protection 331..............................................

8.5.8 Filters 331.......................................................

8.5.9 Cables 334......................................................

8.6 Braking operation in a drive system 335.....................................

8.6.1 Basic considerations 335..........................................

8.7 App lication examples 336.................................................

8.7.1 Example 1 - supply module with multi-axis controllers 336.............

8.7.2 Example 2 - single-axis controller with multi axes 337..................

9 Accessories (overview) 339.....................................................

9.1 Overview 341............................................................

9.1.1 System overview 341..............................................

9.1.2 Assignment of accessories 343.....................................

9.2 Type-specific accessories 345..............................................

9.3 Communication modules 346..............................................

9.3.1 Possible device module combinations 348............................

9.3.2 Ethernet interface 349............................................

9.3.3 DeviceNet 371...................................................

9.3.4 PROFIBUS 376....................................................

9.3.5 PROFINET 382...................................................

9.3.6 CAN port 386....................................................

9.4 Function modules 390....................................................

9.4.1 Digital frequency 392.............................................

9.5 Memory modules 396.....................................................

9.6 Safety modules 403......................................................

9.6.1 SM0 406........................................................

9.6.2 SM100 407......................................................

9.6.3 SM301 411......................................................

9.7 Motor holding brake control modules 419....................................

9.7.1 Motor holding brake control module E94AZHX0051 420................

9.7.2 Motor holding brake control module E94AZHY0101 429................

9.7.3 Motor holding brake control module E94AZHN0025 439................

9.7.4 Motor holding brake control module E94AZHY0025 446................

9.7.5 Motor holding brake control module E94AZHN0026 452................

9.7.6 Motor holding brake control module E94AZHY0026 460................

EDS94SPP101 EN 7.1

 7

Contentsi

9.8 Accessories for diagnostics 467.............................................

9.8.1 USB diagnostic adapter 467........................................

9.8.2 Keypad 469......................................................

9.8.3 Hand-held terminal 476...........................................

9.9 Components for operation in the DC-bus connection 481.......................

9.9.1 DC-feeding point 481.............................................

9.9.2 GG1 busbar mounting set 488......................................

9.9.3 GG2 busbar mounting set 490......................................

9.9.4 GG3 busbar mounting set 492......................................

9.10 Filters 494..............................................................

9.10.1 Mains filters for single-axis controllers 495...........................

9.10.2 Mains filters for power supply modules 501..........................

9.10.3 Mains filters for regenerative power supply modules 511...............

9.10.4 RFI filters for single-axis controllers 518..............................

9.10.5 RFI filters for power supply modules 527.............................

9.10.6 Sinusoidal filters 4 ... 16.5 A 538.....................................

9.10.7 Sinusoidal filter 23.5 ... 90 A 542....................................

9.10.8 Sinusoidal filter 115 ... 150 A 547....................................

9.10.9 Sinusoidal filter 180 ... 480 A 551....................................

9.11 General accessories 556...................................................

9.11.1 Introduction 556.................................................

9.11.2 Shield mounting 557..............................................

9.11.3 Brake resistors 560...............................................

9.11.4 Power supply unit 574............................................

8

EDS94SPP101 EN 7.1

1Preface

1.1 The 9400 Servo Drives product range 10....................................

1.1.1 The system 10..................................................

1.1.2 Features 10.....................................................

1.1.3 System overview 10..............................................

1.2 About this Hardware Manual 12...........................................

1.2.1 Information provided by the Hardware Manual 12....................

1.2.2 Products to which the Hardware Manual applies 13...................

1.3 Legal regulations 17.....................................................

Preface 1

EDS94SPP101 EN 7.1

 9

1

Preface

The 9400 Servo Drives product range
The system

1.1 The 9400 Servo Drives product range

1.1.1 The system

9400 Servo Drives range is the product family with the components required for an
intelligent servo drive system in automation. The product range comprises

ƒ servo drive controllers

ƒ I/O components

ƒ software

ƒ accessories

ƒ motors

ƒ gearboxes

ƒ DC-supply modules

1.1.2 Features

The Servo Drives 9400 feature:

ƒ compact design

ƒ wide power range

ƒ innovative installation concept

ƒ intelligent technology functions

ƒ high control precision

ƒ scalable safety technology

1.1.3 System overview

The following figure shows the most important components for the implementation of a
drive system with the Servo Drives 9400 product range.

On the way from the mains connection to the motor, you can see the basic principle of a
drive system on the left path. On the right path, the basic principle of a single-axis drive is
described.

In accordance with the requirements of your drive solution, your drive system can be
equipped or extended with specially adapted components.

10



EDS94SPP101 EN 7.1

Preface

The 9400 Servo Drives product range

System overview

0

1

1

8

567

9

:

;
>?

=

@./

 Mains voltage 3/PE AC 180 ... 550 V ±0 % or 3/PE AC 380 ... 550 V ±0 %

(depending on the device size/device power)

 Mains fusing (not contained in the delivery programme)
 Single Drives 9400  37

and corresponding installation backplanes

 Mains filter for Single Drives 9400  495
 RFI filter for Single Drives 9400  518
 Multi Drives 9400  155

and corresponding installation backplanes

 Power supply modules 9400

 213,  261

(for DC bus installations with Multi Drives 9400)

 Mains filter for power supply modules 9400  227
 RFI filter for power supply modules 9400  527

2

3
4

<

=

SSP94SYS01

EDS94SPP101 EN 7.1

Equipment for all axis modules (device-dependent options):

 Communication modules and extension modules  346
 Memory modules  396
 Safety modules  403
 Motor holding brake control modules  419
 Brake resistors  560
 Diagnostic adapters  467
 L-force Engineer (software)
 Servo motors
 Geared servo motors (”)
 Standard geared motors (”)

Motor cables/system cables

(manual ”System cables”)

(motor catalogue)



11

1

1.2 About this Hardware Manual

1.2.1 Information provided by the Hardware Manual

Preface

About this Hardware Manual
Information provided by the Hardware Manual

Target group

ThisHardware Manual is intended for all persons who install, commission, and adjust 9400
servo controllers.

Together with the catalog it forms the basis of project planning for the manufacturers of
machines and plants.

Contents

This Hardware Manual is meant as an addition to the Mounting Instructions included in
the scope of supply:

ƒ The features and functions are described in detail.

ƒ It provides detailed information on additional ranges of application.

How to find information

Each chapter forms a complete unit and informs you about an individual subject:

ƒ You therefore only have to read the chapter containing the information you need.

ƒ The Table of Contents and Index help you to find all information about a certain

topic.

ƒ Descriptions and data of other Lenze products (drive PLC, Lenze geared motors,

Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions
and Manuals. The required documentation can be ordered at your Lenze sales
partner or downloaded as PDF file from the Internet.

Availability

This Hardware Manual is designed as a loose-leaf collection and available as a PDF file on
the Internet. At the bottom of each page you can see the version and publication date.

 Tip!

Documentation and software updates for further Lenze products can be found
on the Internet in the ”Services & Downloads” area under

http://www.Lenze.com

12



EDS94SPP101 EN 7.1

About this Hardware Manual

Products to which the Hardware Manual applies

1.2.2 Products to which the Hardware Manual applies

Power modules

c

E94 x x x E xxx x x xx xx xx

Type / product range

9400 Servo Drives

Version

A=1.
N = not relevant

Design

S = single-axis controller (Single Drive)
M = multi-axis controller (Multi Drive)
P = power supply module
R = regenerative power supply module

Preface

1

Variant

H=HighLine
N = not relevant
P=PLC

Mechanical version

E = installation

Rated current (rounded)

e.g.
007=7A
024 = 23.5 A
...

Voltage class

2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =

Safety module

A ... D

Memory module

11 ... 44

Extension module 1

xx

EDS94SPP101 EN 7.1

Extension module 2

xx



13

1

Preface

About this Hardware Manual
Products to which the Hardware Manual applies

Extension modules

c

E94 x Y x xx

Type / product range

9400 Servo Drives

Generation

A=1.
N = not relevant

Identification

Y=module

Module group

C = communication
I = I/O
F = feedback
M = memory
A=safety

Module identification

CA = CANopen

DN = DeviceNet
EN = Ethernet

EP = Ethernet Powerlink
ET = EtherCAT
PM = PROFIBUS MC

LF = digital frequency

1x = MM1x0memory module
2x = MM2x0memory module
3x = MM3x0memory module

4x = MM4x0memory module
x1 = MMx10 memory module with MC StateLevellicence
x2 = MMx20 memory module with MC HighLevellicence
x3 = MMx30 memory module with MC TopLevellicence

x4 = MMx40 memory module with PLClicence

A=SM0safetymodule
B = SM100 safety module

E = SM301safety module

14



EDS94SPP101 EN 7.1

Power-related accessories

E94 A Z x x xxx x

Type / product range

9400 Servo Drives

Generation

Identification

Z = accessories

Component class 1

H = brake control
P = mounting backplane
M = mains filter
R = RFI filter

Preface

About this Hardware Manual

Products to which the Hardware Manual applies

c

1

Component class 2

M = multiple axes
P = power supply module

R = regenerative module
S = single axis
X,Y = type
N=notspecified

Rated current (rounded)

e.g.
008=8A
024 = 23.5 A
...

Voltage class

1=24V=
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =

EDS94SPP101 EN 7.1



15

1

Preface

About this Hardware Manual
Products to which the Hardware Manual applies

Power-independent accessories

c

E94 A Z x xxx

Type / product range

9400 Servo Drives

Generation

Identification

Z = accessories

Accessory group

J = mechanical components, other
S=software
K=keypad
N=notspecified

Module identification

16



EDS94SPP101 EN 7.1

1.3 Legal regulations

Labelling

Lenze drive controllers are clearly labelled and defined by the contents of the nameplate.

Manufacturer

Lenze Automation GmbH, Hans-Lenze-Str. 1, D-31855 Aerzen

CE conformity

Complies with the ”Low voltage” EC Directive

Application as directed

The following applies to 9400 servo controllers and the accessories:

ƒ They must only be operated under the operating conditions described in this

Hardware Manual.

ƒ They are components for open and closed loop control of control variable speed

drives with asynchronous standard motors, asynchronous servo motors, PM
synchronous servo motors.

Preface

Legal regulations

1

ƒ They are components for installation into a machine.

ƒ They are components used for assembly together with other components to form a

machine.

ƒ They comply with the protection requirements of the ”Low Voltage” EC Directive.

ƒ They are not machines for the purposes of the ”EC ”Machinery” Directive.

ƒ They are not to be used as household appliances but for industrial purposes only.

The following applies to drives with 9400 servo controllers:

ƒ They comply with the EC ”Electromagnetic Compatibility” Directive if they are

installed according to the guidelines of CE-typical drive systems.

ƒ They can be used for operation at public and non-public mains.

ƒ They can be used in industrial premises as well as residential and commercial

premises.

ƒ The user is responsible for the compliance of his application with the EC Directives.

Any other use shall be deemed inappropriate!

EDS94SPP101 EN 7.1



17

1

Preface

Legal regulations

Liability

The information, data, and notes in this Hardware Manual met the state of the art at the
time of printing. Claims referring to drive systems which have already been supplied
cannot be derived from the information, illustrations, and descriptions given in this
Manual.

The specifications, processes, and circuitry described in this Hardware Manual are for
guidance only and must be adapted to your own application. Lenze does not take any
responsibility for the suitability of the process and circuit proposals.

The specifications in this Hardware Manual describe the product features without
guaranteeing them.

Lenze does not accept any liability for damage and failures caused by:

ƒ Disregarding the Hardware Manual

ƒ Unauthorised modifications to the controller

ƒ Operating errors

ƒ Improper working on and with the controller

Warranty

See Terms of sale and delivery.

Warranty claims must be made to your Lenze representative immediately after detecting
the deficiency or fault.

The warranty is void in all cases where liability claims cannot be made.

18



EDS94SPP101 EN 7.1

2Guide

2.1 Terms and abbreviations used 20..........................................

2.2 Total index 22..........................................................

Guide 2

EDS94SPP101 EN 7.1

 19

2

Guide

Terms and abbreviations used

2.1 Terms and abbreviations used

 Cross-reference t o a chapter with the corresponding page number

AC AC current or AC voltage

Axis, drive Lenze controller combined with a motor or geared motor and other

Basic insulation Insulation for the basic protection against dangerous shock currents

CE Communauté Européene

Controller Any frequency inverter, servo inverter, or DC speed controller

Cxxxxx/y Subcode y of code Cxxxx

DC DC current or DC voltage

DIN Deutsches Institut für Normung

Double insulation Basic insulation and additional insulation

EMC Electromagnetic compatibility

EN European standard

[Hz]

f

max

Functional insulation Insulation for perfect operation

I

[A]

LN

[A]

I

aN

Lenze drive components

(e.g. C0410/3 = subcode 3 of code C0410)

Maximum frequency

Rated mains current

Rated output current

[A]

I

aM

IEC International Electrotechnical Commission

IP International Protection Code

[mA]

I

PE

L[mH] Inductance

M

[Nm]

N

NEMA National Electrical Manufacturers Association

[kW]

P

N

P

[W]

V

[kW]

P

DC

R[Ω] Resistance

Reinforced insulation Standardised insulating system, equivalent protection to double

S

[kVA]

N

Maximum output current

Discharge current

Rated torque

Rated motor power

Inverter power loss

Power on the DC voltage side

insulation

Apparent output power of controller

20



EDS94SPP101 EN 7.1

Terms and abbreviations used

UL Underwriters Laboratories

Guide

2

[V]

U

DC

[V]

U

LN

[V]

U

M

VDE Verband deutscher Elektrotechniker

Xk/y Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal

DC voltage

Rated mains voltage

Output voltage / voltage on the motor terminals

strip X3)

EDS94SPP101 EN 7.1



21

2

Guide

Total index

2.2 Total index

Zahlen

9400

- Features, 10

- System description, 10

A

Accessories, 335

- Brake resistors, 556

- General, 552

- Type-specific, 341

Address switch, 411

Application, as directed, 17

application as directed, 17

Application range, 388 , 403 , 408 , 466

Assignment of accessories, 339

B

Brake resistors, 556

Braking operation, in a drive system, 331

Bus c able length, 370

C

Cable specification, 377 , 384

Cables

- cross-section, 164

- fuse, 164

CAN port, 382

CE conformity, 17

Communication module, connections, 374 , 384

Communication modules, 342

- Overview, 301

Conformity, 17

Connection

- communication module connections, 374

- Connections of the communication module, 371

- Plug connector, 5-pole, 371

- Sub-D plug connector, 9-pin, 384

- Sub-D socket, 9-pin, 374

Connection plan, 423 , 433 , 441 , 447 , 455 , 462 , 495 ,
505 , 513 , 522 , 532 , 537 , 541 , 546 , 551 , 571

Connections, 346 , 349 , 355 , 359 , 363 , 368 , 373 , 379
, 383 , 463

Control terminals, 134 , 193 , 252

Controller

- application as directed, 17

- labelling, 17

D

DC-bus connection, Braking in, 331

DC-bus operation, 36 , 154 , 212 , 260 , 305

- accessories, 309

- Conditions, 310

- DC bus, 306

- DC-voltage level, 306

- Disconnecting the EMC filters from PE, 99 , 182 , 241 ,
290

- Multi-axis controllers, 306

- Power supply module, 306

- Regenerative power supply module, 306

- Several drives, 305

- Single-axis controllers, 306

Definition of notes used, 32

Definitions, Terms, 20 , 306

Device features, 34

Device protection, 31 , 94 , 134 , 179 , 193 , 252 , 296 ,
343 , 387

DeviceNet, 367

Dimensions, 235 , 282 , 366 , 440 , 453 , 473 , 480 , 493 ,
495 , 501 , 511 , 519 , 528 , 536 , 540 , 545 , 550 , 563 ,
567

Disposal, 27

E

Electrical installation, wiring of control connections, 296

Electrical isolation, 421

EMC filters, Disconnecting from PE, 99 , 182 , 241 , 290

Emergency operation, 43 , 159

EN 61000-3-2, 40 , 156

EtherCAT, 358

Ethernet, 345

Ethernet POWERLINK, 348

Ethernet POWERLINK hub, 362

Ethernet POWERLINK slave, 354

External voltage supply, 351 , 356 , 360 , 364 , 371 , 375 ,
380

F

Free space, 499 , 509 , 517 , 526

22

EDS94SPP101 EN 7.1

Guide

Total index

2

Free spaces, 493

Function modules, 386

Fuses, 164

- Rated power operation, 400 V (UL), 62 , 63 , 221 , 222 ,
270

G

General accessories, 552

General data, 35 , 153 , 211 , 214 , 259 , 261 , 493 , 499 ,
509 , 517 , 526 , 535 , 539 , 544 , 549 , 560 , 562 , 566

Guide, 19

H

Harmonic currents, limitation according to EN 61000-3-2,
40 , 156

I

Identification, 345 , 348 , 354 , 358 , 362 , 367 , 372 ,
378 , 382 , 388 , 395 , 396 , 397 , 398 , 399 , 416 , 425 ,
435 , 442 , 448 , 456 , 463 , 465 , 477 , 492 , 498 , 508 ,
516 , 525 , 535 , 539 , 544 , 548 , 559 , 561 , 565

Increased continuous power, 52 , 59

Installation

- mechanical, 88 , 174 , 230 , 281

- standard device, 192

Interface, CAN, 382

IT system, Disconnecting the EMC filters from PE, 99 , 182 ,
241 , 290

L

Labelling, controller, 17

Legal regulations, 17

Liability, 18

M

Mains current

- with external mains choke, 46 , 49 , 50 , 56 , 57

- with/without mains choke, 46 , 49 , 50 , 56 , 57

Mains filter, 280 , 283

Manufacturer, 17

Mechanical installation, 88 , 174 , 230 , 281

Memory modules, 392

Monitoring functions, 419 , 429

Motor cable

- capacitance per unit length, 37 , 155

- requirements, 37 , 155

Motor holding brakes, Control module

- E94AZHN0025, 435

- E94AZHN0026, 448

- E94AZHX0051, 416

- E94AZHY0025, 442

- E94AZHY0026, 456

- E94AZHY0101, 425

Motorpower,typical,46,49,50,56,57

Motor protection, 31

Motors, suitable, 17

Mounting clearances, 35 , 153 , 212 , 260

Mounting conditions

- Dimensions, 493

- Free space, 499 , 509 , 517 , 526

- free space, 549

- Free spaces, 493

- mounting clearances, 436 , 449

- Mounting place, 493 , 499 , 509 , 517 , 526

- mounting place, 549

- Mounting position, 493 , 499 , 509 , 517 , 526

- mounting position, 436 , 449 , 549

- Weights, 493

Mounting place, 493 , 499 , 509 , 517 , 526

Mounting position, 35 , 153 , 212 , 260 , 493 , 499 , 509 ,
517 , 526

N

Nameplate data, 345 , 358 , 367 , 372 , 378 , 382 , 395 ,
396 , 397 , 399 , 416 , 425 , 435 , 442 , 448 , 456 , 463 ,
477 , 492 , 498 , 508 , 516 , 525 , 535 , 539 , 544 , 548 ,
559 , 561 , 565

Nameplate information, 348 , 354 , 362 , 388 , 465

Network of several driv es, Basic dimensioning, 324

Noise emission, 40 , 156

Noise immunity, 40 , 156 , 211 , 259

Notes, definition, 32

O

Operating conditions, 36 , 154 , 213 , 417 , 426 , 436 ,
443 , 449 , 457 , 478 , 558

- Mounting conditions
Dimensions, 493
Free space, 493 , 499 , 509 , 517 , 526
Mounting place, 493 , 499 , 509 , 517 , 526
Mounting position, 493 , 499 , 509 , 517 , 526
Weight, 493

EDS94SPP101 EN 7.1

 23

2

Guide

Total index

- mounting conditions
free space, 549
mounting clearances, 436 , 449
mounting place, 549
mounting position, 436 , 449 , 549

Operation with emergency voltage supply, 43 , 159

Operation with filters, Disconnecting the EMC filters from
PE, 99 , 182 , 241 , 290

Operation with increased continuous power, 52 , 59

Operation with power supply module, Disconnecting the
EMC filters from PE, 99 , 182 , 241 , 290

Output power, 46 , 49 , 50 , 56 , 57

output voltage, reduced, 44

output voltage , 44

Overspeeds, 31

Overview, Accessories, 335

P

Pluggable terminal strip, use, spring connection, 365

Pluggable terminal strips, use, 365

Possibledevicemodulecombinations, 344

Power regeneration

- Energy characteristics, 269

- Limit range, 268 , 269

- Power characteristics, 268

Product range, description, 10

Protection against accidental contact, 421

Protection of persons, 31

- Electrical isolation, 421

- Protection against accidental contact, 421

Protective insulation, 41 , 157

R

Rated data, 390 , 417 , 427 , 437 , 444 , 450 , 458 , 464 ,
466 , 479 , 494 , 500 , 510 , 518 , 527 , 536 , 540 , 544 ,
550 , 560 , 562 , 566

Requirements, motor cable, 37 , 155

Residual hazards, 31

S

Safety address, 411

Safety instructions, 23

- definition, 32

-layout,32

Safety modules, 399

Shield mounting, 553

- Alternative, 555

Shield mountings

- Accessories, 554

- Assignment, 554

- Clamping range, 554

- Scope of supply, 554

Signalling, 385

Specification of the transmission cable, 377 , 384

Standard device, installation, 192

Standards, 417 , 426 , 436 , 443 , 449 , 457 , 478 , 573

Step-by-step commissioning, 467

Sub-D plug connector, connections, 384

Sub-D socket, connections, 374

System description, 10

System overview, 10 , 337

T

Technical data

- features, 152

- standards, 417 , 426 , 436 , 443 , 449 , 457 , 478 , 573

Terminal data, 360 , 371 , 375 , 380 , 422 , 432 , 447 ,
454 , 461 , 496 , 503 , 504 , 512 , 520 , 530 , 537 , 541 ,
546 , 551 , 571

Terms

- controller, 20

- Definitions, 306

- definitions, 20

-drive,20

Total index, 22

Transmission cable, specification, 377 , 384

Type code, 345 , 348 , 354 , 358 , 362 , 367 , 372 , 378 ,
382 , 395 , 396 , 397 , 416 , 425 , 435 , 442 , 448 , 456 ,
463 , 465 , 477 , 492 , 498 , 508 , 516 , 525 , 535 , 539 ,
544 , 548 , 559 , 561 , 565

Type-specific accessories, 341

Typenschildangaben, 398

Typenschlüssel, 398

Types codes, 388

V

Voltage supply: external, 351 , 356 , 360 , 364 , 371 , 375
, 380

Preface, 9

24

EDS94SPP101 EN 7.1

Guide

Total index

2

W

Warranty, 18

Weights, 493

Wiring of control connections, 296

EDS94SPP101 EN 7.1

 25

2

Guide

Total index

26

EDS94SPP101 EN 7.1

Safety instructions 3

3 Safety instructions

3.1 General safety and application notes for Lenze controllers 28..................

3.2 General safety and application instructions for Lenze motors 32................

3.3 Residual hazards 35.....................................................

3.4 Notes used 36..........................................................

EDS94SPP101 EN 7.1



27

3

Safety instructions

General safety and application notes for Lenze controllers

3.1 General safety and application notes for Lenze controllers

(in accordance with Low-Voltage Directive 2006/95/EC)

Foryourpersonalsafety

Disregarding the following safety measures can lead to severe injury to persons and
damage to material:

ƒ Only use the product as directed.

ƒ Nevercommissiontheproductintheeventofvisibledamage.

ƒ Never commission the product before assembly has been completed.

ƒ Do not carry out any technical changes on the product.

ƒ Only use the accessories approved for the product.

ƒ Only use original spare parts from Lenze.

ƒ Observe all regulations for the prevention of accidents, directives and laws

applicable on site.

ƒ Transport, installation, commissioning and maintenance work must only be carried

out by qualified personnel.
– Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or

DIN VDE 0110 and all national regulations for the prevention of accidents.

– A ccording to the basic safety information, qualified, skilled personnel are persons

who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.

ƒ Observe all specifications in this documentation.

– This is the condition for safe and trouble-free operation and the achievement of

the specified product features.

– The procedural notes and circuit details described in this documentation are only

proposals. It is up to the user to check whether they can be transferred to the
particular applications. Lenze Automation GmbH does not accept any liability for
the suitability of the procedures and circuit proposals described.

ƒ Lenze controllers (frequency inverters, servo inverters, DC speed controllers) and the

accessory components can include live and rotating parts - depending on their type
of protection - during operation. Surfaces can be hot.

– Non-authorised removal of the required cover, inappropriate use, incorrect

installation or operation create the risk of severe injury to persons or damage to
material assets.

– For more information, please see the documentation.

28

ƒ High amounts of energy are produced in the controller. Therefore it is required to

wear personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard).



EDS94SPP101 EN 7.1

Safety instructions

General safety and application notes for Lenze controllers

Application as directed

Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000-3-2.

When controllers are installed into machines, commissioning (i.e. starting ofthe operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).

The controllers meet the requirements of the Low-Voltage Directive 2006/95/EC. The
harmonised standard EN 61800-5-1 applies to the controllers.

The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.

Warning: Controllers are products which can be i nstalled in drive systems of category C2
according to EN 61800-3.These products can cause radiointerferences inresidential areas.
In this case, special measures can be necessary.

Transport, storage

3

Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.

Installation

The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.

The ambient air must not exceed degree of pollution 2 according to EN 61800-5-1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any

components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.

Controllers contain electrostatically sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!

EDS94SPP101 EN 7.1



29

3

Safety instructions

General safety and application notes for Lenze controllers

Electrical connection

When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).

The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross-sections, fuses, PE connection). Additional information can be obtained
from the documentation.

The documentation contains information on the installation according to EMC (shielding,
earthing, arrangement of filters, and installation of the cables). Also o bserve this
information with regard to drive controllers labelled with CE marking. The manufacturer
of the system or machine is responsible for the compliance of the limit values required in
connection with EMC legislation. In order to observe the limit values for radio interference
emissions effective at the installation site, you have to mount the drive controllers into
housings (e. g. control cabinets). The housingshave toenable an EMC-compliant structure.
Particularly observe that, for instance, control cabinet doors preferably are metallically
connected to the housing in a circumferential manner. Reduce openings or apertures
through the housing to a minimum.

Lenze controllers can cause a DC current in the PE conductor. If a residual current device
(RCD) is used for the protection in the case of direct or indirect contact on a three-phase
supplied controller, only one residual current device of type B is permissible on the current
supply side of the controller. If the controller is supplied with one phase, also a residual
current device (RCD) of type A may be used. Apart from the use of a residual current device
(RCD) also other protective measures can be used, like for instance isolation from the
environment by double or reinforced insulation or isolation from the supply system by a
transformer.

Operation

If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.

After the controller has been disconnected from the supply voltage, all live components
and power connections must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.

All protection covers and doors must be shut during operation.
Notes for UL-approved systems with integrated controllers: UL warnings are notes that

only apply to UL systems. The documentation contains special UL notes.

Safety functions

Special controller variants support safety functions (e.g. ”safe torque off”, formerly ”safe
standstill”) according to the requirements of appendix I No. 1.2.7 of the EC Directive
”Machinery”98/37/EC, EN 954-1category 3 andEN 1037. Strictly observe thenotes on the
safety functions given in the documentation on the respective variants.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are
observed.

30



EDS94SPP101 EN 7.1

Safety instructions

General safety and application notes for Lenze controllers

Disposal

Recycle metals and plastics. Dispose of printed circuit board assemblies according to the
state of the art.

The product-specific safety and applicationnotesgivenintheseinstructionsmustbe
observed!

3

EDS94SPP101 EN 7.1



31

3

3.2 General safety and application instructions for Lenze motors

Safety instructions

General safety and application i nstructions for Lenze motors

(According to: Low-Voltage Directive 2006/95/EC)

General

Low-voltage machines have hazardous live and rotating parts and possibly also hot
surfaces.

Synchronous machines induce voltages at open terminals during operation.

All operations concerning transport, connections, commissioning and maintenance must
be carried out by qualified, skilled personnel (EN 50110-1 (VDE 0105-100) and IEC 60364
must be observed). Inappropriate use creates the risk of severe injury to persons and
damage to material assets.

Low-voltage machines may only be operated under the c onditions that are indicated in the
section ”Application as directed”.

The conditions at the place of installation must comply with the data given on the
nameplate and in the documentation.

Application as directed

Low-voltage machines are intended for commercial installations. They comply with the
harmonised standards of the series EN 60034 (VDE 0530). Their use in potentially
explosive atmospheres is prohibited unless they are expressly intended for such use
(follow additional instructions).

Low-voltage machines are components for installation into machines as defined in the
Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the
end product with this directive has been established (follow i.a. EN 60204-1)

Low-voltage machines with IP23 protection orless are only intended for outdoor use when
applying special protective features.

The i ntegrated brakes must not be used as safety brakes.It cannot be ruledout that factors
which cannot be influenced, such as oil ingress due to a defective A-side shaft seal, cause
a brake torque reduction.

Transport, storage

Damages must be reported immediately upon receipt to the forwarder; if required,
commissioning must be excluded. Tightenscrewed-in ring boltsbefore transport. Theyare
designed for the weight of the low-voltage machines, do not apply extra loads. If
necessary, use suitable and adequately dimensioned means of transport (e. g. rope
guides).

Remove transport locking devices before commissioning. Reuse them for further
transport. When storing low-voltage machines, ensure a dry, dust-free and low-vibration
(v

≤ 0.2 mm/s) environment (damages while being stored).

eff

32



EDS94SPP101 EN 7.1

Safety instructions

General safety and application i nstructions for Lenze motors

Installation

Ensure an even surface, solid foot and flange mounting and exact alignment if a direct
clutch is connected. Avoid resonances with the rotational frequency and double mains
frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual
slipping noises. Check the direction of rotation when the clutch is not active (observe
section ”Electrical connection”).

Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover
them with a touch guard. Avoid impermissible belt tensions.

The machines are half-key balanced. The clutch must be half-key balanced, too. The visible
jutting out part of the key must be removed.

If required, provide pipe connections. Designs with shaft end at bottom must be protected
with a cover which prevents the ingress o f foreign particles into the fan. Free circulation of
the cooling air must be ensured. The exhaust air - also the exhaust air of other machines
next to the drive system - must not be taken in immediately.

Electrical connection

3

All operations must only be carried out by qualified and skilled personnel on the
low-voltage machine at standstill and deenergised and provided with a safe guard to
prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder,
blower).

Check safe isolation from supply!

If the tolerances specified in EN 60034-1; IEC 34 (VDE 0530-1) - voltage ±5 %, frequency
±2 %, waveform, symmetry - are exceeded, m ore heat will be generated and the
electromagnetic compatibility will be affected.

Observe the data on the nameplate, operating notes, and the connection diagram in the
terminal box.

The connection must ensure a continuous and safe electrical supply (no loose wire ends);
use appropriate cable terminals. The connection to the PE conductor must be safe. The
plug-in connector must be bolt tightly (to stop).

The clearances between blank, live parts and to earth must not fall below 8 mm at
U

≤ 550 V, 10 mm at Ur≤ 725 V, 14 mm at Ur≤ 1000 V.

r

The terminal box must be free of foreign particles, dirt and moisture. All unused cable
entries and the box itself must be sealed against dust and water.

EDS94SPP101 EN 7.1



33

3

Safety instructions

General safety and application i nstructions for Lenze motors

Commissioning and operation

Before commissioning after longer storage periods, measure the insulation resistance. In
case of values ≤ 1kΩ per volt of rated voltage, dry winding.

For trial run without output elements, lock the featherkey. Do not deactivate the
protective devices, not even in a trial run.

Check the correct operation of the brake before commissioning low-voltage machines
with brakes.

Integrated thermal detectors do not provide full protection for the machine. If necessary,
limit the maximum current. Parameterisethe controller so that the motor will be switched
off with I > I

Vibrational severities v
if the clutch is activated.

If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations,
find the cause and, if required, contact the manufacturer. In case of doubt, switch off the
low-voltage machine.

after a few seconds of operation. especially at the risk of blocking.

r

≤ 3.5 mm/s (Pr≤ 15 kW) or 4.5 mm/s (Pr> 15 kW) are acceptable

eff

If the machine is exposed to dirt, clean the air channels regularly.

Shaft sealing rings and roller bearings have a limited service life.

Regrease bearings with relubricating devices while the low-voltage machine is running.
Only use the grease recommended by the manufacturer. If the grease drain holes are
sealed with a plug, (IP54 drive end; IP23 drive and non-drive end), remove plug before
commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing)
after approx. 10,000 h - 20,000 h, at the latest however after 3 - 4 years.

The product-specific safety and applicationnotesgivenintheseinstructionsmustbe
observed!

34



EDS94SPP101 EN 7.1

3.3 Residual hazards

Protection of persons

ƒ Before working on the controller, check that no voltage is applied to the power

terminals, because
–dependingonthecontroller-thepowerterminalsU,V,W,+UG,-UG,Rb1andRb2

carry hazardous voltages for up to 3 to 20 minutes after mains disconnection.

– the power terminals L1, L2, L3; U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous

voltages when the motor is stopped.

Device protection

ƒ Plug on or pull off all pluggable terminals only in deenergised condition!
ƒ Detach the controllers only in deenergised conditions from their installation

backplanes or the back panel of the control cabinet!

ƒ Cyclic switching on and off of the mains voltage can overload and destroy the input

current limitation of the controller:
– Cyclic mains switching of 5-times in 5 minutes is permissible without restrictions.

Safety instructions

Residual hazards

3

Motor protection

ƒ Depending on the controller settings, the connected motor can be overheated by:

– For instance, longer DC-braking operations.
– Longer operation of self-ventilated motors at low speed.

Protection of the machine/system

ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies in

connection with motors and machines unsuitable for such conditions):
– The controllers do not offer any protection against such operating conditions. Use

additional components for this purpose.

EDS94SPP101 EN 7.1



35

3

3.4 Notes used

Safety instructions

Notes used

The following pictographs and signal words are used in this documentation to indicate
dangers and important information:

Safety instructions

Structure of safety instructions:

 Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous
situations)

Pictograph and signal word Meaning

 Danger!

 Danger!
 Stop!

Danger of personal injury through dangerous electrical voltage.

Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.

Danger of personal injury through a general source of danger.

Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.

Danger of property damage.

Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.

Application notes

Pictograph and signal word Meaning

 Note!
 Tip!


Special safety instructions and application notes for U L and UR

Pictograph and signal word Meaning

 Warnings!

 Warnings!

Important note to ensure troublefree operation

Useful tip for simple handling

Reference to another documentation

Safety or application note for the operation of a UL-approved
device in UL-approved systems.

Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.

Safety or application note for the operation of a UR-approved
device in UL-approved systems.

Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.

36



EDS94SPP101 EN 7.1

Single-axis controllers 4

4 Single-axis controllers

4.1 Device features 38......................................................

4.2 General data and operating conditions 39.................................

4.3 Rated data (devices for 400/500V mains) 47.................................

4.3.1 Overview 47....................................................

4.3.2 Operation at rated mains voltage 230 V 50..........................

4.3.3 Operation at rated mains voltage 400 V 53..........................

4.3.4 Operation at rated mains voltage 500 V 60..........................

4.3.5 Fuses and cable cross-sections 66..................................

4.3.6 Overcurrent operation 68.........................................

4.3.7 Current-time diagrams 75........................................

4.4 Device description 85....................................................

4.4.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 86......................

4.4.2 Devices in the range 32 ... 104 A (15 ... 55 kW) 88.....................

4.4.3 Devices in the range 145 ... 695 A (75 ... 370 kW) 90...................

4.5 Mechanical installation 92................................................

4.5.1 Important notes 92..............................................

4.5.2 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 92......................

4.5.3 Devices in the range 32 ... 104 A (15 ... 55 kW) 95.....................

4.5.4 Devices in the range 145 ... 366 A (75 ... 200 kW) 96...................

4.5.5 Devices in the range 460 ... 695 A (250 ... 400 kW) 97..................

4.6 Wiring 98..............................................................

4.6.1 Important notes 98..............................................

4.6.2 Safety notes for the installation according to UL or UR 100.............

4.6.3 Earthing of internal EMC filters 103.................................

4.6.4 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 107......................

4.6.5 Devices in the range 32 ... 104 A (15 ... 55 kW) 116.....................

4.6.6 Devices in the range 145 ... 695 A (75 ... 370 kW) 121...................

4.7 Control terminals 138.....................................................

EDS94SPP101 EN 7.1



37

4

Single-axis controllers

Device features

4.1 Device features

ƒ Space-saving installation by compact design

ƒ Innovative installation concept

ƒ Power range: 370 W to 400 kW

ƒ Pluggable and uniform connection for control cables over the complete power range

ƒ Direct AC mains connection for ”Single Drive” design

ƒ DC busbar integrated or can be retrofit

(fordevicesupto24A/11kW)

ƒ Integrated brake chopper

ƒ Direct connection of resolver or encoder feedback

– Easy connection via predesigned system cable (accessories)

ƒ Integrated phase controller for drift-free standstill

ƒ Field-oriented control for asynchronous and synchronous motors

ƒ Digital synchronisation system via bus system or

digital frequency (extension module required)

ƒ User configuration for control functions and input/output signals

– Comprehensive library with function blocks
– High flexibility with regard to the adaptation of the internal control structure to

the drive task

ƒ Extension interfaces for

– Communication
– Controller functionality
– Safety engineering

ƒ System bus (CANopen) for

– servo inverter connection
– input and output terminal extensions
– connecting keypad and display units (HMI)

38

EDS94SPP101 EN 7.1

General data and operating conditions

4.2 General data and operating conditions

General data

Conformity and approval

Conformity

CE

Approval

UL UL 508C Power Conversion Equipment, File No. 132659

GOST-R 51321.1-2000

Protection of persons and devices

Enclosure

Insulation resistance EN 61800-5-1 Overvoltage category III

Insulation of control
circuits

Short-circuit strength EN 61800-5-1 Motor connection: with restrictions, error acknowledgement

Motor - protective
measures against

Discharge current EN 61800-5-1 > 3.5 mA AC, > 10 mA DC Observe regulations and

Cyclic mains switching Cyclic mains switching of 5 times in 5 minutes is permissible

2006/95/EC Low-voltage directive

51321.3-99

EN 60529

NEMA 250 Protection against contact in

EN 61800-5-1 Safe mains isolation by double/reinforced insulation for

Single-axis controllers

No. POCC DE.AN30.B08815

IP 20

accordance with type 1

Reduction from 2000 m amsl onwards: Overvoltage category
II

mains with neutral earthing with a rated voltage for the
external conductor/star point up to 300 V.

required
Control connections: without restrictions

z Short circuit
z Earth fault
z Overvoltage
z Motor stalling
z Motor overtemperature

(PTC or thermal contact, I

without restrictions.

Not in the wire range of
the terminals on the
motor side

2

t monitoring)

safety instructions!

4

EDS94SPP101 EN 7.1

Design

Housing

Carrier housing

Carrier housing Device sizes

Dimensions see ”Mechanical installation”

Weight see ”Mechanical installation”

Mounting conditions

Mounting place

Mounting position Vertical

Mounting clearances

Above/below ≥ 80 mm / ≥ 120 mm

To the sides Side-by-side mounting without

Device sizes
1, 2 and 3

as of 6

Glass-fiber reinforced plastic

Metal

In the control cabinet

any clearance



Observe the device-related
notes on mounting.

39

4

Single-axis controllers

General data and operating conditions

”Single Drive”

supply conditions

AC-mains operation

DC-bus operation Direct connection via terminals or busbars(can be retrofitted)

Power systems

TT

TN

With grounded phase Operation with additional measures permitted:

IT Additional device-internal measure required (see (”Earthing

Motors EN 60034 Only use motors suitable for inverter operation. Insulation

Direct connection

For more information, please see the chapter DC-bus
operation.

Operation permitted without restrictions.

z Overvoltage must be reduced to overvoltage category II

according to EN 61800-5-1.

z Measures described for IT systems must be applied.

of internal EMC filters”,  103)

resistance: max. û ≥ 1.5 kV, max. du/dt ≥ 5kV/μs

Operating conditions

Environmental conditions

Climate

Storage

Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C)

Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C)

Site altitude 0 ... 4000 m amsl

Pollution EN 61800-5-1 Degree of pollution 2

Vibration resistance (9.81 m/s

Transport

Operation

IEC/EN 60721-3-1 1K3 (-25 ... +60 °C)

Current derating at +45 ... +55 °C:
Device size 1 ... 7: 2.5 %/°C
Device size 8S ... 10: 1 %/°C

1000 ... 4000 m amsl: current derating of 5 %/1000 m

2

=1g)

IEC/EN 60721-3-2 2M2

EN 61800-2

Germanischer Lloyd 5...13.2Hz:amplitude±1mm

IEC/EN 60068-2-6

2...9Hz:amplitude3.5mm

10 ... 200 Hz: acceleration resistant up to 10 m/s

200 ... 500 Hz: acceleration resistant up to 15 m/s

13.2 ... 100 Hz: acceleration resistant up to 0.7 g
10 ... 57 Hz: amplitude 0.075 mm

57 ... 150 Hz: acceleration resistant up to 1 g

2

2

40



EDS94SPP101 EN 7.1

Single-axis controllers

General data and operating conditions

General electrical data

Motor cable requirements

Capacitance per unit length

2

≤ 2.5 mm

≥ 4mm2/AWG 12 C

Electric strength

Maximum motor and feedback cable lengths

(for shielded motor cable with rated mains voltage)

Type Device size [m]

E94AMxE0024
E94AMxE0034
E94AMxE0044

E94ASxE0024
E94ASxE0034

E94AMxE0074
E94AMxE0094

E94ASxE0044
E94ASxE0074

E94AMxE0134
E94AMxE0174
E94AMxE0244

E94AMxE0324 3 100

E94ASxE0134
E94ASxE0174
E94ASxE0244

E94ASxE0324
E94ASxE0474
E94ASxE0594

E94ASxE0864
E94ASxE1044

E94ASxE1454 8S 150

E94ASxE1724
E94ASxE2024

E94ASxE2454
E94ASxE2924
E94ASxE3664

E94ASxE4604
E94ASxE5724
E94ASxE6354
E94ASxE6954

If EMC conditions must be met, the permissible cable lengths can be reduced.

Tab. 4-1

/AWG 14 C

VDE 0250-1 U0/U=0.6/1.0 kV

UL U ≥ 600 V

1

2 100

3 100

3 100

6 100

7 100

8 150

9 150

10 150

Core/core/CCore/shield

Core/core/CCore/shield

(U0= r.m.s. value of external conductor to PE,

U = r.m.s. value of external conductor to external conductor)

(U = r.m.s. value of external conductor to external conductor)

< 75/150 pF/m

< 150/300 pF/m

4

50

EDS94SPP101 EN 7.1



41

4

Single-axis controllers

General data and operating conditions

Max. shielded motor cable lengths for compliance with

Type with RFI filter with mains filter without filter

E94ASxE0024
E94ASxE0034

E94ASxE0044
E94ASxE0074

E94ASxE0134
E94ASxE0174

E94ASxE0244 E94AZMS0314

E94ASxE0324
E94ASxE0474
E94ASxE0594

E94ASxE0864
E94ASxE1044

E94ASxE1454

E94ASxE1724
E94ASxE2024

E94ASxE2454
E94ASxE2924
E94ASxE3664

E94ASxE4604
E94ASxE5724
E94ASxE6354
E94ASxE6954

E94AZRS0044

-/50 m

E94AZRS0104

-/50 m

E94AZRS0294

-/50 m

E94AZRS0544

50 m/100 m

E94AZRS0954

50 m/100 m

- -

EMC protection requirement C1/C2

E94AZMS0034

25 m/50 m

E94AZMS0094

25 m/100 m

E94AZMS0184

25 m/100 m

25 m/100 m

-

-

-/10 m

-/10 m

-/10 m

-/10 m

-/50 m

-/50 m

-/150 m

Tab. 4-2

EMC limit value class for conducted noise emission in TN/TT systems:

C2 to EN 61800-3 corresponds to class A to EN 55011
C1 to EN 61800-3 corresponds to class B to EN 55011

42



EDS94SPP101 EN 7.1

Single-axis controllers

General data and operating conditions

Longer motor cables can be achieved when line filters are used in combination with
sinusoidal filters. Further conditions to be observed:

ƒ V/f control mode

ƒ Switching frequency is permanently set (C00018)

Motor cable lengths when sinusoidal filters and line filters are used

Compliance with the EMC protection requirement C2

Type

E94ASxE0024

E94ASxE0034

E94ASxE0044

E94ASxE0074

E94ASxE0134

E94ASxE0174

E94ASxE0244 - E94AZMS0314 EZS3-037A200

E94ASxE0324

E94ASxE0474 EZS3-061A200

E94ASxE0594 EZS3-072A200

E94ASxE0864

E94ASxE1044

E94ASxE1454 - - EZS3-180A200

E94ASxE1724 - - EZS3-250A200

E94ASxE2024 - - EZS3-250A200

E94ASxE2454 - - EZS3-350A200

E94ASxE2924 - - EZS3-350A200

E94ASxE3664 - - EZS3-480A200

E94ASxE4604

E94ASxE5724

E94ASxE6354

E94ASxE6954

Tab. 4-3

EMC limit value class for conducted noise emission in TN/TT systems:

C2 to EN 61800-3 corresponds to class A to EN 55011

RFI filter Mains filter Sinusoidal filter shielded

-

-

- E94AZMS0184 EZS3-024A200

E94AZRS0544 -

E94AZRS0954 -

- -

- -

- -

- -

E94AZMS0034 EZS3-004A200

E94AZMS0094 EZS3-010A200

EZS3-048A200

EZS3-115A200

EZS3-150A200

EZS3-350A200

(2 in parallel)

EZS3-480A200

(2 in parallel)

EZS3-480A200

(2 in parallel)

EZS3-350A200

(3 in parallel)

unshielded

100 m
300 m

150 m
300 m

150 m
300 m

150 m

-m

Switching
frequency

4kHz

or

8kHz

4kHz

or

8kHz

2kHz

or

4kHz

2kHz

or

4kHz

4

EDS94SPP101 EN 7.1



43

4

Single-axis controllers

General data and operating conditions

EMC

Operation on public supply
systems

Noise emission, in cables

Design
”Single Drive”

Design
”Multi Drive”

Noise immunity (to EN 61800-3)

Electrostatic discharge
(ESD)

Radio frequency

Cable-guided EN 61000-4-6 150 kHz ... 80 MHz, 10 V 80 % AM (1 kHz)

Interference (housing) EN 61000-4-3 80 MHz ... 1000 MHz, 10 V/m 80 % AM (1 kHz)

Burst

Power terminals and
interfaces

Signal interfaces EN 61000-4-4 1kV/5kHz

Control connections EN 61000-4-4 2kV/5kHz

Surge (surge voltage)

Power terminals EN 61000-4-5 1.2/50 μs,

EN 61800-3

EN 61800-3 see Tab. 4-2 EMC protection requirements

EN 61000-4-2 8 kV with air discharge,

EN 61000-4-4 2kV/5kHz

The controllers are designed for use in an industrial
environment. Operation on public networks requires
measures to be taken for limiting the expected emission of
radio interferences.

Depending on the filter at the central DC supply module.

4 kV with contact discharge against housing

1 kV phase/phase, 2 kV phase/PE

44



EDS94SPP101 EN 7.1

Protective insulation

 Danger!

Operation of the controller o n a phase earthed mains with a rated mains
voltage of ≥ 400 V:

ƒ The protection against accidental contact is not ensured without external

measures.

ƒ If protection against accidental contact acc. to EN 61800-5-1 is required for

the control terminals of the controller and the terminals for the plugged-in
device modules,

– an additional basic insulation must be available.
– the components to be connected must have the second basic insulation.

 Danger!

Dangerous electrical voltage

When one common voltage source is used for control voltages in separate
potential areas, the protective insulation between the separate potential areas
is deactivated.

Possible consequences:

ƒ The specified protective insulations are not complied with.

Protective measures:

ƒ Use independent voltage sources.

Single-axis controllers

General data and operating conditions

4

EDS94SPP101 EN 7.1



45

4

Single-axis controllers

General data and operating conditions

The available protective insulation within the controller of the ” 9400 Servo Drives” series
in accordance with EN 61800-5-1 is implemented with a rated voltage for the external
conductor/star point of up to 300 V for mains with neutral earthing.

The following graphic representation

ƒ shows the arrangement of the terminal strips and the separate potential areas of

the controller.

ƒ serves to determine the relevant protective insulation between two terminals in

differently insulated separate potential areas.

X2

X1

X100

X3

MXI1

X4

MXI2

X5

Bus

Ext. DC

Protective insulation acc. to
EN 61800-5-1

(Definition of terms: s ee glossary)

Functional insulation

X6X6

X107

X106

X105X105

Terminal strip Terminal Terminal strip Terminal

X100 z L1, L2, L3 (only single drive)

X105 z U, V, W

X106 Motor PTC X4 Digital outputs
X107 Control of motor holding

X7X7

X8X8

MMI

MSI

I/O

Ext. DC

z +UG, -UG

z Rb1, Rb2 (only single drive)

brake

Basic insulation

Reinforced insulation

X1 CAN on board 9400
X2

X3 Analog input/output

X5 Digital inputs
X6 Diagnostics
X7 Resolver
X8 Encoder
MXI1, MXI2 Extension module
MMI Memory module
MSI Safety module

z State bus
z 24 V (ext.)

Example

E94YCXX007zl

46

Which typeof protective insulation is used between the bus terminal of the device module
in slot MXI1 or MXI2 and the mains terminal X100?

The separate potential area with the better protective insulation is decisive.

ƒ The separate potential area of the device module bus terminal is ”functionally

insulated”.

ƒ The separate potential area of the mains terminal has a ”reinforced insulation”.

Result: The insulation between the mains terminal X100 and the bus terminal is of the
”reinforced insulation” type.



EDS94SPP101 EN 7.1

Rated data (devices for 400/500V mains)

4.3 Rated data (devices for 400/500V mains)

The E94ASxExxx4 devices can be used in the voltage range of 180 V ... 550 V AC.

 Note!

To ensure a faultless operation of the devices the code C00173 must be set
according to the mains voltage connected.

Emergency operation

Operation of the E94ASxxxx4 devices with an emergency voltage supply at +UG, -UG, is
possible from U
accordingly.

Operation of the E94AMxxxx4 devices with an emergency voltage supply at +UG, -UG, is
possible with U
accordingly. A 24-V supply at X2 is required.

≥ 260 V. The settings in C00173 and C00174 are to be adapted

DC

≤ 260 V. The settings in C00173 and C00174 are to be adapted

DC

Single-axis controllers

Overview

4

4.3.1 Overview

Input data

E94ASxE0024 230/400/500 50/60 2.1/2.1/1.8 1.6/1.6/1.4 3

E94ASxE0034 230/400/500 50/60 3.5/3.5/3.1 2.6/2.6/2.3 3

E94ASxE0044 230/400/500 50/60 5.5/5.5/4.8 4.1/4.1/3.6 3

E94ASxE0074 230/400/500 50/60 9.9/9.9/8.6 7.4/7.4/6.5 3

E94ASxE0134 230/400/500 50/60 16.8/16.8/14.7 12.6/12.6/11.0 3

E94ASxE0174 230/400/500 50/60 21.0/21.0/18.3 15.8/15.8/13.8 3

E94ASxE0244 230/400/500 50/60 29.0/29.0/25.4 21.8/21.8/19.1 3

E94ASxE0324 230/400/500 50/60 29.0/29.0/26.0 22.0/22.0/20.0 3

E94ASxE0474 230/400/500 50/60 43.0/43.0/39.0 32.0/32.0/29.0 3

E94ASxE0594 230/400/500 50/60 54.0/54.0/47.0 40.5/40.5/35.3 3

E94ASxE0864 230/400/500 50/60 79.0/79.0/70.0 59.0/59.0/52.0 3

E94ASxE1044 230/400/500 50/60 95.0/95.0/84.0 71.0/71.0/63.0 3

E94ASxE1454 400/500 50/60 140/140 126/126 3

E94ASxE1724 400/500 50/60 166/166 149/149 3

E94ASxE2024 400/500 50/60 195/195 176/176 3

E94ASxE2454 400/500 50/60 237/237 213/213 3

E94ASxE2924 400/500 50/60 280/280 252/252 3

E94ASxE3664 400/500 50/60 354/354 319/319 3

E94ASxE4604 400/500 50/60 444/444 400/400 3

E94ASxE5724 400/500 50/60 553/553 498/498 3

E94ASxE6354 400/500 50/60 614/614 553/553 3

E94ASxE6954 400/500 50/60 672/672 605/605 3

c Temperature in the control cabinet

Voltage Frequency Current [A]

[V] [Hz] max. +45 °C c max. +55 °C c

Number of

phases

EDS94SPP101 EN 7.1



47

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Overview

Output data

Voltage Frequency

Type [V] [Hz] max. +45 °C

E94ASxE0024 0 - 230/400/500 0 - 480 1.5/1.5/1.3 1.1/1.1/1.0 3

E94ASxE0034 0 - 230/400/500 0 - 480 2.5/2.5/2.2 1.9/1.9/1.7 3

E94ASxE0044 0 - 230/400/500 0 - 480 4/4/3.5 3/3/2.6 3

E94ASxE0074 0 - 230/400/500 0 - 480 7/7/6.1 5.3/5.3/4.6 3

E94ASxE0134 0 - 230/400/500 0 - 480 13/13/11.4 9.8/9.8/8.6 3

E94ASxE0174 0 - 230/400/500 0 - 480 16.5/16.5/14.4 12.4/12.4/10.8 3

E94ASxE0244 0 - 230/400/500 0 - 480 23.5/23.5/20.6 17.6/17.6/15.5 3

E94ASxE0324 0 - 230/400/500 0 - 599 32.0/32.0/28.0 24.0/24.0/21.0 3

E94ASxE0474 0 - 230/400/500 0 - 599 47.0/47.0/41.0 35.3/35.3/30.8 3

E94ASxE0594 0 - 230/400/500 0 - 599 59.0/59.0/51.6 44.3/44.3/38.7 3

E94ASxE0864 0 - 230/400/500 0 - 599 86.0/86.0/75.3 64.5/64.5/56.4 3

E94ASxE1044 0 - 230/400/500 0 - 599 104/104/91.0 78.0/78.0/68.3 3

E94ASxE1454 0 - 400/500 0 - 599 145/145 131/131 3

E94ASxE1724 0 - 400/500 0 - 599 172/172 155/155 3

E94ASxE2024 0 - 400/500 0 - 599 202/202 182/182 3

E94ASxE2454 0 - 400/500 0 - 599 245/245 221/221 3

E94ASxE2924 0 - 400/500 0 - 599 292/292 263/263 3

E94ASxE3664 0 - 400/500 0 - 599 366/366 329/329 3

E94ASxE4604 0 - 400/500 0 - 599 460/460 414/414 3

E94ASxE5724 0 - 400/500 0 - 599 572/572 515/515 3

E94ASxE6354 0 - 400/500 0 - 599 635/635 572/572 3

E94ASxE6954 0 - 400/500 0 - 599 695/695 626/626 3

c Temperature in the control cabinet

1)

The limitation to 599 Hz does not apply to the ”servo control” modes (see C00006=1or2).Generallyapplies:the
output frequency is limited to 1/8 of the selected chopper frequency (see C00018).

1)

Current [A]

c

max. +55 °C

c

Number of

phases

48

 Note!

The indicated output voltage will not be reached under certain operating
conditions.

ƒ Output power in the maximum range
ƒ High switching frequencies
ƒ Use of mains filters or mains chokes
ƒ Mains supply with high impedance (U



>5%)

k

EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Overview

Power losses

Power loss PV[W]

Type ULr= 230 V ULr= 400 V ULr= 500 V when controller is inhibited

E94ASxE0024 70 90 105

E94ASxE0034 85 105 125

E94ASxE0044 100 130 150

E94ASxE0074 125 160 190

E94ASxE0134 200 260 300

E94ASxE0174 240 300 350

E94ASxE0244 310 400 460

E94ASxE0324 750 750 750

E94ASxE0474 1050 1050 1050

E94ASxE0594 1100 1100 1100

E94ASxE0864 1500 1500 1500

E94ASxE1044 1800 1800 1800

E94ASxE1454 - 2100 2100 50

E94ASxE1724 - 2200 2200

E94ASxE2024 - 2600 2600

E94ASxE2454 - 3300 3300

E94ASxE2924 - 4100 4100

E94ASxE3664 - 4900 4900

E94ASxE4604 - 6200 6200

E94ASxE5724 - 7200 7200

E94ASxE6354 - 7700 7700

E94ASxE6954 - 8700 8700

40

75

100

50

50

100

4

EDS94SPP101 EN 7.1



49

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 230 V

4.3.2 Operation at rated mains voltage 230 V

Device size 1 ... 6

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 230 180-0%...264+0% 45-0%...65+0%

2/PE DC 325 260-0%...370+0% -

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE0024 1.5 2.1 0.5 0.18 0.25

E94ASxE0034 2.5 3.5 0.9 0.37 0.5

E94ASxE0044 3.9 5.5 1.4 0.75 1

E94ASxE0074 7.0 9.9 2.5 1.5 2

E94ASxE0134 12.0 16.8 4.7 3 4

E94ASxE0174 15.0 21.0 5.9 4 5.5

E94ASxE0244 20.5 29.0 8.4 5.5 7.5

E94ASxE0324 - 29.0 11.5 7.5 10

E94ASxE0474 - 43.0 16.9 11 15

E94ASxE0594 - 54.0 21.2 15 20

aN

without external

mains choke

Output power  Motor power

(typical)

U, V, W 4pol.ASM

Device size 7

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 230 180-0%...264+0% 45-0%...65+0%

50

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE0864 - 79.0 30.8 22 29

E94ASxE1044 - 95.0 37.3 30 40

aN

without external

mains choke



Output power  Motor power

(typical)

U, V, W 4pol.ASM

EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 230 V

Output currents [A] at switching frequency

2kHz 4kHz 8kHz 16 kHz

Type I

E94ASxE0024 1.9

E94ASxE0034 3.1

E94ASxE0044 5.0

E94ASxE0074 8.8

E94ASxE0134 16.3

E94ASxE0174 20.6

E94ASxE0244 29.4

aN2

3)

3)

3)

3)

3)

3)

3)

E94ASxE0324 38.4 76.8 38.4 76.8 32.0 64.0 16.8

E94ASxE0474 47.0 94.0 47.0 94.0 41.0 82.0 21.5

E94ASxE0594 59.0 118 59.0 118 41.0 82.0 21.5

E94ASxE0864 86.0 172 86.0 172 73.0 146 38.3

E94ASxE1044 104 208 104 208 78.0 156 40.9

I

aM2

I

aN4

6.0 1.9

10.0 3.1

16.0 5.0

21.0 8.8

39.0 16.3

49.5 20.6

58.8 29.4

I

3)

3)

3)

3)

3)

3)

3)

aM4

6.0 1.5 4.8 1.1

10.0 2.5 8.0 1.9

16.0 4.0 12.8 3.0

21.0 7.0 16.8 5.3

39.0 13.0 31.2 9.8

49.5 16.5 39.6 12.4

58.8 23.5 47.0 17.6

I

aN8

I

aM8

I

aN16

4

4)

I

aN2

I

aM2

I

aN4,IaN8,IaN16

Rated value of permanent output current at a frequency of ≥ 0Hz
Maximum output current (overload current) at frequency ≥ 0Hz

z Periodic load change of 0.5 s with I

75 % I

aN2

Rated value of continuous output current at a frequency of ≥ 5Hz
(reduce to 0.66 * I

I

aM4,IaM8

Maximum output current (overload current) at frequency ≥ 5Hz
(reduce to 0.66 * I

z Periodic load change of 0.5 s with I

75 % I

z Can be achieved using the setting ”x kHz fixed” in C00018

aNx

bold Nominal value I

3)

Operation with permanent currents > I

aNx

aMx

aN

for 0 ... 5 Hz)

for 0 ... 5 Hz)

and recovery time of 4.5 s with

aM2

and recovery time of 4.5 s with

aMx

requires an external mains choke.

aN8

EDS94SPP101 EN 7.1



51

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 230 V

Rated data for internal brake chopper

R

Bmin

Type

E94ASxE0024 47

E94ASxE0034 47 8.3 3.2 3.7 0.64 5 0.7 1.1

E94ASxE0044 27 14.4 5.6 5.9 0.95 5 0.6 1.0

E94ASxE0074 27 14.4 5.6 6.9 1.3 5 0.8 1.0

E94ASxE0134 18 21.7 8.5 10.6 2.0 5 0.8 1.2

E94ASxE0174 9 43.3 16.9 20.3 3.7 5 0.7 1.1

E94ASxE0244 9 43.3 16.9 24.5 5.4 5 1.1 1.6

E94ASxE0324 9 43.3 16.9 28.5 7.3 600 260 600

E94ASxE0474 7.5 52.0 20.3 37.9 10.8 600 320 600

E94ASxE0594 7.5 52.0 20.3 44.2 14.7 600 430 600

E94ASxE0864 3.8 102.6 40.0 75.5 21.6 600 320 600

E94ASxE1044 3.8 102.6 40.0 83.5 26.4 600 400 600

R
I

BRmax

P
I

BRd

P
t
t
t
t

[Ω]

Bmin

BRmax

Bd
Z
on
Z-ton
fp

I

BRmax

[A]

8.3 3.2 3.7 0.64 5 0.7 1.1

Minimum brake resistance, nominal value ±10 %
Peak current
Peak braking power
Continuous current RMS - important for the dimensioning of the cables
Continuous braking power
Cycle time, periodic load change with running time and recovery time
Running time
Recovery time
Maximum running time without initial load and compliance with the recovery

time

P

BRmax

[kW]

I

BRd

[A]

P

Bd

[kW]

t

[s]

Z

t

on

[s]

t

fp

[s]

Note on the brake chopper data

The brakechopper can output the peak braking power maximally for the specified time t

on

within a cycle time tZ.

The brake chopper can output the peak braking power from unloaded states once for the
time t

, e. g. after mains connection or after a recovery time of > 5 x tZ.

fp

If the times are exceeded, the brake chopper is clocked so that only the continuous braking
power is output. This serves to the protection of the brake chopper, however, it does not
protect the brake resistor. The brake resistor connected can be protected separately by
parameterisation (C00129 ... C00133) or a thermal contact.

Further information can be found in the software manual.

52



EDS94SPP101 EN 7.1

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 400 V

4.3.3 Operation at rated mains voltage 400 V

Device size 1 ... 6

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 400 320-0%...440+0% 45-0%...65+0%

2/PE DC 565 455-0%...620+0% -

Single-axis controllers

4

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE0024 1.5 2.1 0.9 0.37 0.5

E94ASxE0034 2.5 3.5 1.6 0.75 1

E94ASxE0044 3.9 5.5 2.5 1.5 2

E94ASxE0074 7.0 9.9 4.4 3 4

E94ASxE0134 12.0 16.8 8.1 5.5 7.5

E94ASxE0174 15.0 21.0 10.3 7.5 11

E94ASxE0244 20.5 29.0 14.7 11 15

E94ASxE0324 - 29.0 20.0 15 20

E94ASxE0474 - 43.0 29.3 22 29

E94ASxE0594 - 54.0 36.8 30 40

aN

without external

mains choke

Output power  Motor power

(typical)

U, V, W 4pol.ASM

Device size 7

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 400 320-0%...440+0% 45-0%...65+0%

EDS94SPP101 EN 7.1

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE0864 - 79.0 53.6 45 60

E94ASxE1044 - 95.0 64.8 55 73

aN

without external

mains choke

Output power  Motor power

(typical)

U, V, W 4pol.ASM



53

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 400 V

Device size 8S ... 10

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 400 340-0%...440+0% 48-0%...65+0%

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE1454 - 140 90 75 100

E94ASxE1724 - 166 107 90 125

E94ASxE2024 - 195 126 105 140

E94ASxE2454 - 237 153 130 170

E94ASxE2924 - 280 182 150 205

E94ASxE3664 - 354 228 190 255

E94ASxE4604 - 444 287 240 320

E94ASxE5724 - 553 357 300 400

E94ASxE6354 - 614 396 335 445

E94ASxE6954 - 672 433 370 495

aN

without external

mains choke

Output power  Motor power

(typical)

U, V, W 4pol.ASM

54



EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 400 V

Output currents [A] at switching frequency

2kHz 4kHz 8kHz 16 kHz

Type I

E94ASxE0024 1.9

E94ASxE0034 3.1

E94ASxE0044 5.0

E94ASxE0074 8.8

E94ASxE0134 16.3

E94ASxE0174 20.6

E94ASxE0244 29.4

aN2

3)

3)

3)

3)

3)

3)

3)

E94ASxE0324 38.4 76.8 38.4 76.8 32.0 56.0 16.8

E94ASxE0474 47.0 94.0 47.0 94.0 41.0 82.0 21.5

E94ASxE0594 59.0 118 59.0 118 41.0 82.0 21.5

E94ASxE0864 86.0 172 86.0 172 73.0 146 38.3

E94ASxE1044 104 208 104 208 78.0 156 40.9

E94ASxE1454 145 261 145 261 102 184 -

E94ASxE1724 172 310 172 310 120 216 -

E94ASxE2024 202 364 202 364 131 236 -

E94ASxE2454 245 441 209 376 160 288 -

E94ASxE2924 292 526 250 450 191 344 -

E94ASxE3664 366 659 313 563 240 432 -

E94ASxE4604 460 828 368 662 260 468 -

E94ASxE5724 572 1030 458 824 286 515 -

E94ASxE6354 635 1143 508 914 318 572 -

E94ASxE6954 695 1251 556 1001 348 626 -

I

aM2

I

aN4

6.0 1.9

10.0 3.1

16.0 5.0

21.0 8.8

39.0 16.3

49.5 20.6

58.8 29.4

I

3)

3)

3)

3)

3)

3)

3)

aM4

6.0 1.5 4.8 1.1

10.0 2.5 8.0 1.9

16.0 4.0 12.8 3.0

21.0 7.0 16.8 5.3

39.0 13.0 31.2 9.8

49.5 16.5 39.6 12.4

58.8 23.5 47.0 17.6

I

aN8

I

aM8

I

aN16

4

4)

I

aN2

I

aM2

Rated value of permanent output current at a frequency of ≥ 0Hz
Maximum output current (overload current) at frequency ≥ 0Hz

E94ASxE0024 ... E94ASxE1044:

z Periodic load change of 0.5 s with I

75 % I

aN2

E94ASxE1454 ... E94ASxE6954:

z Periodic load change of 10 s with I

75 % I

I

aN4,IaN8,IaN16

Rated value of continuous output current at a frequency of ≥ 5Hz

aN2

(reduce to 0.66 * I

I

aM4,IaM8

Maximum output current (overload current) at frequency ≥ 5Hz
(reduce to 0.66 * I

z Can be achieved using the setting ”x kHz fixed” in C00018

E94ASxE0024 ... E94ASxE1044:

z Periodic load change of 0.5 s with I

75 % I

aNx

E94ASxE1454 ... E94ASxE6954:

z Periodic load change of 10 s with I

75 % I

aN2

bold Nominal value I

3)

Operation with permanent currents > I

aNx

aMx

aN

for 0 ... 5 Hz)

for 0 ... 5 Hz)

and recovery time of 4.5 s with

aM2

and recovery time of 50 s with

aM2

and recovery time of 4.5 s with

aMx

and recovery time of 50 s with

aM2

requires an external mains choke.

aN8

EDS94SPP101 EN 7.1



55

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 400 V

Operation with increased continuous power

If required, operation with increased continuous power can be activated for specific
controllers at the switching frequency 2 kHz. This operating mode can only be performed
under the following conditions:

ƒ Controllers of the types E94ASxE1454 ... E94ASxE6954,

(device size 8S ... 10).

ƒ The controllers require the versions SW: 04.00 and HW: 1C.

– ”Mode 1” is possible from SW: 03.00 and HW: 1C.

ƒ For”Mode2”themainsvoltageis≤ 440 V.

ƒ The maximum permissible ambient temperature inside the control cabinet is

≤ 40 °C.

ƒ The maximum output current in C00022 is to be reduced according to the following

data for I

ƒ Operation with increased continuous power has to be activated in C01199 with

”Mode1”or”Mode2”.
– For activation controller inhibit has to be set.

aMhc

.

The currents deviating from the standard can be gathered from the following tables.

 Note!

The ”activated” setting in C01199 is reset to ”deactivated” automatically
(without error message) if the above-mentioned conditions are not (no longer)
met.

ƒ This, for instance, is also the case if the memory module is plugged into a

controller of device size 1 ... 6 (device replacement).

56



EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 400 V

For the selection ”Mode 1“:

Output currents [A] at switching frequency

2kHz

Type I

E94ASxE1454 145 160 218 145

E94ASxE1724 172 195 258 180

E94ASxE2024 202 240 303 226

E94ASxE2454 245 302 368 275

E94ASxE2924 292 361 438 330

E94ASxE3664 366 443 549 415

E94ASxE4604 460 550 690 522

E94ASxE5724 572 610 858 550

E94ASxE6354 635 678 953 610

E94ASxE6954 695 730 1043 653

aN2

I

aNhc

I

aMhc

I

aMre

4

I

aN2

I

aNhc

I

aMhc

I

aMre

Rated value of continuous output current at a frequency of ≥ 0Hz
(standard operation)

Increased continuous output current at a frequency of ≥ 0Hz
Maximum output current (overload current)

z Periodic load change of 10 s with I

Maximum output current during the recovery time of 50 s

and recovery time of 50 s with I

aMhc

Sinusoidal filter assignments changed for this operating mode:

Motor cable lengths when sinusoidal filters and line filters are used

Compliance with the EMC protection requirement C2

Type

E94ASxE2924 ”Mode 1” EZS3-480A200 150 m

Setting C01199 Sinusoidal filter shielded

unshielded

-m

aMre

Switching
frequency

2kHz

or

4kHz

EDS94SPP101 EN 7.1



57

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 400 V

For the selection ”Mode 2“:

Output currents [A] at switching frequency

2kHz

Type I

E94ASxE1454 145 177 195 168

E94ASxE1724 172 212 233 201

E94ASxE2024 202 260 286 247

E94ASxE2454 245 315 347 299

E94ASxE2924 292 395 434 375

E94ASxE3664 366 480 528 456

E94ASxE4604 460 600 660 570

E94ASxE5724 572 658 724 625

E94ASxE6354 635 745 820 708

E94ASxE6954 695 800 880 760

aN2

I

aNhc

I

aMhc

I

aMre

I

aN2

I

aNhc

I

aMhc

I

aMre

Rated value of continuous output current at a frequency of ≥ 0Hz
(standard operation)

Increased continuous output current at a frequency of ≥ 0Hz
Maximum output current (overload current)

z Periodic load change of 60 s with I

Maximum output current during the recovery time

and recovery time of 120 s with I

aMhc

Sinusoidal filter assignments changed for this operating mode:

Motor cable lengths when sinusoidal filters and line filters are used

Compliance with the EMC protection requirement C2

Type

E94ASxE2024

E94ASxE2924 EZS3-480A200

E94ASxE4604 EZS3-480A200

Setting C01199 Sinusoidal filter shielded

EZS3-350A200

”Mode 2”

(2 in parallel)

unshielded

150 m

-m

aMre

Switching
frequency

2kHz

or

4kHz

58



EDS94SPP101 EN 7.1

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 400 V

Rated data for internal brake chopper

Single-axis controllers

4

R

Bmin

Type

E94ASxE0024 82

E94ASxE0034 82 8.8 6.4 3.9 1.3 5 0.7 1.1

E94ASxE0044 47 15.4 11.2 6.3 1.9 5 0.6 1.0

E94ASxE0074 47 15.4 11.2 7.4 2.6 5 0.8 1.0

E94ASxE0134 27 26.9 19.5 13.2 4.7 5 0.8 1.2

E94ASxE0174 18 40.3 29.2 18.9 6.4 5 0.7 1.1

E94ASxE0244 18 40.3 29.2 22.8 9.3 5 1.1 1.6

E94ASxE0324 18 40.3 29.2 26.5 12.6 600 260 600

E94ASxE0474 15 48.3 35.0 35.2 18.6 600 320 600

E94ASxE0594 15 48.3 35.0 41.0 25.3 600 430 600

E94ASxE0864 7.5 96.7 70.1 71.1 37.9 600 320 600

E94ASxE1044 7.5 96.7 70.1 78.7 46.3 600 400 600

E94ASxE1454 5.0 145 105 79 31.5 600 60 62

E94ASxE1724 4.3 169 122 93 36.7 600 60 62

E94ASxE2024 3.5 207 150 113 45.1 600 60 62

E94ASxE2454 2.8 259 188 142 56.3 600 60 62

E94ASxE2924 2.3 315 229 173 68.6 600 60 62

E94ASxE3664 1.8 414 300 227 90.1 600 60 62

E94ASxE4604 1.4 518 375 266 99 300 30 33

E94ASxE5724 1.2 604 438 287 99 300 28 32

E94ASxE6354 1.1 659 478 300 99 300 25 29

E94ASxE6954 1.1 659 478 300 99 300 25 29

[Ω]

I

BRmax

[A]

8.8 6.4 3.9 1.3 5 0.7 1.1

P

BRmax

[kW]

I

BRd

[A]

P

Bd

[kW]

t

[s]

Z

t

on

[s]

t

fp

[s]

R

Bmin

I

BRmax

P

BRmax

I

BRd

P

Bd

t

Z

t

on

t

Z-ton

t

fp

Minimum brake resistance, nominal value ±10 %
Peak current
Peak braking power
Continuous current RMS - important for the dimensioning of the cables
Continuous braking power
Cycle time, periodic load change with running time and recovery time
Running time
Recovery time
Maximum running time without initial load and compliance with the recovery

time

Note on the brake chopper data

The brakechopper can output the peak braking power maximally for the specified time t

on

within a cycle time tZ.

The brake chopper can output the peak braking power from unloaded states once for the
time t

, e. g. after mains connection or after a recovery time of > 5 x tZ.

fp

If the times are exceeded, the brake chopper is clocked so that only the continuous braking
power is output. This serves to the protection of the brake chopper, however, it does not
protect the brake resistor. The brake resistor connected can be protected separately by
parameterisation (C00129 ... C00133) or a thermal contact.

Further information can be found in the software manual.

EDS94SPP101 EN 7.1



59

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 500 V

4.3.4 Operation at rated mains voltage 500 V

Device size 1 ... 6

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 500 400-0%...550+0% 45-0%...65+0%

2/PE DC 705 565-0%...775+0% -

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE0024 1.3 1.8 1.0 0.37 0.5

E94ASxE0034 2.2 3.1 1.7 0.75 1

E94ASxE0044 3.4 4.8 2.7 1.5 2

E94ASxE0074 6.1 8.7 4.8 3 4

E94ASxE0134 10.5 14.7 8.9 5.5 7.5

E94ASxE0174 13.1 18.4 11.3 7.5 10

E94ASxE0244 17.9 25.4 16.0 11 15

E94ASxE0324 - 26.0 21.8 15 20

E94ASxE0474 - 37.6 32.1 22 29

E94ASxE0594 - 47.0 40.2 30 40

aN

without external

mains choke

Output power  Motor power

(typical)

U, V, W 4pol.ASM

Device size 7

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 500 400-0%...550+0% 45-0%...65+0%

60

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94AsxE0864 - 70.0 58.6 45 60

E94ASxE1044 - 84.0 70.9 55 73

aN

without external

mains choke



Output power  Motor power

(typical)

U, V, W 4pol.ASM

EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 500 V

Device size 8S ... 10

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 500 400-0%...550+0% 48-0%...65+0%

4

Mains current at I

with external

mains choke

Type ILN[A] ILN[A] SaN[kVA] PaN[kW] PaN[hp]

E94ASxE1454 - 140 113 95 130

E94ASxE1724 - 166 134 110 150

E94ASxE2024 - 195 157 130 180

E94ASxE2454 - 237 191 160 215

E94ASxE2924 - 280 228 190 255

E94ASxE3664 - 354 285 235 320

E94ASxE4604 - 444 359 300 405

E94ASxE5724 - 553 446 375 510

E94ASxE6354 - 614 495 420 570

E94ASxE6954 - 672 542 460 625

aN

without external

mains choke

Output power  Motor power

(typical)

U, V, W 4pol.ASM

EDS94SPP101 EN 7.1



61

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 500 V

Output currents [A] at switching frequency

I

aN16

4)

4)

2kHz 4kHz 8kHz 16 kHz

Type I

aN2

E94ASxE0024 1.9

E94ASxE0034 3.1

E94ASxE0044 5.0

E94ASxE0074 8.8

E94ASxE0134 16.3

E94ASxE0174 20.6

E94ASxE0244 29.4

3)

3)

3)

3)

3)

3)

3)

I

aM2

I

aN4

6.0 1.9

10.0 3.1

16.0 5.0

21.0 8.8

39.0 16.3

49.5 20.6

58.8 29.4

I

3)

3)

3)

3)

3)

3)

3)

aM4

6.0 1.3 4.2 1.0

10.0 2.2 7.0 1.6

16.0 3.5 11.2 2.6

21.0 6.1 14.7 4.6

39.0 11.4 27.3 8.5

49.5 14.4 34.7 10.8

58.8 20.6 41.1 15.4

I

aN8

I

aM8

E94ASxE0324 38.4 76.8 33.6 67.2 28.0 64.0 16.8

E94ASxE0474 47.0 94.0 41.1 82.2 35.8 71.6 21.5

E94ASxE0594 59.0 118 51.6 103 35.9 71.8 21.5

E94ASxE0864 86.0 172 75.3 150 63.9 127 38.3

E94ASxE1044 104 208 91.0 182 68.3 136 40.9

E94ASxE1454 145 261 145 261 89 161 -

E94ASxE1724 172 310 172 310 105 189 -

E94ASxE2024 202 364 202 364 115 206 -

E94ASxE2454 245 441 209 376 140 252 -

E94ASxE2924 292 526 250 450 167 301 -

E94ASxE3664 366 659 313 563 210 378 -

E94ASxE4604 460 828 368 662 228 410 -

E94ASxE5724 572 1030 458 824 250 450 -

E94ASxE6354 635 1143 508 914 278 500 -

E94ASxE6954 695 1251 556 1001 305 549 -

I

aN2

I

aM2

Rated value of permanent output current at a frequency of ≥ 0Hz
Maximum output current (overload current) at frequency ≥ 0Hz

E94ASxE0024 ... E94ASxE1044:

z Periodic load change of 0.5 s with I

75 % I

aN2

E94ASxE1454 ... E94ASxE6954:

z Periodic load change of 10 s with I

75 % I

I

aN4,IaN8,IaN16

Rated value of continuous output current at a frequency of ≥ 5Hz

aN2

(reduce to 0.66 * I

I

aM4,IaM8

Maximum output current (overload current) at frequency ≥ 5Hz
(reduce to 0.66 * I

z Can be achieved using the setting ”x kHz fixed” in C00018

E94ASxE0024 ... E94ASxE1044:

z Periodic load change of 0.5 s with I

75 % I

aNx

E94ASxE1454 ... E94ASxE6954:

z Periodic load change of 10 s with I

75 % I

aN2

bold Nominal value I

3)

4)

Operation with permanent currents > I
Temperature inside the control cabinet = +35 ... +55 °C: 2.5 %/K current

derating

aNx

aMx

aN

for 0 ... 5 Hz)

for 0 ... 5 Hz)

and recovery time of 4.5 s with

aM2

and recovery time of 50 s with

aM2

and recovery time of 4.5 s with

aMx

and recovery time of 50 s with

aM2

requires an external mains choke.

aN8

62



EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 500 V

Operation with increased continuous power

If required, operation with increased continuous power can be activated for specific
controllers at the switching frequency 2 kHz. This operating mode can only be performed
under the following conditions:

ƒ Controllers of the types E94ASxE1454 ... E94ASxE6954,

(device size 8S ... 10).

ƒ The controllers require the versions SW: 04.00 and HW: 1C.

– ”Mode 1” is possible from SW: 03.00 and HW: 1C.

ƒ The maximum permissible ambient temperature inside the control cabinet is

≤ 40 °C.

ƒ The maximum output current in C00022 is to be reduced according to the following

data for I

ƒ Operation with increased continuous power has to be activated in C01199 with

”Mode 1”.
– For activation controller inhibit has to be set.

aMhc

.

4

The currents deviating from the standard can be gathered from the following tables.

 Note!

The ”activated” setting in C01199 is reset to ”deactivated” automatically
(without error message) if the above-mentioned conditions are not (no longer)
met.

ƒ This, for instance, is also the case if the memory module is plugged into a

controller of device size 1 ... 6 (device replacement).

EDS94SPP101 EN 7.1



63

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Operation at rated mains voltage 500 V

For the selection ”Mode 1“:

Output currents [A] at switching frequency

2kHz

Type I

E94ASxE1454 145 160 218 145

E94ASxE1724 172 195 258 180

E94ASxE2024 202 240 303 226

E94ASxE2454 245 302 368 275

E94ASxE2924 292 361 438 330

E94ASxE3664 366 443 549 415

E94ASxE4604 460 550 690 522

E94ASxE5724 572 610 858 550

E94ASxE6354 635 678 953 610

E94ASxE6954 695 730 1043 653

aN2

I

aNhc

I

aMhc

I

aMre

I

aN2

I

aNhc

I

aMhc

I

aMre

Rated value of continuous output current at a frequency of ≥ 0Hz
(standard operation)

Increased continuous output current at a frequency of ≥ 0Hz
Maximum output current (overload current)

z Periodic load change of 10 s with I

Maximum output current during the recovery time of 50 s

and recovery time of 50 s with I

aMhc

Sinusoidal filter assignments changed for this operating mode:

Motor cable lengths when sinusoidal filters and line filters are used

Compliance with the EMC protection requirement C2

Type

E94ASxE2924 ”Mode 1” EZS3-480A200 150 m

Setting C01199 Sinusoidal filter shielded

unshielded

-m

The selection ”Mode 2“ is only permissible for mains voltages ≤ 440 V.

aMre

Switching
frequency

2kHz

or

4kHz

64



EDS94SPP101 EN 7.1

Rated data (devices for 400/500V mains)

Operation at rated mains voltage 500 V

Rated data for internal brake chopper

Single-axis controllers

4

R

Bmin

Type

E94ASxE0024 82

E94ASxE0034 82 9.6 7.6 4.3 1.5 5 0.7 1.1

E94ASxE0044 47 16.8 13.3 6.9 2.3 5 0.6 1.0

E94ASxE0074 47 16.8 13.3 8.1 3.1 5 0.8 1.0

E94ASxE0134 27 29.3 23.1 14.4 5.5 5 0.8 1.2

E94ASxE0174 18 43.9 34.7 20.6 7.6 5 0.7 1.1

E94ASxE0244 18 43.9 34.7 24.8 11.1 5 1.1 1.6

E94ASxE0324 18.0 43.9 34.7 28.9 15.0 600 260 600

E94ASxE0474 15.0 52.7 41.6 38.4 22.0 600 320 600

E94ASxE0594 15.0 52.7 41.6 44.8 30.0 600 430 600

E94ASxE0864 7.5 105.3 83.2 77.5 45.0 600 320 600

E94ASxE1044 7.5 105.3 83.2 85.7 55.0 600 400 600

E94ASxE1454 5.0 158 125 87 37.4 600 60 62

E94ASxE1724 4.3 184 145 101 43.5 600 60 62

E94ASxE2024 3.5 226 178 124 53.5 600 60 62

E94ASxE2454 2.8 282 223 154 66.9 600 60 62

E94ASxE2924 2.3 343 271 188 81.4 600 60 62

E94ASxE3664 1.8 451 357 247 107 600 60 62

E94ASxE4604 1.4 564 446 289 117 300 30 33

E94ASxE5724 1.2 658 520 312 117 300 28 32

E94ASxE6354 1.1 718 567 327 117 300 25 29

E94ASxE6954 1.1 718 567 327 117 300 25 29

[Ω]

I

BRmax

[A]

9.6 7.6 4.3 1.5 5 0.7 1.1

P

BRmax

[kW]

I

BRd

[A]

P

Bd

[kW]

t

[s]

Z

t

on

[s]

t

fp

[s]

R

Bmin

I

BRmax

P

BRmax

I

BRd

P

Bd

t

Z

t

on

t

Z-ton

t

fp

Minimum brake resistance, nominal value ±10 %
Peak current
Peak braking power
Continuous current RMS - important for the dimensioning of the cables
Continuous braking power
Cycle time, periodic load change with running time and recovery time
Running time
Recovery time
Maximum running time without initial load and compliance with the recovery

time

Note on the brake chopper data

The brakechopper can output the peak braking power maximally for the specified time t

on

within a cycle time tZ.

The brake chopper can output the peak braking power from unloaded states once for the
time t

, e. g. after mains connection or after a recovery time of > 5 x tZ.

fp

If the times are exceeded, the brake chopper is clocked so that only the continuous braking
power is output. This serves to the protection of the brake chopper, however, it does not
protect the brake resistor. The brake resistor connected can be protected separately by
parameterisation (C00129 ... C00133) or a thermal contact.

Further information can be found in the software manual.

EDS94SPP101 EN 7.1



65

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Fuses and cable cross-sections

4.3.5 Fuses and cable cross-sections

Basis of the data

Mains Voltage Voltage range Frequency range

ULN[V] ULN[V] f[Hz]

3/PE AC 230 ... 500 180-0%...550+0% 45 ... 65

Operation with external mains choke/mains filter

Type

E94ASxE0024 C10 - 1,5 1,5 - 10 16 ≥ 300

E94ASxE0034 C10 - 1.5 1.5 - 10 16 ≥ 300

E94ASxE0044 C10 - 1.5 1.5 - 10 16 ≥ 300

E94ASxE0074 C16 - 2.5 2.5 - 15 14 ≥ 300

E94ASxE0134 C20 - 2.5 2.5 - 20 12 ≥ 300

E94ASxE0174 C25 - 4 4 - 25 10 ≥ 300

E94ASxE0244 C32 - 10 6 - 40 8 ≥ 300

1)

The details are recommendations. Other designs/laying systems are possible (e.g. according to VDE 0298-4). The
cable cross-sections apply under the following conditions: the use of PVC-insulated copper cables, conductor
temperature < 70°C, ambient temperature < 45°C, no bundling of cables or cores, three loaded cores.

2)

UL approved cables only, fuses and fuse holders must be used.
UL fuse: voltage 500 ... 600 V

3)

Universal-current sensitive earth-leakage circuit breaker
If several devices or cable lengths > 50 m are used, the circuit breaker may respond, depending on the cable type and
switching frequency.

c Circuit breaker
d Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category
e Fuse

Observe national and regional regulations

Installation according to EN 60204-1

c d L1, L2, L3 - Laying system e L1, L2, L3

[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]

1)

B2 C F

Installation according

to UL

2)

3)

FI

66



EDS94SPP101 EN 7.1

Single-axis controllers

Rated data (devices for 400/500V mains)

Fuses and cable cross-sections

Operation without external mains choke/mains filter

Type

Installation according to EN 60204-1

c d L1, L2, L3 - Laying system e L1, L2, L3

B2 C F

[A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA]

E94ASxE0024 C10 - 1,5 1,5 - 10 18 ≥ 300

E94ASxE0034 C10 - 1.5 1.5 - 10 18 ≥ 300

E94ASxE0044 C10 - 1.5 1.5 - 10 18 ≥ 300

E94ASxE0074 C16 - 2.5 2.5 - 15 16 ≥ 300

E94ASxE0134 C20 - 2.5 2.5 - 20 12 ≥ 300

E94ASxE0174 C25 - 4 4 - 25 10 ≥ 300

E94ASxE0244 C40 - 10 6 - 40 8 ≥ 300

E94ASxE0324

E94ASxE0474

E94ASxE0594

E94ASxE0864

E94ASxE1044

E94ASxE1454

E94ASxE1724

E94ASxE2024

E94ASxE2454

E94ASxE2924

E94ASxE3664

E94ASxE4604

E94ASxE5724

E94ASxE6354

E94ASxE6954

1)

The details are recommendations. Other designs/laying systems are possible (e.g. according to VDE 0298-4). The
cable cross-sections apply under the following conditions: the use of PVC-insulated copper cables, conductor
temperature < 70°C, ambient temperature < 45°C, no bundling of cables or cores, three loaded cores.

2)

UL approved cables only, fuses and fuse holders must be used.
UL fuse: voltage 500 ... 600 V

3)

Universal-current sensitive earth-leakage circuit breaker
If several devices or cable lengths > 50 m are used, the circuit breaker may respond, depending on the cable type and
switching frequency.

4)

Device with integrated mains choke

c Circuit breaker
d Fuse of gG/gL utilisation category or semiconductor fuses of gRL utilisation category
e Fuse

Observe national and regional regulations

4)

4)

4)

4)

4)

4)

4)

4)

4)

4)

4)

4)

4)

4)

4)

- 40 10 6 - 40 8 ≥ 300

- 63 16 10 - 60 4 ≥ 300

- 80 25 25 - 80 2 ≥ 300

- 100 50 35 - 100 1 ≥ 300

- 125 70 50 - 125 0 ≥ 300

- 200 - - 70 250 000 ≥ 300

- 250 - - 95 300 350 mcm ≥ 300

- 315 - - 150 350 500 mcm ≥ 300

- 350 - - 150 2 x 200 0000 ≥ 300

- 400 - - 185 2 x 250 2 x 250 mcm ≥ 300

- 500 - - 240 2 x 300 2 x 350 mcm ≥ 300

- 2 x 350 - - 150 2 x 350 500 mcm ≥ 300

- 2 x 400 - - 185 2 x 400 600 mcm ≥ 300

- 2 x 450 - - 240 2 x 400 600 mcm ≥ 300

- 2 x 500 - - 240 2 x 400 600 mcm ≥ 300

1)

Installation according

to UL

2)

FI

4

3)

EDS94SPP101 EN 7.1



67

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Overcurrent operation

4.3.6 Overcurrent operation

The controllers are designed for two overcurrent modes:

ƒ 5-s-cycle c

– 0 .5 s load period with peak current 
– 4.5 s recovery time with limited current 

ƒ 3-min cycle d

– 1 min load period with peak current 
– 2 min recovery time with limited current 

A load period must be followed by a recovery time. During the recovery time the current
must not exceed the value given.

The values given refer to the rated output current I

I [%]

aN8

0



100

1

0

0.5 s

Fig. 4-1 Overcurrent capacity at 45° C

 Peak current for 0.5 s
 Max. current in the recovery time for 4.5 s


 Max. current in the recovery time for 2 min

4.5 s

Peak current for 1 min

1 min 2 min

aN8



.

2

3

t

9400SSP008

c 5-s cycle

d 3-min cycle

68



EDS94SPP101 EN 7.1

230 V

Single-axis controllers

Rated data (devices for 400/500V mains)

Overcurrent operation

4

Type

f=2kHz f=4kHz f=8kHz f = 16 kHz

       

E94ASxE0024 6.0 1.4 6.0 1.4 4.8 1.1 - -

E94ASxE0034 10.0 2.3 10.0 2.3 8.0 1.9 - -

E94ASxE0044 16.0 3.8 16.0 3.8 12.8 3.0 - -

E94ASxE0074 21.0 6.6 21.0 6.6 16.8 5.3 - -

E94ASxE0134 39.0 12.2 39.0 12.2 31.2 9.8 - -

E94ASxE0174 49.5 15.5 49.5 15.5 39.6 12.4 - -

E94ASxE0244 58.8 22.0 58.8 22.0 47.0 17.6 - -

E94ASxE0324 76.8 28.8 76.8 28.8 64.0 24.0 - -

E94ASxE0474 94.0 35.3 94.0 35.3 81.8 30.6 - -

E94ASxE0594 118 44.3 118 44.3 82.0 30.7 - -

E94ASxE0864 172 64.5 172 64.5 146 55.0 - -

E94ASxE1044 208 78.0 208 78.0 156 58.2 - -

E94ASxE1454 261 109 261 109 196 81.2 - -

E94ASxE1724 310 129 310 129 232 96.3 - -

E94ASxE2024 364 152 364 152 273 113 - -

E94ASxE2454 441 184 377 157 289 120 - -

E94ASxE2924 526 219 450 187 345 143 - -

E94ASxE3664 659 275 564 234 432 179 - -

E94ASxE4604 828 345 662 276 469 193 - -

E94ASxE5724 1030 429 824 343 515 217 - -

E94ASxE6354 1143 476 914 381 572 241 - -

E94ASxE6954 1251 521 1001 417 626 264 - -

I [A] in a cycle of 5 seconds c

EDS94SPP101 EN 7.1



69

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Overcurrent operation

230 V

Type

f=2kHz f=4kHz f=8kHz f = 16 kHz

       

E94ASxE0024 2.8 1.4 2.8 1.4 2.3 1.1 - -

E94ASxE0034 4.7 2.4 4.7 2.4 3.8 1.9 - -

E94ASxE0044 7.5 3.8 7.5 3.8 6.0 3.0 - -

E94ASxE0074 13.2 6.6 13.2 6.6 10.5 5.3 - -

E94ASxE0134 24.4 12.2 24.4 12.2 19.5 9.8 - -

E94ASxE0174 31.0 15.5 31.0 15.5 24.8 12.4 - -

E94ASxE0244 44.2 22.1 44.2 22.1 35.3 17.6 - -

E94ASxE0324 57.6 28.8 57.6 28.8 48.0 24.0 - -

E94ASxE0474 70.5 35.3 70.5 35.3 61.6 30.6 - -

E94ASxE0594 88.5 44.3 88.5 44.3 61.4 30.7 - -

E94ASxE0864 129 64.5 129 64.5 109 55.0 - -

E94ASxE1044 156 78.0 156 78.0 118 58.2 - -

E94ASxE1454 218 109 218 109 164 81.2 - -

E94ASxE1724 258 129 258 129 194 96.3 - -

E94ASxE2024 303 152 303 152 228 113 - -

E94ASxE2454 368 184 314 157 240 120 - -

E94ASxE2924 438 219 374 187 286 143 - -

E94ASxE3664 549 275 468 234 359 179 - -

E94ASxE4604 690 345 552 276 391 193 - -

E94ASxE5724 858 429 686 343 429 217 - -

E94ASxE6354 953 476 762 381 476 241 - -

E94ASxE6954 1043 521 834 417 521 264 - -

I [A] in a cycle of 3 minutes d

70



EDS94SPP101 EN 7.1

400 V

Single-axis controllers

Rated data (devices for 400/500V mains)

Overcurrent operation

4

Type

f=2kHz f=4kHz f=8kHz f = 16 kHz

       

E94ASxE0024 6.0 1.4 6.0 1.4 4.8 1.1 - -

E94ASxE0034 10.0 2.3 10.0 2.3 8.0 1.9 - -

E94ASxE0044 16.0 3.8 16.0 3.8 12.8 3.0 - -

E94ASxE0074 21.0 6.6 21.0 6.6 16.8 5.3 - -

E94ASxE0134 39.0 12.2 39.0 12.2 31.2 9.8 - -

E94ASxE0174 49.5 15.5 49.5 15.5 39.6 12.4 - -

E94ASxE0244 58.8 22.0 58.8 22.0 47.0 17.6 - -

E94ASxE0324 76.8 28.8 76.8 28.8 64.0 24.0 - -

E94ASxE0474 94.0 35.3 94.0 35.3 81.8 30.6 - -

E94ASxE0594 118 44.3 118 44.3 82.0 30.7 - -

E94ASxE0864 172 64.5 172 64.5 146 55.0 - -

E94ASxE1044 208 78.0 208 78.0 156 58.2 - -

E94ASxE1454 261 109 261 109 196 81.2 - -

E94ASxE1724 310 129 310 129 232 96.3 - -

E94ASxE2024 364 152 364 152 273 113 - -

E94ASxE2454 441 184 377 157 289 120 - -

E94ASxE2924 526 219 450 187 345 143 - -

E94ASxE3664 659 275 564 234 432 179 - -

E94ASxE4604 828 345 662 276 469 193 - -

E94ASxE5724 1030 429 824 343 515 217 - -

E94ASxE6354 1143 476 914 381 572 241 - -

E94ASxE6954 1251 521 1001 417 626 264 - -

I [A] in a cycle of 5 seconds c

EDS94SPP101 EN 7.1



71

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Overcurrent operation

400 V

Type

f=2kHz f=4kHz f=8kHz f = 16 kHz

       

E94ASxE0024 2.8 1.4 2.8 1.4 2.3 1.1 - -

E94ASxE0034 4.7 2.4 4.7 2.4 3.8 1.9 - -

E94ASxE0044 7.5 3.8 7.5 3.8 6.0 3.0 - -

E94ASxE0074 13.2 6.6 13.2 6.6 10.5 5.3 - -

E94ASxE0134 24.4 12.2 24.4 12.2 19.5 9.8 - -

E94ASxE0174 31.0 15.5 31.0 15.5 24.8 12.4 - -

E94ASxE0244 44.2 22.1 44.2 22.1 35.3 17.6 - -

E94ASxE0324 57.6 28.8 57.6 28.8 48.0 24.0 - -

E94ASxE0474 70.5 35.3 70.5 35.3 61.6 30.6 - -

E94ASxE0594 88.5 44.3 88.5 44.3 61.4 30.7 - -

E94ASxE0864 129 64.5 129 64.5 109 55.0 - -

E94ASxE1044 156 78.0 156 78.0 118 58.2 - -

E94ASxE1454 218 109 218 109 164 81.2 - -

E94ASxE1724 258 129 258 129 194 96.3 - -

E94ASxE2024 303 152 303 152 228 113 - -

E94ASxE2454 368 184 314 157 240 120 - -

E94ASxE2924 438 219 374 187 286 143 - -

E94ASxE3664 549 275 468 234 359 179 - -

E94ASxE4604 690 345 552 276 391 193 - -

E94ASxE5724 858 429 686 343 429 217 - -

E94ASxE6354 953 476 762 381 476 241 - -

E94ASxE6954 1043 521 834 417 521 264 - -

I [A] in a cycle of 3 minutes d

72



EDS94SPP101 EN 7.1

500 V

Single-axis controllers

Rated data (devices for 400/500V mains)

Overcurrent operation

4

Type

f=2kHz f=4kHz f=8kHz f = 16 kHz

       

E94ASxE0024 6.0 1.4 6.0 1.4 4.2 1.0 - -

E94ASxE0034 10.0 2.3 10.0 2.3 7.0 1.6 - -

E94ASxE0044 16.0 3.8 16.0 3.8 11.2 2.6 - -

E94ASxE0074 21.0 6.6 21.0 6.6 14.7 4.6 - -

E94ASxE0134 39.0 12.2 39.0 12.2 27.3 8.5 - -

E94ASxE0174 49.5 15.5 49.5 15.5 34.7 10.8 - -

E94ASxE0244 58.8 22.0 58.8 22.0 41.1 15.4 - -

E94ASxE0324 76.8 28.8 76.8 28.8 56.0 21.0 - -

E94ASxE0474 94.0 35.3 94.0 35.3 71.6 26.7 - -

E94ASxE0594 118 44.3 118 44.3 71.8 26.8 - -

E94ASxE0864 172 64.5 172 64.5 128 48.2 - -

E94ASxE1044 208 78.0 208 78.0 137 51.0 - -

E94ASxE1454 261 109 261 109 196 81.2 - -

E94ASxE1724 310 129 310 129 232 96.3 - -

E94ASxE2024 364 152 364 152 273 113 - -

E94ASxE2454 441 184 377 157 289 120 - -

E94ASxE2924 526 219 450 187 345 143 - -

E94ASxE3664 659 275 564 234 432 179 - -

E94ASxE4604 828 345 662 276 469 193 - -

E94ASxE5724 1030 429 824 343 515 217 - -

E94ASxE6354 1143 476 914 381 572 241 - -

E94ASxE6954 1251 521 1001 417 626 264 - -

I [A] in a cycle of 5 seconds c

EDS94SPP101 EN 7.1



73

4

Single-axis controllers

Rated data (devices for 400/500V mains)
Overcurrent operation

500 V

Type

f=2kHz f=4kHz f=8kHz f = 16 kHz

       

E94ASxE0024 2.8 1.4 2.8 1.4 2.0 1.0 - -

E94ASxE0034 4.7 2.4 4.7 2.4 3.3 1.6 - -

E94ASxE0044 7.5 3.8 7.5 3.8 5.3 2.6 - -

E94ASxE0074 13.2 6.6 13.2 6.6 9.2 4.6 - -

E94ASxE0134 24.4 12.2 24.4 12.2 17.1 8.5 - -

E94ASxE0174 31.0 15.5 31.0 15.5 21.7 10.8 - -

E94ASxE0244 44.2 22.1 44.2 22.1 30.8 15.4 - -

E94ASxE0324 57.6 28.8 57.6 28.8 42.0 21.0 - -

E94ASxE0474 70.5 35.3 70.5 35.3 53.9 26.7 - -

E94ASxE0594 88.5 44.3 88.5 44.3 53.7 26.8 - -

E94ASxE0864 129 64.5 129 64.5 96 48.2 - -

E94ASxE1044 156 78.0 156 78.0 103 51.0 - -

E94ASxE1454 218 109 218 109 164 81.2 - -

E94ASxE1724 258 129 258 129 194 96.3 - -

E94ASxE2024 303 152 303 152 228 113 - -

E94ASxE2454 368 184 314 157 240 120 - -

E94ASxE2924 438 219 374 187 286 143 - -

E94ASxE3664 549 275 468 234 359 179 - -

E94ASxE4604 690 345 552 276 391 193 - -

E94ASxE5724 858 429 686 343 429 217 - -

E94ASxE6354 953 476 762 381 476 241 - -

E94ASxE6954 1043 521 834 417 521 264 - -

I [A] in a cycle of 3 minutes d

74



EDS94SPP101 EN 7.1

4.3.7 Current-time diagrams

In addition to the data for overcurrent o peration within the 5-s cycle or 3-min cycle, here
you are provided with information on the dimensioning of application-oriented cycles.

By means of the following information you determine permissible load periods with
overcurrents and required recovery times with limited currents. If the currents and times
determined are observed, the Ixt monitoring function for the protection of the devices will
not respond.

Characteristics

The following characteristics (”Current-time diagrams”) describe the device utilisation via
amperage and the duration of current flow.
The left part of the diagram (negative time data) represents the overload phase, while the
right part of the diagram (positive time data) shows the relieving phase.
Devices with an identical Ixt behaviour are combined within a diagram. A second diagram
enlarges a cutout area to improve the clearness of display.

Single-axis controllers

Rated data (devices for 400/500V mains)

Current-time diagrams

4

Requirements

ƒ Switching frequency

The c urves shown always refer to the variable rated switching frequency (f
which the rated device current is permissible permanently. As this rated switching
frequencies are different for the individual devices, they are specified with the
diagrams. This means that the switching frequency is reduced automatically during
the overload phase. During the recovery phase the switching frequency set is
maintained.

ƒ Mains voltage

In the diagrams a mains voltage of U

= 400 V was assumed. Where applicable, a

N

current derating depending on the mains voltage may be necessary for the devices,
depending on the switchingfrequency thatis reached. This means thatthe currentsare
weighted differently in the Ixt monitoring. The devices for which a derating is required
can be gathered from the ”Rated values” section. The continuous currents specified
there then are the 100% values which are required for working with the diagrams.

ƒ Ambient temperature

The ambient temperature may be maximally T

<45°C. In the case of higher

Amb

ambient temperatures the reduced continuous currents have to be taken into
consideration.

ƒ Output frequency

In the diagrams an output frequency (= field frequency) f
Inthecaseofsmalleroutputfrequencies(f

= 0 … 5 Hz), a different switching

out

>5Hzhasbeenassumed.

out

frequency results in a different device utilisation due to a different continuous current.
When the diagrams were created, this device behaviour was not taken into
consideration.
If a fixed switching frequency f > 4 kHz is selected, the reduction of the permissible
continuous current has to be considered (100 % = reduced continuous current) for
smaller output frequencies (f

=0…5Hz).

out

chopp

)at

EDS94SPP101 EN 7.1



75

4

60 %

75 %

50 %

25 %

0 %

350

%

400

%

300

%

275

%

250

%

225 %

200 %

175 %

150 %









Single-axis controllers

Rated data (devices for 400/500V mains)
Current-time diagrams

Application example

ƒ Drive task

– A current I
– During the recovery phase there is a current I

= 4.0 A is required for a time tol=3s.

ol

=1.0A.

re

– During the overload phase a switching frequency of 4 kHz i s accepted.
– The switching frequency during the recovery phase is to be 8 kHz.
– The mains voltage is 400 V.
– The times with output frequencies under 5 Hz are insignificant.

ƒ Problem

– H ow long does the recovery phase t

have to be when the E94AxxE0034 controller

re

is used?

ƒ The currents required are based on the rated device current:

= 4.0 A/2.5 A = 160 % - selected characteristic: 175 %

–I

ol

=1.0A/2.5A=40%-selectedcharacteristic:50%

–I

re

– Because of the short overcurrent time t

= 3 s, the cutout diagram of the

ol

E94AxxE0034 device is taken into consideration.

– The switching frequency f

= 8 kHz, var does not have to be considered

chopp

separately.

ƒ Procedure within the diagram

– c Starting from the time axis at t

= 3 s, a perpendicular line is drawn to the

ol

selected characteristic at 175 % (corresponds to the minimum required current I

– d Draw a straight line from the point of intersection horizontally to the right to

the selected characteristic, the recovery phase, at 50 %.
– e Draw a perpendicular line from the point of intersection back to the time axis.
– f Read the minimum required duration of recovery on the time axis.

150 %

175 %

200 %

225 %



350 %

275 %

300 %

250 %

400 %



876

5

3

4

21

0

t [s]olt [s]

re

12345678910

ƒ Result in the example

– The duration of recovery has to be at least t

=5s!

re





75 %

60 %

50 %

25 %

0%

SZD_E94A024_044 BSP

).

ol

76



EDS94SPP101 EN 7.1

Single-axis controllers





Rated data (devices for 400/500V mains)

Current-time diagrams

Guide

Type Diagram

E94AxxE0024

E94AxxE0034

E94AxxE0044

E94AxxE0074

E94AxxE0134

E94AxxE0174

E94AxxE0244

E94AMxE0324
E94ASxE0324 Page  80

E94AxxE0474

E94AxxE0594

E94AxxE0864

E94AxxE1044

E94AxxE1454

E94AxxE1724

E94AxxE2024

E94AxxE2454

E94AxxE2924

E94AxxE3664

E94AxxE4604

E94AxxE5724

E94AxxE6354

E94AxxE6954

Page  78

 Fig. 4-2/  Fig. 4-3

Page  79

 Fig. 4-4/  Fig. 4-5

 Fig. 4-6/  Fig. 4-7

Page  81

Fig. 4-8/Fig. 4-9

Page  82

Fig. 4-10/Fig. 4-11

Page  83

 Fig. 4-12/  Fig. 4-13

4

EDS94SPP101 EN 7.1



77

4

250

...

400

%

0 %0%25 %

50 %

60 %

75 %

150 %

225 %

200 %

175 %

60 %

75 %

50 %

25 %

0 %

350

%

400

%

300

%

275

%

250

%

225 %

200 %

175 %

150 %

Single-axis controllers

Rated data (devices for 400/500V mains)
Current-time diagrams

E94AxxE0024 ... E94AxxE0044

150 %

Type

U

r

[V] [A] [Setting]

E94AxxE0024

E94AxxE0034 2.5

400

E94AxxE0044 4.0

175 %

200 %

225 %

250 ... 400 %

100 % f

1.5

8kHzvar

25 %

50 %

60 %

chopp

75 %

80 60 40 20

876

78

0

t [s]olt [s]

20 40 60 80 100 120 140 160 180 200

re

Fig. 4-2 Diagram for E94AxxE0024 and E94AxxE0044

Duration of the load phase
Duration of the recovery phase

350 %

275 %

300 %

250 %

21

400 %

0

t [s]olt [s]

re

12345678910

150 %

175 %

200 %

225 %

5

t

ol

t

re

3

4

Fig. 4-3 Area cutout for E94AxxE0024 and E94AxxE0044



SZD_E94A024_044

75 %

60 %

50 %

25 %

0%

SZD_E94A024_044L

EDS94SPP101 EN 7.1

Rated data (devices for 400/500V mains)

60 %

75 %

25 %

0 %0%50 %

150 %

175 %

200 %

250

...

300

%

225 %

75 %

60 %

50 %

300

%

250 %

25 %

0 %

225 %

175 %

200 %

275

%

150 %

E94AxxE0074 ... E94AxxE0244 E94AMxE0324

Single-axis controllers

Current-time diagrams

4

150 %

Type

U

r

100 % f

chopp

[V] [A] [Setting]

E94AxxE0074

7.0 8kHzvar

E94AMxE0094 9.3 8kHzvar

E94AxxE0134 13.0

E94AxxE0174 16.5

400

8kHzvar
E94AxxE0244 23.5

E94AMxE0324 32.0 8kHzvar

175 %

200 %

225 %

250 ... 300 %

25 %

50 %

60 %

75 %

80 60 40 20

0

t [s]olt [s]

re

20 40 60 80 100 120 140 160 180 200

Fig. 4-4 Diagram for E94AxxE0074 ... E94AxxE0244, E94AMxE0324

t

ol

t

re

150 %

225 %

200 %

175 %

87654321

Fig. 4-5 Area cutout for E94AxxE0074 ... E94AxxE0244, E94AMxE0324

Duration of the load phase
Duration of the recovery phase

250 %

300 %

275 %

t [s]olt [s]

75 %

60 %

50 %

25 %

0

12345678910

re

SZD_E94A074_244

0%

SZD_E94A074_244L

EDS94SPP101 EN 7.1



79

4

75 %

60 %

50 %

0 %

180 %

210 %

240 %

25 %

75 %

50 %

60 %

240 %

210 %

25 %

0 %

180 %

Single-axis controllers

Rated data (devices for 400/500V mains)
Current-time diagrams

E94AxxE0324

Type

E94AxxE0324 400 32.0 4kHzvar

180 %

80 60 40 20

210 %

Fig. 4-6 Diagram for E94AxxE0324

240 %

0

t [s]olt [s]

t

ol

t

re

U

r

100 % f

chopp

[V] [A] [Setting]

25 %

0%

20 40 60 80 100 120 140 160 180 200

re

50 %

60 %

Duration of the load phase
Duration of the recovery phase

75 %

SZD_E94A324

180 %

87654321

210 %

240 %

t [s]olt [s]

Fig. 4-7 Area cutout for E94AxxE0324

80

50 %

25 %

0%

0

12345678910

re



EDS94SPP101 EN 7.1

75 %

60 %

SZD_E94A324L

E94AxxE0474 and E94AxxE0594

150 %

25 %

50 %

60 %

75%

0 %

200 %

175 %

0 %

75 %

60 %

50 %

25 %

175 %

150 %

200 %

Single-axis controllers

Rated data (devices for 400/500V mains)

Current-time diagrams

4

Type

E94AxxE0474

E94AxxE0594 59.0

150 %

80 60 40 20

175 %

Fig. 4-8 Diagram for E94AxxE0474 and E94AxxE0594

200 %

0

t [s]olt [s]

t

ol

t

re

U

r

100 % f

chopp

[V] [A] [Setting]

400

20 40 60 80 100 120 140 160 180 200

re

47.0

0%

25 %

50 %

75%

60 %

4kHzvar

Duration of the load phase
Duration of the recovery phase

SZD_E94A474_594

150 %

87654321

175 %

Fig. 4-9 Area cutout for E94AxxE0474 and E94AxxE0594

EDS94SPP101 EN 7.1

200 %

0

t [s]olt [s]



75 %

60 %

0%

12345678910

re

50 %

25 %

SZD_E94A474_594L

81

4

25 %

0 %

75 %

60 %

50 %

150 %

200 %

175 %

60 %

75 %

50 %

25 %

0 %

200 %

175 %

150 %

Single-axis controllers

Rated data (devices for 400/500V mains)
Current-time diagrams

E94AxxE0864 and E94AxxE1044

Type

E94AxxE0864

E94AxxE1044 104

150 %

80 60 40 20

175 %

Fig. 4-10 Diagram for E94AxxE0864 and E94AxxE1044

200 %

0

t [s]olt [s]

t

ol

t

re

U

r

100 % f

chopp

[V] [A] [Setting]

0%

25 %

86.0

50 %

75 %

60 %

400

20 40 60 80 100 120 140 160 180 200

re

4kHzvar

Duration of the load phase
Duration of the recovery phase

SZD_E94A864_1044

150 %

87654321

175 %

Fig. 4-11 Area cutout for E94AxxE0864 and E94AxxE1044

82

200 %

t [s]olt [s]

75 %

60 %

50 %

25 %

0%

0

12345678910

re



SZD_E94A864_1044L

EDS94SPP101 EN 7.1

E94AxxE1454 ... E94AxxE6954

180 %

165 %

150 %

0 %0%25 %

50 %

60 %

75 %

Single-axis controllers

Rated data (devices for 400/500V mains)

Current-time diagrams

4

Type

U

r

100 % f

[V] [A] [Setting]

E94AxxE1454

E94AxxE1724 172

400

145

E94AxxE2024 202

E94AxxE2454

245

E94AxxE2924 292

E94AxxE3664 366

E94AxxE4604 460

400
E94AxxE5724 572

E94AxxE6354 635

E94AxxE6954 695

chopp

4kHzvar

2kHzvar

150 %

165 %

40 -20

180 %

0

t [s]olt [s]

20 40 60 80 100 120 140 160 180 200 220 240 260 280

re

Fig. 4-12 Diagram for E94AxxE1454 ... E94AxxE6954

t

ol

t

re

Duration of the load phase

Duration of the recovery phase

25 %

50 %

60 %

75 %

SZD_E94A1454_6954

EDS94SPP101 EN 7.1



83

4

180 %

165 %

150 %

0 %0%25 %

50 %

60 %

75 %

Single-axis controllers

Rated data (devices for 400/500V mains)
Current-time diagrams

75 %

150 %

165 %

180 %

765432101234567891011121314151617

t [s]olt [s]

re

Fig. 4-13 Area cutout for E94AxxE1454 ... E94AxxE6954

25 %

50 %

60 %

SZD_E94A1454_6954L

84



EDS94SPP101 EN 7.1

4.4 Device description

This page remains blank to give you a clearly arranged overview of the following subject
on the next double page.

Single-axis controllers

Device description

4

EDS94SPP101 EN 7.1



85

4

4.4.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW)

Single-axis controllers

Device description
Devices in the range 2 ... 24 A (0.37 ... 11 kW)

86



9400SSP012

EDS94SPP101 EN 7.1

Single-axis controllers

Devices in the range 2 ... 24 A (0.37 ... 11 kW)

Standard device 

Pos. Description

MXI1 Module receptacle for extension 1, e.g. communication
MXI2 Module receptacle for extension 2, e.g. communication
MMI Module receptacle for memory modules
MSI Module receptacle for safety equipment
X1 System bus (CAN), under the cover
X2 24 V supply and statebus
X3 Analog inputs and analog outputs
X4 Digital outputs
X5 Digital inputs
X6 Diagnostics
X7 Resolver
X8 Encoder

 Lower cover
 Retractable nameplate
 Upper cover
 EMC clip
 Prominent warning label close to the device!

4

Device description

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

CAN-RUN green CAN bus ok

CAN-ERR red CAN bus error

DRIVE READY green Standard device is ready for operation

DRIVE ERROR red Error in the standard device or application-induced

24 V green 24 V supply voltage ok

SSP94LED01

Pos. Symbol Description



Installation backplane 

Pos. Description

X100 Mains / DC-bus voltage
X105 Motor / external brake resistor
X106 Motor temperature monitoring
X107 Control of motor holding brake
X109 DC busbar +
X110 DC busbar -

 EMC wire clamp (for device sizes II + III), replaces 1 x 
 EMC shield clamp

USER yellow Message parameterised by the application





Long discharge time: All power terminals carry hazardous voltages for at
least 3 minutes after mains disconnection!

High discharge current: Fixed installation and PE connection to EN 61800-5-1
required!

Electrostatic sensitive devices: Before working on the device, personnel must
ensure that they are free of electrostatic charge!

EDS94SPP101 EN 7.1



87

4

4.4.2 Devices in the range 32 ... 104 A (15 ... 55 kW)

Single-axis controllers

Device description
Devices in the range 32 ... 104 A (15 ... 55 kW)

88



SSP94GG612

EDS94SPP101 EN 7.1

Single-axis controllers

Device description

Devices in the range 32 ... 104 A (15 ... 55 kW)

Standard device 

Pos. Description

MXI1 Module receptacle for extension 1, e.g. communication
MXI2 Module receptacle for extension 2, e.g. communication
MMI Module receptacle for memory modules
MSI Module receptacle for safety equipment
X1 System bus (CAN), under the cover
X2 24 V supply and statebus
X3 Analog inputs and analog outputs
X4 Digital outputs
X5 Digital inputs
X6 Diagnostics
X7 Resolver
X8 Encoder

 Lower cover
 Retractable nameplate
 Upper cover
 EMC clip
 Prominent warning label close to the device!

X100 Mains / DC-bus voltage
X105 Motor / external brake resistor
X106 Motor temperature monitoring
X107 Control of motor holding brake
 EMC wire clamp

Device size 6: ∅ 10 ... 20 mm and ∅ 15 ... 28 mm
Device size 7: ∅ 15 ... 28 mm and ∅ 20 ... 37 mm

 Internal thread for M6 eye bolt (not included in the scope of supply)
 Strain relief and lifting aid, removable

4

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

CAN-RUN green CAN bus ok

CAN-ERR red CAN bus error

DRIVE READY green Standard device is ready for operation

DRIVE ERROR red Error in the standard device or application-induced

24 V green 24 V supply voltage ok

SSP94LED01

Pos. Symbol Description



USER yellow Message parameterised by the application





Long discharge time: All power terminals carry hazardous voltages for at
least 3 minutes after mains disconnection!

High discharge current: Fixed installation and PE connection to EN 61800-5-1
required!

Electrostatic sensitive devices: Before working on the device, personnel must
ensure that they are free of electrostatic charge!

EDS94SPP101 EN 7.1



89

4

4.4.3 Devices in the range 145 ... 695 A (75 ... 370 kW)

Single-axis controllers

Device description
Devices in the range 145 ... 695 A (75 ... 370 kW)

90



SSP94GG812

EDS94SPP101 EN 7.1

Single-axis controllers

Device description

Devices in the range 145 ... 695 A (75 ... 370 kW)

Pos. Description

MXI1 Module receptacle for extension 1, e.g. communication
MXI2 Module receptacle for extension 2, e.g. communication
MMI Module receptacle for memory modules
MSI Module receptacle for safety equipment
X1 System bus (CAN), under the cover
X2 24-V supply / Statebus
X3 Analog inputs / analog outputs
X4 Digital outputs
X5 Digital inputs
X6 Diagnostics (with diagnostic adapter or keypad)
X7 Resolver
X8 Encoder

 Lower cover
 Retractable nameplate
 Upper cover
 EMC wire clamp

X100 Mains / DC-bus voltage
X105 Motor / external brake resistor
X106 Motor temperature monitoring (position depends on the device size)
X107 Control of motor holding brake

 EMC shield clamp
 Holes for transport and assembly guides
 Shield connection/strain relief (device sizes: 8S, 8 and 9)
 Barrier between mains input and other power terminals (device sizes: 8S, 8 and 9)
 Switch for operation in IT systems

4

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

CAN-RUN green CAN bus ok

CAN-ERR red CAN bus error

DRIVE READY green Standard device is ready for operation

DRIVE ERROR red Error in the standard device or application-induced

24 V green 24 V supply voltage ok

SSP94LED01

Pos. Symbol Description



USER yellow Message parameterised by the application





Long discharge time: All power terminals carry hazardous voltages for at
least 20 minutes after mains disconnection!

High discharge current: Fixed installation and PE connection to EN 61800-5-1
required!

Electrostatic sensitive devices: Before working on the device, the personnel
must remove any electrostatic charges using suitable measures!

EDS94SPP101 EN 7.1



91

4

4.5 Mechanical installation

4.5.1 Important notes

Single-axis controllers

Mechanical installation
Important notes

 Note!

The devices must be installed in housings (e.g. control cabinets) to meet
applicable regulations.

4.5.2 Devices in the range 2 ... 24 A (0.37 ... 11 kW)

Proceed as follows for the installation:

1. Prepare M5 threaded holes on the mounting plate according to the mounting grid.

2. When using footprint filters: Screw installation backplane and footprint filter
together.

– Use screw and washer assemblies M5 x 20 mm or hexagon socket screws

M5 x 20 mm with washers.

– Tightening torque: 3.4 Nm (30 lb-in)

3. Screw the installation backplane or footprint filter with installation backplane onto
the mounting plate. Do not yet tighten the screws.

– Use M5 screw and washer assemblies or M5 hexagon socket screws with washers.
– The screw joint in the installation backplane may jut out no more than 7 mm.

4. Repeat steps 2 and 3 with further installation backplanes which are mounted side by
side.

5. Align all installation backplanes.

6. Screw all installation backplanes/footprint filters onto the mounting plate.
– Tightening torque: 3.4 Nm (30 lb-in).

92



EDS94SPP101 EN 7.1

Single-axis controllers

Mechanical installation

Devices in the range 2 ... 24 A (0.37 ... 11 kW)

Mounting grid

We recommend to provide the mounting plate with a grid pattern of M5 threaded holes
for attaching the devices. This preparation enables easy attachmentof the devices, and the
device sizes 1, 2, ... n can thus be mounted directly adjacent to each other.

 Note!

ƒ M5 screw and washer assemblies or hexagon socket screws with washers

are permitted.

ƒ Tightening torque: 3.4 Nm / 30 lb-in.
ƒ In the installation backplane, the screwed connection may not jut out more

than 7 mm.

4

EDS94SPP101 EN 7.1

Fig. 4-14 Mounting grid for installation backplane and filter of device sizes 1 ... 3



Installation backplane without footprint filter (mains or RFI filter)



Installation backplane with footprint filter



Grid hole pattern for installation backplane (M5 threaded holes)



Grid hole pattern for footprint filter (M5 threaded holes)



Cable duct

1 ... 3 Device size, mounting holes used



9400SSP0010

93

4

Single-axis controllers

Mechanical installation
Devices in the range 2 ... 24 A (0.37 ... 11 kW)

Standard device with installation backplane

Fig. 4-15 Dimensions [mm]

Dimensions [mm] Weight Device size

Type a [kg]

E94ASxE0024

E94ASxE0034

E94ASxE0044

E94ASxE0074

E94ASxE0134

E94ASxE0174

E94ASxE0244

60

90 5.3 2

120 8.1 3

SSP94GGmSo000

4.0 1

94



EDS94SPP101 EN 7.1

Devices in the range 32 ... 104 A (15 ... 55 kW)

4.5.3 Devices in the range 32 ... 104 A (15 ... 55 kW)

Single-axis controllers

Mechanical installation

4

Fig. 4-16 Dimensions [mm]

Type a b b1 b2 e c1 d g m [kg]

E94ASxE0324

E94ASxE0474

E94ASxE0594

E94ASxE0864

E94ASxE1044

206

266 706 655 729 370 230 685 42 7

Dimensions [mm] Weight

606 556 630 294 170 585

SSP94Mas01

Device

size

26.5 6

6.5 12.5

EDS94SPP101 EN 7.1



95

4

Single-axis controllers

Mechanical installation
Devices in the range 145 ... 366 A (75 ... 200 kW)

4.5.4 Devices in the range 145 ... 366 A (75 ... 200 kW)

Fig. 4-17 Dimensions [mm]

Dimensions [mm] Weight

Type b b1 d [kg]

E94ASxE1454 930 897 885 95 8S

E94ASxE1724

E94ASxE2024 109

E94ASxE2454

E94ASxE2924 132

E94ASxE3664 161

1199 1166 1154

1580 1546 1535

107

132

Device size

SSP94GG801

8

9

96



EDS94SPP101 EN 7.1

Single-axis controllers

Devices in the range 460 ... 695 A (250 ... 400 kW)

4.5.5 Devices in the range 460 ... 695 A (250 ... 400 kW)

4

Mechanical installation

Fig. 4-18 Dimensions [mm]

Dimensions [mm] Weight

Type b b1 d [kg]

E94ASxE4604

E94ASxE5724 278

E94ASxE6354 300

E94ASxE6954 321

1547

1559 1502

266

SSP94G1010

Device size

10

EDS94SPP101 EN 7.1



97

4

4.6 Wiring

4.6.1 Important notes

Single-axis controllers

Wiring
Important notes

 Danger!

Hazardous electrical voltage

Depending on the device, all power connections remain live up to 3 minutes
after the mains has been switched off.

Possible consequences:

ƒ Death or severe injuries when touching the power terminals.

Protective measures:

ƒ Wait for at least 3 minutes before working on the power terminals.
ƒ Make sure that all power terminals are deenergised.

 Danger!

Dangerous voltage

The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC.

Possible consequences:

ƒ Death or severe injuries when the device is touched in the event of a fault.

Protective measures:

ƒ Implement the actions required in the EN 61800-5-1. Especially:

– Fixed installation
– PE connection must conform to standards (PE conductor diameter

≥ 10 mm

 Stop!

The device contains components that can be destroyed by electrostatic
discharge!

Before working on the device, the personnel must ensure that they are free of
electrostatic charge by using appropriate measures.

 Stop!

No device protection if the mains voltage is too high

The mains input is not internally fused.

Possible consequences:

ƒ Destruction of the device if the mains voltage is too high.

Protective measures:

ƒ Observe the maximally permissible mains voltage.
ƒ Fuse the device correctly on the supply side against mains fluctuations and

voltage peaks.

2

or PE conductor must be connected twice)

98



EDS94SPP101 EN 7.1

 Stop!

Overvoltage on components:

On IT systems an earth fault in the installation can c ause impermissible
overvoltages.

Possible consequences:

Destruction of the device.

Protective measures:

If the devices are o perated on IT systems, the internal connection of the filters
to the protective earth in the installation backplane has to be disconnected
( 103).

 Note!

Switching operations on the motor side of the controller are permitted for
safety switch-off (emergency off).

Please observe:

ƒ When the controller is enabled, switching operations may lead to a response

of the controller monitoring functions.

ƒ The switching elements on the motor side must be rated for DC voltages

with U

DCmax

= 800 V.

Single-axis controllers

Wiring

Important notes

4

EDS94SPP101 EN 7.1



99

4

Single-axis controllers

Wiring
Safety notes for the i nstallation according to U

L

or U

R

4.6.2 Safety notes for the installation according to ULor U

Device size 1 ... 3

 Warnings!

ƒ Branch circuit protection:

Suitable for use on a circuit capable o f delivering not more than 5000 rms
symmetrical amperes, 500 V max.

ƒ Voltage of the fuses must at least be suitable with the i nput voltage of the

drive.

ƒ The integral solid state protection does not provide branch circuit protection

and that branch circuit protection has to be provided externally in
accordance with manufacturers instructions, the National Electrical Code
and any additional codes.

ƒ For information on the protection level of the internal overload protection

for a motor load, see the corresponding Application Manuals or Software
Helps.

ƒ For information on rating and proper connection of the thermal protector

(only for connection to motors having integral thermal protection), see the
corresponding Application Manuals or Software Helps.

ƒ Maximum surrounding air temperature: 55 °C.
ƒ Use60/75°Ccopperwireonly,exceptforcontrolcircuits.
ƒ Control card protection:

External fuse for 24 Vdc supply voltage of control terminal X2. Rated 4 A DC
fuse UL248-14.

R

Branch circuit/short circuit protection with fuses in accordance with UL248

Type Fuse [A]

E94ASxE0024 10

E94ASxE0034 10

E94ASxE0044 10

E94ASxE0074 15

E94ASxE0134 20

E94ASxE0174 25

E94ASxE0244 40

100



EDS94SPP101 EN 7.1