Ignition timing - basic BTDC°Engine/rpm Not adjustable
Ignition advance checks°Engine/rpm ECM Controlled
Idle speedrpm Not adjustable
Oil temperature for CO test°C 60
CO level at idle speed - tailpipe (Cat)Vol. % CO 0,35 Max Not adjustable
CO level at idle speed - sample pipeVol. % CO 0,4±0,1
HC level at idle speedppm 90 Max
CO2 level at idle speedVol. % CO2 13 Min
O2 level at idle speedVol. % O2 0,1-0,5
Increased idle speed for CO testrpm 2500-2900
CO content at increased idle speedVol. % 0,3
Lambda at increased idleλ 0,97-1,03
Main bearingsRenew bolts/nuts No
Main bearingsStage 1 25 Nm
Main bearingsStage 2 100°
Big end bearingsRenew bolts/nuts No
Big end bearingsStage 1 25 Nm+60°
Oil pump to cylinder block9 Nm
Alternator/RegulatorType A127I
Alternator output at engine speedA/V/rpm 100/14/3500
Voltage regulatorType 24TR/B
Regulated voltageV 14,3-14,6
Brake disc and drum dimensions
Minimum disc thickness - ventilatedFront 20,2 mm
Minimum disc thicknessRear 9,2 mm
Disc runoutFront 0,15 mm
Disc runoutRear 0,15 mm
Minimum pad thicknessFront 1,5 mm
Minimum pad thicknessRear 1,5 mm
Handbrake travelNo. of notches 5-6
The intervals and procedures given are subject to alteration by the manufacturer at any time.
Check the regularly updated Timing Belts section on our website to ensure that you are kept
informed of any changes that may occur between issues of the Autodata CD.
http://www.autodata-cd.com
Timing belt replacement intervals
The information relating to timing belt replacement intervals is additional to the main purpose of this CD, but is included to
provide guidance to garages and for customer advice.
Where possible the recommended intervals have been compiled from vehicle manufacturers' information. In a few instances no
recommendation has been made by the manufacturer and the decision to replace the belt must be made from the evidence of
a thorough examination of the condition of the existing belt.
Apart from the visible condition of the belt, which is explained fully later in this section, there are several other factors which
must be considered when checking a timing belt:
Is the belt an original or a replacement.1.
When was the belt last replaced and was it at the correct mileage.2.
Is the service history of the vehicle known.3.
Has the vehicle been operated under arduous conditions which might warrant a shorter replacement interval.4.
Is the general condition of other components in the camshaft drive, such as the tensioner, pulleys, and other ancillary
5.
components driven by the timing belt, typically the water pump, sound enough to ensure that the life of the replacement
belt will not be affected.
If the condition of the existing belt appears good, can you be satisfied that the belt will not fail before the next check or
6.
service is due.
If the belt does fail, have you considered the consequences. If the engine is an INTERFERENCE type then considerable
7.
expensive damage may well be the result.
The cost of replacing a belt as part of a routine service could be as little as 5 to 10% of the repair cost following a belt
8.
failure. Make sure your customer is aware of the consequences.
If in doubt about the condition of the belt - RENEW it.9.
Replacement Interval Guide
Replacement Interval Guide
Lancia recommend check & replace if necessary every 60,000 km and replacement every 105,000 km.
The previous use and service history of the vehicle must always be taken into account.
Check For Engine Damage
Check For Engine Damage
CAUTION: This engine has been identified as an INTERFERENCE engine in which the possibility of valve-to-piston
damage in the event of a timing belt failure is MOST LIKELY to occur.
A compression check of all cylinders should be performed before removing the cylinder head.
Disconnect battery earth lead.
DO NOT turn crankshaft or camshaft when timing belt removed.
Remove spark plugs to ease turning engine.
Turn engine in normal direction of rotation (unless otherwise stated).
DO NOT turn engine via camshaft or other sprockets.
Observe all tightening torques.
Removal
Removal
Raise and support front of vehicle.1.
2.
Remove:
RH front wheel.
Wheel arch liner.
Turn auxiliary drive belt tensioner pulley anti-clockwise. Use suitable spanner.3.
Lock tensioner pulley. Use tool No.1860830000 [1] .4.
Turn crankshaft to TDC on No.1 cylinder [4] .6.
Ensure both camshafts at TDC on No.1 cylinder. If not: Turn crankshaft one turn clockwise.7.
Remove third bearing cap from exhaust camshaft [5] .8.
Remove fourth bearing cap from inlet camshaft [7] .
9.
NOTE: Mark bearing caps before removal for identification.
Fit locking tools in place of bearing caps [6] & [8] . Tool No.1860819000.
10.
NOTE: Locking tools are marked 'exhaust' and 'inlet'. Ensure locking tools aligned with respective cam profiles
to prevent damage.
Ensure crankshaft at TDC on No.1 cylinder. Ensure timing marks aligned [4] .1.
Ensure locking tools located correctly in camshafts [6] & [8] .2.
Slacken bolts of each camshaft sprocket [10] .3.
Ensure marks on belt aligned with marks on sprockets [11] .5.
Slacken tensioner sprocket nut [9] .6.
Push on tensioner sprocket to pre-tension belt [12] . Lightly tighten nut.7.
Tighten bolts of each camshaft sprocket [10] . Tightening torque: 28 Nm.8.
Remove locking tools from camshafts [6] & [8] .9.
Fit bearing caps in correct locations. Tighten bolts to 15 Nm.10.
Turn crankshaft two turns in normal direction of rotation.11.
Ensure timing marks aligned [4] .12.
Slacken tensioner sprocket nut [9] .13.
Tensioner sprocket should operate and marks align [13] .14.
Tighten tensioner sprocket nut [9] . Tightening torque: 25 Nm.15.
Install components in reverse order of removal.16.
Fit auxiliary drive belt. Remove locking pin from tensioner pulley.17.
Tighten crankshaft pulley bolts. Tightening torque: 28 Nm.18.
Key remote control added or replaced.
System malfunction.
How
NOTE: A maximum of 8 keys can be programmed. NOTE: Immobilizer LED located in centre console.
Obtain all keys.
Insert master key into ignition switch.
Switch ignition ON.
Wait for LED to extinguish.
Switch ignition OFF.
Carry out the following within 10 seconds:
Remove master key.
Insert non programmed key into ignition switch.
Switch ignition ON.
Wait for LED to extinguish.
Switch ignition OFF.
Remove key.
Repeat above procedure to program remaining keys.
After programming last key proceed as follows:
Insert master key into ignition switch.
Switch ignition ON.
Wait for LED to extinguish.
Switch ignition OFF.
Switch ignition ON. Wait approximately 3 seconds.
Ensure immobilizer LED illuminates for approximately 0,7 second and then goes out to indicate correct programming.
Obtain all keys.
Distance from receiver: At least 20 cm.
Press and hold button Fig. 2 [1].
Check LED Fig. 2 [2] flashes.
Press and hold lock/unlock button Fig. 2 [3] until LED [2] illuminates.
Release button Fig. 2 [1].
Repeat above procedure to program remaining keys.
The engine control module (ECM) fault memory can be accessed and erased using diagnostic equipment connected to
the data link connector (DLC).
Trouble code identification
P type
Fault locationProbable cause
P0
Refer to EOBD trouble code table -
1
EOBD codes
All EOBD codes starting with P zero have standard meanings irrespective of vehicle make or model.
For EOBD codes, other than those starting P zero, refer to model specific chapters.
The following list covers all P0 codes allocated at the time of publication.
Trouble
code
Fault locationProbable cause
P0000No fault foundP0001Fuel volume regulator control - circuit openWiring, regulator control solenoid
P0002Fuel volume regulator control - circuit range/performanceWiring, regulator control solenoid
P0003Fuel volume regulator control - circuit lowWiring short to earth, regulator control solenoid
P0004Fuel volume regulator control - circuit high
Wiring open circuit/short to positive, regulator control
solenoid
P0005Fuel shut-off valve - circuit openWiring open circuit, fuel shut-off valve
P0006Fuel shut-off valve - circuit lowWiring short to earth, fuel shut-off valve
P0007Fuel shut-off valve - circuit highWiring short to positive, fuel shut-off valve
P0008Engine position system, bank 1 - engine performanceMechanical fault
P0009Engine position system, bank 2 - engine performanceMechanical fault
P0010
P0011
P0012
P0013
Camshaft position (CMP) actuator, intake/left/front, bank
1 - circuit malfunction
Camshaft position (CMP), intake/left/front, bank 1 - timing
over-advanced/system performance
Camshaft position (CMP), intake/left/front, bank 1 - timing
over-retarded
Camshaft position (CMP) actuator, intake/left/front, bank
1 - circuit malfunction
Heated oxygen sensor (HO2S) 3, bank 1, heater control circuit malfunction
Heated oxygen sensor (HO2S) 3, bank 1, heater control circuit low
Heated oxygen sensor (HO2S) 3, bank 1, heater control circuit high
Wiring
Wiring, HO2S, ECM
Wiring short to earth, HO2S, ECM
Wiring short to positive, HO2S, ECM
P0045Turbo/super charger boost control solenoid - circuit openWiring, boost control solenoid
P0046
Turbo/super charger boost control solenoid - circuit
range/performance
Wiring, boost control solenoid, mechanical fault
P0047Turbo/super charger boost control solenoid - circuit lowWiring short to earth, boost control solenoid
P0048Turbo/super charger boost control solenoid - circuit highWiring short to positive, boost control solenoid
P0049Turbo/super charger turbine - over-speedMechanical fault
P0050
P0051
P0052
P0053
P0054
P0055
P0056
P0057
P0058
P0059
P0060
P0061
P0062
P0063
P0064
Heated oxygen sensor (HO2S) 1, bank 2, heater control circuit malfunction
Heated oxygen sensor (HO2S) 1, bank 2, heater control circuit low
Heated oxygen sensor (HO2S) 1, bank 2, heater control circuit high
Heated oxygen sensor (HO2S) 3, bank 2, heater control circuit malfunction
Heated oxygen sensor (HO2S) 3, bank 2, heater control circuit low
Heated oxygen sensor (HO2S) 3, bank 2, heater control circuit high
Wiring, HO2S, ECM
Wiring short to earth, HO2S, ECM
Wiring short to positive, HO2S, ECM
Wiring, HO2S
Wiring, HO2S
Wiring, HO2S
Wiring, HO2S, ECM
Wiring short to earth, HO2S, ECM
Wiring short to positive, HO2S, ECM
Wiring, HO2S
Wiring, HO2S
Wiring, HO2S
Wiring, HO2S, ECM
Wiring short to earth, HO2S, ECM
Wiring short to positive, HO2S, ECM
P0065Air assisted injector - range/performance problemAir assisted injector
P0066Air assisted injector - circuit malfunction/circuit lowWiring short to earth, air assisted injector, ECM
P0067Air assisted injector - circuit highWiring short to positive, air assisted injector, ECM
P0068
P0069
Manifold absolute pressure (MAP) sensor/mass air flow
(MAF) sensor/throttle position correlation