Lancia Fulvia Coupe, Fulvia Sport, Fulvia Coupe Rallye 1, 3 S, 3 HF Instruction Book

-
INSTRut:TIDN
'
BC-CK
- , ,
6tta Ed. - 1969
COUPE
FUL
VIA
818.130
818.131
COUPE
818.330
818.331
COUPE
818.360
818.361
SPORT
818.362
818.
363
LHD RHD
LHD
RHD
LHD RHD
LHD
RHD
RALLYE
RALL
· 1,3 S
YE
1,3
1,3 S
COUPE
818.340
818.341
LHD
RHD
RALLYE
1,3
HF
,
Dear
Sir,
You
have
received
NOTICE
the
guarantee
certificate
ensuring
the
car
you
pur-
chased
you
to
ensure
to
inform
result
please
~With
the
Together to
the
We
wish
the
in
the
If
the
let
assistance
with
free
inspections
particularly
best
you
that
cancellation
execution
us
know.
regards,
from
the
1,500 7,000
and
14,000
operation
the
our
above
certificate,
stated
to
2,001;>
to
7,500
to
to
recommend
and
non-carrying
of
of
the
entire
herein,
km km
15,000
km
efficiency
the
contract
service
Organization.
you
will
find
after
the
car
(930
to
1,240
(4,350
to
4,660
(8,700
to
you
the
use
to
the
car.
out
of
the
guarantee.
does
not
three
has
miles)
miles)
9,320
of
We
think
specified
meet
coupons
totalled
miles)
this
Service it
inspections
your
entitling
respectively:
in
order
fair,
however,
will
requirements,
LANCIA & C.
Customer
Assistance
Dpt.
PRECAUTIONS
A
correct
good
use
bedding
of
of
the
the
car
during
moving
DURING
OF
THE
the
1St
parts
and
THE
CAR
thousands
to
ensure
RUNNING-IN
kms.
is
necessary
their
life.
for
a
For a gradual
-
when
starting
max.
r.p.m.
on
fiat
roads,
up from
on
long
a
few
seconds
-
when
climbing,
the
lower
gear,
This
is
also
rings
and
bearings.
-
avoid
hard
Do
not
change miles), running-in.
as
the
running-in,
the
never
to
1,500
km
1,500
to
runs,
from
only.
never
if
necessary.
recommended
and
extended
the
engine
first
filling
therefore,
engine,
exceed
(930
3,000
time
depress
for
oil
has
gradually
the
miles):
km
to
time,
an
brake
later
been
it
is
necessary
warm-up
following
4,300
(930
to
1,900
release
the
accelerator
overhauled
applications.
than
the
1St 1,500
carried
to
it
without
engine
r.p.m.
the
engine
out
r.p.m.:
miles):~,ooo
accelerator
pedal
with
to
:z,ooo
with
proceed
r.p.m.
fully,
replaced
km
oil
special
reaching
pedal
and
(930
as
even
to
for
follows:
the
for
shift
to
pistons,
1,:Z40
the
Should
(930
AGIP
ESSO
MOBILOIL
it
to
1,:Z40
FI
UNIFLO
be
necessary miles)
SUPERMOTOROIL
SUPER
10
use:
W-40;
10
to
restore
W-50.
10
the
level
W-40;
during
the
first 1,500
to
:z,ooo
km
FREE
INSPECTIONS
TO
BE
CARRIED
I •
I
1,500
OUT
- 2,000
AFTER
km
THE
(930
Check
Adjust
Check
Change equipped
to
Check
Check
CAR
1,240
ignition
tightening
tightening
valve
clearance.
sealing
engine
with
HAS
miles)
distributor
of
exhaust
of
of
brake
oil
(and
oil
cooler).
TOTALLED:
(max.
contact
manifolds
cylinder
system
cooler
head.
pipes.
oil
on
and
the
gap)
pipes.
.
cars
Change
Check screen
Check
Road
gearbox
levels
washer
tyre
test.
and
of:
battery,
reservoir
pressures
propelling
brake
and
coolant
and
restore,
unit
oil.
reservoir,
radiator.
if
required.
wind-
7,000 - 7,500
km
(4,350
Road
to
4,660 miles)
test.
Remove plugs.
Check
Check
Check
Check
Check friction
Refit
and
check
Adjust
Check
Check
.Clean
Clean
Check ment.
air
cleaner,
ignition
tightening
tightening
tightening
clearance
pads.
ignition
valve
tightening
sealing
carburettors.
air
engine
distributor,
tension
clearance.
of
cleaner
starting
ignition
distributor
of
rear
of
hand
of
front
between
of
fim
of
front
brake
system
element
and
distributor
and
spark
suspension.
brake
linkage.
suspension.
hand
adjust
and
dynamo
leaf
spring
pipes
and
refit
slow
running
plugs.
brake
ignition
drive
bolts.
.
the
and
spark
discs
and
timing
belt.
cleaner.
adjust-
Lubricate
ment
release ventilator locks.
Remove
engine
window
oil
filter
and
bonnet
locking
control,
and
replace.
and
luggage
controls,
front
seat
door
sliders
compart-
hinges,
and
Change
with
engine
oil
cooler).
oil
(and
cooler
oil
on
cars
equipped
14,000 - 15,000
km
Grease
Check screen
Check
Road
(8,700
Road
Remove plugs.
Check
Check
Check
the
car.
levels
of:
washer
tyre
test.
to
test.
ignition
tightening
tightening
reservoir
pressures
9,320 miles)
air
cleaner,
distributor
battery,
and
ignition
of
rear
of
hand
brake
reservoir,
and
coolant
restore,
distributor
and
spark
suspension.
brake
linkage.
radiator.
if
required.
plugs.
and
wind-
spark
Check
Refit
justment
drive
belt.
Adjust
Check
Check
wear
ignition
and
valve
wear
sealing
of
rear
distributor,
check
clearance.
of
front
of
brake
brake
tension
brake
pipes.
friction
ignition
of
fan
friction
pads.
timing
and
pads.
ad-
dynamo
Clean
Clean
Check
ment.
air
cleaner
carburettors.
engine
starting
element
and
and
slow
refit.
running
adjust-
Lubricate ment
release ventilator and
locks.
Remove
Change with
oil
Change
Grease
Check screen
Check
Road
the
levels washer
tyre
test.
engine
and
window
oil
filter
engine
cooler).
gearbox
car.
of:
pressures
bonnet locking
controls,
and
oil
(and
and
propelling
battery,
reservoir
and
and
controls,
replace.
cooler
brake
and
restore,
luggage
front
oil
on
unit
reservoir,
coolant
if
compart-
door
seat
cars
equipped
oil.
radiator.
required.
hinges,
sliders
wind-
An
the
instructions,
specifications,
details
and
FOREWORD
diagrams
considered
necessary
the
This
a
detailed
he
for
The
ments
conditions
the
obtained
recommendations
of
the
the
cancellation
for
for
car
will
book
is
explanation
normally
preservation
maintenance
which,
of
maximum
by
instructions
their
products.
following
the
normal
be
found
in
not a complete
of
their
requires
of
use
of
the
instructions
course,
of
the
economy
given
given
of
the
guarantee
for a profitable
various
car.
the
for
and a careless
maintenance
this
book.
description
functions,
parts.
cover
may
vary
Regular
in
the
maintenance
instructions
the
use
terms
and
exploitation
the
normal
according
running,
and
of
the
use
granted
of
but
good
the
the
long
strictly
car
of
the
by
performance
various
owner
of
operational
to
the
life
and,
of
the
car
observing
when
new.
car
may
the
manufacturers
units,
will
find
the
car
require-
different
therefore,
will
Neglect
result
of
nor
all
and
be
the
in
I
CONTENTS
IDENTIFICATION
CAR
. . . . . 3
INSTRUMENTS
TROLS
Luggage
Bonnet Door Seat Inner Safety Changing a wheel. Air Engine
OPERATING
Before Starting Failure Engine Car
While Clutch
Speed Running Brakes Running Stopping
TECHNICAL
Engine
Timing Fuel
Ignition ....
Lubrication Cooling Starting. Engine
..
compartment
lease
release
opening
adjustment.
rear
belts
conditioning
hot
using
the
to
bad
moving
running
pedal
limits
economy
.....
downhill
the
. . . . .
system
system
system
suspension
view
air
start
Transmission
Clutch
..
...
OF
THE
AND
CON-
. . . . . . .
lid
.
and
locking
mirror
.
. . 17
intake
INSTRUCTIONS
the
car
engine
operation
off
DATA
.
..
. .
car
.
. . .
.
.
.
.. re-
Page
12 12
13 13
15 15 16
19
20 20
2I
22
22
22
24 24 24 24 25 25
26 26
27 27
28
28 28 28 28 28
4
Gearbox
Propelling
Brakes
...
unit
. .
Steering-Suspensions-
Subframe
Steering Front Rear
Wheels
Electrical
Bulbs
Tool Body Dimensions-
. . . . 30
gear
. .
suspension
suspension.
Equipment.
.....
Equipment
......
.
Weights Performances Fill-ups
ROUTINE
Normal
Engine Transmission Brakes Steering-Suspension­Electrical
Body
Functional
nance.
Engine Transmission Brakes Suspensions -Wheels Electrical Body Long
VARIANTS
COUPE
VARIANTS
V
ARIANTS
COUPE
MAINTENANCE
Routine
. . . 38
. . . . . .
. . .
Equipment
..
. . ' . . . . . .
Routine
. . .
Equipment
. . . . . . 53
inactivity
. . . 54
FOR
RALL
FOR
SPORT
FOR
RALL
Wheels
Maintenance
..
Wheels.
. 42
..
Mainte-
YE
1,3 S
1,3 S 59
YE
1,3
HF
Page
29 29 29
30
30
30
30
31 31
3
32
33
34 34 35
38
40 41 41
44
45 45
49 49
50 51
55
63
2
2
IDENTIFICA
TION
OF
THE
CAR
KEYS
Positions
of
the
stamping
818.130
818.131
818.330
818.331
The colour, for the luggage
and
Coupe
Coupe
Coupe Coupe
car
the other
plat~
(or
LHO RHO
Rallye Rallye
is
supplied
in
duplicate:
ignition
one
compartment
the
identification
1,3
LHO
1,3
RHD
switch
(white)
with
one
for
and
of
and
two
the
o(
them
for
the
the
keys
the
glove
fuel
car.
of
(black)
door
locker,
tank
different
serves locks,
the
filler
lids.
3
INSTRUMENTS
AND
CONTROLS
1.
Air
vents -2.
gouge
- S.
lever
- 10.
wheel -13.
..
Speedometer -3.
Oil
pre
ssu
Front
air
Heater
cock
re
gauge
intake
lever -14.
- 6,
handwheel
18.
Plug
Instruments
Fuel
gauge,
Horn
- 7.
- 11.
Air
Accelerator
-in
socket -19. Bonnet
and
with reserve
Headlamp
supply
pedal -15.
Controls.
warning light
flashing -8.
concrol
lever
Brake
release
Gear
- 12.
Temperature
pedal -16.
.
- 4.
Coolant
control
lever
Choke -17. Clutch
regulation
temperature
- 9.
Hand
brake hand·
pedal-
1. Main
beam
warning
light
conditioning
11. Radio
16. rheostat -10.
compartment -12.
Cigareue-lighcer
warning
- 5.
fan
switch
Direction
lighc - 2.
Exterior
- 17.
light switch,
- 8.
Windscreen
Clock
Ignition
indicator
Instruments
Choke
setting
and
Starler -18.
warning
lever -22.
warning
with
wiper
knob
lights Trip
and
lighc
parking
switch -9.
- 13.
- 11 .
recorder
Controls.
- 3.
lamp
warning
Windscreen
Glove
Revolution
Direction
zero-reset.
Dynamo
warning
light -6.
locker -1-1.
washer -10.
indicator
Ash-tray -15.
and
counter -19. Panel
lighc - 4.
Available
dipper
Hand
switch
Electric
Heater
light
switch,
switch control
brake
- 7. clock
Air
-
flap -
with
5
INSTRUMENTS
AND
CONTROLS
1.
brake
drain
6
Engine
master
cock
compartment
cylinder
or
plug
- 9.
and
Oil
light·
reservoir
dipstick
2.
Bonnet
- 5.
- 10.
13.
Engine
support
Heater
Air Bonnet
Compartment.
rod
cock
cleaner
safety
- 3.
Windscreen
- 6.
Oil
filler
- 11.
Battery -12. Voltage
catch
lever.
cap
washer
- 7.
Coolant
reservoir
filler
regulator
..
cap
support
4.
Hydraulic
- 8.
Coolant
plate
-
AIR
CONDITIONING
AIR
SUPPLY
LEVER
AIR
VENTS
CONTROL
FAN
Switch both
hot
or
running
1St
or
2nd
Moved
whilst
shifted
car
interior.
Equipped used
for
to
be
and
at
positions.
upwards
with
defrosting
operated
fresh,
when
low
speed.
it
sends
downwards
butterfly
the
to
Operates
the
it
valves,
side
boost
the
air
to
directs
windows.
the
car
the
the
they
air
flow,
is
stationary
with
key
windscreen,
air
to
may
in
the
be
ASH-TRAY
CHOKE
CIGARETTE
CLOCK
COOLANT
GAUGE
DIRECTION
LIGHTER
TEMPERATURE
INDICATORS
Opens
by
it,
press
centre.
Lever according must lamp
Operates To returns ready its housing
Electrical,
and
Electrical, tions.
Operate moving turning,
ment automatically ized turning.
to
be
lights
use,
to
for
housing.
goes
turned.
with
the
the
panel
after
with press
pulling the
spring
be
pulled
to
the
started
up
key
its
previous
use:
The
on
with
operates
key
lever
relevant
lights
when
turning
the
proper at
fully
temperature,
in
cold
when
the
in
1st
its
centre
withdraw
warning
with
the
hand
setting
with
in
1st
in
the
warning
up.
the
or
by
knob.
bottom
home
when
weather
choke
or
2nd
portion.
position,
it,
use
light
parking
knob
key
in
1st
or
2nd
direction
light
Cancellation
steering
hand
wheel in
To
of
the
or
the
. A
is
on.
positions
When
the
and
to
light
lamps.
to
or
positions.
of
the
on
the
takes
is
case
withdraw
ash-tray
half-way,
engine
warning
.
this
lighter
refit
into
up
be
pulled
2nd
posi-
required
instru-
place
central-
of
non-
is
the
By
7
INSTRUMENTS
AND
CONTROLS
DYNAMO
LIGHT
FRONT
FUEL
GAUGE
GEAR
WARNING
AIR
INTAKE
CONTROL
LEVER
Lights when
the
to
feed
Turning
will
give
Electrical, tions. A
reserve
All
forward
mesh.
To clutch displacing the
clutch
On
engaging
switched
up
the
the
the
warning
pedal
on,
with
dynamo
battery.
hand
maximum
operates
gears,
shift,
and
the
control
pedal.
the
the
key
in
2nd
position
produces a voltage
wheel
(blue)
air
delivery.
with
key
in
light
is
provided.
are
equipped
it
is
sufficient
change
reverse
back-up
gear
lever
gear
lamps
and
with
fully
anticlockwise
1st
with
to
by
progressively
then
parking
light
and
sufficient
or
2nd
synchro-
depress
releasing
up.
is
off
posi-
the
lamps
GLOVE
8
LOCKER
Equipped for
the
lids).
with
luggage
Gear
Control
push-button
compartment
Lever
lock
and
Positions.
(same
fuel
tank
key
filler
as
J
HAND
BRAKE
To
be
the
lever
panel).
To
release
of
the
its
previous
applied
fully
it,
lever
when
home
press
and
push
position.
parking
(warning
the
push-button
down
the
light
the
car
by
on
instrument
at
lever
pulling
the
itself
end
to
HEATER
COCK
INSTRUMENT
LIGHTS
INTERIOR
KEY
SWITCH
PANEL
LIGHTS
With
control turned the
Light
switch
proper
A
rear-view
tion on lighting
With are
-
With
1St are
-
-
on;
heater
up,
on
knob
lamp,
switch: a position
opening
when
key
energized:
day
headlamp luggage engine parking headlamps inner lamps stop
lights
back-up
clock
key
position
moreover
cigarette
horns
*
fuel
gauge direction oil
pressure
lever
with
control
is
turned
with
parking
and
increase
clockwise.
located
mirror,
not
compartment
compartment
the
the
inserted,
lamps,
is
doors,
doors are
flashing
*
dome
lamps
*
*
lamps
*
inserted
(horizontal)
under
lighter
indicators
gauge
fully
lever
off.
lamps the
in
correspondence
equipped
is
for
the
the
*
light
light
number
and
and
turned
the
current:
*
*
pulled,
other
the
pushed
automatic
closed
fully
switched
intensity
with a two-posi-
position
.
following
*
*
plate
lamps
open
door
clockwise
following
heater
home,
00;
turn
with
lighting
is
devices
marker
to
devices
is
to
the
the
for
and
the
9
INSTRUMENTS
•..
---------------------------------------------------------------------------------------
MAIN
AND
LO W BEAMS
AND
-
-
-
-
With
to
are
-
With
is
*
Light-up,
pulling
to
The or on
When lamp Both flashing button
CONTROLS
plug-in radio windscreen air
the
engine warning
operated.
By
the
viceversa,
the
socket
(if
fitted)
conditioning
key
inserted
2nd
position
moreover
ignition
lights
key
pushed
acting
with
the
proper
right.
change-over
is
steering
the
main
(blue)
lights
during
may
be
in
the
centre
wipers
energized:
on
parking
obtained
column.
the
*
fan
and
(vertical)
*
for:
fully
the
relevant
knob
from
beam
up
day
obtained
of
*
*
further
the
carburettor dynamo handbrake
home
lamps
after
main
beam
by
operating
is
switched
on
the
and
the
by
the
steering
turned
following
choke
*
*
the
starter
controL
switched
rotation
to
on, a warning
instrument
night,
pressing
wheel.
clockwise
devices
*
motor
on,
of
low
beam,
the
paneL headlamp the
push-
by
same
lever
OIL
PRESSURE
PARKING
PLA
TE
PLUG-IN
10
AND
LIGHTS
SOCKET
GAUGE
NUMBER
Electrical,
sitions.
Light
up
with
key
Warning
switch.
For
use,
razor
etc.
operates
by
in
the
light
should
with
operating
off
position
(green)
it
be
key
the
incorporated
necessary,
in
Jst
proper .
of
or
in
switch,
with
portable
2nd
lamp,
po-
even
the
-----
1
RADIO
REVOLUTION
SPEEDOMETER
TEMPERATURE
REGULATION
WINDSCREEN
WINDSCREEN
(optional)
COUNTER
WASHER
WIPERS
To
be
the
instrument
ornament
the
cover
To
check quired the
car.
With
car
only
Turning will
give
Operates released, with
the
Operate key
in
They
fitted
into
(see
instructions
bearing
that
the
by
the
gear
trip
recorder
by
turning
the
hand
the
maximum
by
pulling
produces
two
windscreen
by
acting
1st
or
2nd
automatically
the
proper
panel,
the
Fulvia
engine
engaged
(zero-reset
the
wheel
the
proper
two
on
the
positions.
park
compartment
after
removal
on
page
nameplate.
runs
at
and
by
knob
to
(red)
fully
temperature.
knob
jets
in
wiper
blades.
proper
at
the
of
43)
and
the
r.p.m.
the
speed
with
stationary
the
left).
antic10ckwise
which,
correspondence
switch,
end
of
when
with
travel.
on
the
of
re-
of
II
CONTROLS
LUGGAGE
LID
RELEASE
COMPARTMENT
Push-button device
keeps
To
close,
if
necessary,
key.
With
parking
up
on
raising
provjded
the
raise
ensure
lid
the
lamps
the
fully
lid,
its
switched
lid.
with
then
locking
safety
open.
lower
by
on, a lamp
lock. A support
and
press
it;
means
of
the
lights
1.
Arrangement
plate
lights
BONNET
12
of
spare wheel, jack
- 5.
Reflex
RELEASE
reflectors
and
- 6 .
Luggage
tool
bag -2.
Park
ing and
8. I
Lever
When
It
may
the
front
A
support
fully
com
nterior
to
be
released,
be
catch
open.
partment
Direction
Stop
li
light.
fully
fully
rod,
ind
ghts
pulled. the opened
lever
on
icators
- 7.
Release
bonnet
upwards.
the
- 3.
only
left,
Back·up
lights -4.
push-bunon,
is
only
by
hand-displacing
keeps
Number
with
half-open.
the
bonnet
lock
-
To
close,
the
bonnet switched lights
secure
and
on, a lamp
up
automatically
the
press
rod
in
it.
the on
in
its
retainer
With
engine
raising
then
parking
compartment
the
bonnet.
lower
lamps
DOOR
LOCKING
OPENING
AND
Push-button Both
doors
key
as
for
from
outside
by
means
the
doors
sufficient
with
door
In
the
rear
door
marker
handle
are
the
ignition
by
of
push-buttons
are
closed.
to
operate
lock
edges
lamps
for
equipped
switch)
turning
To
the
push-button
of
the
which
opening
with
the
operating
open
door
doors,
light
from
outer
and
may
key
and
from
release
depressed.
there
up
automatically.
locks
from
only
inside,
levers
are
outside.
(same
be
locked
inside
when
the
it
also
open
is
1. Rel e
SEAT
ase
lever
- 2. S",fe[y
ADJUSTMENT
lock
Door
Opening
pLJsh-bunon
5.
The the proper
and
Locking.
- 3.
Open
Window regulator
seats proper
door
may
levers
position
.
be
has
marker
adjusted
and
been
ljgh[
- 4. Pull
by
upwards
releasing
obtained.
handleiarmrest
them
displacing
after
the
-
13
CONTROLS
The seat completely other,
high, bar. The
rake
as
follows
lever
which wards
knob positions when forwards seat.
Such
to
be obtained or
to
wise;
may
resting
by
of
the
:
(2),
when
may
up
to
(J)
selects in
uplifting
to
positions,
locked
by
an
intermediate
take
two
it
resting
seat
its
backrest
lifted,
be I·eclined
resting
in
advance
which
the
it
after
facilitate
at
the
turning
posItIons:
onto
rear
onto
releases
forwards
onto
the
backrest
it
has
the
which
required
knob
position,
one,
the
base,
the
may
the
rear
one
of
may
been
access
allow
the
rake,
(I)
anti-clockwise,
or
low,
and
connecting
be
adjusted
backrest
and
back-
scat;
the
three
be
locked
tilted
fully
to
the
backrest may
fully
clock-
by
the
rear
be
1.
Backrest rake
Adjusting
adjusting
the
knob
- 2 . BackreSl tilt
front
seat
backrest
leve
r - 3.
.
Seat
adiusting
lever.
INNER
MIRROR
REAR
VIEW
-
the ing forwards,
Uplifting
ver
selected
Aim
(control The
shifting
access
lever
(2),
it
night
with
lever
the
to
the
(2).
This
thus
leaving
the
backrest, without
returns
by
means
the
to
it
reflector
the
position,
control
rear
seat
allows
free
to
the
of
knob
in
right).
anti-dazzle,
lever
to
is
obtained
the
backrest
passage.
position
(I).
the
is
the
left
by
to
opo:;rfJting
previously
day
position
obtained
.
lift-
tilt
le-
by
SAFETY
BELTS
1. Anc.horages on
2.
Anchorage.
3.
Anchorage.
on at
the
car
the
floor
the centre
The and the covered
Safety
sides
(door
of
fitting passenger),
car
sides
by
Belt
for
diagonal-type
.ide)
floor
for
is
planned
and
the
Anchorages.
for
the
diagonal
with
four
rubber
safety
lap-type
and
lap
for
two
lower
mat.
belts.
.afety
type
the
upper
belts.
safety
front
anchorages
ones
belts.
seats
on
the
(driver
on
floor,
15
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