Lancia Fulvia Coupe, Fulvia Sport, Fulvia Coupe Rallye 1, 3 S, 3 HF Instruction Book

-

INSTRut:TIDN

'

BC-CK

- , ,

6tta Ed. - 1969

FULVIA

COUPE

FULVIA

FUL

VIA

FULVIA

818.130

818.131

COUPE

818.330

818.331

COUPE

818.360

818.361

SPORT

818.362

818.

363

LHD RHD

LHD

RHD

LHD RHD

LHD

RHD

RALLYE

RALL

· 1,3 S

YE

1,3

1,3 S

FULVIA

COUPE

818.340

818.341

LHD

RHD

RALLYE

1,3

HF

,

Dear

Sir,

You

have

received

NOTICE

the

guarantee

certificate

ensuring

the

car

you

pur-

chased

you

to

ensure

to

inform

result

please

~With

the

Together to

the

We

wish

the

in

the

If

the

let

assistance

with

free

inspections

particularly

best

you

that

cancellation

execution

us

know.

regards,

from

the

1,500 7,000

and

14,000

operation

the

our

above

certificate,

stated

to

2,001;>

to

7,500

to

recommend

and

non-carrying

of

the

entire

herein,

km km

15,000

km

efficiency

the

contract

service

Organization.

you

will

find

after

the

car

(930

to

1,240

(4,350

to

4,660

(8,700

to

you

the

use

to

the

car.

out

of

the

guarantee.

does

not

three

has

miles)

9,320

of

We

think

specified

meet

coupons

totalled

miles)

this

Service it

inspections

your

entitling

respectively:

in

order

fair,

however,

will

requirements,

LANCIA & C.

Customer

Assistance

Dpt.

PRECAUTIONS

A

correct

good

use

bedding

of

the

car

during

moving

DURING

OF

THE

the

1St

parts

and

THE

CAR

thousands

to

ensure

RUNNING-IN

kms.

is

necessary

their

life.

for

a

For a gradual

-

when

starting

max.

r.p.m.

on

fiat

roads,

up from

on

long

a

few

seconds

-

when

climbing,

the

lower

gear,

This

is

also

rings

and

bearings.

-

avoid

hard

Do

not

change miles), running-in.

as

the

running-in,

the

never

to

1,500

km

1,500

to

runs,

from

only.

never

if

necessary.

recommended

and

extended

the

engine

first

filling

therefore,

engine,

exceed

(930

3,000

time

depress

for

oil

has

gradually

the

miles):

km

to

time,

an

brake

later

been

it

is

necessary

warm-up

following

4,300

(930

to

1,900

release

the

accelerator

overhauled

applications.

than

the

1St 1,500

carried

to

it

without

engine

r.p.m.

the

engine

out

r.p.m.:

miles):~,ooo

accelerator

pedal

with

to

:z,ooo

with

proceed

r.p.m.

fully,

replaced

km

oil

special

reaching

pedal

and

(930

as

even

to

for

follows:

the

for

shift

to

pistons,

1,:Z40

the

Should

(930

AGIP

ESSO

MOBILOIL

it

to

1,:Z40

FI

UNIFLO

be

necessary miles)

SUPERMOTOROIL

SUPER

10

use:

W-40;

10

to

restore

W-50.

10

the

level

W-40;

during

the

first 1,500

to

:z,ooo

km

FREE

INSPECTIONS

TO

BE

CARRIED

I •

I

1,500

•

OUT

- 2,000

AFTER

km

THE

(930

Check

Adjust

Check

Change equipped

to

Check

CAR

1,240

ignition

tightening

valve

clearance.

sealing

engine

with

HAS

miles)

distributor

of

exhaust

of

brake

oil

(and

oil

cooler).

TOTALLED:

(max.

contact

manifolds

cylinder

system

cooler

head.

pipes.

oil

on

and

the

gap)

pipes.

.

cars

Change

Check screen

Check

Road

gearbox

levels

washer

tyre

test.

and

of:

battery,

reservoir

pressures

propelling

brake

and

coolant

and

restore,

unit

oil.

reservoir,

radiator.

if

required.

wind-

7,000 - 7,500

km

(4,350

Road

to

4,660 miles)

test.

Remove plugs.

Check

Check friction

Refit

and

check

Adjust

Check

.Clean

Clean

Check ment.

air

cleaner,

ignition

tightening

clearance

pads.

ignition

valve

tightening

sealing

carburettors.

air

engine

distributor,

tension

clearance.

of

cleaner

starting

ignition

distributor

of

rear

of

hand

of

front

between

of

fim

of

front

brake

system

element

and

distributor

and

spark

suspension.

brake

linkage.

suspension.

hand

adjust

and

dynamo

leaf

spring

pipes

and

refit

slow

running

plugs.

brake

ignition

drive

bolts.

.

the

and

spark

discs

and

timing

belt.

cleaner.

adjust-

Lubricate

ment

release ventilator locks.

Remove

engine

window

oil

filter

and

bonnet

locking

control,

and

replace.

and

luggage

controls,

front

seat

door

sliders

compart-

hinges,

and

Change

with

engine

oil

cooler).

oil

(and

cooler

oil

on

cars

equipped

14,000 - 15,000

km

Grease

Check screen

Check

Road

(8,700

Road

Remove plugs.

Check

the

car.

levels

of:

washer

tyre

test.

to

test.

ignition

tightening

reservoir

pressures

9,320 miles)

air

cleaner,

distributor

battery,

and

ignition

of

rear

of

hand

brake

reservoir,

and

coolant

restore,

distributor

and

spark

suspension.

brake

linkage.

radiator.

if

required.

plugs.

and

wind-

spark

Check

Refit

justment

drive

belt.

Adjust

Check

wear

ignition

and

valve

wear

sealing

of

rear

distributor,

check

clearance.

of

front

of

brake

tension

brake

pipes.

friction

ignition

of

fan

friction

pads.

timing

and

pads.

ad-

dynamo

Clean

Check

ment.

air

cleaner

carburettors.

engine

starting

element

and

slow

refit.

running

adjust-

Lubricate ment

release ventilator and

locks.

Remove

Change with

oil

Change

Grease

Check screen

Check

Road

the

levels washer

tyre

test.

engine

and

window

oil

filter

engine

cooler).

gearbox

car.

of:

pressures

bonnet locking

controls,

and

oil

(and

and

propelling

battery,

reservoir

and

controls,

replace.

cooler

brake

and

restore,

luggage

front

oil

on

unit

reservoir,

coolant

if

compart-

door

seat

cars

equipped

oil.

radiator.

required.

hinges,

sliders

wind-

An

the

instructions,

specifications,

details

and

FOREWORD

diagrams

considered

necessary

the

This

a

detailed

he

for

The

ments

conditions

the

obtained

recommendations

of

the

cancellation

for

car

will

book

is

explanation

normally

preservation

maintenance

which,

of

maximum

by

instructions

their

products.

following

the

normal

be

found

in

not a complete

of

their

requires

of

use

of

the

instructions

course,

of

the

economy

given

of

the

guarantee

for a profitable

various

car.

the

for

and a careless

maintenance

this

book.

description

functions,

parts.

cover

may

vary

Regular

in

the

maintenance

instructions

the

use

terms

and

exploitation

the

normal

according

running,

and

of

the

use

granted

of

but

good

the

long

strictly

car

of

the

by

performance

various

owner

of

operational

to

the

life

and,

of

the

car

observing

when

new.

car

may

the

manufacturers

units,

will

find

the

car

require-

different

therefore,

will

Neglect

result

of

nor

all

and

be

the

in

I

CONTENTS

IDENTIFICATION

CAR

. . . . . 3

INSTRUMENTS

TROLS

Luggage

Bonnet Door Seat Inner Safety Changing a wheel. Air Engine

OPERATING

Before Starting Failure Engine Car

While Clutch

Speed Running Brakes Running Stopping

TECHNICAL

Engine

Timing Fuel

Ignition ....

Lubrication Cooling Starting. Engine

..

compartment

lease

release

opening

adjustment.

rear

belts

conditioning

hot

using

the

to

bad

moving

running

pedal

limits

economy

.....

downhill

the

. . . . .

system

suspension

view

air

start

Transmission

Clutch

..

...

OF

THE

AND

CON-

. . . . . . .

lid

.

and

locking

mirror

.

. . 17

intake

INSTRUCTIONS

the

car

engine

operation

off

DATA

.

..

. .

car

.

. . .

.

.. re-

Page

12 12

13 13

15 15 16

19

20 20

2I

22

24 24 24 24 25 25

26 26

27 27

28

28 28 28 28 28

4

Gearbox

Propelling

Brakes

...

unit

. .

Steering-Suspensions-

Subframe

Steering Front Rear

Wheels

Electrical

Bulbs

Tool Body Dimensions-

. . . . 30

gear

. .

suspension

suspension.

Equipment.

.....

Equipment

......

.

Weights Performances Fill-ups

ROUTINE

Normal

Engine Transmission Brakes Steering-SuspensionElectrical

Body

Functional

nance.

Engine Transmission Brakes Suspensions -Wheels Electrical Body Long

VARIANTS

COUPE

VARIANTS

V

ARIANTS

COUPE

MAINTENANCE

Routine

. . . 38

. . . . . .

. . .

Equipment

..

. . ' . . . . . .

Routine

. . .

Equipment

. . . . . . 53

inactivity

. . . 54

FOR

RALL

FOR

SPORT

FOR

RALL

Wheels

Maintenance

..

Wheels.

. 42

..

Mainte-

YE

1,3 S

1,3 S 59

YE

1,3

HF

Page

29 29 29

30

31 31

3

32

33

34 34 35

38

40 41 41

44

45 45

49 49

50 51

55

63

2

IDENTIFICA

TION

OF

THE

CAR

KEYS

Positions

of

the

stamping

818.130

818.131

818.330

818.331

The colour, for the luggage

and

Coupe

Coupe Coupe

car

the other

plat~

(or

LHO RHO

Rallye Rallye

is

supplied

in

duplicate:

ignition

one

compartment

the

identification

1,3

LHO

1,3

RHD

switch

(white)

with

one

for

and

of

and

two

the

o(

them

for

the

keys

the

glove

fuel

car.

of

(black)

door

locker,

tank

different

serves locks,

the

filler

lids.

3

INSTRUMENTS

AND

CONTROLS

1.

Air

vents -2.

gouge

- S.

lever

- 10.

wheel -13.

..

Speedometer -3.

Oil

pre

ssu

Front

air

Heater

cock

re

gauge

intake

lever -14.

- 6,

handwheel

18.

Plug

Instruments

Fuel

gauge,

Horn

- 7.

- 11.

Air

Accelerator

-in

socket -19. Bonnet

and

with reserve

Headlamp

supply

pedal -15.

Controls.

warning light

flashing -8.

concrol

lever

Brake

release

Gear

- 12.

Temperature

pedal -16.

.

- 4.

Coolant

control

lever

Choke -17. Clutch

regulation

temperature

- 9.

Hand

brake hand·

pedal-

1. Main

beam

warning

light

conditioning

11. Radio

16. rheostat -10.

compartment -12.

Cigareue-lighcer

warning

- 5.

fan

switch

Direction

lighc - 2.

Exterior

- 17.

light switch,

- 8.

Windscreen

Clock

Ignition

indicator

Instruments

Choke

setting

and

Starler -18.

warning

lever -22.

warning

with

wiper

knob

lights Trip

and

lighc

parking

switch -9.

- 13.

- 11 .

recorder

Controls.

- 3.

lamp

warning

Windscreen

Glove

Revolution

Direction

zero-reset.

Dynamo

warning

light -6.

locker -1-1.

washer -10.

indicator

Ash-tray -15.

and

counter -19. Panel

lighc - 4.

Available

dipper

Hand

switch

Electric

Heater

light

switch,

switch control

brake

- 7. clock

Air

-

flap -

with

5

INSTRUMENTS

AND

CONTROLS

1.

brake

drain

6

Engine

master

cock

compartment

cylinder

or

plug

- 9.

and

Oil

light·

reservoir

dipstick

2.

Bonnet

- 5.

- 10.

13.

Engine

support

Heater

Air Bonnet

Compartment.

rod

cock

cleaner

safety

- 3.

Windscreen

- 6.

Oil

filler

- 11.

Battery -12. Voltage

catch

lever.

cap

washer

- 7.

Coolant

reservoir

filler

regulator

..

cap

support

4.

Hydraulic

- 8.

Coolant

plate

-

AIR

CONDITIONING

AIR

SUPPLY

LEVER

AIR

VENTS

CONTROL

FAN

Switch both

hot

or

running

1St

or

2nd

Moved

whilst

shifted

car

interior.

Equipped used

for

to

be

and

at

positions.

upwards

with

defrosting

operated

fresh,

when

low

speed.

it

sends

downwards

butterfly

the

to

Operates

the

it

valves,

side

boost

the

air

to

directs

windows.

the

car

the

they

air

flow,

is

stationary

with

key

windscreen,

air

to

may

in

the

be

ASH-TRAY

CHOKE

CIGARETTE

CLOCK

COOLANT

GAUGE

DIRECTION

LIGHTER

TEMPERATURE

INDICATORS

Opens

by

it,

press

centre.

Lever according must lamp

Operates To returns ready its housing

Electrical,

and

Electrical, tions.

Operate moving turning,

ment automatically ized turning.

to

be

lights

use,

to

for

housing.

goes

turned.

with

the

panel

after

with press

pulling the

spring

be

pulled

to

the

started

up

key

its

The

on

with

operates

key

lever

relevant

lights

when

turning

the

proper at

fully

temperature,

in

cold

when

the

in

1st

its

centre

withdraw

warning

with

the

hand

setting

with

in

1st

in

the

warning

up.

the

or

by

knob.

bottom

home

when

weather

choke

or

2nd

portion.

position,

it,

use

light

parking

knob

key

in

1st

or

2nd

direction

light

Cancellation

steering

hand

wheel in

To

of

the

or

the

. A

is

on.

positions

When

the

and

to

light

lamps.

to

or

positions.

of

the

on

the

takes

is

case

withdraw

ash-tray

half-way,

engine

warning

.

this

lighter

refit

into

up

be

pulled

2nd

posi-

required

instru-

place

central-

of

non-

is

the

By

7

INSTRUMENTS

AND

CONTROLS

DYNAMO

LIGHT

FRONT

FUEL

GAUGE

GEAR

WARNING

AIR

INTAKE

CONTROL

LEVER

Lights when

the

to

feed

Turning

will

give

Electrical, tions. A

reserve

All

forward

mesh.

To clutch displacing the

clutch

On

engaging

switched

up

the

warning

pedal

on,

with

dynamo

battery.

hand

maximum

operates

gears,

shift,

and

the

control

pedal.

the

key

in

2nd

position

produces a voltage

wheel

(blue)

air

delivery.

with

key

in

light

is

provided.

are

equipped

it

is

sufficient

change

reverse

back-up

gear

lever

gear

lamps

and

with

fully

anticlockwise

1st

with

to

by

progressively

then

parking

light

and

sufficient

or

2nd

synchro-

depress

releasing

up.

is

off

posi-

the

lamps

GLOVE

8

LOCKER

Equipped for

the

lids).

with

luggage

Gear

Control

push-button

compartment

Lever

lock

and

Positions.

(same

fuel

tank

key

filler

as

J

HAND

BRAKE

To

be

the

lever

panel).

To

release

of

the

its

fully

it,

lever

when

home

press

and

push

position.

parking

(warning

the

push-button

down

the

light

the

car

by

on

instrument

at

lever

pulling

the

itself

end

to

HEATER

COCK

INSTRUMENT

LIGHTS

INTERIOR

KEY

SWITCH

PANEL

LIGHTS

With

control turned the

Light

switch

proper

A

rear-view

tion on lighting

With are

-

With

1St are

-

on;

heater

up,

on

knob

lamp,

switch: a position

opening

when

key

energized:

day

headlamp luggage engine parking headlamps inner lamps stop

lights

back-up

clock

key

position

moreover

cigarette

horns

*

fuel

gauge direction oil

pressure

lever

with

control

is

turned

with

parking

and

increase

clockwise.

located

mirror,

not

compartment

the

inserted,

lamps,

is

doors,

doors are

flashing

*

dome

lamps

*

lamps

*

inserted

(horizontal)

under

lighter

indicators

gauge

fully

lever

off.

lamps the

in

correspondence

equipped

is

for

the

*

light

number

and

turned

the

current:

*

pulled,

other

the

pushed

automatic

closed

fully

switched

intensity

with a two-posi-

position

.

following

*

plate

lamps

open

door

clockwise

following

heater

home,

00;

turn

with

lighting

is

devices

marker

to

devices

is

to

the

for

and

the

9

INSTRUMENTS

•..

---------------------------------------------------------------------------------------

MAIN

AND

LO W BEAMS

AND

-

With

to

are

-

With

is

*

Light-up,

pulling

to

The or on

When lamp Both flashing button

CONTROLS

plug-in radio windscreen air

the

engine warning

operated.

By

the

viceversa,

the

socket

(if

fitted)

conditioning

key

inserted

2nd

position

moreover

ignition

lights

key

pushed

acting

with

the

proper

right.

change-over

is

steering

the

main

(blue)

lights

during

may

be

in

the

centre

wipers

energized:

on

parking

obtained

column.

the

*

fan

and

(vertical)

*

for:

fully

the

relevant

knob

from

beam

up

day

obtained

of

*

further

the

carburettor dynamo handbrake

home

lamps

after

main

beam

by

operating

is

switched

on

the

and

the

by

the

steering

turned

following

choke

*

the

starter

controL

switched

rotation

to

on, a warning

instrument

night,

pressing

wheel.

clockwise

devices

*

motor

on,

of

low

beam,

the

paneL headlamp the

push-

by

same

lever

OIL

PRESSURE

PARKING

PLA

TE

PLUG-IN

10

AND

LIGHTS

SOCKET

GAUGE

NUMBER

Electrical,

sitions.

Light

up

with

key

Warning

switch.

For

use,

razor

etc.

operates

by

in

the

light

should

with

operating

off

position

(green)

it

be

key

the

incorporated

necessary,

in

Jst

proper .

of

or

in

switch,

with

portable

2nd

lamp,

po-

even

the

-----

1

RADIO

REVOLUTION

SPEEDOMETER

TEMPERATURE

REGULATION

WINDSCREEN

(optional)

COUNTER

WASHER

WIPERS

To

be

the

instrument

ornament

the

cover

To

check quired the

car.

With

car

only

Turning will

give

Operates released, with

the

Operate key

in

They

fitted

into

(see

instructions

bearing

that

the

by

the

gear

trip

recorder

by

turning

the

hand

the

maximum

by

pulling

produces

two

windscreen

by

acting

1st

or

2nd

automatically

the

proper

panel,

the

Fulvia

engine

engaged

(zero-reset

the

wheel

the

proper

two

on

the

positions.

park

compartment

after

removal

on

page

nameplate.

runs

at

and

by

knob

to

(red)

fully

temperature.

knob

jets

in

wiper

blades.

proper

at

the

of

43)

and

the

r.p.m.

the

speed

with

stationary

the

left).

antic10ckwise

which,

correspondence

switch,

end

of

when

with

travel.

on

the

of

re-

of

II

CONTROLS

LUGGAGE

LID

RELEASE

COMPARTMENT

Push-button device

keeps

To

close,

if

necessary,

key.

With

parking

up

on

raising

provjded

the

raise

ensure

lid

the

lamps

the

fully

lid,

its

switched

lid.

with

then

locking

safety

open.

lower

by

on, a lamp

lock. A support

and

press

it;

means

of

the

lights

1.

Arrangement

plate

lights

BONNET

12

of

spare wheel, jack

- 5.

Reflex

RELEASE

reflectors

and

- 6 .

Luggage

tool

bag -2.

Park

ing and

8. I

Lever

When

It

may

the

front

A

support

fully

com

nterior

to

be

released,

be

catch

open.

partment

Direction

Stop

li

light.

fully

rod,

ind

ghts

pulled. the opened

lever

on

icators

- 7.

Release

bonnet

upwards.

the

- 3.

only

left,

Back·up

lights -4.

push-bunon,

is

only

by

hand-displacing

keeps

Number

with

half-open.

the

bonnet

lock

-

To

close,

the

bonnet switched lights

secure

and

on, a lamp

up

automatically

the

press

rod

in

it.

the on

in

its

retainer

With

engine

raising

then

parking

compartment

the

bonnet.

lower

lamps

DOOR

LOCKING

OPENING

AND

Push-button Both

doors

key

as

for

from

outside

by

means

the

doors

sufficient

with

door

In

the

rear

door

marker

handle

are

the

ignition

by

of

push-buttons

are

closed.

to

operate

lock

edges

lamps

for

equipped

switch)

turning

To

the

push-button

of

the

which

opening

with

the

operating

open

door

doors,

light

from

outer

and

may

key

and

from

release

depressed.

there

up

automatically.

locks

from

only

inside,

levers

are

outside.

(same

be

locked

inside

when

the

it

also

open

is

1. Rel e

SEAT

ase

lever

- 2. S",fe[y

ADJUSTMENT

lock

Door

Opening

pLJsh-bunon

5.

The the proper

and

Locking.

- 3.

Open

Window regulator

seats proper

door

may

levers

position

.

be

has

marker

adjusted

and

been

ljgh[

- 4. Pull

by

upwards

releasing

obtained.

handleiarmrest

them

displacing

after

the

-

13

CONTROLS

The seat completely other,

high, bar. The

rake

as

follows

lever

which wards

knob positions when forwards seat.

Such

to

be obtained or

to

wise;

may

resting

by

of

the

:

(2),

when

may

up

to

(J)

selects in

uplifting

to

positions,

locked

by

an

intermediate

take

two

it

resting

seat

its

backrest

lifted,

be I·eclined

resting

in

advance

which

the

it

after

facilitate

at

the

turning

posItIons:

onto

rear

onto

releases

forwards

onto

the

backrest

it

has

the

which

required

knob

position,

one,

the

base,

the

may

the

rear

one

of

may

been

access

allow

the

rake,

(I)

anti-clockwise,

or

low,

and

connecting

be

adjusted

backrest

and

back-

scat;

the

three

be

locked

tilted

fully

to

the

backrest may

fully

clock-

by

the

rear

be

1.

Backrest rake

Adjusting

adjusting

the

knob

- 2 . BackreSl tilt

front

seat

backrest

leve

r - 3.

.

Seat

adiusting

lever.

INNER

MIRROR

REAR

VIEW

-

the ing forwards,

Uplifting

ver

selected

Aim

(control The

shifting

access

lever

(2),

it

night

with

lever

the

to

the

(2).

This

thus

leaving

the

backrest, without

returns

by

means

the

to

it

reflector

the

position,

control

rear

seat

allows

free

to

the

of

knob

in

right).

anti-dazzle,

lever

to

is

obtained

the

backrest

passage.

position

(I).

the

is

the

left

by

to

opo:;rfJting

previously

day

position

obtained

.

lift-

tilt

le-

by

SAFETY

BELTS

1. Anc.horages on

2.

Anchorage.

3.

Anchorage.

on at

the

car

the

floor

the centre

The and the covered

Safety

sides

(door

of

fitting passenger),

car

sides

by

Belt

for

diagonal-type

.ide)

floor

for

is

planned

and

the

Anchorages.

for

the

diagonal

with

four

rubber

safety

lap-type

and

lap

for

two

lower

mat.

belts.

.afety

type

the

upper

belts.

safety

front

anchorages

ones

belts.

seats

on

the

(driver

on

floor,

15

CONTROLS

."-------------------------------------------

The

anchorage conforming are

plugged

When supplied selves corresponding holes.

fitting

by

the

together

holes,

to

present

by

means

the

manufacturer with

to

the

with

international

of

belts,

same,

specified

threading

plugs

check

of

have

one

easily

that

the

for

7/16"-20

regulations,

removable.

the

screws,

belts

threading

the

UNF

them-

above

CHANGING

Jacking

A

up

WHEEL

the

front

wheel

Before

the

of

the move then

33).

Apply rear

jacking

hand

wheel

the

loosen

the

jacking

brake,

to

hub

the

jack

points

up

so

be

cap

to

the

that

changed,

of

wheel

Jacking

one

under

car,

the

of

it

nuts

up

the

is

car,

does

wheel

(see

the

side

necessary

lifted

not

to

be

note

rear

wheel

proper

sill

to

on

the

move.

changed,

on

front

panels.

apply

side Re-

page

and

16

The end insert then with

hub of

it

press

the

cap

the

into

3rd

jack

or

is

to

two

slightly

lock

be

removed

ratchet

of

seat.

the

fist

type

three

it

by

using

spanner;

lock

seats,

in

correspondence

the"

to

L »

refit,

and

AIR

CONDITIONING

The

air

lated

at

Air

at

blue red

intermediate

conditioning

pleasure

outer

handwheel

temperature

position.

and

(2)

(4)

inside

is

obtained

fully

rotated

the

car

with:

rotated

anti-clockwise

may

be

regu-

as

follows:

anti-clockwise.

to

-

Hot

heater hom.e

fan air

air

cock

(cock

control

flow.

with:

control

closed).

(I)

to

be

lever

operated

(s)

pushed

to

boost

fully

the

blue red

hand

wheel

(2)

(4)

fully

rotated

anti-clockwise.

17

CONTROLS

-

heater open).

fan

control

air

flow.

With

air

the

air

is

With

lever

the

car

With

lever

is

directed

car

interior.

All

the

intermediate

may

be

obtained handwheels. car

interior,

on

the

air

Temporarily off

the

fan

pipe

of

another

raising At

there allowing glasses

The

windscreen,

of

the

are

hot

much

right

to

air,

glass

cock

control

(1)

supply

directed

pulled

interior

in

the

both

With

keep

conditioning

close

(if

on),

dust.

and

two

vents

the

air

defrost

through

ensures

.

lever

to

be

control

to

downwards

only.

intermediate

to

the

conditions

by

properly

car

the

engine

the

front

when

vehicle

left

equipped

flow

to

them.

the

(5)

fully

operated

lever

the

windscreen

stationary,

fan

(1).

air

running

or

following a vehicle

ends

be

directed

vents

dernisting

(3)

pulled

the

position

of

operating

running

intake

near

of

the

with

throttle

at

the

and

to

air

to

pulled

(cock

boost

upwards

only.

is

sent

the

and

to

temperature

the

two

warm

the

and

switch

and

switch

the

exhaust

dash-panel,

valves

to

the

door

base

of

the

defrosting

the

to

air

the

IS

1.

Position

during

cold

season

to

take~in

Air

season

Cleaner

hot

air (r-om

to

Intake

cake-in

Control.

engine

fresh

exh

air

auH

.

m3nifold • 2.

Position

during

hot

ENGINE

INTAKE

HOT

AIR

In

cold

the

air

cleaner

proper

weather,

entrance

control

and

of

let located

it

cold

warm

is

good

air

011

inside

air

the

practice

the

in

by

cleaner

to

exclude

carburettor

operating

itself.

the

19

OPERATING

INSTRUCTIONS

BEFORE

CAR

STARTING

USING

THE

ENGINE

Check

-

the

in

1st

Take

care

of

premium

-

the

edge

of

-

the

by

more

-

the

max.

level

the

engine

the

min.

The oil

a

distance

the

-

Check

wheels

With

switch

ed

fully

must

light

If

the

pull

the

lamp

on

At

average warm, Depress from

the

Then

push depressing is

started,

If

the

choke

lever

forwards

it

fully

and

without

to

start,

to

allow

being

operated

that: fuel

is

or

2nd

that,

fuel

coolant

the

frller,

fluid

in

than 2 cm

oil

in

marked

front

level

must

of

tyres

are

frequently

are

inflated

key

clockwise),

up,

engine

choke

instrument

temperature

such

operations

the

clutch

gearbox.

the

let

the

has

home

misfiring.

try

again,

the

starter

sufficient

positions).

on

in

the

while

1000

inflated

and

must

lever

switch

accelerator

key

been

as

required

when

again.

for

the

refuelling

on

the

painted

the

radiator

with

heater

brake

reservoir

(0.78

in.)

below

sump

is

not

on

the

dipstick

side)

in

order

running;

be

checked

km

(620

to

the

that

the

tyres

to

the

same

in

2nd

poslUon

the

dynamo

the

fuel

gauge

be

started

fully

or

panel

lighted

or

when

are

not

pedal

to

key

fully

pedal.

return

to

its

used,

gradually

by

the

engine

Should

waiting 5 to 6 seconds

motor

to

come

planned

there

parts

skims

cock

does

the

much

to

avoid

anyway

miles)

.

specified

of

each

pressure

(vertical,

warning must

in

cold

half-way

up) the

necessary.

release

home

Once

normal

engine,

runs

the

to

trip

are

no leaks

of

the

lower

open;

not

max. level;

below

(located

reaching

not

pressure.

pair

.

turn-

lamp indicate. weather,

(warning

.

engine

the

engine

without

the

engine

position.

push

pushing

smoothly

engine

in

order

rest

before

(key

car.

drop

the

on

over

of

is

the

fail

20

Neglect

of

the starter tion. Once

the

push

the

on

instrument

In

case

with

use

lect

in

In

such a case,

be

necessary

Then,

while

press

the engine getting

the

accelerator

excess

of

this

teeth

of

motor

engine

choke

of

repeated

of

the

intake

accelerator

to

take

it

rid

fuel

(ule

will

the

flywheel

pinion,

has

been

lever

panel

choke,

manifold

to

facilitate

to

push

pushing

in a greater

of

the

pedal

remains.

result

thus

impairing

started

fully

off).

starter

too

much

the

choke

the

switch

pedal

in

excess

repeatedly,

in

the

ring

and

home

motor

and

remain

the

starting,

lever

order

quantity

fuel.

deterioration

gear

and

their

warmed-up,

(warning

operations,

fuel

might

unburnt.

fully

key,

fully

to

allow

of

air,

Never

otherwise

of

the

opera-

light

col-

it

will

home.

dethe

thus

depress

the

FAILURE

TO

START

Before at

in

Moreover, engine of to

moving

idling

Summer

and

the

car,

all

the

off

the

speed

(1500

r.p.m

and I to 2 minutes

avoid

hard

during

in

engine

order

the

to

parts.

WARNING! -Exhaust therefore,

never

run

place.

The

tery fully

starter (particularly

charged

motor

and

does

in

Winter,

protected;

car,

let

the

.)

for

about

in

Winter.

accelerations

first

minutes

ensure a good

gases

are

the

engine

not

operate:

keep

when

engine

30

seconds

with

cold

of

running

lubrication

poisonous

in a closed

dead

bat-

the

battery

checking

run

;

the

21

OPERATING

:.:.

:.----------------------------------------:.

INSTRUCTIONS

ENGINE

OPERATION

BAD

electrolyte

vapours

failures unit.

No

ignition:

tor

contacts distributor incorrect Fuel

lack:

clogged

When

the

switch

tical)

in

of

the

coil

the

battery.

Repeated partially

feeding

matter Irregular distributor

spark

plug

Smoky

ation

of

the

carburettor

level,

are

inRamm:lble),

in

the

fouled

to

faulty

ignition

empty

filters,

inspecting

key

order

and a useless

misfiring,

clogged

due

to

dirty

in

the

fuel.

ignition:

contacts

faulty

exhaust:

the

carburettor

remember

starter

spark

be

connections,

timing.

tank,

pump

with

turned

to

avoid

particularly

carburettor

filters

fouled

to

connections

too

jet

gaskets

motor

plugs,

cleaned,

unprimed

and

piping

engine

to

the

an

current

or

spark

be

cleaned,

rich

mixture,

Roats, .

that

faulty

and

solenoid

ignition

coil

blown

to

at

rest,

2nd

excessive

absorption

at

jets,

faulty

pump,

plugs,

coil-distributor-

and

insulators.

bad

the

battery

connections,

switch

distribu-

and

ignition

coil

fuel

pump,

be

inspected.

never

position

overheating

full

throttle:

poor

foreign

ignition

faulty

oper-

sealing

fuse,

keep

(ver-

from

fuel

of

CAR

WHILE

22

MOVING

RUNNING

OFF

After

the

clutch

to

the

1st

Release

lamp

lighted Slowly accelerate.

Check

when

the

now

fuel

the

engine

pedal speed

the

release

reserve

has

and

position.

hand

brake

up

on

the

and

then:

gauge: a warning

fuel

been

bring

lever, the clutch

begins

started,

the

gear

if

applied

instrument

pedal

to

be

and

lamp

used,

fully

control

(warning

panel).

gradually

lights

i.

depress

lever

e.

when

up

there

1.75

Imp.

for

re-fuelling

(18

to

-

the

between the

coolant

of

the During the

engine

may

exceed

give

cause

In

addition,

the

temperature

when

conditions Should however, level

in

Ifall

is

ing

system

-

the

oj}

indication

(62

m.p.h.)

the

engine

it

will engine The

pressure,

the

grade

ational

During the

engine allowing pointer

engine

-

the

when

the

warning

the

electrical

are

in

the

Gall.;

30

miles)

coolant

70

and

temperature

engine.

the

hot

at

full

100

for

it

the

car

the

pointer

it

will

the

radiator

in

order,

checked.

oil

pressure

«

30

»

in

lubrication

be

necessary

and

provide

of

the

temperature.

the

hot

at

the

engine

is

not

in

is

running

dynamo

engine

light

equipment

tank

1.32

within

. temperature

100

DC

season

power, °C.

concern.

may

happen

gauge

runs

at

ventilation

continually

be

necessary

have

gauge: the

and

normally

when

the

top

gear.

for

however,

oil

(thick

season

full

power,

to

the

normal

normally.

warning

exceeds

be

on

some 5 to

to

2.1

USA

the

(158

to

for a normal

and

after a long

the

coolant

This,

however,

that

is

in

the

low

speed,

is

to

and

the

other

car

is

Should

is

not

normal.

to

immediately

the

necessary

may

or

thin)

and

after a long

it

decrease

portion,

light:

the

min.

when

the

must

8 Its

Gal!.).

30

212 DF)

the

100

reduced.

be

in check fan

parts

pointer

must

running

this

vary

according

or

may

happen

the

must

r.p.m.

car

be

checked.

fuel

(I.I

Provide

to

50

the

portion

indicates

running

use

temperature

must

pointer

DC

portion

as

in

these

said

portion,

the

coolant

belt

tension.

of

the

cool-

shows

overstep

at

100

not· happen,

Therefore,

stop

inspections.

to

the

oper-

use

that,

r.p.m

.,

even

if

be

Should

is

running,

to

km

of

not

of

the

kph

the

to

of

the

off

23

OPERATING

':':"

-

-------------------------------------------

CLUTCH

PEDAL

INSTRUCTIONS

Never this

depressing slipping bearing

is

rest

not

and

.

the

foot

to

be

it

inadvertently,

an

unnecessary

on

the

operated,

clutch

in thus wear

pedal,

order

causing

of

the

to

release

when

avoid

clutch

SPEED

RUNNING

LIMITS

ECONOMY

The

speeds

gear

depend

load

conditions

The

max.

be

exceeded

lowing:

Coupe

Rallyc

The

speed mined counter

Particular all, consumption. Furthermore, considerable

stopped

do the speed

is The is desired Keep lubrication recommended the

up-hilled

not contrary,

and

expected

long

also

the

ignition.

by

(max.

car help

use to speed.

engine

at

which

upon

of

speeds

limits

conditions

.

in

before

1,3

in

the

driver

r.p.m.:

runs

the

way

importance.

and

consumption

is

helped

timely

of

the

be

avoided;

correctly

and

keep

pressure.

it

the

each

changing

kph mph

kph

mph

each

6200).

of

may

of

hard

slowing

engine

the

On

is

advisable

road

characteristics

car.

gear,

I

st

46

(28·5) (49) (75.

49

(3°·4)

gear

may

through

use

of

the

result

in

driving

Hard

accelerations

brakings

economy. This,

by a gradual

down

at

max. or

use

the

tuned;

tyres long

to

which

are

up,

are

2nd

79

83

(51.5) also

the

revolution

car

and,

an

unusual

the

car

at

high

increase

when a stop

min.

gear

fitting

take

care

inflated

stops,

switch

the

be

has

to

change

and

not

fol-

rd

3 I21

128

(79 ·5)

deter-

above

fuel

also

with

speed

on

in

r.p.m.

the

of

the the

off

to

I)

BRAKES

24

Brake

stops,

gradually

slow

down

and

gradually,

timely.

Be

and

ready

avoid,

for

forced

as

far

as

possible,

tyre

wear.

On

slippery

and

with « pumping»

locking

ground

wheels

the

and

are

sudden

ground,

wheels

road

not

locked.

brakings

apply

action

and

holding

hastening

the

in

skidding.

are

greater

brake

brakes

order

Adherence

when

lightly

to

and

avoid

to

the

RUNNING

STOPPING

DOWNHILL

THE

CAR

On

long

the

engine

gear

brake Do

not from unburnt

it

might

become

In

any never gear.

When ignition then engage do

not

tion

in

downhill

as a brake

in

order

friction

switch

the

carburettors

and

penetrate

ignited,

event,

exceed

the

by

apply

the

leave

order

to

pads. off

might

when the

car

must

rotating

the

1st

gear.

the

to

runs,

it

by

engaging

avoid a rapid

the

ignition,

to

the

damage

into

the

thus

causing

using

the

speed

recommended

be

parked,

the

switch

hand

brake

When

key

turned

avoid

damaging

is

as

engine

the

exhaust

engine

key

and,

the

to

advisable

the wear

parts.

severe

engine

the

to

most

suitable

out

of

the

fuel

flowing

would

remain

In

addition,

ducts

damages.

as a

brake,

for

switch anti-clockwise,

the

if

necessary,

is

ignition

coil.

off

at

posi-

use

the

and

each

the

rest,

25

TECHNICAL

.

....

~-----------------------------------

ENGINE

Type

Bore Stroke Displacement Compression Max.

power

Max.

r.p.m.

Max.

torque

r.p.m.

at

max.

Dry

weight Cylinder Crankcase

Cylinder

Crankshaft Connecting Pistons

head

block

ratio

(SAE)

rods

torque

DATA

4

cylinder

Coupe

818.202

75 mOl. (2.95

69.7

mm.

(2.74

1231 C.

C.

(75.12 cu.

9

87

metric

6200

11.7 00

45

1I0 Aluminium Aluminiurrl

Special Running Steel, Aluminium

sion

m.kg

kg

with

rings

b.h.p.

(84.62

(242

cast

in

(I

narrow

in.)

Ib.ft.)

Ibs.)

alloy

with alloy. iron.

three

main

replaceable

alloy,

with

chromium

V,

45° inclined

Coupe

818.302 77

69.7 1298 C.c. (79.21

9

95

6200

12.9

600

4

IIO

built-in

bearings,

piston

steel

plated), I oil

on

the

Rallye

mm.

metric r.p.m.

mkg

kg

(242

valve

counter-balanced.

inserts; 2 compres-

1,3

(3.03

in.)

(2.74

b.h.

p.

(93.31

lbs

.)

seats.

bushings.

scraper

in.) cu.in.)

at

Ib.ft.)

ring.

left.

6000

Timing

Camshafts

Valves Valve

timing

Normal

cold

z6

System

valve

engine)

clearance

(with

Two,

overhead,

chain

with damper. inlet

valves,

haust

valves.

Overhead,

With

0.40

inspection

Inlet

Exhaust

Inlet:

0.15

Exhaust:

{

0.25

The

opens closes

opens cases

mm

operated

purpose:

I

driven

mechanical

right-hand

the

left-hand

mm

(0.0157

17° 65°

65° 17°

(0.006

mm

(0.010

by

rockers.

before

after

before

after

in.)

the

crankshaft

tensioner

camshaft

one

in.)

valve

T.D.C.

B.D.C

B.D.C.

T.D.C.

in.)

and

controls

clearance

.

through

hydraulic

the

ex-

for

Fuel

System

Tank Fuel

feeding

Carburettors

Two:

Venturi Main Slow Air

Controls

Pressure

Fuel

filters

Air

cleaner

Fuel

gauge

Ignition

Type

Spark

plugs

tube

jet

runnin.g

correction

regulator

jet

At

rear,

Mechanical

engine.

SOLEX

26

105

42.5

180

for

*

air

cleaner

* *

for

air

cleaner

Accelerator

Choke application

In

the

ment, In On

clement On

light.

With

BZR Coupe:

Coupe

the

provided tank,

Marelli

200 A

Rallye

under

the

luggage

pump

on

Coupe

C

32

PHH

12

(107.5*)

(220'

'''

) 190

C

32

PHH

13

C 35

PHH 9 carburettors

pedal

of

the

lever

under

the

warning

right

fuel

carburettors,

type,

instrument

or

LODGE

front

side

with

pump

optional

S 105 C

Klitz

HL

1,3:

CHAMPION

LODGE

light

dry

panel,

compartment.

the

right-hand

Coupe

SOLEX C 3S

carburettors

organ

instrument

on

instrument

of

the

filter.

and

at

carburettor

element

on

Coupe).

with

distributor

G 52

SU

HL

29

120

42.5

with

type.

engine

type

reserve

coil.

N 6 Y

side

Rallye

(II5**)

panel,

compart-

(oil

warning

and

of

PHH

oil

bath

oil

bath

with

panel.

inlets.

bath

MarcHi

the

1,3

7

Firing Cylinder Fixed Automatic Distributor CHAMPION

order

numeration

advance:

electrode

(on

advance

contact

N 6 Y

gap

engine) (on

points

spark

distributor)

gap

plug

on

the

0.45 ± 0.03

0.5

to

0.6

left:

mm.

mm

1::-3;

(0.0177

(0.0196

on

1-3-4-2

the

right:

± 0.0011

to

0.0236

7°

2-4;

10° 30

in.)

'

27

TECHNICAL

:,

:::

'.-

'------------------------------------

Lubrication

DATA

System

Oil

filters

Oil

pressure

Cooling

Type

Fan

Coolant

Temperature

pump

Starting

Type

Engine

gauge

System

regulation

Suspension

Pressure relief

valve.

Quick

change

crankcase;

On

the

Pressurized,

4-bladed,

Centrifugal,

Coolant panel

and

With

BOSCH

controlled

type,

with

type,

gauze

instrument

with

V-belt

driven

temperature

thermostat

AL/EDD

by

the

on

type

pane\.

pump,

driven.

by

ignition

rotor

the

in

the

gauge

in

0.5 /12 key

pump

right

the

strainer

radiator

timing

on

the

engine

pushed

R7

and

rear

and

chain.

the

starter

pressure

side

of

.

fan.

instrument

outlet

motor,

fully

home.

pipe

the

.

Type

TRANSMISSION

Clutch

Type

Pedal

free

travel

28

With 3 rubber-cushioned

conjunction

Single

chanical

20

to

25

dry

foot

mm

with

the

plate,

FICHTEL & SACHS,

control.

(0.78

to

attachment

gearbox.

0.98

in.)

points,

with

in

me-

Gearbox

Type

Ratios

Propelling

Position

Bevel

Wheel

Gearbox-propelling

lubrication

Unit

set

driving

shafts

unit

4-speed

reverse.

At

gearbox

GLEASON-HYPOID

2,

connect The

The of The level

rst

front

equipped

inboard

propelling

the

gearbox.

oil

by

all-synchromesh

2nd

2.179

in

unit

connected

Coupe

with

the

wheel joints

in

the

propelling

means

of a pump.

with

to

constant

hubs

slide

unit

with

rd

3

I.4I9

the

offset

RaJlye

velocity

to

on

is

lubricated

unit

helical

Top

clutch

crankcase

above

II~3

1,3 10/37

the

propelling

balls.

is

kept

gears

housing

.

centr

e,

V-joints;

with

at

constant

the

and

Rev.

112

4.

and

ratio:

they

unit.

oil

BRAKES

Type

Control

Disc

all

Hydraulic, gency

braking; through wheels.

Mechanical,

at

centre

use

when

round.

foot-operated,

Lancia «duplex.,

independent

hand-operated,

of

floor,

the

car

circuits,

acting

is

stationary.

on

for

service

on

with the

system front

control

rear

and

acting,

and

wheels

emer-

rear

lever

for

29

TECHNICAL

Max.

Brake

braking

fluid

effect

reservoir

DATA

Pedal:

3/4

Hand

lever: 3 to 4 teeth.

Under

the

cylinder.

of

travel.

bonnet,

incorporated

with

the

master

STEERING-SUSPENSIONS-

Subframe

Steering

Type

Drive

Steering

Front

Type

Damper

Rear

Gear

joints

Suspension

s

Suspension

WHEELS

Removable propelling radiator,

Hourglass

Left-hand

Ball-type

Independent, spring,

Telescopic,

.

stabilizer

and

carrying:

unit,

steering

worm

(right-hand

double

bar

hydraulic,

front

box

and

engine,

suspension

and

linkage.

roller.

optional).

wishbones,

rubber

double

clutch-gearbox-

and

transverse

bumpers.

acting

.

wheels,

leaf

.

,

Type

Dampers

30

Dead

tubular springs stabilizer

Telescopic,

(no

axle,

lubrication

bar

and

hydraulic,

longitudinal

is

required), rea

rubber

bumpers.

double

half-elliptic

acting.

ction

leaf

bar,

.--------------------------------------------------------------------------------------~

..

Wheels

Rim

Tyres:

Inflation

Spare

Wheel

Front

Positive King Camber

Coupe

pressure

wheel

hubs

wheel

caster

Rallye

toe-out

inclination

1,3

Michelin Pirelli Ceat

Michelin

Pirelli Michelin Ceat

Front

Located by

means

Inflation

With

is

required)

1

to 2 mm

rims

with

40'

--:-lOIS

SO

2°

145 -

14

ZXj5.95

Cinturato

145 -

145 - 14 ZXj5.95 - 14

Cinturato

145 -

and

in

of

pressure:

one

car

I4

14

DRIVE

rear:

the

centre

sealed

.

(0.039

under

145-14

DRIVE

145 - 14

14 X AS

1.8 kgj

luggage

1.8

bearing

to

'}

with

car

- 14

SR.

DSR/I.

SR.

(optional)

HR

sq.cm.

compartment

bolt

and

kgjsq.cm.

0.078

static

load.

under

ZX.

(optional).

(25.6

wing

(25.6

only

(no

in.)

measured

static

load

p.s.i.).

and

secured

nut.

p.s.i.).

lubrication

.

on

the

Rear

wheel

toe-in

ELECTRICAL

Type

3 the

EQUIPMENT

12

located

to

V,

3.5

rims.

45

in

mm

Ah

the

(0.u8

battery, engine

to

0.138

in.)

with

grounded

compartment.

measured

negative,

on

31

':'ECHNICAL

'

..

'----------------

DATA

Dynamo

Voltage

Fuses

Bulbs

Main

Front,

Rear

Number

marker

Interior

regulator

and

low

side

parking

plate

lamps

lights,

and

beams

rear

and

lamps,

engine

direction

stop

lamps

front

and

BOSCH

A ;

Ioosc protects cluster.

Nine under protect

given there

lamp

(IS

A)

circuit.

indicators,

parking

luggage

EG

(R)

VA

14 V 30 A

fuse

(3A),

the

printed

fuses

(IS

the

dashboard

the

various

inside

the

are

also

control

to

protect

lamps,

compartment

14

located

A),

drawer

located

and

flashing

the

back-up

open

V 30 A

circuits

located

(see

instructions

circuits

itself.

the

horn

lamps

door

lights

30

near

the

of

in a proper

as

per

Inside

horn

relay,

relay

and a loose

and

cigarette-lighter

12

steering

the

instrument

drawer

on

page

specifications

the

drawer,

th~

V -

45/40

V -

20

V -

5/20

V - 5

cylindrical

shaft,

44),

head-

fuse

W

Instrument

parking reserve

TOOL

In

the

32

panel

lamps,

and

direction

EQUIPMENT

luggage

compartment

lights

hand

and

warning

brake,

indicators

Tool

cutting ner

bar,

lights

for:

choke,

bag

main

beam,

containing:

pliers, 4 double-head

for

spark

plugs

screwdriver,

cross-point

dynamo,

fuel

and

fuel

12

V - 3

spanners,

tank

plug,

screwdriver.

box

W

span-

tommy

Optional

BODY

Jack

equipped

socket

spanner.

Note -The removing with

other

oil

drain

Valve

clearance

Lever

for

ratchet

the

wheel

spanners,

plugs

replacing

with

type

hub

for

and

for

adjusting

the

ratchet-type

spanner

caps,

and,

the

spark

the

wheel

spanner

brake

friction

spanner

serves

in

plugs,

nuts.

and

also

conjunction

for

feeler

gauge.

pads.

and

for

the

Type

Doors

Windscreen

Rear-view

Seats

Rear

quarter

Luggage

Towing

Safety

belt

mirror

ventilators

compartment

the

car

anchorages

Unitary frame.

Forward-hinged

ctioning

With

froster tioning

washer,

Swivelling, stamp additional

Individual,

Swivelling

Very

safety are

Front

On

construction,

also

curved

operating

system; two

holder.

spacious,

lock

the

tool

attachment

the

car

with

wing

sliding,

type.

and

sides

and

as

pull-handles.

glass

together

windscreen

swivelling

two-position

Moreover

mirror

with

interior

bag

and

under

and

with

equipped

and

inner

sunvisors.

on

folding

lid

light.

the

spare

the

on

the

removable

with

demister

with

wipers,

reflector

for

Coupe

driver's

release

On

wheel.

body.

fioor.

front

armrests

the

air

windscreen

and Rallye

side

backs.

push-button,

the

right

and

condi-

licence

.

there

sub-

fun-

de-

1,3

33

..

TECHNICAL

.>i

______________________

DIMENSIONS -WEIGHTS

DATA

---------------

Wheelbase

Front

track

Rear

track

Overall Overall Overall Min. Min.

Kerb

Carrying Max.

Max.

When manc

length width height

ground

turning weight

capacity

weight

towable

the car

es

shall

(unladen)

clearance

circle

(fully

weight

is

obviously

PERFORMANCES

Max.

m.p.h.

Max.

speeds

superable

ill

Coupe

k.p.h.

Rallye

gradients

Rallye

(laden)

laden)

run

with a trailer,

be

and

Coupe

1,3

Coupe 34%

1,3 38%

3975

1300

10500

Coupe 4

12 Coupe

815 Co

suited

1St

46

(28·5)

49

(3°·4)

2330 J300 1280

1555

120

950

persons

70

kg

upe

to

mOl mm mm mm

mm mm mm mm

kg

R alJye

(2800

Rallye

(1796

Rallye

the

them

(91.73 (51.18 (50.38

(156.49 (61.21 (51.18 (4.72

(413.38

(2090

+ 40

conditions

.

2nd

79

(49)

83

(51.5)

18% 21

%

ins.) ins.) ins.)

ins

.)

ins.)

lbs.)

1,3:

925

kg

(88

lbs.)

1,3: ;1245

lbs.)

1,3: 795

kg

lbs.)

kg

3rd

121

(75.1)

128

(79.5)

u %

II

%

kg

of

(2040

luggage

(2745

(1752

use

lbs.)

and

the

perfor-

top

160

(100) (26)

168

(104.4)

6.5% 7%

Rev.

(27.3)

37 42%

42

44

%

j

r

Fuel

consumption

regulations)

34

Coupe

(CUNA

Coupe

Rallye

8.5 USA

1,3 9.1

USA

ItS/IOO

gall

.)

ItS/IOO

gall.)

km

(3.3.2 m .

(premium

km

(31.04

(premium

p.

fuel

m.p.

fuel

Imp.

gall

of

92

O.N.

Imp. gall.; of

92

O.N. min.)

.; 27.6

min.)

25.8

m.p

.

Use

the

------------------------------

following

produc

1 1[s.

ts

Imp

gall.

only:

Quantit

FILL-UPS

;:

y

.

'I

U.S.

A.

kg

gall.

___

1

__________________

1

t

1

\

[

Fuel

ta

Ilk

(5

-'-

8lts.-LI Imp. Gall. ve

included)

Cooling

Engine: oil

Gearbox-pr

ling

Steering

Brake

Windscreen

washer

Grease

sys

filte and

unit

system

rese

nipp

bo

-:-

reser-

tern

ump,

s

rs

pipes

opel-

x

rvoir

les

I.7

-

3.85

20

2.

0.3

0·56

-

0

Premium

Coolant

SHELL

AGIP

ESSO

MOBILOIL

AGIP ESSO

MOBILUBE

AGIP ESSO MOBILUBE

AGIP CASTROL

FLUID

Water

AGIP ESSO MOBIL

8)

~

L I

1. 7

1.40

0.94

0·55

pint

6

-

0.7pint

..

1.3

2.11 »

»

10

1.66

LI3

0.66

»

-

38

0

6.3

*

4·30

0

2.5

0.5

0·

33

0.62

I

-

fuel

(9z O .N .

LANCIA

0

(3

%

Antifreeze

FI

SUPERMOTOROIl. IoW-40

UNIFLO

FI

GEAR

FI

GEAR

FI

BRAKE

and

FI

MULTIPURPOSE

GREASE

loW-40

SUPER

ROTRA

OIL

HD

ROTRA

OIL

HD

GIRLING

CRIMSON

4%

detergent

GREASE

90

HYPOID

90

FLUID

SPECIAL

- 70%

lOW-5

HYPOID

90

GX

90

SUPER

BRAKE

SAE

30

GREASE

minimum)

430

water)

0

SAE

70

liquid

or

S

90

HD

R3**

H

Front

ving

*

* *

wheel

shaftjo

heating where

driints

system

the

AGIP

-

included.

product

- -

would

not

-

be

AGIP

ROCOL

DUCKHAMS ESSO

MOLY

availablp..

MT

Q 5795

GREASE

320/5

MP

35

~'It

ROUTINE

-

Operations effected.

0

Z

....

...

'"

bi>

~

Normal

Pressure Fuel

4

Air

Engine

10

Engine

7

Gearbox

9

unit

Gearbox

8

unit

Steering

14

·

Steering

IS

Front

16

Tyres

MAINTENANCE

to

be

carri

ed

Maintenance

regulator

61

ters

cleaner

oil oil

filter

and

propelling

and

propelling

. .

box idler

arm

shaft

suspension

.

out

after

the

(0)

- 1- 1

+ + + + + +

+ +

+

.

+ +

+ + +

checkings

Intervals

7

14

' I I I I I

:

(8.7)

+ +

under

guarantee

in

km

thousands

and

28

1

+

1

+

mile

35

--

+ +

of

21

(13) (17.5) (21·5) (26)

--

+ +

+

+ +

+

+ + +

+

+ + +

+

+ +

+

s

have

42

49

(30)

-

1

+

+ +

+

+ +

+

+ + +

been

bIl

'"

Po.

"

--

38 38 38 38 38

40

41 41 41 41 42

l

Jl

13

6

12

17

6

3

2 3

5

Functional

Valve

clearance

Spark

plugs

Ignition

Engine

Dynamo Fan

belt Clutch Brake Dampers Dynamo

Battery

relea

system

motor.

Maintenance

distributor

oil

sump

belt

. .

se

lever

and

starter

+

+ + + +

+ + +

+

+ +

+ + +

+

+ +

+

+ + + +

+

+ +

+

+ + +

+

+ +

+ + + + + +

+

45 47 47 48 48 48 49 49

So

51 51

~

/

4

Engine -Gearbox -Pt"opelling

Front

Suspension

Unit

NORMAL

.;.,

~--------------------------------------------

ROUTINE

ENGINE

Fuel

System

MAINTENANCE

Pressure

Fuel

Air

cleaner

Oil

bath

(optional)

filters

regulator

air

cleaner

Every

filter

Every

carefully The bottom pump necting Should

out,

Every

element it,

Every

by and Empty raffin to When well

Note -For

the

out

14,000

element.

7,000

tank

plug;

cover;

the

replace

7,000

and

if

necessary.

7,000

unscrewing

wash

the

and

exceed

refitting

seated.

above

oftener.

km

wash

them

filter

the the

inlet

filters

them.

km

carefully

km

the

it

with

oil

from

fill

it

with

the

inner

the

cars

described

(8,700

(4,350

with

is

accessible

pump

carburettor

pipe.

(and

relevant

(4,350

wash

(4,350

miles)

eye

pin,

paraffin.

the

SAE

bracket

base

circulating

operations

miles)

petrol.

filter

miles)

it

with

take

base;

20

indicating

check

in

by

filter

gaskets)

remove

wash

oil

that

very

have

replace

remove

removing

by

remove

petrol;

off

the

it

taking

the

dusty

to

be

the

element

with

care

the

be

carried

the

and

the the

discon-

worn

the

replace

base,

pa-

not

level.

seal

areas,

(,

is

Lubrication

Oil

sump

Oil

drainage

Oil

filling

Oil

filter

Every

with Hole

sump. Filler

Every

filter.

7,000

hot with

with

7,000

Screw

km

engine.

magnetic

cap

km

in

(4,350

on

(4,350

the

plug

the

new

miles)

underneath

engine

miles)

filter

until

change

the

left

replace

the

rear

the

engine

side.

the

gasket

oil

------------------------------------------------------------~----------~

..

Cooling

Checking

Topping-ups

System

the

level

contacts in

by

half a turn.

Start

the

filter

be

used.

Periodically

the

radiator.

engine

with

heater

If

the

coolant top-up freeze

Drinka but

and

ble

bear

property

Never level cases,

to

ture

is

cool,

very

top-up very

it

the

support,

engine

and

removal, a proper

check

the

The

level

cold,

the

coolant

cock

open.

level

with a mixture

70%

water.

water

only

in

mind

that

of

the

coolant

with

low

and

the

will

be

necessary

or

pour-in

slowly

the

and

then

check

is

consisting

may

in

cold

engine

water

with

further

for

clamping

level

of

is

normal

skims

not

as

be

exceptionally

this

way

is

reduced.

water

to

wait

or anti-freeze

engine

hand-screw

oil

the

specified

of

the

if

the

very

hot.

for

running.

leaks.

tool

coolant

when,

filler

above,

30%

anti-

used,

anti-freeze

coolant In

such

the

engine

mix-

it

For

may

in

with

base

Coolant

drain

hole

plug

39

NORMAL

;:.:."

~---------------------------------------------

ROUTINE

MAINTENANCE

Coolant

Replenishment

Winter

drainage

precautions

Remove

hole

plug engine cock.

On

engine

up

then

Proceed

compartment

removing

is

to

the

unscrew

make through

Imp.

start

completing is

normal: check if

the

rst

Important

Periodically

at

least)

The

cooling

not

freeze

(-

4 OF).

the

radiator

located

the

hot,

take

first

stop,

it

completely.

as

follows:

sure

that

the

radiator

g.)

of

anti-freeze.

the

engine

the

use

the

level

replenishment

time,

check

change

and

before

system

down

to a temperature

filler

cap

in

the

front

and

open

radiator

care

the

and

replenishment

drinkable

as

the

winter,

contains a liquid

to

thus

drain

filler,

run

specified

has

the

level

coolant

filler

partially

releasing

hole

it

for a few

water.

been

after

(every

if

and

right

side

the

heater

cap,

the

plug

pour

until

above.

carried

some

12

possible.

which

of

the

drain

of

when

unscrew

pressure,

is

closed;

2 It.

minutes, the

level

out

miles.

months

does

-

20

the

core

the

it

(0.44

for

0C

TRANSMISSION Gearbox

Oil

level

and

Propelling

Therefore,

whenever for docs

Unit

Every

level dipstick

many

not

by

.

it

the

hours,

fall

7,000

means

is

not

car

below

km

of

necessary

must

provided

-

(4,350

the

be

standing

20

DC

miles)

proper

that

to

drain

(-

level

in

cold

the

temperature

4

OF)

check

and

the

weather

.

breather

system

the

oil

-------------------------------------------------------------------------"

Oil

change

drainage

Every

possibly refilling

Holes gearbox

14,000

with with

provided

and

km

(8,700

still

hot

fresh

oil.

with

propelling

oil.

plugs

miles)

Drain

located

unit

change

carefully

casing.

at

the

before

bottom

oil,

of

Oil

filling

BRAKES

Brake

fluid

reservoir

STEERING-SUSPENSIONSteering

Steering

Front

Gear

box

linkage

joints

Suspension

Through

and

breather

Periodically

does

not

the

max.

The

fluid sequence due

to

the

WHEELS

Every

oil

level.

filling

hole.

Every

through

shaft

housing.

Lubricated

Every

through the

swivels

(3

on

each

the

filler dipstIck

check

fall

by

more

level.

If

level

must

of

the

automatic

wear

of

14,000

7,000

the

7,000

the 4 grease

This

on

side),

is

proper

assembly

km

and.

km

correct

km

through the

provided

.

that

the

than 2 cm

necessary,

lower

friction

(8,700

when

(4,350

grease

only.

(4,350

nipples

suspension

with

cap

fluid

in

the

(0.787

top

up.

very

slowly

clearance

pads.

miles)

the

oil

_

miles)

nipple.

the

miles)

(two

on

the 6 grease

arm

with

level

reservoir

in.)

below

as a

con-

adjustment

check

each

shafts.

the

skims

the

lubricate,

idler

arm

lubricate,

side).

nipples

Tyres

Every

sure

of

that wear ciency.

1,000

tyres,

badly

out

km

including

inflated

sooner

(620

tyres

and

miles)

the

spare

lessen

decrease

check one.

the

Remember

road

braking

pres-

holding,

effi-

41

;

'v

__________________________________________

NORMAL

Tyre

rotation

(not

necessary

for X AS

tyres)

ROUTINE

MAINTENANCE

Every

life to On

inspect necessary Check rusted,

For

7,000

and

proceed

such

the

that

clean

the

wheel

even

wear

to

occasion,

tyres

servicing.

the

them.

km

the

wheel

balancing

(4,350

of

tyres,

repositioning

mount

for

wear,

rims

see

miles),

it

will

the

spare

providing

are

not

on

page

for a good

be

necessary

of

the

wheel

distorted;

SI.

wheels.

and

for

the

_

if

ELECTRICAL

Replacing

ing

lamp

the

bulbs

EQUIPMENT

head

and

park-

Remove

and

located remove retainer holes

carry

and

out

the

ring,

remove the

hexagonal

at

the

bottom

rims,

loosen

rotate

it;

replacement.

this pull

screw

of

the

up

out

(4)

the

rims screws to

the

fixing

themselves;

securing

screw

beam

the

unit

rims

the

recess

and

1.

Headlamp adjusting

(or

screw

- 6,

Rim

42

- 7.

screws

Beam

- 2.

unit

Replacement

Bulb socket

retainer

ring

- a

- 3.

Beam

of

unit

bulbs,

unit

screws -9.

- 4. Rim fixin g

Front

screw

and

side

- 5.

Spanner

direction

(8

mm)

indicator.

-------------------------------------,.'

Replacing

direction

Replacing

bulbs

the

front

indicator

the

tail

and

bulbs

side

lamp

For

the

fixing

For

the parking, cient

lens.

To

replace

the

screws

replacement

screws

replacement

stop

to

loosen

the

fixing

and

number

it

remove

of

back-up

the

screws

the

bulb

is

sufficient

the

lamp

plate

covers.

to

loosen

lens.

direction

bulbs,

fixing

the

lamp-bulbs,

the

indicator, it

is

suffi-

relevant

loosen

Replacing

nel

warning

the

instrument

light

bulbs

pa-

For

the partment, ornament

NOTE -The fuses

having

the

replacement,

nut

(2)

must

the

accessible

then

and

carry

replacement

be

carried

same

remove

from

inside

remove

characteristics.

out

the

necessary

exclusively

the

knurled

the

instrument

of

both

nuts

glove

com-

panel

operations.

bulbs

and

with

others

(1).

43

NORMAL

;',

'jA

---------------------------------------------

ROUTINE

MAINTENANCE

Replacing

BODY

Windscreen

WARNING

44

the

washer

fuses

reservoir

Unscrew withdraw has cedure.

Periodically

may riorating

blades. Use a mixture

liquid

From subject controls, Check

devices sunvisors, rear-view controls,

the

been

completed, refit

check

be

water

the

at

4% .

time

to

wear

carburettor

tightness

and

accessories

etc.).

knurled

drawer

or

detergent

paint

consisting

time,

of

nut

itself;

the

level

nor

lubricate

(hinges,

control

screws

mirror,

fixing

once

the

by

reversing

of

the

solution

the

windscreen

of

water

all

articulations,

levers,

fixing

the

(door

handles, armrests,

ventila

the

drawer

replacement

fluid

neither

and

the

sheathes

various

tor

and

the

pro-

which

dete-

wiper

detergent

car

parts

heater

etc.). body

vindow

ENGINE

Timing

Clearance

and

rockers

FUNCTIONAL

between

valves

Every

ance the

clearance inlet valves.

ROUTINE

7,000

km

between

valves

must

and

(4,350

0.25

MAINTENANCE

and

be

mm

miles)

rockers;

0.15

mm

(0.010

check

with

in

cold

(0.006

.)

for

the

engine,

in exhaust

clear-

.)

for

Checking

piston

Engine

direction

at

rotation

the

T.O.C.

timing,

J

with

Bring

the

flywheel

with

mark

1/ 4

flywheel

Then,

der check camshafts the

the exhaust

casing.

adjust

the

No. I with a clearance

that

the

line

camshaft

inlet

valve

front

must

tooth

engraved

inlet

and

reference up

with

bearing

must

close.

m a

in

exhaust

of I mm

marks

the

start

rked

the

rear

valves

engraved

marks caps. opening,

« 0

,)

flange

Checking

timing

(0.039

stamped

At

to

of

in

this

while

line

of

the

cylin.)

and

in

stage,

up

the

on

the

45

FUNCTIONAL

;",,

'---'-----------------------------------------

1.

Cylinder

No.1 exhaust the

inlet

valve

inlet

exhauH

camshaft·

camshaft -7.

valve -10. Cylinder

ROUTINE

valv

e ~ 2.

4.

Chain

Cylinder

spr ing

Valve

Cylinder No. 2

link -5.

No.1

inlet

No.4

exhaust

MAINTENANCE

positions.

exhaust

valve

-

Cylinder

valve -8. Cylinder No.

valv

e -

No.1

11.

J.

inlet

valve - 6. Referen

Cylinder No. 3

Reference

'"

inlet valv

e -

exhau

mark

ce

mark

9.

Cylinder

st valve .

(or

timing

for timin

No.3

the

g

Fuel

System

Checking

Adjusting

the

slow

running

Specified dically to

in

carried avoid a bad case

of

moving-offs Remember, useless

The

accelerations

slow

decreased

ing

screw running The out ized

adjusting

adjustment

exclusively

Workshops.

value:

forced

due

in

running

by

slightly

(2)

about

out

by

operation

slowing-downs

to

filings,

these

cases,

of

may

acting

without

screws

of

these

by

skilled

800

r.p.m.

skilled

of

the

motor

to

avoid

the

engine.

be

slightly

on

disturbing

(I).

screws

personnel

To

personnel

engine,

with

columns,

repeated

increased

the

throttle

the

must

or

be

in

specially

stops

four

be

by

Author-

perio-

order

and etc. and

or

adjust-

slow

carried

Ignition

Spark

Ignition

Checking

plugs

distributor

the

1.

Slow

advance

running

adjuseing

3.

Throltle

Every

trodes and

plugs conditions; never

Every

contact is 0.45 ±

The mark placed before No. I are

At opening

with

Carburettors.

screws

s.ynchronizing

7,000

LODGE

be

adjusted

7,000

breaker

0.03

specified

..

0

by 3 teeth

mark

this

stage,

and

the

lead

- 2.

Throttle

screw.

km

check

the

HL

if

necessary,

or

km

points

mm

10°

fixed

»,

on a flywheel

1/4,

closed.

the

distributor

the

rotor

to

the

adjusting

(4,350

electrode

periodically

replace

sand

blasted).

(4,350

and

(0.0177

advance

(24

mm

and

cylinder

± O.DOlI

ring

the

arm

screw

miles)

gap.

them

miles)

check

is

gear

=

0.944

valves

contact

is

in

No.

check

-

clean

the

elec-

For

the

spark

them

(they

must

inspect

that

the

gap

in.).

obtained

tooth,

points

in.

of

when

is

dis-

approx.)

cylinder

begin

correspondence

I.

for

the

47

FUNCTIONAL

ROUTINE

MAINTENANCE

Lubrication

Engine

oil

Cooling

Adjusting

mo

driving

sump

System

the

fan

belts

and

dyna-

Whenever removing the

nut

turn

the

left,

secure

Every

strainer. To

carry

sump

Every

for

tension;

To

adjust

fan

belt

sector

and

displace

the

fan toothed tension

the

belts

0.393

in.).

securing

distributor

14,000

out

then

7,000

by

(3),

rotating

belt,

sector

is

correct

down

such

the

it

and

this

take

km

if

the

acting

the

loosen

conditions

distributor

the

fastening

body

then

km

operation,

off

the

(4,350

necessary,

dynamo

on

screws

it

inwards,

dynamo

screws

(3),

rotating

when

by

about 5 to

do from

to

repeat

(8,700

strainer.

miles)

adjust

belt,

the

thumb

not

occur,

its

bracket and

the

right

the

above

miles)

remove

check them. first

(2)

and

then

loosen

upwards.

(2),

and

it

outwards.

pressure

10

rnm

without

seat,

or checking.

clean

the

loosen

on

toothed

To

act

(0.196

loosen

slightly

to

the

engine

belts

the

nut

(I)

adjust

on

the

The

pushes

to

Adjust;

dynamo

ng

driving

the

fan

and

belts

--------------------------------------------------------------~

TRANSMISSION Clutch

Adjustment

Every

for The special nected free restored.

7,000

free

travel.

adjustment

nut

to

the

travel

on

of

km

the

clutch

20

(4,350

is

carried

front

to

release

2S

mm

miles)

out

end

of lever, (0.78

check

by

acting

the

cable

until a pedal

to

0.98

the

pedal

on

in.)

the

con-

is

BRAKES

..

Brake

Bleeding

System

the

circuits

Every

operation.

Foot

It

when of excessive in easily

7,000

brake:

is

only

these

about 8 mm

the

braking

carried

NOTE

After

the

brake

system operations clearance

Hand

brake:

cable,

under Adjust travel

To

then

To scrupulously hereinafter.

so

of 3 to 4 teeth.

adjust,

slacken

be

carried

km

no

adjustment

necessary

are

worn

(0.314

travel

of

efficiency.

out

replacement

becomes

of

the

pedal,

between

adjuster the

floor.

as

to

brake

let

the

adjuster

out

following

(4,350

to

in.).

the

by

efficient

pads

at

the

pads

with

miles)

is

replace

out

down

This

pedal

The

removing

of

the

which

and

disc

the

end

car

lightly

by

the

check

required.

the

friction

to a thickness

is

denoted

and

by a decrease

pad

renewal

the

keep

friction

only

after

allows

with a hand

1/3

instructions

to

be

of

contact

of a turn.

utmost

the

it

by

plate.

pads,

repeated

normal

restored.

control

lever

the

disc,

care

given

for

pads

an

is

the

and

49

FUNCTIONAL

>~

,

-------------------------------------------------------------------------------------------

Brake

fluid

ROUTINE

The

circuits

and

one

The

instructions

bearing circuit Therefore, two

circuits,

the

concerned

Loosen

circuit,

operate wards, pedal

and

release

Such

operation

ened

screws

must

be

the

bleeding

It

is

good

carried

Whenever brake which but

restore

MAINTENANCE

are

two:

one

for

the

rear

brakes.

apply

to

in

mind

that

it

at a tim

the

with

as

out

system,

may

in

the

two

then

brake

far

as

tbe

;md

repeated

practice at

an

have

the

e.

case

of

bleeding

circuit

bleeding

fiJI

the

pedal

bleeding

it

will

pedal.

(depressing

releasing

until

holes

without

to

an

Authorized

intervention

strictly

been

level

with

intervention

only.

brake

for

screws

go,

have

avoid

either

is

must

screws

about

it

the

is

bled

fresh

for

the

of

necessary

be

relevant

fluid

JO

open,

then

close

the

pedal

with

fluid

air

bubbles.

the

brake

Workshop carried

re-using

from

fluid.

front

the

to

on

one

carried

reservoir

times.

depress

the

with

closed

flows

out

the

brakes

circuits,

bleed

of

out

to

After-

screws

loos-

screws)

out

bleeding

of

ours.

on

fluid,

system,

a

the

on

the

and

the

of

the

SUSPENSIONSFront

Dampers

and

Rear

Wheels

Front

wheel

toe-out

50

WHEELS

Suspensions

Useless

avoided, containers

Every

for

dampening

abnormal,

Workshop

I

to 2 mm

rims,

with

transfers

as

this

are

14,000

have

of

(0.039

car

of

would

to

be

km

action.

them

ours.

under

the

left

(8,700

to

fluid

expose

open

Should

checked

0.078

static

are

it

as

miles),

their

at

in.)

measured

load.

to

short

an

strictly

the

as

possible.

check

operation

Authorized

air;

on

to

them

the

be

the

be

Adjustment

Act

on

the

steering

rods.

Wheel

balancing

ELECTRICAL

Dynamo

Voltage

Battery

and

starter

regulator

An

troubles ing wear required, tyre been The cialized balancing

EQUIPMENT

motor

Every

commutator and powder

Check

For overhauls, Repair or

Every

and, cold

a

bove

unbalanced

affecting

given

of

tyres.

rotation

replaced.

balancing

21,000

blow

between

that

no

reason,

Shops

to

Service

month

if

necessary,

battery)

plates.

wheel

the

at

the

Factory

Therefore,

and

checked

and

may

workshops

machine.

km

with a white

off

the

brushes

it

we

recommend

of

Stations

check

top

until

may

steering.

may

when

particularly

only

equipped

(13,000

possible

the

segments.

slide

is

to

be

our

Branches

with

the

level

up

with

the

level

cause

The

it

must

be

carried

cloth

copper

freely

tampered

to

skilled

distilled is 5 mm

vibrations

original

alter

be

carrying

when

with

miles)

soaked

in

apply

and

personnel.

of

the

balanc-

owing

their

Distributors,

to

reset,

out

the

tyre

out

by

dynamic

clean

in

petrol,

and

carbon

holders.

with.

only

to

electrolyte

water

(with

(0.196

when

and

the

the has

spe-

the

On the

in.)

NOTE -In

be

inspected

Every

of

-

14,000

the

battery

to

clean, tion, the

monoblocs;

the

summer,

oftener.

km

it

with a cloth

possible

(8,700

is

necessary:

the

acid

electrolyte

miles)

soaked

traces

level

for a good

in a soda

deposited

is

life

solu-

on

51

to

FUNCTIONAL

Headlamp

alignment

ROUTINE

-

to hydrometer;

lyte

is battery

T(l

be

from a vertical

act

on

MAINTENANCE

check

thl"

charge

the

specific

is

of

1.28

(320

charged,

carried

the

and

is

discharged.

out

adjusting

I.14

with

screen.

screws

car

by

gravity

Baume)

0

(18

empty,

Remove

(see

means

when

Baume)

figure

of a proper

of

the

electro-

the

battery

when

10 m (32.80

the

rim

on

page

the

ft.)

and

42).

Outer

The

beam about lamp

As horizontal

visible, each

The of (46.5 divergency)

Inner

The lel

headlamps

horizontal

has

30

centre.

to

the

carrying

headlamp.

horizontal

the

main

in.)

headlamps

centre

to

that

to

be

cm

(12

height

portion

beams

(parallel

.

line

of

the

(f.)r

edge

of

at a height

in.)

lower

from

of

the

out

the

distance

has

beams)

(for

of

the

bright

outer

low

beams)

the

bright

from

than

floor

level,

bright

spot

alignment

between

to

range

to

170

main

beams)

spot

headlamps.

spot

floor

that

separately

the

from

cm

(67 in.)

has

of

refer

edge,

centre

to

the

level

the

u8

be

low

by

head-

to

the

clearly

for

lines

cm

(max.

paral-

52

BODY

Washing

nor

Cleaning

grease

the

of

spots

the

bumpers

tar,

car

oil

exte-

and

The

washing

is

cold

or

tepid

Wash

the mudguards very

dirty

parts

and sprayed Carry

out

bottom

frequently.

Rinse

and

Never

use

poos,

commonly

are

used, neutral. If,

after normal of

the

many

found

on

those

suitable

Wash

with

fine

polishing

Sucb

spots

them

with

plenty

must

and

never

water

in

bottom

with a water

parts, a sponge

the

wheels

water

jet

the

washing,

and

using a sponge

dry

with

soap

to

exclude

drying,

brightness,

polishing

the

market

to

water

paste

may

petrol

of

water.

be

carried

under

abundance.

of

the

are

until

the

chamois

wash

found

any

product

the

paint

it

may

products

and

are

our

paints.

and

or

similar

be

eliminated

and

rinsing,

out

the

sun,

car

and

jet,

using,

or a brush.

to

be

washed

mud

proceeding

which

skin.

the

car.

at

automotive

does

be

polished

to

be

then

polish

products.

immediately

when

by

the

The

gets

from

must

If

proper

not

which

selected

by

the

using

cold

inside

in

case painted

with

finely

soft.

top

be

washed

sham-

dealers,

completely

acquire

with

one

are

easily

among

with

very

moistening

after,

car

of of

to

its

Cleaning

chrome-plated

Cleaning

and

the

preserving

parts

glasses

the

After

the

washing, chrome-plated products. the plated

to

Use

car

must

parts

saltiness.

water

Such

be

are

mixed

it

is

parts

with

precaution

used

or

left

more

subject

with a little

advisable

waxen

is

indispensable

seaside

to

alcohol.

to

protect

or

where

corrosion

the

resinous

when

chrome-

owing

53

FUNCTIONAL

ROUTINE

MAINTENANCE

Cleaning

lined mats

LONG

the

car

interior

the

cloth,

fabrics,

leather

INACTIVITY

vinyl

and

To

clean

care

and

the

proper

petrol

based

market.

Vinyl

with

CAUTION: rags would

period, cautions:

must

When

park order

drain drain

lined

be

plain

soaked

result

the

it

the

cloth,

without

talcum-trichloroethylene

solvents

fabrics,

washed

water

to

in

petrol

in

car

is

advisable

car

to

preserve

the

cooling

the

fuel

soaking

with

and

dried

clean

or

loss

of

has

to

in a dry

the system;

tank;

use,

commonly

leather

water

plastic

alcohol.

brightness.

be

take

place

tyres;

taking

the

with a chamois

stationary

the

underlaying

or

found

and

rubber

and

soap,

parts,

Neglect

for a long

the

following

and

jack

never

necessary

parts,

rectified

on

the

mats

rinsed

skin.

use

of

this

pre-

it

up

in

54

through

into

the

a

few

remove

where month;

smear anti-rust

cover

When

covering

detrimental

the

cylinders,

turns;

the

there

the

compounds;

the

car

to

spark

plug

then

battery;

is

no

unpainted

with a canvas.

the

keep

frost

car,

never

preservation

ports,

crank

it

danger;

parts

use

pour

the

in a dry

charge

with

plastic

of

our

some

engine

place

it

every

grease

coverings

paints.

oil

by

or

VARIANTS

FOR

In

these Rallye For

all

pages

1,3 S

the

are

cars,

other

shortly

which

characteristics

described

differ

from

refer

the

characteristics

those

of

to

the

FULVIA

preceding

of

Coupe

pages

the

.

FULVIA

Rallye

Coupe

1,3

cars.

VARIANTS

."

,.---------_._-------------------------

IDENTIFICA

FOR

TION

COUPE

As

for

818.360

818.361

RALL

Coupe

LHO

RHD

YE

Rallye

Coupe

1,3 S

1,3

Rallye

but

with

1,3 S

1,3 S.

prefix:

TECHNICAL

ENGINE

Type Compression

Max.

power

Max.

torque

Timing

Checking

with

Fuel

System

the

piston

System

ratio

(SAE)

timing,

at

T.O.C.

DATA

0

818.3

3

9·5

metric

103

13.2

mkg

With

0.40

inspection

Inlet

Exhaust

Adjust

valves

of

instead

b.h.p.

(95.47

mm

purpose:

opens

{

closes

(

opens

L

closes 28°

the

clearance

cylinder

of I mm

at

6000

lb.

ft.)

(0.0157

0

28

660 after

66°

No. 1 at

(0.0394

at

in.)

before

after

of

the

in.).

r.p.m.

4600

valve

T.D.C.

B.O.C.

B.D.C.

T.D

intake

2.20

r.p.m

.C.

mm

.

clearance

and

exhaust

(0.0866

for

in.)

Carburettors

Two: Venturi Main Slow Air

correction

•

For oil

SOLEX C 35

tube

jet

running

carburettors

bath

air

jet

cleaner.

PHH

10

31

120 (110*)

47.5

180 (190*)

C 35

PHH

13

provided

with

Ignition

Spark

plugs

Lubrication

Oil

cooling

BRAKES

BODY

Doors

WEIGHTS

LODGE 2 HL

Oil

cooler

located

radiator.

When

the

engine 700 C (149 the

oil

filter

operation;

Vacuum

Inertia circuit.

CAUTION:

vacuum operate much

Ventilator

the

servo

operated

therefore

and

less

efficacious.

windows

to

with

the

158

base,

valve

unit

limiting

braking

on

the

oil

temperature

OF)

makes is

fully

in

engine

the

brake

on

left

side

a

thermostatic

the

open

the

front

device

stopped,

servo

on

the

doors.

of

cooler

at

85° C (185

wheel

in

the

unit

front

the

reaches

valve,

come

rear

there

does

wheels

coolant

65

into

OF).

circuit.

wheel

is

no

not

to

on

is

Kerb

weight

Max.

weight

(fully

PERFORMANCES

Max.

speeds

in

k.p.h. and

m.p.h.

Max.

superable

gradients

laden)

930

kg

(2050

Ibs.)

1250

kg

(2755

Ibs

1st 49

(30.4) (51.5)

8

3

%

2nd

83

21

%

.)

3rd

128

(79·5)

II

%

Top

173

(107.5)

6%

Rev.

44

(27·3)

42%

57

VARIANTS

Fuel

consumption

regulations)

CAPACITIES

FOR COUPE

(eUNA

8.9 ItS/

USA

gall.)

RALLYE

IOO

km

(31.7

(premium

m.p.

fuel

1,3

S

Imp.

of

92

gall.;

O.N.

26.4

min.).

m.p.

Engine

oil

capacity

Engine

(1.16

Imp.

sump,

gall.

filters,

- 1.39

pipes

USA

and

gall.)

cooler:

(4.700

kg

5.30

- 10.3

litres

lb.).

58

VARIANTS

FOR

..s

In

these

S

cars,

other

pages,

are

which

differ

characteristics

shortly

from

refer

described

those

of

to

the

characteristics

the

FULVIA

preceding

Coupe

pages.

of

the

Rallye

FULVIA

1,3

cars.

Sport

For

all

1,3

the

VARIANTS

..

;.

_------------------------------------------

FOR

SPORT

1,3 S

IDENTIFICA

INSTRUMENT

Rear

window

ENGINE

Type Compression

Max.

power

Max.

torque

Timing

ratio

(SA

(SAE)

System

TION

AND

regulator

E)

The

identification

of

the

engine

right

side.

818.362

818.363

LHD RHD

CONTROLS

The

partial

ing

the

switch cigarette-lighter. The

complete compartment after

releasing

of

the

rear

818·303

9·5

metric

103

13.2

mkg

With

0.40

inspection Inlet

Exhaust

opening

window.

b.h.p.

(95.47

mm

purpose:

(L

opens

~

closes opens

{

closes

plate

compartment

Sport

1,3 S

Sport

1,3 S

is

lever

located

opening,

from

outside,

the

latch

at

6000

lb.

ft.)

(0.0157 in.)

280 before 66° 660 before 28°

is

located

obtained

for

located

r.p.m.

at

4600

after

instead

at

access

is

obtained

r.p.m.

valve

T.D.C.

B.D.C.

T.D.C.

on

by

upward

the

to

at

clearance

the

of

right

the

left

on

mov-

of

luggage

by

hand,

bottom

side

the

for

Checking

with

piston

Fuel

System

Carburettors

60

the

timing,

at

T.D.C.

Adjust valves instead

Two: Venturi Main

Slow

Air

correction

the

clearance

of

cylinder

of 1 mm

SOLEX C 35

tube jet running

jet

of

No. I at

(0.0394

PHH 31

120

47.5

180

the

in.)

10

intake

2.20

mm

and

(0.0866

exhaust

in.)

Ignition

Spark

plugs

Lubrication

TRANSMISSION

Propelling

Bevel

Unit

set

ELECTRICAL

Bulbs

CHAMPION

Oil radiator.

65 on into (185

Ratio

EQUIPMENT

Front

I2V-S/zoW.

Side

cooler

to

70" C (149

the

oil

operation;

OF).

U /39

parking

direction

located

When

filter

N 6 Y

on

the

engine

to

158 OF) a

base,

the

valve

and

indicator

the

left

oil

makes

is

direction

lamps:

side

of

temperature

thermostatic

the

cooler

fully

open

indicator

12

V - 5

the

W.

coolant

reaches

valve,

come

at

850

lamps:

C

BODY

Spare

Seat

adjustment

wheel

and

tool

kit

Located partment

The

seats,

or

lowered

or

backward.

Control

seat.

in

the

provided

sliding

respectively

lever

located

rear

of

with

on

the

car,

lock.

inclined

by

pushing

on

the

In

rails,

inner

a

proper

can

them

side

com-

be

lifted

forward

of

the

6I

VARIANTS

FOR

SPORT

DIMENSIONS -WEIGHTS

Overall Overall

length width

4090 1570

mm mm

1,3 S

(161.02 (61.80

in.)

Overall Kerb Carrying Max. weight

height

weight

capacity

(unladen)

(fully

PERFORMANCES

Max.

speeds

and

Ma

x.

superable

Fuel

consumption

regulations)

m.p.h.

in

k.p.h.

gradients

CAPACITIES

Engine

oil

capacity

laden)

(CUNA

1200

935

3

persons

1175

kg

1St

51

(31.6)

38%

8.6

Its.

(32.8 m .

mium

Engine (1.16

Imp.

mm

kg

per

p.

fuel

sump,

(47.24 in.)

(2060

lbs.)

+ 30

(2590

lbs.)

100

Imp.

of

92 O .

filters,

gall.

- 1.39

kg

km.

gall

(66

lbs.)

3rd

133

(82.6)

11.5 %

. = 27.3

N.

miD.).

pipe,

USA

\ '

. .

luggage

m.p.

and

gall.)

Top

180

(II

6.5 %

USA

"

cooler

(4 .700

•

1.8)

kg

gall

: 5.30

- 10.3

.)

Rev.

46

(28.5)

43

%

(pre-

litres

lb.).

62

VARIANTS

FOR

HF

In

these Rallye For

all

pages

1,3

th

are

cars

other

shortly

characteristics,

which

described

differ

the

from

refer

characteristics

those

of

to

the

preceding

the

of

the

Coupe

pages.

FULVIA

Rallye

1,3

Coupe

cars.

VARIANTS

~

----------------------------------------------------------------------------------

FOR

COUPE

RALLYE

I,3

HF

IDENTIFICA

INSTR

Oil

UMENTS

temperature

ENGINE

Type Bore

Stroke

Displacement

Compression

Max.

power

Max.

r.p.m.

Max.

torque

Timing

Valve

timing

TION

ratio

(SAE)

gauge

AND

818.340

818.341

L.H.D.

R.H.D.

CONTROLS

Fitted

in

gine

operation

moves

818.34

77

69.7 1298 C.c. (79.21 10·5

III

65

14.6

With

inspection

Inlet

Exhaust

mm

metric

00

to

2

(3.03

mm

mkg

0.40

{

the

place

the

red

in.)

(2.74

b.h.p.

(105.6

mm

purpose:

opens closes

opens

I

oses

c

Coupe

of

is

not

sector.

in.)

cu.in.)

at

6400

lb.

ft.)

(0.0157

280 before 660 after

660 before 280 after

Rallye

the

electric

normal

r.p.m.

at

4750

in.)

B.D.C

T.D.C.

1,3

valve

T .

D.C.

B.D.C

HF

clock.

when

r.p.m.

.

The

the

pointer

clearance

en-

for

Normal

cold

Checking

with

valve

engine)

the

piston

clearance

tImmg

at

T.D.C.

(with

Inlet

(0.01I8

Adjust

valves

instead

0.20

mm

in.).

the

of

cylinder

of I mm

(0.0078

clearance

(0.0394

No.1

of

in.);

the

at

in.).

exhaust

intake

2.20

mm

0.30

and

(0.0866

mm

exhaust

in.)

Fuel

System

Carburettors

Ignition

Spark

plugs

L u

brica

tion

Oil

cooling

BODY

system

Two:

SOLEX C 35 Venturi Main

Slow

Air

CHAMPION LODGE 2 HL

Oil

radiator.

When

70° C (149

oil tion;

Owing

car, a few the improved

tube

jet

running

correction

cooler

the

filter

base,

the

to

body

located

engine

to

valve

the accessories

has

performances.

jet

N 6 Y

on

oil

1580 F), a

makes

is

fully

merely

been

lightened

PHH

8

31

120

42.5

180

the

left

temperature

thermostatic

the

cooler

open

sporting

have

side

at

been

in

of

the

reaches

valve,

come

into

8S

o C (185° F).

purpose

eliminated

order

to

coolant

65

to

on

the

opera-

of

this and

obtain

Doors

Front

Squab

seats

adjustment

Unprovided

The

front

when

moved backwards. Control

Fixed

squab

seat

squab

access

to

seats,

lever

may

the

with

sliding

forwards

on

the

be

rear

open

the

driver's

tilted

seats.

door

on

and

seat

forwards

marker

inclined

lowered

right-hand

seat.

rails,

when

The

to

lamps.

are

raised

moved

side.

passenger's

allow

free

VARIANTS

FOR

COUPE

DIMENSIONS -WEIGHTS

RALLYE

I,3

HF

Overall

Kerb

Carrying

Max.

length

weight

capacity

weight

(fully

PERFORMANCES

Max.

speed

in

k.p.h.

and

m.p.h.

Max.

superable

with

torque

Fuel

consumption

regulations)

engine

gradients at

CAPACITIES

Engine

oil

capacity

laden)

max

(CUNA

3935

mm

(154.91

825

kg

(r820

4

persons

1145

1st

51

(3

r.6)

.

46%

8.9 USA

Engine (1.16 (10.3

+ 40

kg

(2520

ItS

/ IOO

gall.)

sump,-ipters,

Imp.

lbs.)

.

km

(premium

2nd

87

(54)

26%

gall,

Ibs.)

kg

Ibs.)

(31.7

in.)

(88 Ibs.)

3rd

134

(83-2)

14%

m.

fuel

pipes

- 1.39

p.

luggage

Imp.

92

O.

and

USA

Top

174 46

(108.

I)

8°

'

10

gaIL;

26.4 m .

N.

minimum).

cooler:

gaIL)

5.30

4.700

Rev.

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Distributors,

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to

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INFORMATION

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FABBRICA

Fully

LANCIA & C.

AUTOMOBILI -TORINO

paid-up

capital:

10,800,000,000

lire

- S. p. A.

TORINO

cmv

ASSO

BOLZANO

BARI

BOLOGNA CATANIA FIRENZE GENOVA MlLANO NAPOLI PAD

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TORINO VERONA

TORINO

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MAIN OFFICES

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(10141) Via

(10034) Via

(39100)

ASSISTANCE

(70rz6) Viale (40138) (95127) (50127) Via (16I26)

(20149) Via (80143) Via (35100)

(90145)

(00199)

(10141) Via (37100)

(10141)

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Copyrights LANCIA & C. - Fabbrica

TIPOGRAFIA TORINESE S. p. A. - St

MAIN TECHNICAL DPT

ress No. 8798123 - 6

Printed

th Edition (

in

Italy

Automobili -Torino

rada

V11-1969

- 1000)

de l Barrocchio. 83 - TORIN O

- S. p. A.

-------

Lancia Fulvia Coupe, Fulvia Sport, Fulvia Coupe Rallye 1, 3 S, 3 HF Instruction Book

Specifications and Main Features

Frequently Asked Questions

User Manual