KROHNE SU501EX User Manual

Operating Instructions
SU 501 Ex Signal conditioning instrument

Contents

Contents
1 About this document
1.1 Function .............................
1.2 Target group ..........................
1.3 Symbolism used .......................
2.1 Authorised personnel ....................
2.2 Appropriate use........................
2.3 Warning about misuse ...................
2.4 General safety instructions ................
2.5 CE conformity .........................
2.6 Safety information for Ex areas.............
3 Product description
3.1 Conguration..........................
3.2 Principle of operation ....................
3.3 Adjustment ...........................
3.4 Storage and transport ...................
4 Mounting
4.1 General instructions .....................
4.2 Mounting information ....................
4 4 4
5 5 5 5 5 6
7 7 8 8
9 9
5 Connecting to power supply
5.1 Preparing the connection .................
5.2 Connection procedure ...................
5.3 Wiring plan ...........................
6 Set up
6.1 Adjustment system .....................
6.2 Adjustment elements ....................
7 Maintenance and fault rectication
7.1 Maintenance ..........................
7.2 Fault rectication .......................
7.3 Instrument repair .......................
8 Dismounting
8.1 Dismounting procedure ..................
8.2 Disposal .............................
9 Functional safety
9.1 General..............................
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12 12 14
15 16
20 20 23
24 24
25
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Contents
9.2 Planning .............................
9.3 Setup ...............................
9.4 Reaction during operation and in case of failure.
9.5 Recurring function test ...................
9.6 Safety-related characteristics ..............
10 Supplement
10.1 Technical data.........................
10.2 Dimensions ...........................
10.3 Certicate ............................
26 28 28 28 29
31 33 34
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SU 501 Ex - Signal conditioning instrument 3
About this document

1 About this document

1.1 Function

This operating instructions manual has all the information you need for quick setup and safe operation of SU 501 Ex. Please read this manual before you start setup.

1.2 Target group

This operating instructions manual is directed to trained personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.
Caution, warning, danger
This symbol informs you of a dangerous situation that could occur. Ignoring this cautionary note can impair the person and/ or the instrument.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
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For your safety

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator. For safety and warranty reasons, any internal work on the instruments must be carried out only by personnel authorised by the manufacturer.

2.2 Appropriate use

SU 501 Ex is a universal signal conditioning instrument for connection of a level switch.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.

2.4 General safety instructions

SU 501 Ex is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specic installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and accident prevention rules.

2.5 CE conformity

SU 501 ExisinCE conformity with EMC (89/336/EWG) and NSR (73/23/EWG).
Conformity has been judged acc. to the following standards:
l EMC:
- Emission EN 50081-1: 1993
- Susceptibility EN 50082-2: 1995
l NSR: EN 61010-1: 1993
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SU 501 Ex - Signal conditioning instrument 5
For your safety
2.6 Safety information for Ex areas
Please note the Ex-specic safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex­approved instruments.
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3 Product description

3.1 Conguration
Product description
Scope of delivery
Components
The scope of delivery encompasses:
l SU 501 Ex signal conditioning instrument l Documentation
- this operating instructions manual
SU 501 Ex consists of the following components:
l SU 501 Ex signal conditioning instrument
3
Fig. 1: SU 501 Ex 1 Ex separating chamber with Ex version 2 Socket 3 Transparent cover
1
2
TEST
on
56 78
910 121314

3.2 Principle of operation

Area of application
Physical principle
Power supply
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SU 501 Ex - Signal conditioning instrument 7
SU 501 Ex is a single signal conditioning instrument for
processing of vibrating level switches.
SU 501 Ex signal conditioning instrument can power connec­ted instruments and process their measuring signals.
You can nd detailed information on the power supply in the
"Technical data" in the "Supplement".
Product description

3.3 Adjustment

The integration time and the mode (A/B) can be preset on the signal conditioning instrument via a DIL switch block.
A test key is lowered on the front plate of SU 501 Ex. When pushing the key, the measuring system is checked on correct function.

3.4 Storage and transport

Packaging
Storage and transport tempe-
rature
Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test acc. to DIN EN 24180.
The packaging of standard instruments consists of environ-
ment-friendly, recyclable cardboard. For special versions PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
l Storage and transport temperature see "Supplement –
Technical data – Ambient conditions"
l Relative humidity 20 85 %
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4 Mounting

4.1 General instructions

Mounting
Installation location
Transparent cover
SU 501 Ex signal conditioning instrument with plug-in socket for mounting on carrier rail acc. to EN 50022.
The front plate of SU 501 Ex can be provided with a lockable transparent cover to protect the instrument against unautho­rised adjustment. See the following gure for how to remove the transparent cover.
Fig. 2: Removing the transparent cover

4.2 Mounting information

Mounting
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SU 501 Ex - Signal conditioning instrument 9
The plug-in socket is constructed for carrier rail mounting acc. to EN 50022. Power supply is connected to terminals 9 and 10. For neighbouring signal conditioning instruments, it is possible
to continue connection L1 and N directly via the supplied bridges.
Danger:
The bridges must never be used with single instruments or at the end of a row of instruments. If this rule is not heeded, there is a danger of coming into contact with the operating voltage or causing a short circuit.
Mounting
ASU501 ExinEx version is an auxiliary, intrinsically safe
instrument and must not be installed in hazardous areas.
Ex separating chamber
Instrument coding
Before setup, the Ex separating chamber must be attached (as shown below) with Ex versions. Safe operation can be only ensured if the operating instructions manual and the EU type approval certicate are observed. SU 501 Ex must not be opened.
Close the upper terminals acc. to the following illustration.
12 43
Fig. 3: Mounting the separating chamber
All signal conditioning instruments are provided with different gaps dependent on type and version (mechanical coding).
The plug-in socket is provided with coded pins that can be inserted to prevent accidental interchanging of the various instrument types.
With a SU 501 ExinEx version, the supplied coded pins (type coded pin and Ex coded pin) must be inserted by the user acc. to the below chart.
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Mounting
4
3
2
1
EEx ia
A
B
Plug-in socket
C
Typ 600-1
1 2
3
0...10V
DISBUS
7
8 9
12
56 78
Fig. 4: Plug-in socket SU 501 Ex 1 Bridges for looping the power supply 2 Type coding for SU 501 Ex 3 Ex coding with Ex version 4 Ex separating chamber
4321
-
+
N L
1
141312109
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